You are on page 1of 56

C AT E R P I L L A R M O N I T O R I N G A N D D I S P L AY S Y S T E M

W I T H A D V I S O R T M F O R T R A C K - T Y P E T R A C TO R S
INTRODUCTION

2004 Caterpillar Inc.

CATERPILLAR MONITORING AND DISPLAY SYSTEM COMPONENTS


TRACK-TYPE TRACTORS
+
Key Swit ch
Implement
ECM

J2

J1

Power Train
ECM

J2

J1

Engine
ECM

J2

Navigat or / CTCT
CAN A
At t achment s
Dat a Link

J1

Product
Link

CAN A Dat a Link


CAT Dat a Link

CAT Dat a Link


15

20

AUTO

25

10

AUTO

X1 0 0

n/ min

Dynamic
Inclination
Sensor

Advisor

CAN B
Dat a Link

Fuel Level Sender


( D8 T Only)

CAN C
Dat a Link

30

35

2 .3

1F

1 3 2 .1

Inst rument
Clust er

Fuel Level Sensor


( D9 T and D1 0 T)

Rear
Act ion Lamp
Alt ernat or
( R-Terminal)

Act ion Alarm

Comm
Adapt er II

ET

TTT ENGINE CONTROL SYSTEM


C1 5 AND C1 8 ACERT ENGINE
Implement
ECM

J2

J1

Engine
ECM
CAN A Dat a Link

CAN A Dat a Link


CAT Dat a Link

Hydraulic
Oil Temp.
Sensor

Key St art
Swit ch
Int ake Air
Pressure Sensor

Int ake Manifold Temp. Sensor


Engine Oil Pressure Sensor
Decelerat or Posit ion Sensor

J2 J1

Pre-lube
Relay

J2 J1

CAT Dat a Link

Secondary Fuel
Filt er Bypass Swit ch
Coolant Flow Swit ch

Crank Speed/ Timing Sensor


Crank W/ O Inject Plug

Timing Calibrat ion Connect or

INPUT COMPONENTS

Inject or No.1
Inject or No.2

Coolant Temp. Sensor

Inject or No.3

Fuel Pressure Sensor

Inject or No.4

High/ Low Idle Swit ch

Inject or No.5
Inject or No.6

Fuel Temp. Sensor


Cam Speed/ Timing Sensor

Advisor

Turbo Inlet
Pressure Sensor
Demand Fan Pump
Pressure Sensor
At mospheric
Pressure Sensor
Reversing Fan Swit ch
( At t achment )

Fan Pump
Cont rol Solenoid
Et her Aid Solenoid
Fan Bypass Solenoid
( At t achment )
Fan Reversing
Valve Solenoid
( At t achment )
OUTPUT COMPONENTS

TTT ENGINE CONTROL SYSTEM


C2 7 ACERT ENGINE

Engine
ECM

J2 J1

CAN A Dat a Link

CAN A Dat a Link


CAT Dat a Link

Key St art Swit ch


Right Int ake Air Pressure Sensor

Secondary Fuel
Filt er Bypass Swit ch
Coolant Flow Swit ch

Left Int ake Air Pressure Sensor

Coolant Temp. Sensor

Int ake Manifold Temp. Sensor

Fuel Pressure Sensor

Engine Oil Pressure Sensor


Decelerat or Posit ion Sensor
Cam Speed / Timing Sensor
Crank Speed / Timing Sensor
Crank W/ O Inject Plug
Timing Calibrat ion Probe
INPUT COMPONENTS

High/ Low Idle Swit ch

Pre-lube
Relay

CAT Dat a Link

Advisor

Inject or No. 7

Inject or No. 1

Inject or No. 8

Inject or No. 2

Inject or No. 9

Inject or No. 3

Inject or No. 1 0

Inject or No. 4

Inject or No. 1 1

Inject or No. 5

Inject or No. 1 2

Inject or No. 6

Fuel Temp. Sensor


Turbo Inlet
Pressure Sensor
Demand Fan Pump
Pressure Sensor
At mospheric
Pressure Sensor

Fan Pump
Cont rol Solenoid
Et her Aid Solenoid
Fan Bypass Solenoid
( At t achment )
Fan Reversing
Valve Solenoid
( At t achment )

Reversing Fan Swit ch


( At t achment )
OUTPUT COMPONENTS

TTT POWER TRAIN CONTROL SYSTEM


D8 T AND D9 T DIFFERENTIAL STEER

Engine
ECM

J2

J1

Power Train
ECM

J2

J1

CAN A Dat a Link


CAT Dat a Link

CAT Dat a Link

Key St art Swit ch


Trans. Charge Filt er
Bypass Swit ch
Torque Conv. Charge
Filt er Bypass Swit ch
St eering Charge Filt er
Bypass Swit ch
Torque Convert er
Oil Temp. Sensor
Trans. Oil Temp.
Sensor ( Sump)

Transmission Out put


Speed Sensor No.1
Transmission Out put
Speed Sensor No.2
Torque Convert er
Out put Speed Sensor
St eering Mot or
Speed/ Direct ion
Sensor

Forward Swit ch

Trans. Lube Oil Temp.


Sensor ( D9 T Only)

Reverse Swit ch

St eering Pump
Charge Pressure Sensor

Parking Brake
Swit ch
St eering Cont rol Lever

Primary ( Crank) Engine


Speed/ Timing Sensor

Harness Code Plug Locat ion Code


INPUT COMPONENTS

Service Brake
Posit ion Sensor
Secondary
Brake Swit ch

Advisor
Transmission Reverse Clut ch
( Solenoid No. 1 )
Transmission Forward Clut ch
( Solenoid No. 2 )
Transmission Third Gear Clut ch
( Solenoid No. 3 )

Aut oShift
Swit ch

Transmission Second Gear Clut ch


( Solenoid No. 4 )

Aut o
Kickdown
Swit ch

Left EH St eering Pump Solenoid Valve

( 3 ) St eering Lever
Posit ion Sensors
F-N-R
Posit ion Sensor

Transmission First Gear Clut ch


( Solenoid No. 5 )

Right EH St eering Pump Solenoid Valve


Service Brake Solenoid Valve
Secondary Brake Solenoid Valve

Upshift
Swit ch

Parking Brake Solenoid Valve

Downshift
Swit ch

Priorit y Valve Solenoid


Backup Alarm
OUTPUT COMPONENTS

TTT POWER TRAIN CONTROL SYSTEM


D1 0 T FINGER TIP CONTROL

Engine
ECM

J2

J1

Power Train
ECM

J2 J1

CAN A Dat a Link


CAT Dat a Link

Advisor

CAT Dat a Link

Key St art
Swit ch
Trans. Charge Filt er
Bypass Swit ch
Torque Convert er
Oil Temp. Sensor
Trans. Cont rols
Temp. Sensor
( Filt er)
Trans. Lube Oil
Temp. Sensor

Transmission Out put


Speed Sensor No. 1
Transmission Out put
Speed Sensor No. 2
Torque Convert er
Out put Speed Sensor

Left FTC Lever


Posit ion Sensor
Forward Swit ch

Secondary
Brake Swit ch
Aut oShift Swit ch
Aut o Kickdown
Swit ch
Right FTC Lever
Posit ion Sensor
F-N-R
Posit ion Sensor

Reverse Swit ch
Parking Brake
Swit ch
Finger Tip Cont rol

Primary ( Crank) Engine


Speed/ Timing
Sensor

Service Brake
Posit ion Sensor

Harness Code Plug


Locat ion Code
INPUT COMPONENTS

Upshift
Swit ch
Downshift
Swit ch

Transmission Reverse Clut ch


( Solenoid No. 1 )
Transmission Forward Clut ch
( Solenoid No. 2 )
Transmission Third Gear Clut ch
( Solenoid No. 3 )
Transmission Second Gear Clut ch
( Solenoid No. 4 )
Transmission First Gear Clut ch
( Solenoid No. 5 )
Left St eering Clut ch Solenoid Valve
Left St eering Brake Solenoid Valve
Right St eering Clut ch Solenoid Valve
Right St eering Brake Solenoid Valve
Secondary Brake Solenoid Valve
Parking Brake Solenoid Valve
Backup Alarm
OUTPUT COMPONENTS

TTT IMPLEMENT HYDRAULICS CONTROL SYSTEM


D8 T AND D9 T DIFFERENTIAL STEER

Power Train
ECM

J2 J1

Implement
Hydraulics
ECM
CAT Dat a Link

CAT Dat a Link

Advisor

CAN A Dat a Link

CAN A Dat a Link

Blade Raise/ Lower


Posit ion Sensor
( Forward/ Rearward)

Key St art Swit ch


Implement
Lockout Swit ch

Blade Tilt
Posit ion Sensor
( Left / Right )
Blade Control
Lever
Torque Convert er
Out put Speed
Sensor

J2 J1

Blade Mode
Select Swit ch
( Left Push-But t on)

Blade Manual
Select Swit ch
( Right Push-But t on)
Dual/ Single Tilt Toggle
Trigger Swit ch
Blade Pit ch/ Angle
Posit ion Sensor
( Thumb Swit ch)

Aut o Blade
Assist Swit ch
( At t achment )
Aut o Carry Swit ch
( At t achment )
Dynamic Inclinat ion
Sensor ( At t achment )
Ripper Tip In/ Out
Posit ion Sensor
( Cont rol Lever)
Ripper Raise/ Lower
Posit ion Sensor
( Cont rol Lever)

INPUT COMPONENTS

Implement Pump
Pressure Sensor
Hydraulic Oil
Temp. Sensor
Harness Code Plug
Locat ion Code
Ground Speed
Radar
( At t achment )
Lift Cylinder
Posit ion Sensor
( At t achment )
Ripper Aut o St ow
Swit ch
Ripper Control
Handle

Blade
Tilt Right
Solenoid
Blade
Tilt Left
Solenoid

Blade Raise
Solenoid

Blade Lower
Solenoid

Dual/ Single Tilt


Solenoid
( At t achment )

Shank In
Solenoid

Dual Tilt Pit ch


Solenoid
( At t achment )

Shank Out
Solenoid

Quick-Drop
Solenoid
( D9 T Only)
Implement
Shut off
Solenoid
OUTPUT COMPONENTS

Ripper Raise
Solenoid

Ripper Lower
Solenoid

TTT IMPLEMENT HYDRAULICS CONTROL SYSTEM


D1 0 T FINGER TIP CONTROL

Engine
ECM

J2 J1
J2

J1

Power Train
ECM

J2 J1
J2

Implement
Hydraulics
ECM

J1

J2 J1
J2

J1

CAT Dat a Link


CAN A Dat a Link

Advisor

Key St art Swit ch


Blade Raise/ Lower
Posit ion Sensor
( Forward/ Rearward)
Blade Tilt
Posit ion Sensor
( Left / Right )

Crank Speed
Sensor

Torque Convert er
Out put Speed
Sensor

INPUT COMPONENTS

Blade Mode
Select Swit ch
( Left Push-But t on)
Blade Manual
Select Swit ch
( Right Push-But t on)
Dual/ Single Tilt Toggle
Trigger Swit ch
Blade Pit ch/ Angle
Posit ion Sensor
( Thumb Swit ch)
Blade Cont rol
Lever

Implement
Lockout Swit ch
Aut o Blade
Assist Swit ch
( At t achment )
Aut o Carry Swit ch
( At t achment )
Dynamic Inclinat ion
Sensor
( At t achment )
Hydraulic Oil Filt er
( Fans) Bypass Swit ch
Ripper In / Out
Posit ion Sensor
( Cont rol Lever)
Ripper Raise/ Lower
Posit ion Sensor
( Cont rol Lever)
INPUT COMPONENTS

Lift Pump
Pressure Sensor
Tilt Pump
Pressure Sensor
Hydraulic Oil
Temp. Sensor
Harness Code Plug
Locat ion Code
Ground Speed
Radar
( At t achment )
Right Lift Cylinder
Posit ion Sensor
( At t achment )

Ripper Aut o St ow
Swit ch
Ripper Cont rol
Handle

PCO Valve
Solenoid

Blade Tilt Right


Solenoid

Blade Raise
Solenoid

Blade Tilt Left


Solenoid

Blade Lower
Solenoid

Dual / Single Tilt


Solenoid
( At t achment )

Shank In
Solenoid

Dual Tilt Pit ch


Solenoid
( At t achment )

Shank Out
Solenoid

Divert er Valve
Solenoid

Ripper Raise
Solenoid

Implement
Ripper Lower
Lockout
Solenoid
Solenoid
OUTPUT COMPONENTS

INSTRUMENT CLUSTER
Auto KickDown
Activated (5)
Winch
Freespool or
Release (4)
Winch
Low Speed
Lock (3)
Winch
Disabled (2)

AutoCarry
Charging
Parking
AutoShift Brake On (7) System Fault (9)
Active (11)
Activated (6)
Action
ABA
Lamp (8)
Enabled (10)

15

25

10

AUTO

n/min

X100

Engine
Pre-Lube
Activated (1)

Float
Active (13)
Single Tilt
Enabled (14)

20

AUTO

Implement
Lockout
Activated (12)

30

35

2.3

1F
132.1

Dual Tilt
Enabled (15)
Not
Used

Not
Used

CAT ADVISOR GRAPHICAL DISPLAY MODULE


Gear/Direction
Display Area

Dozer Mode
Display Area

Auto-Shift Mode
Display Area
Left / Up Arrow Button

1F

Float

Right / Down Arrow Button

1F-2R

Home Menu
Performance

Back Button
(Delete / Backspace Button)

Settings
Operator
Service

"More Options" Icon

OK

Data Display / Menu Selection


Display Area

Home Button

OK Button
(Enter / Select Button)

1F

Float

1F-2R

Recall Operator Settings


Default Settings
Display
Setup in 10 Seconds
Activated
OK
Or
Press
OK

To Recall
Previous Settings

OK

Float

1F
Engine ECM
MID 36

ID 164-3

Display Setup

1F-2R

OK

Injection Actuation Pressure Sensor


Voltage Above Normal Shorted High

ACKNOWLEDGE
PRESS THE OK KEY TO ACKNOWLEDGE

OK

1F

Float

1F-2R

Performance

1 of 2

Engine
Coolant Temp

Engine
Speed

Hydraulic Oil
Temperature

TCO
Temperature

87.8 C
76.6 C

n/min

1410 RPM
68.8 C
Next

OK

ADVISOR HOME MENU SELECTIONS


Auto Carry

Performance

Settings

Home Menu
Screen
Operator

Service

Totals

1F

Float

1F-2R

Home Menu
Performance
Settings
Operator
Service

OK

PERFORMANCE MENU
SELECTION

Performance

Performance
1 of 2
Screen

Performance
2 of 2
Screen

Float

1F

1F-2R

Home Menu

Home Menu

Performance

Performance

Settings

Settings

Operator

Operator

Service

1F

Float

1F

1F-2R

Float

87.8 C
Hydraulic Oil
Temperature

76.6 C

1 of 2
Engine
Speed

Engine Oil
Pressure

2 of 2
Air Inlet
Temperature

506.0 kPa

1410 RPM

Fuel Level

TCO
Temperature
Next

1F-2R

Performance

n/min

68.8 C

OK

Float

1F

1F-2R

Performance
Engine
Coolant Temp

Service

OK

75 %
OK

Previous

40 C
System
Voltage

26.3 Volts
OK

SETTINGS MENU
SELECTION
Display Setup

Settings

Contrast

Adjust
Display Contrast

Language

Adjust
Display Language

Measurement

Set Desired
Measurement Displayed

Night Backlight

Adjust
Display Backlight

Day Backlight

Adjust
Display Backlight

Bi-Dir Shift

Set Bi-Dir
Shift Mode

Auto Downshift

Set Auto
Downshift Mode

Blade Response

Set
Blade Response

Ptrain Setup

Set
Blade Float Mode

Blade Float
Quick Drop

Set
Quick Drop Mode
Set
Auto Stow Mode

Auto Stow
Implement Setup

Auto Blade Pitch

Set Auto
Blade Pitch Angle
Set
Blade Tilt Mode

Blade Tilt Mode


Return Height

Set Auto
Blade Return Height
Set Auto
Spread Rate

Spread Rate
Winch

Set
Winch Modes

1F

Float

1F-2R

Home Menu
Performance
Settings
Operator
Service

OK

1F

Float

1F-2R

Settings
Display Setup
Ptrain Setup
Implement Setup

Press
OK
OK

to change
Display
settings

OK

OPERATOR MENU SELECTION

Operator

Select Profile

Profile Name Selection Screen


(Up to 10 Names)

Edit Name

Profile Name Editing Screen


(Up to 10 Names)

Create Profile

Profile Name Creation Screen


(Numbers / Letters)

Delete Profile

Profile Name Deletion Screen


(Up to 10 Names)

View/Save
Current

View Current and/or


Save Current Settings

Default Set

Override current profile with default settings

Recall Previous

Select profile used immediately previous

1F

Float

1F-2R

Home Menu
Performance
Settings
Operator
Service

OK

1F

Float

1F-2R

Operator Profile
Select Profile
Edit Name
Create Profile
Delete Profile
View/Save Current

Current profile =

George
OK
Press

to change
Profile

OK

1F

Float

1F-2R

Operator: Select Name


John J
Mike
Scott
Jim

Highlight
OK
desired
profile
and press
OK

to set

OK

Float

1F

1F-2R

Enter Name
J O
8

Cancel Accept

Delete Letter

OK

OK

OK

Float

1F

1F-2R

Enter Name
J O
8

OK

Cancel Accept

Delete Letter

OK

OK

1F

Float

1F-2R

Operator: Delete Name


John J
Mike
Scott
Jim

Highlight
OK
desired
profile
and press
OK

to delete

OK

Float

1F

1F-2R

Current Setting
Autoshift Switch
Bi-Dir Shift
Measurement
Language
Night Backlight
Day Backlight
Save =

OK

2F-2R
On
OK
English
English
40
%
65
%
Cancel =

OK

OK

SERVICE MENU SELECTION


Diagnostics

View List of Events


and Faults

Expanded Details
of Each Line
Blade
Steering
Ripper

Calibrations

Select and
Perform Calibrations

Winch
Steering
System Status

Engine
Powertrain

Powertrain
View Status of
System Components

Implement
Service

Engine
Implement

ECM Summary

Powertrain
Blade Raise

View Version
Hardware & Software

Advisor

Blade Tilt
Limp Home

Blade Pitch
Ripper Raise
Ripper Shank

Slowly Move
Implements
Bi-Dir Status

Enable or
Disable Bi-Dir Shift

Downshift Status

Set Auto Downshift


Active/Inactive

Max Forward Gear

Set Max
Forward Gear

Max Reverse Gear

Set Max
Reverse Gear

Configuration

Service
Password

Enter Service
Password

1F

Float

1F-2R

Home Menu
Performance
Settings
Operator
Service

OK

1F

Float

1F-2R

Service
Diagnostics
Calibrations
System Status
ECM Summary
Limp Home

er ice

Press
OK

to view
Diagnostics
OK

Float

1F

1F-2R

Service : Diag

401.0 Hrs

Mid

Code

Occ

First

Last

Act

53
53
53

296-9
590-9
596-9

1
22
35

351
376
351

351
OK
399
397

Details =

OK

OK

Float

1F

1F-2R

Service : Diag
Mid

Code

Occ

53
296-9
ADVISOR ECM

401.0 Hrs
First

Last

Act

351

351

OK

Power Train ECM


Abnormal Update Rate
OK

1F

Float

1F-2R

Calibrations : Categories
Steering
Powertrain
Blade
Ripper

Highlight
desired
setting
and press
OK

OK

1F

Float

1F-2R

Ripper Control Handle


Ripper Raise Solenoid
Ripper Lower Solenoid
Ripper Shank In Solenoid

OK

Ripper Shank Out Solenoid

Select and press OK key

OK

1F

Float

1F-2R

Service : System Status


Steering
Engine
Powertrain
Implement

Press
OK

to view
Steering
status

OK

Float
Service . . . Steering
1F

Last Successful Steering Sol Cal


Steer Pos Sensor 1 Duty Cycle
Steer Pos Sensor 2 Duty Cycle
Steer Pos Sensor 3 Duty Cycle
Lt Steer Sol Current Percentage
Rt Steer Sol Current Percentage
Steering Motor Speed 1
Steering Motor Speed 2
Hydraulic Oil Temp

1F-2R
2 Hrs
45 %
%
OK 45
45 %
0 %
0 %
0 %
0 %
98 F

OK

1F

Float

1F-2R

Service : ECM Info


Engine
Implement
Powertrain
Advisor

Press
OK

to view
Advisor
information

OK

Float
Service . . . Advisor
1F

Hardware P/N
Software P/N

1F-2R

1234567-00
2474985-07
OK

OK

1F

Float

1F-2R

Service:Implement Limp Home


Blade Raise
Blade Tilt
Blade Pitch
Ripper Raise
Ripper Shank

Press
OK

to move
blade
OK

1F-2R
Float
Limp Home : Blade Raise
1F

Press

to Raise the Blade

Press

to Lower the Blade

OK

OK

1F

Float

1F-2R

Service : Configuration
Bi-Dir Status
Downshift Status
Max Forward Gear
Max Reverse Gear

Press
OK

to change
Bi-Dir Status
settings

OK

1F

Float

1F-2R

Service . . . Bi-Dir Shift Status


Enabled
Disabled

Hilight
desired
setting
and press
OK

to set

OK

1F

Float

1F-2R

Password Entry
Service Mode is Disabled

Display Setup

Press

OK

OK

to Enter Password
and Enable Service Mode

OK

1F

Float

1F-2R

Password Entry
To enter Service mode and gain access
to all service items, enter password
OK

1 2 3 4
0

Cancel Accept

OK

TOTALS MENU
SELECTION
Ptrain Totals

View Cumulative
System Totals
Information

Engine Totals

View Cumulative
System Totals
Information

Totals

1F

Float

1F-2R

Home Menu
Settings
Operator
Service
Totals

OK

1F

Float

1F-2R

Totals : Ptrain Engine Totals


Ptrain Totals
Engine Totals

Press
OK
OK

to view
Ptrain Totals
settings
OK

Float
Totals : Ptrain Totals
1F

Total Hours Coasting in Neutral


Total Forward Distance Traveled
Total Reverse Distance Traveled
Transmission Lifetime Hours
Operating Time in Gear 1F
Operating Time in Gear 2F
Operating Time in Gear 3F
Operating Time in Gear N
Operating Time in Gear 1R

1F-2R
0.0 Hrs.
0.0 km
0.0 km
OK
0.0 Hrs.
0.0 Hrs.
0.0 Hrs.
0.0 Hrs.
0.0 Hrs.
0.0 Hrs.

OK

AUTO CARRY MENU


SELECTION

Auto Carry

Auto Carry
Screen 1
Adjust
Load Factor

Auto Carry
Screen 2
"View Only"
Information

1F

Float

1F-2R

Home Menu
Auto Carry
Performance
Settings
Operator

OK

1F

Carry

1F-2R

Auto Carry : Load Factor


Ground Spd
Machine Slope
Track Slip
80%

1.2 MPH
16.8 %
OK
27.3 %

90%

105%

Next

OK

OK

1F

Carry

1F-2R

Auto Carry : Information


Ground Spd
Track Speed
Left Lift Cylinder Exten.
Right Lift Cylinder Exten.
Machine Slope
Track Slip
Previous

1.2 MPH
1.5 MPH
OK
23.2 in
23.2 in
16.8 %
27.3 %
OK

You might also like