Professional Documents
Culture Documents
general
G
1.1 electric shock
when a current exceeding 30 mA electric shock
An electric shock is the pathophysiological Curve C1 (of figure G1) shows that when a
passes through a part of a human effect of an electric current through the current greater than 30 mA passes through a
body, the person concerned is in human body. part of a human being, the person concerned
serious danger if the current is not Its passage affects essentially the circulatory is likely to be killed, unless the current is
interrupted in a very short time. and respiratory functions and sometimes interrupted in a relatively short time.
results in serious burns. The degree of The point 500 ms/100 mA close to the curve
danger for the victim is a function of the C1 corresponds to a probability of heart
magnitude of the current, the parts of the fibrillation of the order of 0.14%.
the protection of persons against body through which the current passes, and The protection of persons against electric
electric shock in LV installations must the duration of current flow. shock in LV installations must be provided in
be provided in conformity with IEC Publication 479-1 defines four zones of conformity with appropriate national
appropriate national standards and current-magnitude/time-duration, in each of standards and statutory regulations, codes of
statutory regulations, codes of which the pathophysiological effects are practice, official guides and circulars, etc.
described (fig. G1). Any person coming into Relevant IEC standards include: IEC 364,
practice, official guides and circulars, contact with live metal risks an electric shock. IEC 479-1, IEC 755, IEC 1008, IEC 1009
etc. and IEC 947-2 appendix B.
Relevant IEC standards include:
duration of current flow t
IEC 364, IEC 479-1, IEC 755, ms 10000
A B C1 C2 C3
IEC 1008, IEC 1009
5000
and IEC 947-2 appendix B. ∂ imperceptible
2000
∑ perceptible
∏ reversible effects:
1000 muscular
contraction
500
π possibility of
1 2 3 4 irreversible
200 effects
C1: no heart fibrillation
100 C2: 5% probability
50
of heart fibrillation
C3: 50% probability
of heart fibrillation
20
10
0,1 0,2 0,5 1 2 5 10 20 50 100 200 500 1000 2000 5000 10000
mA
current passing through the body Is
fig. G1: curve C1 (of IEC 479-1) defines the current-magnitude/time-duration limits which
must not be exceeded.
busbars
Is Is
G
Two complementary measures are commonly
two measures of protection against
employed as protection against the dangers
direct-contact hazards are often of direct contact:
imposed, since, in practice, the first c the physical prevention of contact with live
measure may not prove to be parts by barriers, insulation, inaccessibility,
infallible. etc.
c additional protection in the event that a
direct contact occurs, despite the above
measures. This protection is based on
residual-current operated high-sensitivity fast-
acting relays, which are highly effective in the
majority of direct contact cases.
particular measures
of protection
Protection by the use of extra-low voltage
SELV (Safety Extra Low Voltage) schemes
This measure is used only in low-power
circuits, and in particular circumstances, as
described in Sub-clause G3.5.
G
Conductive material(1) used in the c special arrangements such as:
national regulations covering LV
manufacture of an electrical appliance, but v the use of class II insulation materials, or an
installations impose, or strongly which is not part of the circuit for the equivalent degree of insulation,
recommend, the provision of devices appliance, is separated from live parts by the v non-conducting location(2) - out-of-reach or
for indirect-contact protection. "basic insulation". Failure of the basic interposition of barriers,
insulation will result in the conductive parts v equipotential locality,
becoming live. v electrical separation by means of isolating
the measures of protection are: Touching a normally-dead part of an electrical transformers.
appliance which has become live due to the (1) Conductive material (usually metal) which may be
c automatic disconnection of supply
failure of its insulation, is referred to as an touched, without dismantling the appliance, is referred to as
(at the first or second fault detection, indirect contact. "exposed conductive parts".
(2) The definition of resistances of the walls, floor and ceiling
depending on the system of earthing) Various measures are adopted to protect of a non-conducting location is given in Sub-clause G3.5
c particular measures according to against this hazard, and include:
circumstances. c automatic disconnection of power supply to
the appliance concerned,
example
The resistance of the substation neutral earth
electrode Rn is 10 ohms.
The resistance of the installation earth
electrode RA is 20 ohms.
The earth-fault current Id = 7.7 A.
The touch-voltage Uc = IdRA = 154 V and
therefore dangerous, but,
I∆n = 50 = 2.5 A so that a standard 300 mA
20
RCD will operate in 30 ms to clear a condition
in which 50 V touch voltage, or more,
appears on an exposed conductive part.
HV/400V
1
2
3
4
installation
substation earth Uc
earth electrode
electrode
Rn : 10 Ω RA : 20 Ω
G
3.2 automatic disconnection for a TT-earthed installation (continued)
the tripping times of RCDs are specified disconnection time x I∆n 1 2 5 >5
generally lower than those RCD is a general term for all devices instantaneous (ms) 300 150 40 40
operating on the residual-current principle. domestic
prescribed in the majority of national RCCB* (residual current circuit breaker) as
standards; this feature facilitates their defined in IEC 1008 is a specific class of type S (ms) 500 200 150 150
use and allows the adoption of an RCD. industrial
effective scheme of discriminative Type G (general) and type S (selective) have setting I** (ms) 150 150 150 150
tripping time/current characteristics as shown
protection. in table G11. These characteristics allow a
* Merlin Gerin
certain degree of selective tripping between table G11: maximum operating times of
the several combinations of rating and type, RCCBs (IEC 1008).
as shown later in Sub-clause 4.3. ** Note : the use of the term "circuit breaker" does not mean
that a RCCB can break short-circuit currents. For such
duties RCDs known as RCBOs ("O" for overcurrent) as
defined in IEC 1009 must be employed.
example
B
A
3
2
F 1
N E PEN
NS160
35 50 m
mm2 35 mm2
D C
RnA
Uc
performance curve. In any case, The value of current which assures the
correct operation of a fuse can be
protection cannot be achieved if the accertained from a current/time performance
loop impedance Zs or Zc exceeds a graph for the fuse concerned. = 0,4 s
certain value. The fault current Uo/Zs or 0.8 Uo/Zc as tc
determined above, must largely exceed that
necessary to ensure positive operation of the
fuse. Ia Uo/Zs I
The condition to observe therefore is that:
Ia < Uo or 0.8 Uo as indicated in figure G15. fig. G15: disconnection by fuses
Zs Zc for a TN-earthed installation.
Example:
The nominal phase-neutral voltage of the
network is 230 V and the maximum
disconnection time given by the graph in
figure G15 is 0.4 seconds. The corresponding
value of Ia can be read from the graph.
Using the voltage (230 V) and the current Ia,
the complete loop impedance or the circuit
loop impedance can be calculated from
Zs = 230/Ia or Zc = 0.8 x 230/Ia.This
impedance value must never be exceeded
and should preferably be substantially less to
ensure satisfactory fuse operation.
G
3.4 automatic disconnection on a second earth fault in an IT-earthed system
In this type of system: c all exposed and extraneous conductive
c the installation is isolated from earth, or the parts are earthed via an installation earth
neutral point of its power-supply source is electrode.
connected to earth through a high
impedance,
Uc
RnA = 5 Ω Id2
fig. G17: fault-current paths for a first (earth) fault on an IT-earthed installation.
Example: The touch voltage Uc is therefore
For a network formed from 1 km of 198 x 5 x 10-3 = 0.99 V, which is evidently
conductors, the leakage (capacitive) harmless.
impedance to earth ZF is of the order of The current through the short-circuit is given
3,500 ohms per phase. In normal (unfaulted) by the vector sum of the neutral-resistor
operation, the capacitive current* to earth is current Id1 (= 153 mA) and the capacitive
therefore current (Id2).
Uo = 230 = 66 mA per phase Since the exposed conductive parts of the
ZF 3,500 installation are connected directly to earth,
During a phase-to-earth fault, as shown in the neutral impedance Zct plays practically no
figure G17, the current passing through the part in the production of touch voltages to
electrode resistance RnA is the vector sum of earth.
the capacitive currents in the two healthy * Resistive leakage current to earth through the insulation is
phases. The voltages of the two healthy assumed to be negligibly small in the example.
phases have (because of the fault) increased
to √3 the normal phase voltage, so that the
capacitive currents increase by the same
amount. These currents are displaced, one
from the other by 60°, so that when added
vectorially, this amounts to 3 x 66 mA =
198 mA i.e. Id2 in the present example.
Rn RA
fig. G19: circuit breaker tripping on second (earth) fault when exposed conductive parts
are connected to a common protective conductor.
The current levels and protective measures So that the resistance of circuit 1 loop FGHJ
depend on the switchgear and fusegear = 2 RHJ = 2 ρ l mΩ
concerned: a
c circuit breakers where: ρ = the resistance in milli-ohm of a
In the case shown in figure G19, the levels of copper rod 1 metre long of c.s.a. 1 mm2
instantaneous and short time-delay l = length of the circuit in metres
overcurrent-trip settings must be decided. a = c.s.a. of the conductor in mm2
The times recommended in table G18 can be = 2 x 22.5 x 50 = 64.3 mΩ
readily complied with. 35
Example: from the case shown in figure G19, and the loop resistance B, C, D, E, F, G, H, J
determine that the short-circuit protection will be 2 x 64.3 = 129 mΩ
provided by the 160 A circuit breaker is The fault current will therefore be:
suitable to clear a phase-to-phase short- 0.8 x ex 230 x 103 = 2.470 A
circuit occurring at the load ends of the 129
circuits concerned. c fuses
Reminder: In an IT system, the two circuits The current Ia for which fuse operation must
involved in a phase-to-phase short circuit are be assured in a time specified according to
assumed to be of equal length, with the same table G18 can be found from fuse operating
sized conductors; the PE conductors being curves, as described in figure G15.
the same size as the phase conductors. The current indicated should be significantly
In such a case, the impedance of the circuit lower than the fault currents calculated for the
loop when using the "conventional method" circuit concerned,
(Sub-clause 5.2 of this chapter) will be twice c RCCBs
that calculated for one of the circuits in the In particular cases, RCCBs are necessary. In
TN case, shown in Sub-clause 3.3. this case, protection against indirect contact
hazards can be achieved by using one RCCB
for each circuit.
G
3.4 automatic disconnection on a second earth fault in an IT-earthed system (continued)
2nd case: concerns exposed conductive electrode contact resistances with the earth,
2nd case: where exposed conductive
parts which are earthed either individually thereby making protection by overcurrent
parts of appliances are earthed (each part having its own earth electrode) or devices unreliable. The more sensitive RCDs
individually or in separate groups, in separate groups (one electrode for each are therefore necessary, but the operating
each appliance or each group must group). current of the RCDs must evidently exceed
(in addition to overcurrent protection) If all exposed conductive parts are not that which occurs for a first fault.
bonded to a common electrode system, then For a second fault occurring within a group
be protected by a RCD. it is possible for the second earth fault to having a common earth-electrode system,
occur in a different group or in a separately- the overcurrent protection operates, as
earthed individual apparatus. Additional described above for case 1.
protection to that described above for case 1, Note 1: see also Chapter H1 Sub-clause 7.2,
is required, and consists of a RCD placed at protection of the neutral conductor.
the circuit breaker controlling each group and Note 2: in 3-phase 4-wire installations
each individually-earthed apparatus. protection against overcurrent in the neutral
The reason for this requirement is that the conductor is sometimes more conveniently
separate-group electrodes are "bonded" achieved by using a ring-type current
through the earth so that the phase-to-phase transformer over the single-core neutral
short-circuit current will generally be limited conductor, as shown in figure G20 (see also
when passing through the earth bond, by the Table H1-65c).
case 1 case 2
HV/LV HV/LV
RCD RCD
N N
RCD RCD
PIM PIM
group 1 group 2
group earth earth
earth
Rn RA Rn RA 1 RA 2
fig. G20: the application of RCDs when exposed conductive parts are earthed individually
or by groups, on IT-earthed systems.
3.5 measures of protection against direct or indirect contact without circuit disconnection
extra-low voltage is used where the the use of SELV (Safety by Extra equipment must not be connected to earth, to
Low Voltage) other exposed conductive parts, or to
risks are great: swimming pools, extraneous conductive parts,
wandering-lead hand lamps, and Safety by extra low voltage SELV is used in c all live parts of SELV circuits and of other
situations where the operation of electrical circuits of higher voltage must be separated
other portable appliances for outdoor equipment presents a serious hazard
use, etc. by a distance at least equal to that between
(swimming pools, amusement parks, etc.). the primary and secondary windings of a
This measure depends on supplying power at safety isolating transformer.
very low voltage from the secondary windings These measures require that:
of isolating transformers especially designed c SELV circuits must use conduits exclusively
according to national or to international provided for them, unless cables which are
(IEC 742) standards. insulated for the highest voltage of the other
The impulse withstand level of insulation circuits are used for the SELV circuits,
between the primary and secondary windings c socket outlets for the SELV system must
is very high, and/or an earthed metal screen not have an earth-pin contact. The SELV
is sometimes incorporated between the circuit plugs and sockets must be special, so
windings. The secondary voltage never that inadvertent connection to a different
exceeds 50 V rms. voltage level is not possible.
Three conditions of exploitation must be Note: In normal conditions, when the SELV
respected in order to provide satisfactory voltage is less than 25 V, there is no need to
protection against indirect contact: provide protection against direct-contact
c no live conductor at SELV must be hazards. Particular requirements are
connected to earth, indicated in Chapter L, Clause 3: "special
c exposed conductive parts of SELV-supplied locations".
the use of PELV (Protection by and the equipment is used in normally dry
Extra Low Voltage) locations only, and large-area contact with the
human body is not expected.
This system is for general use where low In all other cases, 6 V rms is the maximum
voltage is required, or preferred for safety permitted voltage, where no direct-contact
reasons, other than in the high-risk locations protection is provided.
noted above. The conception is similar to that
of the SELV system, but the secondary circuit 230 V / 24 V
is earthed at one point.
IEC 364-4-41 defines precisely the
significance of the reference PELV. Protection
against direct-contact hazards is generally
necessary, except when the equipment is in fig. G21: low-voltage supplies from a safety
the zone of equipotential bonding, and the isolating transformer, as defined in IEC 742.
nominal voltage does not exceed 25 V rms,
G10 - protection against electric shocks
G
FELV system (Functional Extra
Low Voltage)
Where, for functional reasons, a voltage of Note: Such conditions may, for example, be
50 V or less is used, but not all of the encountered when the circuit contains
requirements relating to SELV or PELV are equipment (such as transformers, relays,
fulfilled, appropriate measures described in remote-control switches, contactors)
IEC 364-4-41 must be taken to ensure insufficiently insulated with respect to circuits
protection against both direct and indirect at higher voltages.
contact hazards, according to the location
and use of these circuits.
class II appliances
active part
symbol
basic
These appliances are also referred to as insulation
having "double insulation" since in class II supplementary
appliances a supplementary insulation is insulation
added to the basic insulation. No conductive fig. G23: principle of class II insulation
parts of a class II appliance must be level.
connected to a protective conductor:
c most portable or semi-fixed appliances, Chapter 41) describe in more detail the
certain lamps, and some types of transformer necessary measures to achieve the
are designed to have double insulation. It is supplementary insulation during installation
important to take particular care in the work.
exploitation of class II equipment and to verify A simple example is that of drawing a cable
regularly and often that the class II standard into a PVC conduit. Methods are also
is maintained (no broken outer envelope, described for distribution boards.
etc.). Electronic devices, radio and television c for distribution boards and similar
sets have safety levels equivalent to class II, equipment, IEC 439-1 describes a set of
but are not formally class II appliances, requirements, for what is referred to as "total
c supplementary insulation in an electrical insulation", equivalent to class II,
installation (IEC 364-4-41: Sub-clause 413-2). c some cables are recognized as being
Some national standards such as equivalent to class II by many national
NF C 15-100 (France) (annex to 413.5 standards.
G
3.5 measures of protection against direct or indirect contact without circuit disconnection
(continued)
out-of-reach or interposition must evidently be the same for all tests.
in principle, safety by placing Different instrument suppliers provide
simultaneously-accessible of obstacles.
electrodes specific to their own product, so
conductive parts out-of-reach, or by By these means, the probability of touching a that care should be taken to ensure that the
live exposed conductive part, while at the electrodes used are those supplied with the
interposing obstacles, requires also a same time touching an extraneous instrument. There are no universally
non-conducting floor, and so is not an conductive part at earth potential, is recognized standards established for these
easily applied principle extremely low. In practice, this measure can tests at the time of writing.
only be applied in a dry location, and is c the placing of equipment and obstacles
implemented according to the following must be such that simultaneous contact with
conditions: two exposed conductive parts or with an
c the floor and the walls of the chamber must exposed conductive part and an extraneous
be non-conducting, i.e. the resistance to earth conductive part by an individual person is not
at any point must be: possible.
> 50 kΩ (installation voltages i 500 V), c no exposed protective conductor must be
> 100 kΩ (500 V < installation voltages introduced into the chamber concerned.
i 1000 V). c entrances to the chamber must be
Resistance is measured by means of arranged so that persons entering are not at
"MEGGER" type instruments (hand-operated risk, e.g. a person standing on a conducting
generator or battery-operated electronic floor outside the chamber must not be able to
model) between an electrode placed on the reach through the doorway to touch an
floor or against the wall, and earth (i.e. the exposed conductive part, such as a lighting
nearest protective earth-conductor). switch mounted in an industrial-type cast-iron
The electrode contact area and pressure conduit box, for example.
insulated
insulated walls
obstacles
2.5 m
insulated floor
>2m <2m
fig. G24: protection by out-of-reach arrangements and the interposition of non-conducting
obstacles.
earth-free equipotential chambers earth-free equipotential between a live conductor and the metal
chambers envelope of an appliance will result in the
are associated with particular whole "cage" being raised to phase-to-earth
installations (laboratories, etc.) and In this scheme, all exposed conductive parts, voltage, but no fault current will flow. In such
including the floor (see *Note) are bonded by
give rise to a number of practical suitably large conductors, such that no
conditions, a person entering the chamber
installation difficulties. would be at risk (since he/she would be
significant difference of potential can exist stepping on to a live floor). Suitable
between any two points. A failure of insulation precautions must be taken to protect
personnel from this danger (e.g. non-
conducting floor at entrances, etc.).
Special protective devices are also necessary
to detect insulation failure, in the absence of
significant fault current.
*Note: extraneous conductive parts entering (or leaving) the
equipotential space (such as water pipes, etc.) must be
encased in suitable insulating material and excluded from
the equipotential network, since such parts are likely to be
bonded to protective (earthed) conductors elsewhere in the
installation.
conductive floor
insulating
material
G
4.1 protective measures
the application to living quarters is protection against indirect
covered in Chapter L Clause 1. contact
General case I∆n maximum resistance
Protection against indirect contact is assured of the earth electrode
by RCDs, the sensitivity I∆n of which (50 V) (25 V)
complies with the condition: 3A 16 Ω 8Ω
I∆n i
50 V (1) 1A 50 Ω 25 Ω
RA 500 mA 100 Ω 50 Ω
(1) 25 V for work-site installations, agricultural 300 mA 166 Ω 83 Ω
establishments, etc. 30 mA 1666 Ω 833 Ω
The choice of sensitivity of the differential table G26: the upper limit of resistance for
device is a function of the resistance RA of an installation earthing electrode which
the earth electrode for the installation, and is must not be exceeded, for given
given in table G26. sensitivity levels of RCDs at UL voltage
limits of 50 V and 25 V.
high-sensitivity RCDs
IEC 364-4-471 strongly recommends the use
of a RCD of high sensitivity (i 30 mA) in the
following cases:
c socket-outlet circuits for rated currents
of i 32 A at any location(1),
c socket-outlet circuits in wet locations at all
current ratings(1),
c socket-outlet circuits in temporary
installations(1),
c circuits supplying laundry rooms and fig. G29: circuit supplying socket-outlets.
swimming pools(1),
c supply circuits to work-sites, caravans,
pleasure boats, and travelling fairs(1).
This protection may be for individual circuits
or for groups of circuits,
c strongly recommended for circuits of socket
outlets u 20 A (mandatory if they are
expected to supply portable equipment for
outdoor use),
c in some countries, this requirement is
mandatory for all socket-outlet circuits
rated i 32 A.
(1) these cases are treated in delail in Chapter L Clause 3.
G
4.1 protective measures (continued)
in areas of high fire risk
RCD protection at the circuit breaker
controlling all supplies to the area at risk is
necessary in some locations, and mandatory
in many countries.
The sensitivity of the RCD must be i 500 mA.
fire-risk
area
The incoming-supply circuit breaker can also have time- "Monobloc" type of earth-fault differential circuit breakers
delayed characteristics (type S). designed for the protection of socket-outlet circuits and final
circuit protection.
fig. G33: domestic earth-fault differential circuit breakers.
In addition to the adaptable industrial circuit "monobloc" differential circuit breakers
breakers which comply to industrial and intended for domestic and tertiary sector
domestic standards, there are ranges of applications.
differential switches are covered by
particular national standards
(NF C 61-140 for France).
RCDs with separate toroidal current
transformers are standardized
in IEC 755.
Differential switches (RCCBs) are used for the protection of RCDs with separate toroidal CTs can be used in association
distribution or sub-distribution boards. with circuit breakers or contactors.
fig. G34: differential switches (RCCBs). fig. G35: RCDs with separate toroidal
current transformers.
G
4.3 coordination of differential protective devices (continued)
discrimination between RCDs
Discrimination is achieved by exploiting the
several levels of standardized sensitivity:
30 mA, 100 mA, 300 mA and 1 A and the
corresponding tripping times, as shown below
in figure G36.
time
(ms)
10000
1000
500
300 II 300 mA
250 selective RCDs
200
(i.e. time-delayed)
150 industrial
130
100 (settings I and II)
I domestic S
60 time delayed
40
RCD 30 mA
general domestic
and industrial setting 0
10
current
100
150
300
500
600
1000
15 30 60
(mA)
discrimination at 2 levels A
Protection:
RCD 300 mA
c level A: RCD time-delayed setting 1 (for type S
industrial device) type S (for domestic device)
for protection against indirect contacts, B
RCD
c level B: RCD instantaneous, with high 30 mA
sensitivity on circuits supplying socket-outlets
or appliances at high risk (washing machines,
etc. See also Chapter L Clause 3).
fig. G37.
D
RCCB
30 mA
HV/LV
MERLIN GERIN
differential relay
with separate toroidal
CT setting level ≤ 50/RA
time-delay setting level II
Rp
3
2
1
Rn N
PE
RA NS400 NS80H-MA
MERLIN GERIN
differential
relay with
separate CT
discontactor
N
1 Vigi
MERLIN GERIN
2 compact SM20
3 NS100
IN OUT
PE setting level
300 mA
instantaneous M
300 mA
earth leakage
T T current monitor
300 mA RCD
MCB type S MCB
time-
delayed
RCD
discontactor
distribution
box
N
Ph
PE
DPN Vigi
XC40 30 mA
diff.
30 mA
RCD T
TEST
MCB + RCD
30 mA
remotely-
controlled
actuator
fig. G39: typical 3-level installation, showing the protection of distribution circuits in a TT-earthed system.
One motor is provided with specific protection.
G
5.1 preliminary conditions
At the design stage, the maximum permitted
lengths of cable downstream of a controlling 5
circuit breaker (or set of fuses) must be
2 2
calculated, while during the installation work
5 5
certain rules must be fully respected. PEN PE N
4
imposed conditions 1 3
Certain conditions must be observed, as
listed below and illustrated in figure G40.
TN-C TN-C-S
1. earth electrodes should be provided at
evenly-spaced points (as far as practical
RpnA
conditions allow) along the PE conductor.
Note : This is not normally done for a single fig. G40: implementation of the TN system
domestic installation; one earth electrode only of earthing.
is usually required at the service position.
2. the PE conductor must not pass through note
(1) the TN scheme requires that the LV neutral of the HV/LV
ferro-magnetic conduit, ducts, etc. or be transformer, the exposed conductive parts of the substation
mounted on steel work, since inductive and/ and of the installation, and the extraneous conductive parts
or proximity effects can increase the effective in the sub-station and installation, all be earthed to a
common earthing system.
impedance of the conductor. (2) for a substation in which the metering is at low-voltage, a
3. in the case of a PEN conductor (a neutral means of isolation is required at the origin of the LV
installation, and the isolation must be clearly visible.
conductor which is also used as a protective (3) a PEN conductor must never be interrupted under any
conductor), connection must be made directly circumstances. Control and protective switchgear for the
to the earth terminal of an appliance (see 3 in several TN arrangements will be:
c 3-pole when the circuit includes a PEN conductor,
figure G40) before being looped to the neutral c preferably 4-pole (3 phases + neutral) when the circuit
terminal of the appliance. includes a neutral with a separate PE conductor.
4. where the conductor i 6 mm2 for copper or
10 mm2 for aluminium, or where a cable is
movable, the neutral and protective
conductors should be separated (i.e. a
TN-S scheme should be adopted within the
installation).
5. earth faults should be cleared by
overcurrent-protection devices, i.e. by fuses
and circuit breakers.
The foregoing list indicates the conditions to
be respected in the implementation of a
TN scheme for the protection against indirect
contacts.
method of composition
This method permits the determination of the Note: in this method the individual
short-circuit current at the end of a loop from impedances are added arithmetically* as
the known value of S.C. at the sending end, opposed to the previous "method of
by means of the approximate formula: impedances" procedure.
I= U Isc where
U + Zsc Isc * This results in a calculated current value which is less than
that which would actually flow. If the overcurrent settings are
Isc = upstream short-circuit current based on this calculated value, then operation of the relay,
I = end-of-loop short-circuit current or fuse, is assured.
U = nominal system phase voltage
Zsc = impedance of loop
conventional method
This method is generally considered to be This approximation is considered to be valid
sufficiently accurate to fix the upper limit of for cable sizes up to 120 mm2.
cable lengths. Above that size, the resistance value R is
Principle: increased as follows:
The principle bases the short-circuit current core size (mm2) value of resistance
calculation on the assumption that the S = 150 mm2 R+15%
voltage at the origin of the circuit concerned S = 185 mm2 R+20%
(i.e. at the point at which the circuit protective S = 240 mm2 R+25%
device is located) remains at 80% or more of
the nominal phase to neutral voltage. The * causes proximity and skin effects, i.e. an apparent
increase in resistance.
80% value is used, together with the circuit
loop impedance, to compute the short-circuit
current.
This coefficient takes account of all voltage
drops upstream of the point considered. In LV
cables, when all conductors of a 3-phase
4-wire circuit are in close proximity (which is
the normal case), the inductive reactance
internal to* and between conductors is
negligibly small compared to the cable
resistance.
Example: The maximum length of a circuit in a TN-
the maximum length of any circuit of earthed installation is given by the formula:
a TN-earthed installation is: 0.8 Uo Sph
Lmax = metres, where:
0.8 Uo Sph B ρ (1+m) Ia
Lmax = A
ρ (1+m) Ia PE Lmax = maximum length in metres
Uo = phase volts = 230 V for a 230/400 V
system
Id
ρ = resistivity at normal working temperature
L in ohm-mm2/metre
= 22.5 10-3 for copper
= 36 10-3 for aluminium
SPE Sph
Ia = trip current setting for the instantaneous
operation of a circuit breaker, or
C Ia = the current which assures operation of
the protective fuse concerned, in the
specified time.
m = Sph / SPE
fig. G41: calculation of L max. for a Sph = cross-sectional area of the phase
TN-earthed system, using the conductors of the circuit concerned in mm2
conventional method. SPE = cross-sectional area of the protective
conductor concerned in mm2
G
5.2 protection against indirect contact (continued)
the following tables* give the length tables
of circuit which must not be The following tables, applicable to TN The tables take into account:
systems, have been established according to c the type of protection: circuit breakers or
exceeded, in order that persons be the "conventional method" described above. fuses,
protected against indirect contact The tables give maximum circuit lengths, c operating-current settings,
hazards by protective devices. beyond which the ohmic resistance of the c cross-sectional area of phase conductors
conductors will limit the magnitude of the and protective conductors,
* Based on tables given in the guide UTE C15-105. short-circuit current to a level below that c type of earthing scheme (see fig. G47),
required to trip the circuit breaker (or to blow c type of circuit breaker (i.e. B, C or D).
the fuse) protecting the circuit, with sufficient The tables may be used for 230/400 V
rapidity to ensure safety against indirect systems.
contact. Equivalent tables for protection by Compact
and Multi 9 circuit breakers (Merlin Gerin) are
included in the relevant catalogues.
Correction factor m
Table G42 indicates the correction factor to
apply to the values given in tables G43 to
G46 according to the ratio SPH/SPE, the type
of circuit, and the conductor materials.
table G43: maximum circuit lengths for different sizes of conductor and instantaneous-tripping-current settings for general-purpose
circuit breakers.
table G44: maximum circuit lengths for different sizes of conductor and rated currents for
type B (1) circuit breakers.
* Merlin Gerin products.
(1) For the definition of type B circuit breaker refer to chapter H2 Sub-clause 4.2.
table G46: maximum circuit lengths for different conductor sizes and for rated currents
of circuit breakers of type D or MA Merlin Gerin (1).
(1) For the definition of type D circuit breakers refer to chapter H2 Sub-clause 4.2.
For typical use of an MA circuit breaker, refer to Chapter J figure J5-3.
Example:
A 3-phase 4-wire (230/400 V) installation is
TN-C earthed. A circuit is protected by a
circuit breaker rated at 63 A, and consists of
an aluminium cored cable with 50 mm2 phase
conductors and a neutral conductor (PEN) of
25 mm2.
What is the maximum length of circuit, below
which protection of persons against indirect-
contact hazards is assured by the
instantaneous magnetic tripping relay of the
circuit breaker?
Table G44 gives 617 metres, to which must
be applied a factor of 0.42 (table G42 for
m = SPH/SPE = 2).
The maximum length of circuit is therefore:
617 x 0.42 = 259 metres.
G
5.3 high-sensitivity RCDs
IEC 364-4-471 strongly recommends the use
of a RCD of high sensitivity (i 30 mA) in the
following cases:
c socket-outlet circuits for rated currents
of i 32 A at any location(1),
c socket-outlet circuits in wet locations at all
current ratings(1),
c socket-outlet circuits in temporary
installations(1),
c circuits supplying laundry rooms and
swimming pools(1), fig. G48: circuit supplying socket-outlets.
c supply circuits to work-sites, caravans,
pleasure boats, and travelling fairs(1).
This protection may be for individual circuits
or for groups of circuits,
c strongly recommended for circuits of socket
outlets u 20 A (mandatory if they are
expected to supply portable equipment for
outdoor use),
c in some countries, this requirement is
mandatory for all socket-outlet circuits
rated i 32 A.
(1) these cases are treated in delail in Chapter L Clause 3.
fire-risk
area
Suggestion 1:
install a circuit breaker which has an PE or PEN
instantaneous magnetic tripping element with 2 i Irm i 4In
an operation level which is lower than the
usual setting, for example: unusually
long cable
2In i Irm i 4In
This affords protection for persons on circuits
which are abnormally long. It must be
checked, however, that high transient
fig. G50: a circuit breaker with low-set
currents such as the starting currents of
instantaneous magnetic trip.
motors will not cause nuisance trip-outs.
Suggestion 2: phases
install a RCD on the circuit. The device need neutral
PE
not be highly-sensitive (HS) (several amps to
a few tens of amps). Where socket-outlets
are involved, the particular circuits must, in
any case, be protected by HS (i 30 mA) TN-S
RCDs; generally one RCD for a number of
socket outlets on a common circuit.
phases
PEN
TN-C
Suggestion 3:
increase the size of the PE or PEN
conductors and/or the phase conductors, to
reduce the loop impedance.
Suggestion 4:
add supplementary equipotential conductors.
This will have a similar effect to that of
suggestion 3, i.e. a reduction in the earth-
fault-loop resistance, while at the same time
improving the existing touch-voltage
protection measures. The effectiveness of
this improvement may be checked by a
resistance test between each exposed
conductive part and the local main protective
fig. G52: improved equipotential bonding.
conductor.
For TN-C installations, bonding as shown in
figure G52 is not allowed, and Suggestion 3
should be adopted.
G
The basic feature of the IT scheme of c permanent monitoring of the insulation with
earthing is that, in the event of a short-circuit respect to earth, which must signal (audibly
to earth fault, the system can continue to or visually) the occurrence of the first fault,
function without interruption. c a device for limiting the voltage which the
Such a fault is referred to as a "first fault". In neutral point of the supply transformer can
this scheme, all exposed conductive parts of attain with respect to earth,
an installation are connected via PE c a "first-fault" location routine by an efficient
conductors to an earth electrode at the maintenance staff. Fault location is greatly
installation, while the neutral point of the facilitated by automatic devices which are
supply transformer is isolated from earth or currently available,
connected to earth through a high resistance c automatic high-speed tripping of
(commonly 1,000 ohms or more). appropriate circuit breakers must take place
This means that the current through an earth in the event of a "second fault" occurring
fault will be measured in milli-amps, which will before the first fault is repaired. The second
not cause serious damage at the fault fault (by definition) is an earth fault affecting a
position, or give rise to dangerous touch different phase than that of the first fault or a
voltages, or present a fire hazard. The neutral conductor*.
system may therefore be allowed to function The second fault results in a short-circuit
normally until it is convenient to isolate the through the earth and/or through PE bonding
faulty section for repair work. conductors.
In practice, the scheme requires certain * on systems where the neutral is distributed, as shown in
specific measures for its satisfactory figure G58.
exploitation:
4 4
2 1 3
5
MERLIN GERIN
XM100
XM200
P50 ON/O
FF
P12 P100
XGR
XRM
MERLIN GERIN
XM100
toroidal CTs
XM200 1 to 12 circuits
XD301
G
6.2 protection against indirect contact (continued)
c automatic monitoring, logging, and fault
location.
The Vigilohm System also allows access to a
printer and/or a PC which provides a global
review of the insulation level of an entire
installation, and records the chronological
evolution of the insulation level of each
circuit.
The central monitor XM300C, together with
the localization detectors XL308 and XL316,
associated with toroidal CTs from several
circuits, as shown below in figure G57,
provide the means for this automatic
exploitation.
MERLIN GERIN
XM100
XM300 C
MERLIN GERIN MERLIN GERIN
XL08 XL16
897 678
XL308 XL316
three methods of calculating short- A reasonably accurate assessment of short- at the remote end of a loop, when the level of
circuit current levels must be carried out at short-circuit current at the near end of the
circuit current levels are commonly the design stage of a project. loop is known. Complex impedances are
employed: A rigorous analysis is not necessary, since combined arithmetically in this method,
c method of impedances, which current magnitudes only are important for the c the conventional method, in which the
takes account of complex protective devices concerned (i.e. phase minimum value of voltage at the origin of a
representation of impedances, angles need not be determined) so that faulty circuit is assumed to be 80% of the
c method of composition, is a simplified conservatively approximate nominal circuit voltage, and tables are used
methods are normally used. Three practical based on this assumption, to give direct
conservatively approximate method, methods are: readings of circuit lengths.
which combines impedances c the method of impedances, based on the These methods are reliable only for the cases
arithmetically, vectorial summation of all the (positive- in which wiring and cables which make up the
c conventional method, is a phase-sequence) impedances around a fault- fault-current loop are in close proximity (to
simplified method based on an current loop, each other) and are not separated by ferro-
assumed minimum voltage during c the method of composition, which is an magnetic materials.
approximate estimation of short-circuit current
fault, and the use of tables.
Method of impedances
the software Ecodial 2 (Merlin Gerin)
This method as described in Sub-clause 5.2,
is based on the "method of is identical for both the IT and TN systems of
impedances". earthing.
Method of composition
This method as described in Sub-clause 5.2,
is identical for both the IT and TN systems of
earthing.
G
6.2 protection against indirect contact (continued)
N N
D B
PE C A PE
Id Id
Id Id
fig. G58: calculation of Lmax. for an IT-earthed system, showing fault-current path for a
double-fault condition.
Tables
the following tables* give the length
The following tables have been established
of circuit which must not be according to the "conventional method"
exceeded, in order that persons be described above.
protected against indirect contact The tables give maximum circuit lengths,
hazards by protective devices. beyond which the ohmic resistance of the
conductors will limit the magnitude of the
* The tables are those shown in Sub-clause 5.2 (tables G43 short-circuit current to a level below that
to G46). required to trip the circuit breaker (or to blow
However, the table of correction factors (table G59) which
takes into account the ratio Sph/SPE, and of the type of the fuse) protecting the circuit, with sufficient
circuit (3-ph 3-wire; 3-ph 4-wire; 1-ph 2-wire) as well as rapidity to ensure safety against indirect
conductor material, is specific to the IT system, and differs
from that for TN.
contact. The tables take into account:
c the type of protection: circuit breakers or
fuses,
c operating-current settings,
c cross-sectional area of phase conductors
and protective conductors,
c type of earthing scheme,
c correction factor: table G59 indicates the
correction factor to apply to the lengths given
in tables G43 to G46, when considering an IT
system.
fire-risk
area
G
6.5 when the fault-current-loop impedance is particularly high
When, during the design stage of the Note: this is also the case when one (of two)
installation, it is found that the fault-current earth faults occurs at the end of a long
loop impedance of a circuit will be inevitably flexible lead, for example.
high, so that the overcurrent protection
cannot be relied upon to operate within the
prescribed time, the following possibilities
should be considered:
Suggestion 1:
instal a circuit breaker which has an PE or PEN
instantaneous magnetic tripping element with 2In i Irm i 4In
an operation level which is lower than the
usual setting, for example: 2In i Irm i 4 In. unusually
long cable
This affords protection on circuits which are
abnormally long. It must be checked,
however, that high transient currents such as
the starting currents of motors will not cause
nuisance trip-outs. fig. G62: a circuit breaker with low-set
instantaneous magnetic trip.
Suggestion 2: phases
neutral
instal a RCD on the circuit of low sensitivity PE
(several amps to a few tens of amps, since it
must not operate for a first fault).
If the circuit is supplying socket outlets, it will,
in any case, be protected by a high-sensitivity TN-S
RCD (i 30 mA).
Suggestion 3:
increase the size of the PE conductors and/or
the phase conductors, to reduce the loop
impedance.
Suggestion 4:
add supplementary equipotential conductors.
This will have a similar effect to that of
suggestion 3, i.e. a reduction in the earth-
fault-loop resistance, while at the same time
improving the existing touch-voltage
protection measures. The effectiveness of
this improvement may be checked by a
resistance test between each exposed
conductive part and the local main protective
fig. G64: improved equipotential bonding.
conductor.
For TN-C installations, bonding as shown in
figure G52 is not allowed, and Suggestion 3
should be adopted.
G
7.1 description
principle
The essential features are shown via the earth, or via protective conductors in a
diagrammatically in figure G65 below. A TN-earthed system. The current balance in
magnetic core encompasses all the current- the conductors passing through the magnetic
carrying conductors of an electric circuit and core therefore no longer exists, and the
the magnetic flux generated in the core will difference gives rise to a magnetic flux in the
depend at every instant on the arithmetical core.
sum of the currents; the currents passing in The difference current is known as the
one direction being considered as positive, "residual" current and the principle is referred
while those passing in the opposite direction to as the "differential current" principle.
will be negative. The resultant alternating flux in the core
In a normally healthy circuit (figure G65) induces an e.m.f. in its coil, so that a current
i1 + i2 = 0 and there will be no flux in the i3 flows in the tripping-device operating coil. If
magnetic core, and zero e.m.f. in its coil. An the residual current exceeds the value
earth-fault current id will pass through the required to operate the tripping device, then
core to the fault, but will return to the source the associated circuit breaker will trip.
N
i1
i2
i3
S
id
G
7.2 application of RCDs (continued)
influence of overvoltages U
Electrical power networks are subjected to U max
overvoltages of various origins; atmospheric,
or due to abrupt changes of system operating
conditions (faults, fuse operation, switching,
etc.). These sudden changes often cause
0.5 U
large transient voltages and currents in
system inductive and capacitive circuits,
before a new stable state is reached.
Records have established that, on LV
systems, overvoltages remain generally 1.2 µs 50 µs t
below 6 kV, and that they can be adequately
represented by the conventional 1.2/50 µs fig. G67: standardized voltage-impulse
impulse wave (figure G67). wave 1.2/50 µs.
These overvoltages give rise to transient
I
currents represented by a current impulse
wave of the conventional 8/20 µs form,
having a peak value of several tens of 0.9
amperes (figure G68). The transient currents
flow to earth via the capacitances of the
installation surge arresters or through an
insulation failure. 0.5
electromagnetic compatibility
0.1
The high-frequency (or unidirectional
impulse) transient overvoltages and currents t
mentioned above, together with other 8 µs
electromagnetic disturbance sources 20 µs
(contactor coils, relays, dry contacts),
electrostatic discharges, and radiated fig. G68: standardized current-impulse
electromagnetic waves (radio, ignition wave 8/20 µs.
systems, etc.) are part of the increasingly
important field of EMC (electromagnetic
compatibility). For further details, the
Technical publications nos. 120 and 149, by
Merlin Gerin, may be consulted. fig. G69: standardized symbol used in
It is essential that RCDs be immune to some countries, to indicate proof against
possible malfunction from the effects of incorrect operation due to transients.
electromagnetic-surge disturbances. In
practice, the levels shown in table G70 are current for the choice of the sensitivity of a
complied with in design and manufacturing RCD is: i mA* = 0.072 C at 50 Hz
specifications*. i mA = 0.086 C at 60 Hz
* Merlin Gerin products. where C = capacity (in n F) of one phase to
earth.
implementation Since RCDs complying with IEC and many
national standards may operate within the
c every RCD installed must have a minimum
range 0.5 I∆n - I∆n for a nominal rating of I∆n,
level of immunity to unwanted tripping in
the leakage current downstream of a RCD
conformity with the requirements of table
must not exceed 0.5 I∆n.
G70. RCDs type "S" or time-delay setting
The limitation of permanent leakage current
levels I or II (see figure G36) cover all
to 0.25 I∆n, by sub-division of circuits, will, in
transient leakage currents, including those of
practice, eliminate the influence of all
lightning arresters (see installation layouts in
corresponding current transients.
Chapter L, Sub-clause 1.3) of a duration less
For very particular cases, such as the
than 40 ms,
extension, or partial renovation of extended
c permanent leakage currents downstream of
IT-earthed installations, the manufacturers
a RCD must be studied, particularly in the
must be consulted.
case of large installations and/or where filter
i mA* = 230 V x 1009π x 10 C (n F)
3
circuits are present, or again, in the case of 10
an IT-earthed installation. If the capacitance i mA* = 0.072 C (n F) at 50 Hz
values are known, the equivalent leakage
recommendations concerning
the installation of RCDs with
separate toroidal current
transformers
The detector of residual current is a closed Centralize the cables in the ring core
magnetic circuit (usually circular) of very high
magnetic permeability, on which is wound a
coil of wire, the ensemble constituting a
toroidal (or ring-type) current transformer.
Because of its high permeability, any small
deviation from perfect symmetry of the
conductors encompassed by the core, and Use an oversized magnetic ring core
the proximity of ferrous material (steel
enclosure, chassis members, etc.) can affect
the balance of magnetic forces sufficiently, at
times of large load currents (motor-starting
current, transformer energizing current surge,
etc.) to cause unwanted tripping of the RCD.
Unless particular measures are taken, the
ratio of operating current I∆n to maximum Insert a tubular magnetic screen.
phase current Iph (max.) is generally less
than 1/1,000.
This limit can be increased substantially
(i.e. the response can be desensitized) by
adopting the measures shown in fig. G71,
and summarized in table G72.
L
G
7.3 choice of characteristics of a residual-current circuit breaker (RCCB - IEC 1008)
rated current (a) (b)
The rated current of a RCCB is chosen
according to the maximum sustained load
In1
current it will carry, estimated in accordance
with the methods described in Chapter B In
Sub-clause 4.3.
c if the RCCB is connected in series with, In
and downstream of a circuit breaker, the
rated current of both items will be the same,
i.e. In u In1* (fig. G73 (a)), In1 In2 In3 In4
c if the RCCB is located upstream of a group
of circuits, protected by circuit breakers, as
shown in fig. G73 (b), then the RCCB rated fig. G73: residual current circuit breakers
current will be given by (RCCBs).
In u ku x ks (In1 + In2 + In3 + In4).
* Some national standards include a thermal withstand test
at a current greater than In in order to ensure correct
coordination of protection.
electrodynamic withstand
requirements
Protection against short-circuits must be
provided by an upstream SCPD (Short-Circuit
Protective Device) but it is considered that
where the RCCB is located in the same
distribution box (complying with the
appropriate standards) as the downstream
circuit breakers (or fuses), the short-circuit
protection afforded by these (outgoing-circuit)
SCPDs is an adequate alternative.
Coordination between the RCCB and the
SCPDs is necessary, and manufacturers
generally provide tables associating RCCBs
and circuit breakers or fuses (see table G74).
Coordination of circuit breakers and RCCBs- max. short-circuit current in kA (r.m.s.)
upstream circuit breaker type C60a C60N C60H C60L NC100H NC100L
downstream 2 p 25 A 10 16 20 45 45
RCCB 40 A 10 16 20 40 45
63 A 16 20 30 5 45
80 A 5
4 p 25 A 5 8 10 25 22
40 A 5 8 10 25 22
63 A 8 10 15 5 22
Coordination of fuses and RCCBs- max. short-circuit (not applicable to aM fuses)
upstream fuses gl
(not applicable to aM fuses) 16 A 25 A 32 A 40 A 50 A 63 A 80 A 100 A
downstream 2 p 25 A 100 100 100
RCCB 40 A 100 100 80 10 (1)
63 A 80 50 30 20 10 (1)
80 A 30 20
4 p 25 A 100 100 100 10 (1)
40 A 100 100 80 10 (1)
63 A 80 50 30 20 10 (1)
80 A 30 20 10 (1)
table G74: typical manufacturers coordination table for RCCBs, circuit breakers,
and fuses.
(1) A 100 A fuse with several RCCBs downstream: the thermal withstand of the RCCBs is not certain.