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PROBLEM #1:
a) Provided that the maximum-in-plane shear
stress is 300 kPa, Complete the stress
information (
)
b) Determine the principal stresses and its
corresponding plane.
c) Determine the plane of the maximum-in-plane
shear stress.
50 kPa
x'
250 kPa
xy
75 kPa
250 kPa
x'
50 kPa
ANS.
SOLUTION
Plan: Determine
knowing
Compute for
and
and
by
50 kPa
250 kPa
x'
xy
75 kPa
250 kPa
x'
Compute for
50 kPa
)
(
( (
The normal stress on
Compute for
))
corresponds to
( (
))
540.475
ES 13 Problem Set 3
PROBLEM #2:
An aluminum alloy 6061-T6 is to be used for a solid shaft such that it transmits 40 hp at 2400 rev/min.
Using a factor of safety of 2, with respect to yielding, determine the smallest-diameter of the shaft that can
be selected based on (a.) maximum-shear-stress theory (b) maximum-distortion-energy theory.
ANS.
SOLUTION
Plan: Determine the material strength of aluminum alloy 6062-T6 using the rated power of 40 hp and 2400 rpm
compute for the torque in the shaft Compute for the maximum working shear stress on the shaft in terms of the
diameter set-up the 3D stress block compute for principal stresses and the absolute maximum shear stress
using maximum shear stress theory, determine the smallest diameter using maximum distortion energy theory,
determine the smallest diameter.
Determine the material strength of aluminum allow 6062-T6:
Conversion:
( )
(
( )
3D state of stress.
ES 13 Problem Set 3
Principal Stresses and maximum absolute shear stress:
(
)
(
( (
ES 13 Problem Set 3
PROBLEM #3:
The components of plane stress at a point on the surface of a member made
of soft bronze (Y = 175 MPa) are shown in Figure. (a) For this state of
stress, what is the factor of safety, FSs, as predicted by the failure criterion
of the maximum-shear-stress theory? (b) What is the value of the Mises
equivalent stress for the given state of plane stress, and what factor of
safety, FSd, as predicted by the maximum-distortion-energy theory?
45 MPa
20 MPa
ANS.
SOLUTION
Plan:
Compute for the principal stresses and maximum absolute shear stress for the given state of stress
Compute for the factor of safety using tresca yield criterion compute for the mises equivalent stress FS using
von mises.
Principal Stresses and maximum absolute shear stress:
Factor of safety:
a. Tresca Yield Criterion:
ES 13 Problem Set 3
EXTRA PROBLEM:
A cast iron cylinder having a diameter of 100 mm is subjected to
a torque of 600 Nm and an axial compressive force of 15 kN.
Determine if it fails according to the maximum-normal-stress
theory. The ultimate stress of cast iron is ult = 170 MPa.
600 Nm
600 Nm
15 kN
15 kN
ANS.
SOLUTION
Plan: Identify critical section compute for internal forces and moments identify critical point/s 3d state of
stress compute for principal stresses and max abs shear stress apply maximum normal stress theory to
determine if it fails or not.
Identifying critical section:
600 Nm
600 Nm
15 kN
15 kN
N
15
kN
T
600 Nm
Therefore, my critical section is anywhere along the length of the shaft. The internal force and moment are as
shown.
Identify the critical point.
Anywhere
on the
section.
Anywhere
along the
circumfer
ence
Due to torsion
Anywhere
along the
circumfer
ence
ES 13 Problem Set 3
3D stress state:
3.06 MPa
1.91 MPa
ES 13 Problem Set 3
PROBLEM #4:
The 2-in diameter bar is made of a brittle material with the ultimate strengths of 20
ksi in tension and 30 ksi in compression. The bar carries a bending moment and a
torque, both of magnitude M. (a) Use the maximum normal stress theory to find the
largest value of M that does not rupture. (b) Is the value of M found in Part (a) safe
according to Mohrs theory of failure?
M
T=M
ANS.
M=
SOLUTION
Plan: Determine the critical section Compute for internal forces/moments at the critical section Identify the
critical point/s set-up the 3D state of stress at the critical point/s Compute for the principal stresses apply
the
to find the largest value of M that does not rupture plug-in the value of M into
the principal stresses use
to check if the bar can carry that M solved previously.
Determining the critical section:
The critical section can be located anywhere along the bar because both the bending and twisting moments are
constant all throughout while shear and axial forces are zero.
Internal Forces and Moments at the Critical section:
Due to Torque M:
Max Compressive Stress
A
B
Hence the green points are our plausible
critical points. Lets denote them as A and
B.
ES 13 Problem Set 3
3D State of Stress at element A and B:
ELEMENT A:
1
1
1
3
1
1
4
4 1
3
ELEMENT B:
1
3
ELEMENT A:
ELEMENT B:
Computing for
the
Principal
Stresses:
ELEMENT B:
ELEMENT A:
4 1
3
Applying
the
maximum
normal stress
theory:
ES 13 Problem Set 3
Value of Principal
Stresses:
ELEMENT B:
ELEMENT A:
1
3
For Element A:
@
, 1
13.33 ksi
Since 1 3 43
13 33 ,
For Element B:
@ 1
, 0
Since
3 43 , element B failed
ES 13 Problem Set 3
PROBLEM #5:
The bent circular bar is made of steel with a yield stress of 30 ksi. Determine
the value of the vertical load P that would initiate yielding. Use
(a) the maximum shear stress theory; and
B
C
P
Plan: Determine the critical section/s Compute for internal forces/moments at the critical section/s Identify
the critical point/s set-up the 3D state of stress at the critical point/s Compute for the principal stresses
apply the
to find the largest value of P at yielding apply the
to find the largest value of P at yielding
Determining the critical section:
Plotting the internal forces and moments along the shaft: axial force is zero.
P
18P
18P
V
18P
15P
V
M
x
18P
15P
T
x
x
18P
Section B
Section A
ES 13 Problem Set 3
9
2563
81
3
5
16384 4
56
7
18P
3
2
8
81
4
16384
18
4 96
3
48
3
8
81
8192
9
2563
81
3
5
16384 4
18
18688
7
18P
15 8 2
81
4
16384
1,
Critical Point
Section B, @ N.A.
Section B, @ top and bottom
Section A, @ N.A.
Section A, @ top and bottom
3.02 P
217.30 P
220.32 P
181.08 P
4
9
51
(3.02P, -3.02P)
(434.60 P, 0)
(220.32 P, -220.32 P)
(362.17 P, 0)
27.33
188,876.38
145,619.53
131,164.15
63