THE WATER SPECIALIST

for grain processing

*vibronet Type V25 tph

VIBRONET
PATENTED VIBRATION DAMPENING SYSTEM
FOR SHORTER TEMPER TIMES & MORE HYGIENE
TO DAMPEN ALL CEREALS, PULSES & GRAIN VARIETIES

vibronet Grf GmbH & Co. KG

Neumhle 1 35633 Lahnau Germany
Tel: +49 6441 62031 Fax: +49 6441 62715
Email: info@vibronet.com Internet: www.vibronet.com

vibronet
PATENTED CEREAL DAMPING SYSTEM
The vibronet vibration dampener is a patented
vertical cereal dampening system working with
vibration energy to reduce temper time for cereals
such as wheat, barley, oat, maize, rice, or pulses with
any kind of water soluble liquid.

ADVANTAGES

! Reduces tempering time to 2-8 hours compared

to 12-48 hours with conventional systems. *

! Liquid addition of up to 8% in one pass.*

! Hygienic: minimum bacterial count due to short
temper times and vertical self-cleaning construction!

! Considerable energy saving: less than 0.2 kW/t/h!

! Total yield increase: up to 1.0 %!*
! Higher yields on middlings & semolina. *
! Less & smaller temper bins required when
increasing capacity or building new plants.

! Gentle conditioning, no breakage or abrasion.

! Optimal separation of hull and endosperm.
! Trouble free maintenance & extremely low wear.
! Quick & easy installation even in existing diagrams.
! No modification of existing diagrams or milling plant layouts.
! Flexibility throughout the production process.
THE MAGIC VIBRONET PRINCIPLE
A premixer device (I.) mixes a metered quantity of water with
cleaned grain. The grain/water blend experiences a gentle mixing
action that prevents any grain damage or abrasion.
The grain/water blend then continuously passes through the
I

vibration channel (II.) which consists of 1-12 channels depending

on capacity.

II.

The patented vibronet principle, optimized with special vibrating

motors, enables the channel to be vibrated. This vibration energy
eliminates the surface tension of the water molecules so that

III

a film of water can cover the whole grain.

*depending on product & installation.

A specially designed discharge unit (III.) ensures that each channel is continuously selfemptied.
With vibronet, the tempering water penetrates equally into the hull and through the
outer layers into the endosperm. vibronet is the only dampening method which
allows the water to enter equally throughout the entire kernel surface including
the crease (which represents 1/6th of the kernel surface!).

vibronet has proven its value worldwide and is operating successfully in

numerous industrial applications.

TECHNICAL DATA

Vibration Dampener Type

V2.5 S

V7.5 S

V12.5 S

V17.5 S

V 25 S

V 35 S

2.5

7.5

12.5

17.5

25

35

700 x

750 x

750 x

830 x

830 x

830 x

790 x

950 x

950 x

1251 x

1251 x

1350 x

1591

2141

2141

2395

2390

2480

~320

~600

~620

~850

~880

~1000

1,5

2,2

2,2

6,3

0,3

0,7

2 x 0,7

2,2

2 x 2,2

2x2,2

Discharge unit (kW)

0,37

0,37

0,37

0,37

0,37

0,55

Water connection (3-4 bar)

1/2"

3/4"

3/4"

3/4"

3/4"

3/4"

Air pressure (4-6 bar)

NW 6

NW6

NW6

NW 6

NW 6

NW 6

100 l/h

100 l/h

100 l/h

100 l/h

100 l/h

100 l/h

Capacity tons/hour
Dimensions (mm)
(L x W x H)
Approx. net weight incl.
control panel (kg)
Connected load Premixer
(kW)
Vibration motor (kW)

Air pressure consumption

ADVANTAGES & SAVINGS

VIBRATION DAMPENING IN COMPARISON TO CONVENTIONAL SYSTEMS
(Example: 300T/24 h mill)

VIBRONET DAMPENER

OTHER DAMPENERS

2 8 hrs depending on

TEMPERING TIME

product

24 48 hrs depending on

[soft wheat: ~2-6 hrs]

product

[hard wheat: ~3-10hrs]

Microbiologically

HYGIENE

clean product due to

-shorter temper times &

-self-cleaning machine.

Higher bacteria count.

Extensive cleaning work
necessary.

ENERGY COST

3 kW/h 1.500/year

12 kW/h 6.000/year

YIELD INCREASE

+ 0.5 - 1.0%*+360T/year

No yield increase

COST FOR CAPACITY

no additional silo capacity

new or larger silo bins

INCREASE

necessary

necessary

FLEXIBILITY IN

Change of mix possible

Change of mix possible

PRODUCTION PROCESS

on the same day

only after 24 48 hrs

vibronet + VIB-MMS 12.9 [see product brochure for information]

; Can replace cleaning

vibronet

WITH INTEGRATED
VIB-MMS 12.9
AUTOMATIC WATER
DOSAGE SYSTEM

scale due to
-integrated control scale
in the VIB-MMS 12.9 or
-sensor in the vibronet

Cleaning scale and flow

balancer necessary.

discharge unit

; Simple & compact unit

; Easy installation due to
plug & play