Schreiber Dynamix Dairies Ltd.

Assumptions for WW Treatment and Biogas Generation Project IRR Calculations

Sr. Parameter
1 Mother Liquor Generation

2
3
4
5

Mother Liquor COD

Cow water generation
Cow water COD
Quanity of wate water entering Mother
Liquor Treatment Plant
6 Quanity of wate water entering Mother
Liquor Treatment Plant
7 Quanity of wate water entering Baseline
treatment system (anaerobic lagoon)

Unit
m/day

kg/m
m/day
kg/m
m/day

Value

Source
45 Plant production capacities and Mother liquor generation capacity
calculations of the plant.
Thermax Technical Offer: Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08
(Refer:Thermax Offer-Design Basis,Page No.3)
390 Analysis report carried out by MITCON dated 07-Feb-08
75 From the plant
0.100 From the plant
120 Calculated

m/year

43,800 Calculated

m/year

13,870 Execl sheet - Historic data - anaerobic lagooon

8 COD of waste water entering Baseline

treatment system (anaerobic lagoon)
9 COD of waste water entering Mother
Liquor Treatment Plant
10 COD of waste water entering WWTPs 2000 m3 and 1000 m3
11 COD of outlet of Mother Liquor
treatment plant

kg/m

12 COD of treated wastewater

kg/m

13 COD reduction efficiency of Mother

Liquor Digester

14 IPCC Default value of Methane (CH)

Generation per Kg of COD reduced
15 Methane content of Biogas
16 Density of Biogas

kg CH/kg
COD
%
kg/m

17 Waste water generation quantity from

existing WWTP
18 Waste water generation quantity from
proposed WWTP
19 Total waste water generation from
WWTPs
20 Net calorific value of Biogas
21 Net calorific value of FO

m/day

kg/m

387,855 Execl sheet - Historic data - anaerobic lagooon

146.31 Calculated

kg/m

4,504 Excel sheet - SDDL additional data

kg/m

29.26 Thermax Technical Offer: Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08

(Refer:Thermax Offer-Design Basis,Page No.3, Design specification.
(Calculated based on Thermax offer (Considered inlet COD 400,000
mg/l and outlet COD 80,000 mg/l). Thus, efficiency of digesters
workes out as 80%
0.150 Thermax Technical Offer:Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08 (Refer: Thermax Offer, Page No.42 - treated water
characteristics

m/day
m/year
kcal /m
kcal/kg

80% Thermax Technical Offer: Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08

(Refer:Thermax Offer-Design Basis,Page No.3, Design specification.
(Calculated based on Thermax offer (Considered inlet COD 400,000
mg/l and outlet COD 80,000 mg/l). Thus, 320,000 COD reduction
which is 80% of inlet COD. Thus, efficiency of digesters workes out as
80%
0.25 IPCC default value :Page 6 of AMS III H Version 14,
67% Biogas Analysis report carried out by MITCON dated 19-Jun-08
1.089 Density of biogas : Page 11 & 22 of Thermax Technical Offer:
Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06-Mar-08
2,000 Project Commissioning Certificate dt.16-Aug-06
1,000 Thermax Technical Offer: Wws:Tmn:DDIL: Biogas:TCOff-05 dt. 06Mar-08
1,095,000 Calculated
5,050 Biogas Analysis report carried out by MITCON dated 19-Jun-08
9,650 PCRA website - http://www.pcra.org/English/latest/book/02Chapter%20-%202.pdf

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Assumptions for WW Treatment and Biogas Generation Project IRR Calculations

Sr. Parameter
22 Electrical operating load of Mother
Liquor Treatment Plant (MLTP)
(Continuous operation)

Unit
kW

23 Electrical operating load of Digester

recirculation pump

kW

24 Operating hours of Digester

recirculation pump
25 Electrical operating load of sludge
disposal pump

Hours
kW

26 Operating hours of sludge disposal

Hours
pump
27 Electrical operating load of caustic tank kW
mixer
28 Operating hours of caustic tank mixer
29 Electrical operating load of 1000 m
WWTP
30 Operating load of existing 2000 m
WWTP
31 Connected load of boiler (Blowers)

Hours
kW

32
33
34
35
36
37
38
39
40
41

days
kg/yr
%
tCO2/TJ
tCO2/MW
INR/Kwh
INR/litre
kg/litre
hr/Day
%

42
43
44
45
46
47
48
49

Operating days
Total steam flow for boilers
Thermal Efficiency of Boiler
Emission factor of FO
Emission factor of Grid
Cost of electricity
Cost of furnace oil
Density of furnace oil
Working hours per day
Depreciation on Plant & Machinery

Corporate Tax
CER rate
Exchange Rate (INR per Euro)
Caustic Soda Consumption per m
Cost of Caustic Soda
Sensivity Criteria
Sensivity Criteria
Depreciation on Plant & Machinery Mother Liquor Treatment - for 1st year
50 Depreciation on Plant & Machinery Mother Liquor Treatment - from 2nd
year onwards
51 Depreciation on Plant & Machinery Waste Water Treatment - for 1st year

kW
kW

%
Euro
INR
kg
INR/kg
%
%
%

Value

Source
30.02 Thermax Technical Offer:Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08 (Refer: Thermax Offer, Page No.6 - Operating load for MLTP
& Page.17 - Operating load of Booster pump (11.25 KW = 15 HP *
0.75)
30 Thermax Technical Offer:Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08 (Refer: Thermax Offer, Page No.6 - Operating load for
Digester recirculation pump
22 Letter by Thermax Ltd. (Technology Supplier) dt. 02-July-10
3.7 Thermax Technical Offer:Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08 (Refer: Thermax Offer, Page No.6 - Operating load for Sludge
disposal pump
22 Letter by Thermax Ltd. (Technology Supplier) dt. 02-July-10

0.37 Thermax Technical Offer:Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08 (Refer: Thermax Offer, Page No.6 - Operating load for caustic
tank mixer
20 Letter by Thermax Ltd. (Technology Supplier) dt. 02-July-10
153.49 Thermax Offer:Wws:DDIL:ETP:2000:TCOff-03 dt.07-Feb-05, Page no:
25,
174.32 Thermax Offer:Wws:DDIL:ETP:2000:TCOff-03 dt.07-Feb-05, Page no:
12,
30 Thermax Technical Offer:Wws:Tmn:DDIL: Biogas: TCOff-05 dt. 06Mar-08
(Refer: Thermax Offer, Page No. 14)
365 Calendar days
100717803 Based on 3 years historical data of steam generation
89% As per para 26 (b) of AMS I.C. ver.18
77.4 IPCC (Intergovermental Panel on Climate Change) default value
0.84 NEWNE (North East West North East) Grid Emission factor
4.06 Cost of power: 16th Annual report 2007 -08 page no: 6
21.45 Cost of furnace oil: 16th Annual report 2007 -08 page no: 6
0.99 http://www.ncdex.com/Knowledge/PDFs/Oil%20Furnace.pdf
24 Standard
10% 16th Annual Report 2007-2008 (refer Page 20)
33.99% Income Tax Act
7
63
5 Letter by Thermax Ltd. (Technology Supplier) dated 07-Mar-08
20 Purchase price (Existing Practice)
10% Standard for calculations
-10% Standard for calculations
80% Income Tax Act

15% Income Tax Act

100% Income Tax Act

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