Professional Documents
Culture Documents
CHAPTER-1
INTRODUCTION
Sample sizes of 100 retreaders were taken on the assumption that it would
3. The Retreaders were very busy; hence the data given by the may be biased.
4. Some customers were not at Retreading shop; some others were not ready to
give some personnel information.
5. There may be bias from the respondents and the interviewers part.
1.11 INDUSTRY PROFILE
Indias largest rubber compounding unit belongs to the MIDAS GROUP,
known as MIDAS RUBBER PRIVATE LTD. MIDAS supplying rubber compounds to
may of Indias major tyre companies like Apollo tyres, Ceat, J.K. tyres and Vikrant as
per their needs .
Midas marketing co-ordinates the groups marketing and management
function. The grouphas got an excellent marketing network, which markets the
prouducts all over India and in the international market. The major revenue for the
group is from the sale of procured Tread rubber and its market is entirely outside
Kerala.
The group has sales depots in Coimbatore, Chennai, Mumbai, BARODA AND
BHOPAL AND HAS GOT
Chandy&Co. is the only distributer who looks after the distribution in Kerala State.
They have 4 depots here, in Kottayam, Kozhikode,Kollam and in Tiruvalla. In each
dept, they have aound 25 sales executives.
1.11.1 MIDAS DEALER NETWORK
Midas has not adopted a Franchisee system to market its products like majors
such as Elgi, M.R.F,Indago but prefers to sell its product in the open market directly
through Group Company MIDAS Marketing and a network of dealers. They find the
customers do not want to be tied down with a single manufactures if the same quality
is available at a competitive price. As a result, they prefer the open market system
along with a dealer network and would expect to operate by this system in the future
as well.
MIDAS has 30 dealers in India with Kerala having only one dealer, Gujarat-5,
Maharashtra-6, Punjab, Hariyana, West Bengal-I more dealers does not mean that
they are selling more in that states as the Kerala dealer alone sells about 100-125
tonnes per month, which is about 20% of Kerala market . In the western Indian states
of Maharashtra and Gujarat, Midas has maximum dealers due to the size of the
economies in those states . Maharashtra is the Midass biggest market over all with
Tamil Nadu, Andra Pradesh, Kerala and Karnataka are the god market in the south.
1.11.2 MARKET POSITIONING
Midas aims to price its products competitively compared with hiend majors
like Elgi, M.R.F,Indago . The Indian market is mainly categorized between high
priced , middle priced and low priced . Midas is a major player in the middle priced
segment . Their product is not highly priced as Elgi/Indag neither low as local
manufactures, their quality is comparable with hi-end players .
1.11.3 DOMESTIC MARKET
In the domestic market , MIDAS has, until now, focused mainly on
productquality rather than on marketing and distribution . The companys immediate
plans are to increase its dealer network by appointing dealers in new market ,
particularly in states which are not covered as yet . Even where it is not selling
through dealer network, MIDAS is selling directly in the open market . So customer
can get its product everywhere in the market. MIDAS is now gearing up to penetrate
deeper in the Karnataka market , where it is not well represented.
5
MIDAS Group company , G eneral Rubbers (GR) also holds ISO 9002 certification
for the manufacture and supply of procured and conventional tread rubbers.
1.11.6 MANAGEMENT
Mr. George Varghese heads the group and his wife Mrs. Mariamm Varghese
handles the management of the unit in Tamil Nadu . Professional managers in the
group look after the companys day-to-day operations. Mr. George Varghese takes
decision only on policy matters.
The directors of the company are Mr. John K. Abraham, Mr. John Abraham
and Mr. Koshy Varghese . They are well experienced in rubber based industries.
manufacture as a result they prefer the open market system along with a dealers by
this system in the future as well.
Maharashtra 6, in Kerala one the dealers M.M Chandy and Co., sell about
125-150 tones per month which is about 20% of the Kerala market in the Western
India states MIDAS has maximum dealers due to the size of economics in those states
MIDAS is exporting mainly to developing market of South East Asia, Africa.
The company is targeting an export of about 100 tones in the five years . More over
Midas has planned to from dealers network in the international market . The
immediate planes are to be double with export every years . To achieve a target at
least 300 tones in the next couple years . Last years MIDAS participated in various
shows organised in Chaina, Italy, Brazil and Singapore.
MD
GM
(Production)
GM
GM
(Finance)
(Marketing)
GM
GM
(research& development)
Manager
Manager
(purchas
e)
Manager
(Account
s&
Exports)
EDP9
Manag
er
(Import
Manager
(Fixed
deposit,
DD
clearance,
bills
(Data entry
operator)
Manag
er
(factory
)
Manager
Manager
( Depot)
Manager
(sales)
(Dispatches
RUBBER
Natural, Synthetic and reclaim constitute the major and the most
important raw materials of the vital rubber industry and it also holds a
strategic position in the countrys economy . Rubber products are exclusively
made out of natural or synthetic rubber. Sometimes any two or all the three
rubbers are used depending on the properties required to the product. Tyres
and tyre products are made out of rubber and they are manufactured by the
moulding method. Tyres are used in vehicles for comfortable ride and low
power consumption.
10
TREAD
Tread is the wearing surface of the tyre, which comes in the contact
with the road surface. It is applied in the raw state as an extruded slab of
rubber compound. N cross section it is substantially rectangular across the
centre tapering down into every fine edges.
RETREADING
As the tyre moves on the road, the tread portion wears off gradually.
The process of removing the old worn out tread and replacing it with a tread
surfaces is called as retreading. Tread rubber is the material used to replace the
wearing surface on the tyres. The old useless tyre can be made to run for
almost equal mileage as new tyre by treading within the cost not exceeding
1/3rd of that of new tyre. Virtually all types of tyres can be retreaded including
passenger car, truck, motor cycle, farm tractor etc. Usually tyres can be
retreaded as many as 4-5 times depending on the casing strength. In retreading
industry , commonly two methods are adopted Cold Process Retreading and
Hot PROCESS Retreading . The cold process retreading is called as the Pre
cured Retreading.
PRECURED RETREADING
Pre cured retreading is the method of retreading in which already cred
tread rubber-having tread patterns is adhered to the already buffed tyre casing
by means of Vulcanizable cushion gum. Here the importance and the need of
Pre cured tread comes.
BONDING GUM
11
TYRE FLAOPS
Midas is producing highly heat resistant and extra durable flaps for
retreading purposes.
also increased . But the cost of automobile tyre is very high and can
13
Mastication
Open roll mixers or internal mixers are aroused for this. Natural rubber
is first masticated and brought to the same viscosity level of synthetic rubber
II.
III.
extruder hopper. The extruded materials are taken to water tanks and after
IV.
cooling; the water and moisture are removed by using compressed air.
Curing
The curing is done by compression moulding method . The compound
is filled and placed into the previously designed and precheated moulds
maintained precured temperature and pressure . After required time the cured
V.
15
MIDAS HIGHMILER mould cure rubber with cushion backing has been
formulated and developed in their labs to give tyres extra mileage. Tread Rubber
with MIDAS MILEAGE is available in every size and gauge.
3. Custom Made Rubber Compounds
MIDAS also manufactures custom made rubber compounds master batches for
a wide variety of uses, mixed to companies specifications in K-4 intermixes.
18
6. Weighing
The polythene wrapped slab is weighed to the required weight. A 50%
excess weight is taken for flash. Then it is taken for moulding.
7. Moulding and Vulcanization
The weighted slab (10.5kg) is then transferred to the moulding section.
The polythene sheet is removed and the green compound is loaded in the preheated lubricated mould (1600c), which is having the tread pattern in it. A
silicone emulsion is used as the mould-releasing agent. This helps the easy
stripping of the cured slab. The mould is then closed and it is then transferred
to the platens of the hydraulic press (144 X 34) and then the pressure is
applied . The maximum pressure applied for the production of procured tread
is 2250 Atm. At a temperature 1600c, the suggested compound will have a
cure cycle of 12-14 minutes. After curing, the press is opened and from the
mould, the strips of cured tread are taken after finishing operation.
8. Post curing
Post curing is carried out to improve the technological properties and
also help to complete the curing process. This can be done in two ways, either
by exposing the tread to 600c for 3-4 hours or keeping the product in room
temperature for 24 hours. The proposed product is post cured in room
temperature for 24 hours.
9. Buffing
The cured tread is buffed on the base side to present a clean surface,
which is properly for adhesion to the casing by means of a bonding layer of
cushion gum. It is compactable to both tread and the wide variety of tyre
compound to which the tread is adhering and this cane be done on a buffing
machine.
19
20
21
marked 100 on the scale and rebound reading are taken after the impact when
thermal equilibrium has been established in the sample.
The scale at the point of rebound is read directly according to the
energy covered percent and the difference between these reading and 100 is
there for percent of energy loss.
8. Heat Build Up
Heat build up is measured using flexo meter. This test will give an
indication of uniformity of rubber compound. For testing, the sample is heated
or 500c and it is flexed for a given time (up and down motion by an applied
load) After flexing the temperature is noted. The increase of temperature can
be calculated.
9. Determination of Cure Time
Monsanto Rheometer is used for this purpose. It consists if two platens
and a rotor. When the platens are closed, achamber is formed around the rotor.
The rotor
can oscillate at 1^o,3^o and 5^o. For tread, the oscillation is fixed 3^o and the
range of the torque is adjusted to 100. The temperature of the test is 150^oc
and pressure 50 PSI. When the compound is placed around the rotor and
closed and motor is started, a torque is developed and this is plotted on a graph
and from the graph we can determine the cure time and cure index.
Cure time- Time required to attain the 90% of the maximum torque
Cure Index= 100/ Tc (X)-ts (x) where
Tc (x) is the cure time at which x presents of the full torque development is
achieved.
22
CHAPTER-2
REVIEW OF LITERATURE
23
REVIEW OF LITERATURE
Reviewing of literature on the area of research is a preliminary step
before attempting to plan study. It is essential to review all the relevant
material connected with the problem chosen. It is necessary to show how the
problem under study related to previous research studies. It is equally
important to show how this work is different from the existing literature. This
research is first of its kind and attempt to analyse the marketing strategies
adopted by the manufacturing of cement in the domestic market, to study
hypothesis stated by the earlier workers are reviewed and their usefulness is
evaluated in the part as a basis for further research.
24
25
26
contradictory
results
might
be
explained
by
different
CHAPTER-3
RESEARCH METHODOLOGY
28
RESEARCH METHODOLOGY
3.1Definition of the Methodology
A research methodology defines what the activity of research is, how
to proceed, how to measure progress, and what constitute success.
Research methodology is a science. It is a method that can be used to
solve the research problems. It helps in studying how research is done
scientifically. It provides various steps that can be adopted by the researcher in
study his research problem. It has many dimensions. The scope of research
29
products of MIDAS.
b) Selection of the sample: Since the survey is intended to find out the
retreaders attitude, census sampling technique has been adoptes for this
study.
30
31
CHAPTER-4
DATA ANALYSIS
32
INCOME OF RESPONDENT
Table no:1
Income
Frequency
Percentage
Below 5000
5000-10000
10000-20000
20000-30000
More than 30000
Total
0
1
3
15
31
50
0
2
6
30
62
100
33
INCOME OF RESPONDENTS
Income
Below 5000
5000-10000
10000-20000
20000-30000
More than30000
Interpretation
62% of respondents earn income more than 30000 per month. 30% of the respondents
earn an income between 20000 and 30000 and 6% earn an income between 10000
and 20000and the rest 2% respondents earn an income between 5000 and 10000. No
one earn below 5000.
No.of respondents
Percentage of
7
10
21
12
respondents
14
20
42
24
34
Interpretation
From the sample retreaders, 14% of retreaders are dealing with Midas less than 1
year.20% of retreaders are dealing with Midas for 1-5 years, 42% of retreaders are
dealing with Midas for 6-10 years and 20% of retreaders are dealing with Midas for
11 years and above.
35
No. of respondent
Percentage of
respondent
Precured
Conventional
Both
Table no:3
34
12
4
68
24
8
Precured
Conventional
Both
Interpretation
From the sample retreaders, 68% of retreaders opined that procured is preferred by
customers, 24% of retreaders opined that conventional method is preferred by
customers and 8% of them opined that both are preferred.
Table no:4
SEASONS
Summer
Winter
Monsoon
No.of respondent
40
6
4
Percentage
80
12
8
40
35
30
25
20
No.of respondent
15
10
5
0
Summer
Winter
Monsoon
Interpretation
From the sample retreaders, 80%opined that during summer season sales reach its
peak .Most of the consumers prefer summer . 12% of the customer prefer winter
season. And only 8 % are prefer to buy in monsoon.
Table no:5
Days
Frequency
Percentage
1-2 days
45
90
3-5 days
10
6-8 days
45
40
35
30
25
20
Frequency
15
10
5
0
1-2 days
3-5 days
6-8 days
Interpretation
From the retreaders, 90% opined that delivery time is 1-2 days and the rest 10%
opined that the delivery time is 3-5 days.
PROMOTIONAL ACTIVITIES UNDER TAKEN BY THE COMPANY
Table no:6
38
Promotional activities
No.of respondent
Percentage
Excellent
Good
Average
Poor
3
10
21
16
6
20
42
32
Good
Average
Poor
Interpretation
Out of 50 retreaders, 6% opined that the promotional activities under taken by the
company is excellent. 20% opined that the promotional activities are good, 42%
opined that the promotional activities are average and the rest 32% opined that the
promotional activities undertaken by the company is poor.
No.of respondent
Percentage of
39
on customers
Yes
No
10
40
respondent
20
80
Yes
No
Interpretation
From the sample retreaders, it is revealed that 80% of the retreaders says that there is
no influence of advertisement in choosing the tread and 20% of the retreaders says
that advertisement is influencing them for choosing the tread.
No.of respondent
Percentage of
respondent
40
Extremely satisfied
Very satisfied
Moderately satisfied
Slightly satisfied
Not all satisfied
10
20
20
0
0
20
40
40
0
0
Column1
Interpretation
From the sample retreaders20% are highly satisfied with the availability of Midas
treads, 40% are very satisfied and the rest 40% are moderately satisfied.
No.of respondent
Percentage of
0
46
respondent
0
92
41
Moderately satisfied
4
8
Slightly satisfied
0
0
Not all satisfied
0
0
RETRAEDERS SATISFACTION LEVEL TOWARDS CREDIT TERMS
Extremely satisfied
Very satisfied
Moderately satisfied
Slightly satisfied
Interpretation
Above figure showed that 92% of retreaders are satisfied with the credit terms of the
dealer. And only 8% are not satisfied with the credit policy. Its means that they are
offering good credit terms to its customers.
No.of respondent
16
34
Percentage
32
68
42
Yes
No
Interpretation
From the sample retreaders, 68% of retreaders says that vehicle owners dont specify
brand still 32% of vehicle owners specify the brand. They have less loyal customers.
The brand value of the product is comparatively less.
No.of respondents
16
22
12
0
0
Percentage
32
44
24
0
0
43
25
20
15
10
No.of respondents
5
0
No.of respondents
Interpretation
From the sample retreaders, 32% of retreaders said that quality of Midas products are
excellent, 44% of retreaders said that quality are very good and 24% of retreaders said
that Midas have good quality products. They have potential in their quality.
No.of respondent
5
11
28
6
0
Percentage
10
22
56
12
0
Very high
High
Competitive
Low
Very low
Interpretation
From the sample retreaders, 56% of retreaders feel the price as competitive, 22% of
retreaders feels price was high , 10% of retreaders feels price was very high , 12% of
retreaders feel price will be low. The majority of retreaders feels price as competitive .
No.of respondent
13
9
10
8
10
Percentage
26
18
20
16
20
45
14
12
10
8
6
Column2
4
2
0
Quality
Price
Service
Design
Availability
Interpretation
From the above data 26% of retreaders preferred quality. Secondly, respondents
pointed out service as the major parameter. Rest of the parameters are ranked less.
They offering good quality of product. And also other factors are competing each
other.
DIFFERENT MODE OF PAYMENTS PROVIDED TO THE RETREADERS
Table no:14
Payments
Cash
Cheque
Online payment
Credit
Advance
No.of respondents
27
6
2
15
0
Percentage
54
12
4
30
0
46
30
25
20
15
10
Percentage
5
0
Interpretation
From the sample retreaders , 54% of retreaders have cash transactions with the
company. Only 12% have cheque transactions, 4% of retreaders have only online
payment and 30% have credit transaction. No one having advance type of dealings.
No.of respondents
15
29
6
0
Percentage
30
58
12
0
47
1-2 days
3-5 days
6-8 days
9-12 days
Interpretation
From the sample retreaders, it is found that 30% of retreaders receive goods within 2
days. 58% of retreaders receive goods within 3-5 days and 12% gets between 6-8
days. Majority of the retreaders get goods within 3-5 days.
No.of respondents
10
31
8
1
0
Percentage
20
62
16
2
0
48
35
30
25
20
15
10
5
Percentage
Interpretation
From the sample retreaders, 62% of retreaders satisfaction level is high, 20% of
retreaders satisfaction level is very high,16% of retreaders satisfaction level is
average and 2% of retreaders satisfaction level is poor.
CHAPTER-5
49
DISCUSSION
FINDINGS
50
66% of the retreaders have experience with MIDAS for more than 5 years. It
shows the familiarity with the company and its products.
The analysis reveals that 68% of the customers prefer pre-cured than
conventional
26% of consumers prefer quality of the product is very important product
feature.
The study reveals that the summer season is the peak season of sales
100% of the retreaders opined that the quality of Midas tread is good.
Most of the retreaders opined that the price of Midas tread is competitive.
Most of the retreaders are having cash transactions than credit with the
51
SUGGESTIONS
From the analysis the following suggestions were made.
The findings reveal that there is more demand for pre-cured than conventional.
So concentration must be given to widen the operation to capture the entire
market.
The company should add at least one more dealer in Kerala because most of
the Retreaders didnt get treads according to their requirement. One dealer in
Kerala is inadequate and they were always busy.
Even though quality is high , company should try to keep consistency in
quality and service to face strong competition prevailing in the market.
More offers and discounts must be widened. Advertisement in television, news
papers, radio etc. is better way to promote the product and to create a brand
image in the minds of customers.
The company should reinforce its distribution setup.
52
There must be an effort from the part of the company in providing commission
and incentives to retreaders based on their performance.
The company should try to send their marketing personnel to retail units to
inform about new designs as well as collecting retreaders suggestions.
Even though MIDAS has very high brand image, the performance of the
retreaders plays a major role in building the image. If the retreader falters, it
will affect the goodwill of the company. So the company should advice main
distributors to conduct frequent inspection among Retreaders at least twice in
a week. This will also help the company to get to know the pulse of the
market.
The company should strengthen their sales promotion activities to attract the
end user.
Most of the retreaders are not satisfied with the cash and carry policy of this
company. Hence, the company should take adequate steps to offer cash
discounts on payment.
53
CONCLUSION
At present, the retreading market is highly competitive. The study is related to
retreaders attitude towards Midas industry in Kottayam District. Midas is now Indias
most popular brand of tyre retreading materials more than 2500 tones of sales per
month. It was established in 1969 and has lots of experience in tyre retreading
processes. Now Midas is the market laeder in this field and has satisfied customers
allover the world. The company is striving its level best to maintain its consistency in
producing quality products and services. But its position is now being threatened by
the local players who offer the quality treads with less price. If the company does not
take adequate measures, its might lose its relationship in the market.
In the light of this background, this study has made an attempt to throw more
light on issues of concerns and also given valuable suggestions to swim against the
current situations.
54
APPENDIX
55
BIBLIOGRAPHY
Books
Manufactures Association
Journal Tyre Asia
Volume May 2009
Page no 20
Dundee, Scotland, March 2000
Journal Retread Tyre Information Packet, Tyre Retread
Information Bureau,
November 2000
Charles Hollomon
Stockbridge
Journal Understanding Retreading, International Tyre& Rubber
Association, 1994
Kumar, Nirmalya; Scheer, Lisa K; Steenkamp, Jan-Benedict E.M.
Article from: Journal of Marketing Research / August 1, 1995
56
WEBSITES
www.midastreads.com
www.wikipedia.com
www.scribd.com
www.retread.com
www.roadgater.com
QUESTIONNAIRE (RETREADERS)
1. Name of treading unit:
2. Income of the respondent
57
Below 5000 [ ]
5000-10000 [ ]
10000-20000 [ ]
20000-30000 [ ]
More than 30000 [ ]
3. How long you are dealing with Midas products?
Less than one year [ ]
1-5 years [ ]
6-10 years [ ]
11 years & above [ ]
4. Which method of retread is mostly preferred by customers?
Precured [ ]
Conventional [ ] Both [ ]
5. During which season the sales reach it peak
Summer [ ] Monsoon [ ]
Winter [ ]
6. Delivery time
1 to 2 [ ]
3 to 5 [ ]
6 to 8 [ ]
Good [ ]
Average [ ]
Poor [ ]
Very poor [ ]
Very satisfied [ ]
Moderately satisfied [ ]
Price [ ]
Service [ ]
Design [ ]
Availability [ ]
Cash [ ]
Cheque [ ]
Online payment [ ]
Credit [ ] Advance [ ]
16. What is the time gap between placing the order and receiving goods?
1-2 days [ ]
3-5 days [ ]
6-8days [ ]
9-12 days [ ]
Moderately satisfied [ ]
59