Contractor

Owner

Main Subcontractor

PROJECT NAME: Khabat Thermal Power Plant Units 1&2

OWNER: Ministry of Electricity of Kurdistan Regional Goverment
CONTRACTOR: POSCO Engineering & Construction Co. Ltd.
MAIN SUBCONTRACTOR: GAMA Power Systems Engineering &
Contracting Inc.
PROJE REFERENCE NO:
Re
v
A

Revision
Date
15.09.201
5

Description
For Review

Revision History
Created by
Checked by
A.E.
AKMAN

Emission
Status

Return
Status

B. GKCE

Vendor doc No.:

Vendor Logo

Approved by

Document Code :

Title, Subtitle

110 V DC PANEL
TEST REPORT

Format
A4

Rev. A

Date
15.09.2015

Lang.
En

Date
15.09.2015

Project: Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

SH/OF
2/9

CLIENT N

REV.

Revision
Summary

Page
A

1. LIST OF REQUIRED TEST EQUIPMENT

2. PRELIMINARY CHECKS

3. ELECTRICAL TESTS

4. PLACING IN SERVICE

KESR Mh. Elektrik

ti.
Date
Name
Signature

Project No.

Project: Khabat Thermal Power Plant Units 1&2

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

CLIENT N
REV.

1. LIST OF REQUIRED TEST EQUIPMENT

Test Equipment
Designation / Manufacturer

Type / SerialNr

Microhmeter / FLUKE
Insulation tester /MEGER
Omicron CPC 100

KESR Mh. Elektrik

ti.
Name
Signature

X
X

X
X

2. PRELIMINARY CHECKS

Date

Test corresponding to
paragraph
4
5

SH/OF
3/9
A

Project No.

Project: Khabat Thermal Power Plant Units 1&2

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

SH/OF
4/9

CLIENT N

REV.

Checking

Results

Equipments conformity with drawings

Presence of marking on distribution board components
Correctrating & type for circuit breakers and fuses
Distribution board components connections tightness
Main busbar continuity
Main busbar connections tightness
Panel grounding to main earthgrid
Hinged door connection to the frame with ground braid
Door lock operation
Connection conformity with drawing
Cables connection tightness

3. ELECTRICAL TESTS
3.1. ELECTRICAL CONTINUITY OF METAL PART TO GROUND:
Checking

Results

Number of tested points

Average resistance value

Maximum resistance reading

3.2. INSULATION RESISTANCE MEASUREMENT:

Polarity

Test voltage and duration

L(+)Phase & Ground

L(-)Phase & Ground
L(+)Phase & L(-)Phase

3.3. AUXILIARY EQUIPMENT OPERATION CHECK:

KESR Mh. Elektrik
ti.
Date
Name
Signature

1000 Vdc - 1 min

Results

Project No.

Project: Khabat Thermal Power Plant Units 1&2

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

SH/OF
5/9

CLIENT N

REV.

Checking

Results

Hygro statand heater operation

Lighting and door switch operation
AC Socket

3.4. MCB TRIPING TEST:

Mcb
Name

Mcb Operational Settings

KESR Mh. Elektrik

ti.
Date
Name
Signature

Mcb Test Set

Value

Injected Current

Trip Time

Project: Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

CLIENT N
REV.

KESR Mh. Elektrik

ti.
Date
Name
Signature

SH/OF
6/9
A

Project No.

Project: Khabat Thermal Power Plant Units 1&2

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

SH/OF
7/9

CLIENT N

REV.

3.5. BUSBAR CONTACT RESISTANCE TEST

Busbar

Measured Value

Result

L+
LE
3.6. VOLTMETER ACCURACY CHECK
3.6.1. Voltmeter P481:
Manufacturer:
Scale:
Input:

Indicator reading
(Vdc)

Injected value
(Vdc)

Measured value
(Vdc)

% Error

L(+)-L(-)

3.7. AMMETER ACCURACY CHECK

3.7.1.Ammeter P481 :
Manufacturer:
Scale:
Input :

Ratio:
Indicator reading

injected value
(A)

KESR Mh. Elektrik

ti.
Date
Name
Signature

Measured value
(A)

% Error

Project No.

Project: Khabat Thermal Power Plant Units 1&2

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

SH/OF
8/9

CLIENT N

REV.

3.8. DC TRANSFER SWITCHES:

3.8.1.Manual mode:
Conditions
Q1 no voltage
Q2 no voltage

Operations
Closing order on
-

Q1 correct voltage
Q2 no voltage

Closing order on
Q1
Q3

Q1 no voltage
Q2 correc t voltage

Closing order on
Q2
Q4

Q1 correct voltage
Q2 correct voltage

Closing order on
Q1
Q2

Actions
Q1 remains open
Q2 remains open
Q3 remains open
Q4 remains open
Q1 closed
Q2 remains open
Q3 closed
Q4 remains open
Q1 remains open
Q2 closed
Q3 remains open
Q4 closed
Q1 closed
Q2 closed
Q3 remains open
Q4 remains open

Busvoltage

Results

BB1 no volt
BB2 no volt

BB1 with volt

BB2 with volt

BB1 with volt

BB2 with volt

BB1 with volt

BB2 with volt

3.8.2.Automatic mode:
Conditions
Q1 no voltage
Q2 no voltage

Operations
Automatic closing
-

Q1correct voltage
Q2 no voltage

Automatic closing
Q1
Q3

Q1 no voltage
Q2 correc t voltage

Automatic closing
Q2
Q4

Q1 correct voltage
Q2 correct voltage

Automatic closing
Q1
Q2

KESR Mh. Elektrik

ti.
Date
Name
Signature

Actions
Q1 remains open
Q2 remains open
Q3 remains open
Q4 remains open
Q1 closed
Q2 remains open
Q3 closed
Q4 remains open
Q1 remains open
Q2 closed
Q3 remains open
Q4 closed
Q1 closed
Q2 closed
Q3 remains open
Q4 remains open

Busvoltage
BB1 no volt
BB2 no volt

BB1 with volt

BB2 with volt

BB1 with volt

BB2 with volt

BB1 with volt

BB2 with volt

Results

Project: Khabat Thermal Power Plant Units 1&2

Project No.

ISSUE DATE
16/09/2015

ENG. N
110 V DC PANEL TEST REPORT

SH/OF
9/9

CLIENT N

REV.

4. PLACING IN SERVICE
4.1. Busbar1:
Reading Voltages
L(+) L(-)
L(+) Ground
L(-) Ground

KESR Mh. Elektrik

ti.
Date
Name
Signature

Result