CKHC GLOSSARY 2008

CKHC GLOSSARY
2008
DPC, Sep 2008
1/95
ACCOUNTING
Average Specific Power Cost
LMU/Mwh
AR001X
Labor expenses (Plant Average) /number of worked hours
LMU/h
AR002X
Expenses (Finish Grinding) / t cement
LMU/t
AR407X
Average Specific Heat Cost
LMU/GJ
AR607X
Fuel oils expenses / GJ fuel oils prepared
LMU/GJ
AR608X
Pet coke expenses /GJ Pet coke prepared
LMU/GJ
AR609X
Coal expenses/GJ Coal prepared
LMU/GJ
AR610X
High viscosity fuels expenses/GJ HV fuels prepared
LMU/GJ
AR611X
Natural gas expenses / GJ Natural gas prepared
LMU/GJ
AR612X
Alternative fuels expenses/GJ alternative fuels prepared
LMU/GJ
AR613X
Fuel (unclassified) expenses/GJ Fuel (others) prepared
LMU/GJ
AR614X
Alternative raw materials expenses / t alternative raw materials

used in the raw mix
LMU/t
AR617X
SCW Clinker (all types of Clinker)
LMU/t
AR618X
Supplies & Contract Work Finish Grinding
LMU/t
AR619X
SCW Cement (all types of Cement)
LMU/t
AR620X
Purchased Materials at Finish Grinding
LMU/t
AR621X
Maintenance Cost Finish grinding (Finish Grinding, all types of

cement)
LMU/t
AR622X
Animal meal cost/GJ animal meal prepared
LMU/GJ
AR623X
Processed sewage residue (PSR) cost/GJ PSR prepared
LMU/GJ
AR624X
Biomass cost/GJ biomass prepared
LMU/GJ
AR625X
Used Oils cost/GJ Used Oils prepared
LMU/GJ
AR626X
Liquids containing solvents (LCS) cost/GJ LCS prepared
LMU/GJ
AR627X
Other Hydrocarbons/fossils cost/GJ Other Hydrocarbons

/ fossils prepared
LMU/GJ
AR628X
Other pumpable materials cost/GJ Other pumpable materials

prepared
LMU/GJ
AR629X
Tyres cost/GJ tyres prepared
LMU/GJ
AR630X
Solid shredded waste cost/GJ Solid shredded waste prepared
LMU/GJ
AR631X
Impregnated solid fuels cost/GJ Impregnated solid fuels prepared
LMU/GJ
AR632X
Other non pumpable solid cost/GJ Other non pumpable solid

prepared
LMU/GJ
AR634X
Wastewater cost/GJ wastewater prepared
LMU/GJ
AR637X
Synthetic gypsum expenses/t cement (by type of cement)
LMU/t
AR639X
Cost/t of ARM specific category
LMU/t
AR656X
Cost of reference fuel
LMU/GJ
AR749X
Reference raw mix cost
LMU/t
AR750X
Average Unitary Technical Cost/t: (all types of cement)
LMU/t
CE005X
Combustibles expenses/t: (by type of cement)
LMU/t
CE007X
Power expenses/t: (by type of cement)
LMU/t
CE008X
PRODUCTION COST ( cement costing)
2/95
Purchased Materials - Additives to Raw Mix & Cement Expenses/t:

(by type of cement)
LMU/t
CE009X
Production Supplies (variable & fixed) expenses/t: (by type of

cement)
LMU/t
CE010X
Production Contract Work (variable & fixed) expenses/t: (by type

of cement)
LMU/t
CE012X
Maintenance Labour expenses/t: (by type of cement)
LMU/t
CE013X
Maintenance Contract work expenses/t: (by type of cement)
LMU/t
CE014X
Maintenance Supplies expenses/t: (by type of cement)
LMU/t
CE015X
Maintenance cost per tonne of cement produced
LMU/t
CE016X
General services Labour expenses/t: (by type of cement)
LMU/t
CE017X
General Services Contract work expenses/t: (by type of cement)
LMU/t
CE018X
Contract work expenses/t: (by type of cement)
LMU/t
CE019X
Labour expenses /t: (by type of cement)
LMU/t
CE020X
Other Plant expenses/t: (by type of cement)
LMU/t
CE021X
Production Labour expenses/t: (by type of cement)
LMU/t
CE023X
Depreciation expenses/t: (by type of cement)
LMU/t
CE024X
Sustaining Investment / t
LMU/t
CE026X
Gypsum expenses/t cement (by type of cement)
LMU/t
CE027X
Production and general services costs
LMU/t
CE041X
Energy Cost per tonne of cement
LMU/t
CE042X
Specific Heat consumption: raw mix drying (by Raw mill, all types
of raw mix, all types of fuel)
MJ/t
CR001X
Specific Heat consumption: raw mix drying to clinker (Up to

clinker, all types of clinker, all types of raw mix, all types of fuel)
MJ/t
CR002X
Specific Heat consumption: burning (all kilns, all types of clinker, all
types of fuel)
MJ/t
CR003X
Specific Heat consumption: kiln (by kiln, all types of clinker, all
types of fuel)
MJ/t
CR005X
Specific Heat consumption per tonne of clinker (all types of

clinker, all types of fuel)
MJ/t
CR008X
Specific Heat consumption: additives drying (by finish mill, all

types of cement, all types of fuel)
MJ/t
CR011X
Specific Heat consumption: solid fuel drying (by Solid fuel mill, all
types of solid fuel, all types of fuel)
MJ/t
CR013X
% Standard/high quality coal
CR029X
Pet Coke percentage: (all kilns, all types of clinker)
CR030X
Fuel oils percentage: (all kilns, all types of clinker)
CR031X
High viscosity fuel percentage: (all kilns, all types of clinker)
CR032X
Natural gas percentage: (all kilns, all types of clinker)
CR033X
% low quality coal
CR034X
Alternative fuels percentage: (all kilns, all types of clinker)
CR035X
Power consumption/Tonnage: (by raw mill, all types of raw mix)
kWh/t
CR040X
Power consumption/Tonnage: (by kiln, all types of clinker)
kWh/t
CR044X
Power consumption /Tonnage: (by finish mill, all types of cement)
kWh/t
CR048X
CONSUMPTION RATIO
3/95
Power consumption /Tonnage: (Finish grinding, all types of

cement)
kWh/t
CR050X
Power consumption / T Solid fuels: (by coal mill, all types of solid
fuel)
kWh/t
CR051X
Power consumption /Tonnage produced: (Up to clinker, all types

of clinker)
kWh/t
CR054X
Power consumption /Tonnage produced :(Up to cement, all types of

cement)
kWh/t
CR056X
C/K - Additive coefficient: (by product and/or all products)
CR077X
% total gypsum added to clinker
CR078X
Raw materials purchased percentage
CR093X
Raw mix/clinker ratio: (all types of clinker)
CR094X
Quantity consumed of water
m3
CR097X
Nature of unclassified fuels
CR101X
Slag in cement percentage: (all types of cement)
CR103X
Fly ashes in cement percentage: (all types of cement)
CR104X
% Synthetic gypsum added to clinker
CR105X
Quantity of granulated, pelletized or air-cooled slag consumed:

(Raw mix preparation or clinker burning and cooling phases, all
products)
CR106X
Quantity of humidified fly ash consumed: (Raw mix preparation or

clinker burning and cooling phases, all products)
CR107X
Animal meal percentage: (all kilns, all types of clinker)
CR115X
Processed sewage residue (PSR) percentage:(all kilns, all types

of clinker)
CR116X
Biomass percentage: (all kilns, all types of clinker)
CR117X
Used oils percentage: (all kilns, all types of clinker)
CR118X
Liquids containing solvents (LCS) percentage: (all kilns, all types

of clinker)
CR119X
% Energetic alternative raw materials (ARM) :(all kilns, all types

of clinker)
CR120X
Other pumpable materials percentage:(all kilns, all types

of clinker)
CR121X
Tyres percentage: (all kilns, all types of clinker)
CR122X
Solid shredded waste percentage: (all kilns, all types of clinker)
CR123X
Impregnated solid fuels percentage: (all kilns, all types of clinker)
CR124X
Other non pumpable solid percentage: (all kilns, all types of

clinker)
CR125X
Quantity consumed of animal meal
CR126X
Quantity consumed of processed sewage residue
CR127X
Quantity consumed of biomass
CR128X
Quantity consumed of used oils
CR129X
Quantity consumed of Liquids containing solvents
CR130X
Quantity consumed of other pumpable materials
CR132X
Quantity consumed of tyres
CR133X
Quantity consumed of solid shredded waste
CR134X
Quantity consumed of impregnated solid fuels
CR135X
Quantity consumed of wastewater
CR136X
Quantity of dry fly ash consumed: (Raw mix preparation or clinker

burning and cooling phases, all products)
CR139X
4/95
Quantity of ground slag consumed: (Raw mix preparation or

clinker burning and cooling phases, all products)
CR140X
Quantity consumed of other solid alternative fuels
CR144X
Wastewater percentage (all kilns, all types of clinker)
CR157X
Quantity consumed of alternative raw materials
CR160X
Quantity of ARM specific category
CR209X
Categories of Alternative Raw Materials
CR210X
ENVIRONMENT
CO2 emissions: (all types of Clinker)
t CO2/t
EN004X
Stack NOx: (by kiln)
mg/m3
EN010X
Cooler exhaust dust: (by kiln)
mg/m3
EN020X
Cooler stack gas flow: (by kiln)
m3/h
EN021X
Environmental taxes expenses
LMU
EN022X
Kiln dust removed from kiln system: (by kiln)
t/year
EN023X
Kiln stack dust: (by kiln)
mg/m3
EN025X
Main stack gas flow: (by kiln)
m3/h
EN026X
Stack SO2: (by kiln)
mg/m3
EN027X
NOx Coefficient of variation: (by kiln)
EN028X
Average NOx variations: (by kiln)
EN029X
Disposed of dust
EN030X
Paper, cardboard and wood disposed
EN031X
Demolition products and kiln bricks disposed of
EN032X
%Wastes in raw mix: (all types of raw mix)
EN033X
Year of current ISO 14001 certification
year
EN034X
Environmental Audit
year
EN035X
Quarry rehabilitation plan
EN036X
Quarry Number
EN037X
Emergency plan
EN038X
Stack dust emission
EN043X
SO2 emission
EN044X
NOx emission
EN045X
Specific CO2 per tonne of Equivalent cement: (at Site level)
kg CO2/t
EN049X
Number of water recycling systems
EN061X
Number of quarries screened for biodiversity
EN062X
Number of active kilns screened for Persistent Pollutants
EN066X
Specific stack dust emissions
EN067X
Specific stack SO2 emissions
EN068X
Specific stack NOx emissions
EN069X
Number of quarries with a biodiversity stake
EN070X
Number of quarries with a biodiversity program
EN071X
Mercury emission
mg/m3
EN072X
dioxins / furans emission
ng/Nm3
EN073X
Volatile Organic Compounds emission
mg/Nm3
EN074X
5/95
Total number of significant accidental spills
EN075X
Total water withdrawal from groundwater
m3
EN076X
Total water withdrawal from open water
m3
EN077X
Total water withdrawal from other sources
m3
EN078X
Total water discharge in groundwater
m3
EN079X
Total water discharge in open water
m3
EN080X
Total water discharge in other medias
m3
EN081X
Hazardous wastes for external recycling
EN082X
Hazardous wastes for external incineration
EN083X
Hazardous wastes for external recycling
EN084X
Non Hazardous wastes for external recycling
EN085X
Packaging materials that are reclaimed
EN086X
Fuels used for motors cars and engines
GE043X
Plant cement storage capacity: (all types of cement)
EQ001X
Plant clinker storage capacity: (all types of clinker)
EQ002X
Mill power installed: (by mill)
kW
EQ003X
Main equipment Diameter or width: (by equipment)
EQ004X
Main equipment length: (by equipment)
EQ005X
EQUIPMENT
Main equipment start up year: (by equipment)
EQ006X
Main equipment supplier: (by equipment)
EQ007X
Process of main equipment: (by equipment)
EQ008X
FINANCIAL
Global Maintenance Cost Index (GMCI)
FI2032X
Alternative Raw Materials Savings
LMU
IN102X
Strict Sustaining Investment
LMU
IN103X
Productivity and Quality improvement Sustaining Investment
LMU
IN104X
Safety & Environment Protection Sustaining Investment
LMU
IN105X
Information Systems Sustaining Investment
LMU
IN106X
Land for Sustaining Investment
LMU
IN107X
Investment Practice Status
Class
IN117X
Average Unit Technical Cost: (all types of clinker)
LMU/t
KK001X
Combustibles expenses /t: (by type of clinker)
LMU/t
KK003X
Power expenses/t: (by type of clinker)
LMU/t
KK004X
Purchased Materials - Additives to Raw Mix Expenses/ t: (by type

of Clinker)
LMU/t
KK005X
Production Supplies (variable & fixed) expenses/t: (by type of

clinker)
LMU/t
KK007X
Production Contract Work (variable & fixed) expenses/t: (by type

of clinker)
LMU/t
KK009X
Clinker purchasing (variable and fixed) expenses/t: (by type of

clinker)
LMU/t
KK010X
PRODUCTION COST ( clinker costing)
6/95
Production Labor expenses/t: (by type of clinker)
LMU/t
KK011X
Maintenance Labor expenses/t: (by type of clinker)
LMU/t
KK012X
Maintenance Contract work expenses/t: (by type of clinker)
LMU/t
KK013X
Maintenance Supplies expenses/t: (by type of clinker)
LMU/t
KK014X
Maintenance expenses/t: (by type of clinker)
LMU/t
KK015X
General services Labor expenses/t: (by type of clinker)
LMU/t
KK016X
General Services Contract work expenses/t: (by type of clinker)
LMU/t
KK017X
Contract work expenses/t: (by type of clinker)
LMU/t
KK019X
Labor expenses /t: (by type of clinker)
LMU/t
KK020X
Other Plant expenses/t: (by type of clinker)
LMU/t
KK021X
Sustained capital expenses/t: (by type of clinker)
LMU/t
KK022X
Quarry extracted kilotons
kt
PA127X
Quarry extraction, loading & transportation FTE
PE122X
Production FTE on shift
PE123X
Major production equipments
PA128X
Shipped thousands of bags
PA129X
Packing FTE
PE124X
Mechanical total maintenance costs
AR752X
Mechanical maintenance costs for big repairs
kt
AR753X
Electrical total maintenance costs
AR754X
Electrical maintenance costs for big repairs
AR755X
Maintenance execution FTE (mechanical + electrical)
PE125X
Major equipments inducing maintenance expenses
MA102X
Major equipments inducing maintenance expenses
PA130X
FTEs on shift per production equipment
PA131X
Shipped thousands of bags per FTE
PA132X
Maintenance mechanical expenses per equipment
MA103X
Mechanical expenses - for big repairs - per equipment
MA104X
Mechanical expenses - daily repairs- per equipment
MA105X
Maintenance electrical expenses per equipment
MA106X
Electrical expenses - for big repairs - per equipment
MA107X
Electrical expenses - daily repairs- per equipment
MA108X
Maintenance execution FTEs per equipment
MA109X
MCI - Maintenance cost index: (all types of cement)
MA001X
Equipment Failure Rate Burning Line (by kiln, all products)
MA074X
Equipment Failure Rate Burning Line (all kilns, all products)
MA076X
FIXED COSTS
MAINTENANCE
PRODUCTION ACTIVITY
Main Product type: (by equipment)
PA002X
Main Cement type: (by site)
PA004X
7/95
Main Clinker type: (by site)
PA006X
Number of Cement types
PA007X
Number of clinker types
PA008X
Main product percentage: (by equipment)
PA009X
Main product percentage: (all equipments)
PA010X
Quantity produced: (by equipment, all types of Cement)
PA012X
Quantity produced (all types of Cement)
PA015X
Quantity received(all types of cement)
PA017X
Quantity produced: (by kiln, all types of Clinker)
PA019X
Quantity produced (all types of Clinker)
PA021X
Quantity received: (all types of clinker)
PA023X
Quantity produced: (all raw mills, all types of raw mix)
PA024X
Quantity produced: (by raw mill, all types of raw mix)
PA026X
Quantity shipped: (all types of clinker)
PA035X
Cement in bags shipped percentage: (all types of cement)
PA045X
MTBF - Mean Time Between Failure: (by equipment)
PA096X
NSFI- Incident stoppages: (by Equipment)
PA098X
Seasonality Coefficient
PA102X
NSFI- Incident stoppages: (All kilns)
PA104X
Quantity produced: (by equipment, all types of Fuel prepared)
PA111X
NSFRI- Incident stoppages due to refractory : (by kiln)
PA116X
MTBF - Mean Time Between Failure: (all kilns)
PA121X
NSFRI- Incident stoppages due to refractory : (all kilns)
PA126X
Site headcount: (Internal population) (Average)
PE002X
Manufacturing population: (Average)
PE003X
Population: (Process operation) (Average)
PE004X
Population: (Quarry and crushing) (Average)
PE005X
Population: (Shipping) (Average)
PE006X
Hours worked Cement Division activity: (Lafarge employees)
PE021X
Hours worked Cement: (all types of cement)
PE022X
Hours worked Clinker: (all types of clinker)
PE023X
Hours worked: (General Services)
PE025X
Hours worked: (Maintenance, all types of Clinker)
PE026X
Hours worked: (Maintenance, all types of Cement)
PE027X
Manpower productivity
h/t
PE029X
Contracted manpower
PE035X
Overtime
PE036X
Hours worked Cement Division Activity: (Contractors)
PE054X
Production Population (Average)
PE103X
Maintenance Population (Average)
PE104X
Administrative Personnel (Average)
PE105X
PEOPLE
8/95
PERFORMANCE RATIO
KFUI - Kiln feed uniformity index: (by kiln, by main type of clinker)
PR002X
KFUI - Kiln feed uniformity index: (all kilns, by main type of clinker)
PR003X
UI(SO3) - Clinker uniformity index: (by kiln, by main type of clinker)
PR004X
UI(SO3) - Clinker uniformity index: (all kilns, by main type of

clinker)
PR005X
UI(C3S) - Clinker uniformity index : (by kiln, by main type of clinker)
PR006X
UI(C3S) - Clinker Uniformity index : (all kilns, by main type of

clinker)
PR007X
s'(FCaO) - Clinker Free Lime standard deviation : (by kiln, by main

type of clinker).
PR008X
s'(FCaO) - Clinker Free Lime standard deviation : (all kilns, by main

type of clinker).
PR009X
FCaO - Free lime Uniformity Index : (by kiln, by main type of

clinker).
PR010X
FCaO - Free Lime Uniformity Index : (all kilns, by main type of

clinker).
PR011X
m(FCaO) - Clinker Free Lime average : (by kiln, by main type of

clinker).
PR012X
m(FCaO) - Clinker Free Lime average : (all kilns, by main type of

clinker).
PR013X
Utilization factor: (all Raw mills)
PR016X
Utilization factor: (by Raw mill)
PR017X
Utilization factor: (by Solid fuel mill)
PR019X
Utilization factor: (all Kilns)
PR020X
Utilization factor: (by Kiln)
PR021X
Utilization factor: (all Finish mills)
PR022X
Utilization factor: (by Finish mill)
PR023X
Operating time in automatic OTA: (all raw mills)
PR025X
Operating time in automatic OTA: (all kilns)
PR026X
Operating time in automatic OTA: (all finish mills)
PR027X
Operating time in automatic OTA: (by equipment)
PR028X
Automation Confidence: (all kilns)
PR029X
Automation Confidence 12 months: (by kiln)
PR031X
Reliability factor: (all Raw mills)
PR034X
Reliability factor: (by Raw mill)
PR035X
Reliability factor: (by Solid fuel mill)
PR037X
Reliability factor (all Kilns)
PR038X
Reliability factor: (by Kiln)
PR039X
Reliability factor: (all Finish mills)
PR040X
Reliability factor: (by Finish mill)
PR041X
Capacity: (all Finish mills)
t/year
PR044X
Cement capacity: (all finish grinding systems)
t/year
PR045X
Clinker Capacity: (all kilns)
t/year
PR046X
Performance Factor: (all kilns)
PR047X
Performance factor: (by Kiln)
PR048X
Rated Capacity: (all kilns)
t/24h
PR049X
9/95
Rated Capacity: (by Kiln)
t/24h
PR050X
Output Average: (all kilns, main clinker)
t/24h
PR051X
Output: (by Kiln, all types of Clinker)
t/24h
PR053X
Output: (Burning, all types of clinker)
t/24h
PR054X
Output Average: (all mill systems, main product)
t/h
PR055X
Output: (by Finish mill, all types of product)
t/h
PR057X
Output: (Finish grinding, all types of cement)
t/h
PR059X
Output: (by Solid fuel mill, all types of Solid fuel)
t/h
PR061X
Output: (by Raw mill, all types of Raw mix)
t/h
PR063X
Output: (raw mix preparation, all types of raw mix)
t/h
PR064X
Wear Rate of grinding media: (by mill, all type of products)
g/t
PR065X
Chain consumption: (by kiln)
g/t
PR066X
Refractory consumption: (by kiln)
g/t
PR067X
Fineness unit
PR068X
Fineness: (by mill system, by product)
FU
PR069X
Historical Rated Capacity: (by Kiln)
t/24h
PR071X
NCOD - Number of Consecutive Operation Days: (by kiln)
days
PR072X
Alternative fuels gross savings
LMU
PR086X
Operating Time in Automatic OTA: (all coal mills)
PR088X
Alternative fuels gross savings per tonne of clinker produced (Site

level)
LMU/t
PR091X
Alternative Raw Materials gross savings per tonne of clinker

Produced (Site level)
LMU/t
PR092X
Process Failure Rate Burning Line (by kiln, all products)
PR102X
Process Failure Rate Burning Line (all kilns, all products)
PR112X
Power Index Finish Mill - PIFM (by finish mill, main product)
PR113X
Refractory consumption index: RCI (per kiln)
PR114X
Heat consumption index HCI (by kiln, main product)
PR115X
Logistics Maturity Indicator
Class
PR117X
Refractory consumption index RCI (all kilns)
PR118X
Heat consumption index HCI (all kilns, main product)
PR119X
Power Index Finish Mill - PIFM (all finish mills, main product)
PR120X
QUALITY
28-day strength Uniformity "main types of cements"
MPa
QU014X
year
QU024X
Product & Quality Practice Status
Class
QU025X
IQP (product quality indicator)
QU026X
Average percentage of calcium oxide (CaO) in clinker : (by kiln, all

types of clinker)
QU027X
Average percentage of magnesium oxide (MgO) in clinker : (by kiln,

all types of clinker)
QU028X
Lab Accuracy Index
QU036X
Average Unitary Technical Cost/t (all types of raw materials)
LMU/t
RM001X
Unitary Technical Cost/t (all types of raw materials)
LMU/t
RM002X
PRODUCTION COST ( raw materials costing)
10/95
Fuel expenses/t (all types of raw materials)
LMU/t
RM003X
Power expenses/t (all types of raw materials)
LMU/t
RM004X
Purchased Materials - Additives to Raw Mix (all types of raw

materials)
LMU/t
RM005X
Production Supplies (variable & fixed) expenses/t (all types of raw

materials)
LMU/t
RM007X
Production Contract Work (variable & fixed) expenses/t (all types

of raw materials)
LMU/t
RM009X
Production Labor expenses/t (all types of raw materials)
LMU/t
RM011X
Maintenance Labor expenses/t (all types of raw materials)
LMU/t
RM012X
Maintenance Contract Work expenses/t (all types of raw materials)
LMU/t
RM013X
Maintenance Supplies expenses/t (all types of raw materials)
LMU/t
RM014X
Maintenance expenses/t (all types of raw materials)
LMU/t
RM015X
General Services Labor expenses/t (all types of raw materials)
LMU/t
RM016X
General Services Contract expenses/t (all types of raw materials)
LMU/t
RM017X
Raw materials contract work expenses/t (all types of raw

materials)
LMU/t
RM019X
Labor expenses/t (all types of raw materials)
LMU/t
RM020X
Other expenses/t: (all types of raw materials)
LMU/t
RM021X
Raw Materials quantity (all types of raw materials)
RM024X
Proven Additive reserves
years
RS001X
Proven Limestone reserves
years
RS002X
Probable Limestone reserves
years
RS003X
Potential Limestone Reserves
years
RS004X
Probable Additive reserves
years
RS005X
Potential Additive Reserves
years
RS006X
Proven Raw Mix Reserves
years
RS007X
Probable Raw Mix Reserves
years
RS008X
Frequency Rate (Lost Time Accidents): (Lafarge employees)
SA000X
Severity rate (Days lost) : (Lafarge employees)
SA001X
LTA (Lost Time Accidents) on sites: (Lafarge employees)
SA002X
LTA (Lost Time Accidents) on sites: (Contractors)
SA003X
Days lost: (through LTA) (Lafarge employees)
SA005X
Fatality on site: (Lafarge employees)
SA006X
Fatality on site: (Contractors)
SA007X
Frequency rate (Lost Time Accidents) on site: (Contractors)
SA032X
Fatality: (Cement Division activity)
SA033X
Road Fatality: (Lafarge employees)
SA039X
Road Fatality: (Contractors)
SA040X
Road Fatality : (Third party)
SA041X
Road LTA (Lost Time Accidents): (Lafarge employees)
SA042X
Road LTA (Lost Time Accidents): (Contractors)
SA043X
RESERVES
SAFETY
11/95
AR001X
LMU/Mwh
Average Specific Power Cost

Cost/MWh
P-Plant
Total power expenses for cement in bin manufacturing divided by the corresponding quantity of MWh
consumed during a given period.
For plants with several main substations with distinct contracts, this definition applies separately to each
main substation for the shops serviced (Example: Quarry with a dedicated substation). For plants
generating their own power, resources used to produce this power should only appear once: - Either in the
cost of MWh, but only if the resources used are completely known. In this case not only expenses but also
related resources (hours, population, MJ, etc...) will be charged to MWh and not to clinker or cement. - Or in
Fuel, labor, etc...for the production or clinker or cement. In such a case, the expense for this production of
MWh is nil.
= Power expenses/Power consumed In both cases, the average cost of MWh used is calculated as :
(Expense of MWh production+Purchase of MWh-Sale of MWh) / MWh used (CE008X divided by CR056X)
multiplied by 1000
Benchmark with plants in the same economic group - all plants with similar economy based on labor costs.
Pierre Tonin
AR002X
LMU/h
Labor expenses(Plant Average) /number of worked hours

Cost/ Hour
P-Plant
Cost of one hour worked to produce cement in bin.

CE020X divided by number of worked hour (PE029X).
Pierre Tonin
AR407X
LMU/t
Expenses(Finish Grinding) / t cement

4-Finish Grinding
All expenses incurred in Finish grinding stage (CC 4xx) divided by produced quantities of cement in bin during
a given period.
CE005X - (KK001X/CR077X)
Pierre Tonin
AR607X
LMU/GJ
Average Specific Heat Cost

Cost/GJ
3-Burning
The average specific heat cost or cost of fuel mix is the average heat expense of the different fuels used for
clinker production, weighted by the % of heat consumed.
For plants generating their own power, fuels already included in the power cost can not be taken into
account. The costs of the in-house power plant should only appear once in the clinker production cost: either
as fuel and fuel costs, or in the power cost.
From 2006, this indicator will be also used for the calculation of the Alternative Fuels gross savings (see
PR086X).
= Sum (LMU/GJ * %) / 100 = Average heat expenses/GJ heat consumed (all types of clinker)
Benchmark with plants in the same economic group - all plants with similar economy based on labor costs
Pierre Tonin
12/95
AR608X
LMU/GJ
Fuel oils expenses / GJ fuel oils prepared

Cost Oil
6-Fuel preparation
Cost of fuel oil (heavy or domestic used as fuel), site delivered, based on L.H.V.
Fuel oil expenses (all types of fuel oil) (AC601X) divided by Quantity produced of giga joule of prepared fuel
(all types of prepared fuel oils).
Pierre Tonin
AR609X
LMU/GJ
Pet coke expenses /GJ Pet coke prepared

Cost Coke
6-Fuel preparation
Pet Coke expenses, site delivered, based on L.H.V. divided by total giga joules of Pet coke prepared.
Pet Coke expenses (all types of Pet Coke) (AC602X) divided by Quantity produced of giga joule of prepared
fuel (all types of Pet Coke prepared).
Pierre Tonin
AR610X
LMU/GJ
Standard/High Quality Coal expenses/GJ Standard/High Quality Coal consumed

Standard/high quality coal cost
6-Fuel preparation
Standard/high quality coal expenses, site delivered, based on L.H.V. divided by total Giga joules of standard/high
quality consumed coal.
Standard/high quality coal comprises coal whose low heat value (LHV) is higher than 22.5GJ/tonne (in a dry
basis).
Standard/high quality coal expenses(AC603X) divided by Quantity produced of gigajoule of consumed
Standard/high quality coal
Pierre Tonin
AR611X
LMU/GJ
High viscosity fuels expenses/GJ HV fuels prepared

Cost HVF
6-Fuel preparation
Cost of high viscosity fuels derived from the oil industry (pitch, bottom products, etc.), site delivered, based on
L.H.V.
Do not include alternative fuels of any viscosity.
high viscosity fuels expenses (all types of high viscosity fuels) (AC604X) divided by Quantity produced of
giga joule of high viscosity fuels (all types of high viscosity fuels).
Pierre Tonin
AR612X
LMU/GJ
Natural gas expenses / GJ Natural gas prepared

Cost Gas
6-Fuel preparation
Cost of Natural gaz, site delivered, based on L.H.V. divided by total Giga joules of Natural gas prepared.
Natural gas expenses (all types of Natural gas) (AC605X) divided by Quantity produced of giga joule of
Natural gas (all types of Natural gas).
Pierre Tonin
13/95
AR613X
LMU/GJ
Alternative fuels expenses/GJ alternative fuels prepared

Cost Alter
6-Fuel preparation
Cost of alternative fuels, site delivered, based on L.H.V.

Credits for wastes destruction must be allocated here.
Alternative fuel expenses (all types of alternative fuel) AC606X divided by Quantity produced of giga joule of
Alternative fuel (all types of alternative fuel).
Pierre Tonin
AR614X
LMU/GJ
Low quality coal expenses/GJ low quality coal prepared

Cost low quality coal
6-Fuel preparation
Cost of low quality coal (includes all types of lignites & schlamm), site delivered, based on L.H.V. and in a dry
basis
For fuels provided by the raw mix, only the possible additional cost in relation to the cost of a standard raw mix
corrective material will be considered.
Low quality coal expenses (AC607X) divided by Quantity produced of giga joule of Low quality coal
Pierre Tonin
AR617X
LMU/t
Alternative raw materials expenses / t alternative raw materials used in the raw mix
ARM cost
2-Raw mix preparation
Delivered cost of one tonne of alternative raw materials (non natural) used as a raw mix component. It can be
negative if its use generates a revenue.
Alternative raw materials (ARM) are wastes or by-products of other industries used by the cement plant as a raw
material component. The objective typically is to provide one or more major chemical components (CaO, SiO2,
Al2O3, Fe2O3) to the raw mix and thus substituting, partly or totally, quarried raw materials. ARM may
sometimes be used to provide a process improvement (e.g. energy contribution, burnability, emission reduction,
quality improvement), by modifying a characteristic of the raw mix such as the chemical composition of its minor
elements (e.g. fluorine, sulphur, alkali).
The cost can be positive (i.e. purchased) or negative (i.e. gate fee received), generating a revenue.
The ARM is chemical transformed to become part of the clinker matrix. It may be introduced at any point in the
raw mix preparation circuit or kiln.
Alternative material added to the raw mix preparation or pyro-process (kiln) line, prior to the discharge of the
rotary kiln, is classified as an ARM. Any alternative material (e.g. slag, fly-ash, etc) introduced after the clinker
cooler discharge is considered a cementitious additive. By exception, granted by the TC, any alternative material
added to the clinker cooler can be classified as an ARM, if the material is transformed into clinker (integrated into
the matrix).
If an ARM has significant carbon content (fuel value), the quantity consumed and its cost are still reported as
ARM, under the appropriate category. In addition, its energy contribution to the kiln system is reported as
alternative fuel, under the category Energetic ARM (CR120X ).
All materials classified as ARM, according to the above definition, are considered in the calculation of the raw
mix/clinker ratio.
This indicator is calculated as a weighted average of the ARM tonnages and ARM cost/ton:
AR617X = (AR656X i * CR209X i + AR656X i+1 * CR209X i+1)/(CR209X i + CR209X i+1 ) i, i+1, ...
= categories of ARM (see indicator CR210X )
i, i+1, ... = categories of ARM (see indicator CR210X )
AR656X - Cost of ARM, site delivered, per ton of material
CR209X - Quantity of ARM
Pierre Tonin
14/95
AR618X
LMU/t
SCW Clinker (all types of Clinker)

SCW Clinker
K-Up to Clinker
Unitary Contract work Cost (Cost lines 140, 210, 240 and 270) for clinker (by type of clinker) + Unitary
Maintenance Supplies Cost (Cost line 250) for clinker (by type of clinker) + Unitary Production Supplies Cost
(Cost lines 130 and 220) for clinker (by type of clinker) during a given period.
KK019X + KK014X + KK007X
Sergiu Meauta
AR619X
LMU/t
Supplies & Contract Work Finish Grinding

SCW Finish Grinding
4-Finish Grinding
Supplies and Contract Work expenses to produce Cement at finish grinding stage divided by the quantity
produced of Cement
Pierre Tonin
AR620X
LMU/t
SCW Cement (all types of Cement)

SCW cem
C-Up to Cement
Unitary Production supplies Cost (Cost lines 130 and 220) for Cement (by type of Cement) + Unitary
Maintenance supplies Cost (Cost line 250) for Cement (by type of Cement) + Unitary Production supplies Cost
(Cost lines 130 and 220) for Cement (by type of Cement) during a given period.
CE019X + CE015X + CE010X
Pierre Tonin
AR621X
LMU/t
Purchased Materials at Finish Grinding

Purch. Mat. Finish Grind.
4-Finish Grinding
Purchased Materials Cost at Cement grinding stage divided by the quantity produced of cement
CE009X - (KK001X/CR077X)
Pierre Tonin
AR622X
LMU/t
Maintenance Cost Finish grinding (Finish Grinding, all types of cement)

Maintenance Finish grinding
4-Finish Grinding
Cost of maintenance at the finish grinding stage divided by the quantity produced of cement (all types of
cement) during a given period.
CE016X - (KK015X/CR077X)
Pierre Tonin
AR623X
LMU/GJ
Animal meal cost/GJ animal meal prepared

6-Fuel preparation
Animal meal cost, site delivered, based on L.H.V., divided by the total GJ of animal meal prepared
Credits for animal meal destruction must be allocated here; see indicator CR115X for animal meal definition
Florent Bourgarel
15/95
AR624X
LMU/GJ
Processed sewage residue (PSR) cost/GJ PSR prepared

6-Fuel preparation
Processed sewage residue cost, site delivered, based on L.H.V., divided by the total GJ of processed sewage
residue prepared
Credits for processed sewage residue destruction must be allocated here; see indicator CR116X for PSR
definition
Florent Bourgarel
AR625X
LMU/GJ
Biomass cost/GJ biomass prepared

6-Fuel preparation
Biomass cost, site delivered, based on L.H.V., divided by the total GJ of Biomass prepared
Credits for biomass destruction must be allocated here; see indicator CR117X for biomass definition
Florent Bourgarel
AR626X
LMU/GJ
Used Oils cost/GJ Used Oils prepared

6-Fuel preparation
Used Oils cost, site delivered, based on L.H.V., divided by the total GJ of Used Oils prepared
Credits for used oils destruction must be allocated here; see indicator CR118X for used oils definition
Florent Bourgarel
AR627X
LMU/GJ
Liquids containing solvents cost/GJ Liquids containing solvents prepared

6-Fuel preparation
LCS cost, site delivered, based on L.H.V., divided by the total GJ of LCS prepared
Credits for liquids containing solvents destruction must be allocated here; see indicator CR119X for LCS definition
Florent Bourgarel
AR628X
LMU/GJ
Other Hydrocarbons/fossils cost/GJ Other Hydrocarbons/ fossils prepared

Other Hydrocarbons/fossils cost, site delivered, based on L.H.V., divided by the total GJ of Other
Hydrocarbons/fossils prepared
Credits for other hydrocarbons/fossils destruction must be allocated here; see indicator CR120X for examples of
"other hydrocarbons/fossils waste
Florent Bourgarel
16/95
AR629X
LMU/GJ
Other pumpable materials cost/GJ Other pumpable materials prepared

6-Fuel preparation
Other pumpable materials cost, site delivered, based on L.H.V., divided by the total GJ of other pumpable
materials prepared
Credits for other pumpable materials destruction must be allocated here; see indicator CR121X for the definition
of this category of alternative fuels
Florent Bourgarel
AR630X
LMU/GJ
Tyres cost/GJ tyres prepared

6-Fuel preparation
Tyres cost, site delivered, based on L.H.V., divided by the total GJ of tyres prepared
Credits for tyres destruction must be allocated here; the designation tyres includes used tyres (whole tyres or
shreds or chips); rejects from the tyres production; deformed tyres; off-spec. tyres.
Florent Bourgarel
AR631X
LMU/GJ
Solid shredded waste cost/GJ Solid shredded waste prepared

6-Fuel preparation
Solid shredded waste cost, site delivered, based on L.H.V., divided by the total GJ of Solid shredded waste
prepared
Credits for solid shredded waste destruction must be allocated here; see indicator CR123X for examples of
"solid shredded waste"
Florent Bourgarel
AR632X
LMU/GJ
Impregnated solid fuels cost/GJ Impregnated solid fuels prepared

6-Fuel preparation
Impregnated solid fuels cost, site delivered, based on L.H.V., divided by the total GJ of Impregnated solid fuels
prepared
Credits for impregnated solid fuels destruction must be allocated here; see indicator CR124X for impregnated
solid fuels definition
Florent Bourgarel
AR634X
LMU/GJ
Other non pumpable solid cost/GJ Other non pumpable solid prepared
6-Fuel preparation
Other non pumpable solid cost, site delivered, based on L.H.V., divided by the total GJ of Other non pumpable
solid prepared
Credits for other non pumpable solid destruction must be allocated here. This category regroups all solid wastes
that are not classified as tyres, impregnated solid fuel, energetic ARM nor as shredded solid waste.
Florent Bourgarel
17/95
AR637X
LMU/GJ
Wastewater cost/GJ wastewater prepared

Wastewater cost
6-Fuel preparation
Wastewater cost, site delivered, based on L.H.V., divided by the total GJ of wastewater prepared
Credits for wastewater destruction must be allocated here. If the LHV is very low, and a laboratory measurement
of the heating value is not possible, a minimum value of 1,5 MJ/kg should be used.
Florent Bourgarel
AR638X
LMU/GJ
Alternative fuels for kiln start up and raw mix drying cost/GJ alternative fuels for kiln start up and raw mix
drying prepared
AF kiln start up&raw mix drying cost
Cost of alternative fuels used for kiln start up and raw mix drying, site delivered, based on L.H.V., divided by the
total GJ of AF for kiln start up and raw mix drying prepared
Credits for the use of these alternative fuels must be allocated here.
Florent Bourgarel
AR639X
LMU/t
Synthetic gypsum expenses/t cement (by type of cement)

4-Finish Grinding
Average cost of site delivered tons of synthetic gypsum materials for cement sulfation, dry basis during a given
period, per ton of cement.
Florent Bourgarel
AR656X
LMU/t
Cost/t of ARM specific category

Cost of ARM, site delivered, per ton of material
Al2O3, Fe2O3) to the raw mix and thus substituting, partly or totally, for quarried raw materials. ARM may
the matrix)..
alternative fuel, under the category Energetic ARM (CR120X).
mix/clinker ratio.
This indicator as well as the tonnages (indicator CR209X) must be reported for each ARM category defined (see
indicator CR210X).
Florent Bourgarel
18/95
AR749X
LMU/GJ
Cost of reference fuel

Cost ref fuel
6-Fuel preparationt
In order to enable the calcul of the alternative fuels (AF) gross savings (PR086X), each plant must define a
reference fuel cost (in "as received" basis). This reference fuel cost is defined as the fuel mix cost if no AF had
been used: it is the weighted average of the fossil fuels cost and the respective percentage that is replaced by
AF.
Its definition will enable the calculation of the alternative fuels gross savings (indicator PR086X) according to the
methodology (Cost ref fuel (AR749X) - cost fuel mix (AR607X))* Tons KK (PA021X)* CC (CR008X)). The plant
has the responsibility to calculate the reference fuel cost and to report it correctly. It is recommended that its
calculation be consistent from one year to another; it should be the closest reflexion of the actual situation.
Find below some examples that can help you to understand how to calculate this cost.
Plant A
Fuel mix: 30% coke; 25% coal; 1% used oil; 5% solvents; 19% tyres; 15% MBM; 5% biomass
Case 1: assuming that used oils replace fuel oil and that the other AF used replace both petcoke and coal.
The reference fuel cost will be a weighted average of the respective of fuel oil, coal and coke and its percentage if
no AF had been used.
Ref fuel cost 1 = 49,5% coal * cost coal + 49,5% coke * cost coke + 1% fuel oil * cost fuel oil
Case 2: assuming that used oils replace fuel oil and that the other AF replace coal. The reference fuel cost will be
a weighted
average of the respective costs of fuel oil, coke and coal and its percentage if no AF had been used.
Ref fuel cost 2 = 1% fuel oil* cost fuel oil + 30% coke * cost coke + 69% coal * cost coal
Case 3: assuming that AF replace only petcoke. The reference fuel cost will be a weighted average of the
respective costs
of coal and petcoke and its percentage if no AF had been used.
Ref fuel cost 3 = 25% coal * cost coal + 75% petcoke * cost petcoke
Florent Bourgarel
AR750X
LMU/t
Reference raw mix cost

The reference raw mix cost (AR750X) is the cost of the raw mix if no ARM had been used, expressed in LMU/ton
raw mix. If the plant is not using ARM, the reference raw mix cost is equivalent to the indicator RM001X (average
unitary technical cost/t raw materials). The calculation of the reference raw mix cost will be guided through the
Raw Materials Indicators tool in the CKHC 2006 Reporting package. Its calculation will be based in the same
principles as RM001X ones.
The plants have the responsibility to calculate this cost and to report it correctly. It is recommended that its
calculation be consistent from one year to another; it should be the closest reflexion of the actual situation. This
means it is important that the reference raw mix component costs shall be updated every year to reflect the
current raw mix component costs. For example, limestone cost being a major driver for the raw mix cost, in a 1
MT/yr plant using 1.4 MT limestone, a difference of 0.50$/T for the limestone component in the reference mix
compared to the current raw mix will generate a false ARM-GS of $700,000.
The reference mix shall be composed of traditional, available raw materials which would allow the production of a
clinker quality equivalent to that of the current raw mix. ARM can be included in the reference mix, under the
condition that the ARM has been traditionally used by the plant and a secured, long-term supply exists. A longterm supply can be secured via long-term contracts or by the market availability of multiple suppliers. If an ARM
included in the reference mix bears a revenue, this one should be accounted as zero.
However, please note that for proper reporting any ARM used by the plant shall be included in the ARM tonnage
and % ARM calculations, even if included in the reference mix.
For example, ferrous or iron oxide components (pyrite cinders, mill scale) may be included in the reference mix
but are also considered ARM. If, for example, low cost, ("dirty" or "contaminated") mill scale is used, then the
price of mill scale in the reference mix should reflect the market cost for "clean", easy to handle material. Fly ash
may be another traditional ARM included in the reference mix.
In some cases, high-cost slag is used with the objective of increasing clinker production rates rather than raw mix
cost reduction. The cost of the slag will create a negative contribution to the gross savings. In this particular case,
this part of the contribution should be put to zero. One way is to over-write the slag cost to equal the raw mix cost
without slag, thus rendering the slag as having no impact on the current raw mix cost.
If a plant produces more than one type of clinker, the chemistry of the reference mix should be representative of a
weighted average
19/95
Florent Bourgarel
AR752X
kLMU
Mechanical total maintenance costs (AR)

Mech. maint. costs
P-Plant
- Total costs (in kLMU) of mechanical maintenance = mechanical own labor costs + mechanical supplies costs +
subcontracting costs for mechanical operations of the maintenance department where:
- Mechanical own labor = mechanical methods employees + execution employees working for mechanics in the
maintenance department (excluding garage employees, instrumentation employees, building repairs employees,
new works employees and management employees).
Pierre Tonin
AR753X
kLMU
Mechanical maintenance costs for big repairs (AR)

Mech. Maint. big repairs
P-Plant
Amount of mechanical expenses (in k) for big repairs where:

- Big repairs mean all the major operations (see definition of major operations in best practice maintenance
budget).
- Mechanical expenses mean supplies costs + subcontracting costs (excluding own labor costs).
Pierre Tonin
AR754X
kLMU
Electrical total maintenance costs (AR)

Elec. maint. costs
P-Plant
Total costs (in k) of electrical maintenance = electrical own labor costs + electrical supplies costs +
subcontracting costs for electrical operations of the maintenance department where:
- Electrical own labor = electrical methods employees + execution employees working for electrics in the
maintenance department + instrumentation employees (excluding garage employees, building repairs employees,
new works employees and management employees).
Pierre Tonin
AR755X
kLMU
Electrical maintenance costs for big repairs (AR)

Elec. maint. big repairs
P-Plant
Amount of electrical expenses (in k) for big repairs where:

- Big repairs mean all the major operations (see definition of major operations in best practice maintenance
budget).
- Electrical expenses mean supplies costs + subcontracting costs (excluding own labor costs).
20/95
Pierre Tonin
CE005X
LMU/t
Average Unitary Technical Cost/t : (all types of cement)

Cem Total
C-Up to Cement
Average Technical Unitary costs of each type of Cement, weighted by the quantity produced of each type of
Cement during a given period.
Excludes: head office overhead, sales, depreciation, financial expenses, inventory change adjustments and
the impact of purchased clinker ,Cement silos costs.
CE020X + CE019X + CE015X + CE010X + CE007X + CE008X + CE009X +CE021X
the same economic group - all plants with similar economy based on labor cost
Benchmark with plants in
Pierre Tonin
CE007X
LMU/t
Combustibles expenses/t : (by type of cement)

Cem Fuel
C-Up to Cement
Unitary Fuels Cost (Cost line 100) for Cement (by type of Cement). All fuels consumed in Cement preparation,
regardless of their destination during a given period.
For plants generating their own power, fuels included in the power generation cost are not to be taken into
account. The costs of the in-house power plant should only appear once in the Cement cost: either in fuel
consumption and fuel costs, or in the power cost. These expenses include the expenses of upstream
products.
Is calculated by: ((fuel expenses/t clinker) / add coeft ) + cost for cement additives drying or Costing cost
line 100 for cement.
Pierre Tonin
CE008X
LMU/t
Power expenses/t : (by type of cement)

Cem Power
C-Up to Cement
Unitary Power Cost (Cost line 110) for Cement (by type of Cement). All power consumed for Cement
manufacturing during a given period.
For plants generating their own power, power plant expenses should only appear once: either broken down
under Fuel, Manpower, Supplies etc. or under Power.
Is calculated by: (cost for KK / add coeft) + cost for grinding (KK004X divided by CR077X) + CR050X x
AR001X
Pierre Tonin
CE009X
LMU/t
Purchased Materials - Additives to Raw Mix & Cement Expenses/t : (by type of cement)
Cem Pu Mat
C-Up to Cement
Unitary Purchased Materials Cost (Cost lines 120 and 125) for Cement (by type of Cement) during a given
period.
These expenses include the expenses of upstream products. This cost line includes all expenses of crude
correction or completion materials ( bauxite, pyrites, purchased limestone, purchased clay, ... ) and also
materials to facilitate the process ( fluorspar, sodium carbonate, ... ) and include Components and
additives used in Cement manufacturing. All consumptions are valuated at their WAUC. EXCLUDED
PURCHASED CLINKER. Same comment about fees as for fuels.
Is calculated by: (cost for KK/add coef) + cost of grinding Benchmark with plants in the same economic
group - all plants with similar economy based on labor cost
21/95
Pierre Tonin
22/95
CE010X
LMU/t
Production Supplies (variable & fixed) expenses/t : (by type of cement)

Cem Sup Pr
C-Up to Cement
Unitary Production supplies Cost (Cost lines 130 and 220) for Cement (by type of Cement) during a given
period.
These expenses include Consumables such as water, explosives, motor fuels, refractory, grinding media,
etc. chargeable to Cement manufacturing.
Is calculated by: (cost for KK / add coeft) + cost for grinding
Pierre Tonin
CE012X
LMU/t
Production Contract Work (variable & fixed) expenses/t : (by type of cement)
Cem CW Pr
C-Up to Cement
Unitary Production Contract worw Cost (Cost lines 140 and 210) for Cement (by type of Cement) during a
given period.
These expenses include Contract Production work chargeable up to Cement storage(Quarry hauling,
overburden removal, brick job...).
Pierre Tonin
CE013X
LMU/t
Maintenance Labor expenses/t : (by type of cement)

Cem Maint labor
C-Up to Cement
Unitary Maintenance labor Cost (Cost line 230) for Cement (by type of Cement) during a given period.
These expenses include all labor expenses on plant payroll working in Maintenance activity for Cement
manufacturing, including fringe benefits, for all categories of personnel (hourly and staff). Excludes labor
under outside contracts.
Is calculated by: (cost for KK / Add Coeft) + cost for grinding.
Pierre Tonin
CE014X
LMU/t
Maintenance Contract work expenses/t : (by type of cement)

Cem CW Ma
C-Up to Cement
Unitary Maintenance contract work Cost (Cost line 240) for Cement (by type of Cement) during a given period.
These expenses include all expenses of contract Maintenance work chargeable to Cement manufacturing.
Pierre Tonin
CE015X
LMU/t
Maintenance Supplies expenses/t : (by type of cement)

Cem Sup Ma
C-Up to Cement
Unitary Maintenance supplies Cost (Cost line 250) for Cement (by type of Cement) during a given period.
These expenses include all expenses for spare parts, chains, liners, tires, tools and lubricants chargeable
to Cement manufacturing.
Is calculated by : (cost for KK / add coeft ) + cost for grinding
23/95
Pierre Tonin
CE016X
LMU/t
Maintenance cost per tonne of cement produced

Cem Maint
C-Up to Cement
Maintenance expenses (FI2009X) per tonne of cement (silo) produced, according to the costing methodology
For CKHC and Management Reportings, the cascade is limited to clinker/cement (i.e. it does not take into
account opening inventory and purchases of clinker)
Refer to "Lafarge Cement Business Costing - Concepts & Methodology, V5"
same economic group - all plants with similar economy based on labor cost
Benchmark with plants in the
Pierre Tonin
CE017X
LMU/t
General services Labor expenses/t : (by type of cement)

Cem GS labor
C-Up to Cement
Unitary General services labor Cost (Cost line 260) for Cement (by type of Cement) during a given period.
These expenses include all expenses of labor on plant payroll corresponding to scattered indirect costs
(General Services: plant manager, office, training and safety staff...), for all categories of personnel (hourly,
staff & management), including fringe benefits. Excludes labor under outside contracts. General Services
= Total - Production - Maintenance.
Is calculated by: (cost for KK / add coeft) + cost for cement grinding
Pierre Tonin
CE018X
LMU/t
General Services Contract work expenses/t : (by type of cement)

Cem CW GS
C-Up to Cement
Unitary General Services Contract work Cost (Cost line 270) for Cement (by type of Cement) during a given
period.
These expenses include all expenses of Contract work of a General Service nature. (Office housekeeping, ...).
Is calculated by: (cost for KK / add coeft) + cost for cement grinding
Pierre Tonin
CE019X
LMU/t
Contract work expenses/t : (by type of cement)

Cem CW
C-Up to Cement
Unitary total contract work Cost (Cost lines 140, 210, 240 and 270) for Cement (by type of Cement) during a
given period.
These expenses include all expenses of Contract work either for Production or Maintenance or General
Services.
Is calculated by: (cost for KK / add coeft) + cost for grinding CE012X + CE014X + CE018X
Pierre Tonin
CE020X
LMU/t
Labor expenses /t : (by type of cement)

Cem MP
C-Up to Cement
Unitary total labor Cost (Cost lines 200, 230 and 260) for Cement (by type of Cement) during a given period.
Benchmark with plants in the same economic group - all plants with similar economy based on labor cost
These expenses include all expenses of labor on plant payroll either for Production or Maintenance or
General Services, including fringe benefits, for all categories of personnel (hourly, staff & management), but
excluding labor under outside contracts.
24/95
Is calculated by: (cost for KK / Add Coeft) + cost for grinding. CE023X + CE013X + CE017X
Pierre Tonin
CE021X
LMU/t
Other Plant expenses/t : (by type of cement)

Cem Other
C-Up to Cement
Unitary total plant Cost (Cost lines 280 and 290) for Cement (by type of Cement) during a given period.
These expenses include all expenses for plant General Services (Local taxes, fees, office supplies,
insurance, phone, training and safety supplies, etc.), other than manpower and contract work, but excluding
regional/head office overhead, marketing, depreciation and financial expenses.
Is calculated by: (cost for KK / add coeft ) + cost for grinding
group - all plants with similar economy based on labor cost
Benchmark with plants in the same economic
Pierre Tonin
CE023X
LMU/t
Production Labor expenses/t : (by type of cement)

Cem Pr labor
C-Up to Cement
Unitary Production labor Cost (Cost line 200) for Cement (by type of Cement) during a given period.
These expense include all expenses of labor on plant payroll working in Production activity for Cement
under outside contracts. Including the part of the quasi process and General cost centers.
Is calculated by: (cost for KK / Add Coeft) + cost for grinding.
Pierre Tonin
CE024X
LMU/t
Depreciation expenses/t : (by type of cement)

Deprec
C-Up to Cement
Unitary Depreciation Cost (cost line 400) for cement (by type of cement) during a given period.
These expenses include all depreciation expenses of all plant related capital investments, according to
Group schedule, for cement in bin manufacturing. Added information will be available in Cost line 500 for
local needs.
Pierre Tonin
CE026X
LMU/t
Sustaining Investment / t
CEM Sustained K
C-Up to Cement
Apart from capital invesment to increase capacity. This is "sustained capital" in the broad sense : (what is
necessary to maintain the production equipment and to remain competitive, chargeable to cement
manufacturing and calculated by using the cascade method (i.e. excluding capital investment for capacity
increase)) divided by the cement production.
Sustaining investments include the investments that are aimed at sustaining our competitiveness in the
market within our level of production and sales capacity. For management reporting the packaging
investments are also included and the division is made with all produced sold tons.
KK022X divided by the Additive coefficient plus sustaining investment at the Finish grinding process step
divided by the cement production
Pierre Tonin
CE027X
LMU/t
Gypsum expenses/t cement (by type of cement)

cost gyps
4-Finish Grinding
Average cost of site delivered tons of materials for cement sulfation, dry basis during a given period, per ton
of cement. It includes natural and synthetic gypsum materials. Cost can be positive or negative (e.g. gate fee
for synthetic gypsum should be included).
25/95
If the quarry belongs to the plant, the exploitation costs should be broken down in MP, CW, energies, etc. at
the Finish grinding stage.
Pierre Tonin
CE041X
LMU/t
Production and general services costs

C-Up to Cement
Production and General Services costs, per tonne of cement
CE023X + CE017X + CE012X + CE018X + CE010X Benchmark with
plants in the same economic group - all plants with similar economy based on labor cost
Pierre Tonin
CE042X
LMU/t
Energy Cost per tonne of cement

C-Up to Cement
Fuels and Power costs per tonne of cement
CE007X + CE008X
Benchmarked across the entire Cement Division
Pierre Tonin
CR001X
MJ/t
Specific Heat consumption : raw mix drying (by Raw mill, all types of raw mix, all
types of fuel)
MJ/t Raw Dry
Heat Consumption (Low Heat Value ) for drying raw mixes (all types of raw mix ) divided by produced
tonnage of dry raw mix (all types of raw mix ) during a given period.
Does not include heat recovery and heat supplied by the waste gas of the kiln
Jacques Denizeau
CR002X
MJ/t
Specific Heat consumption : raw mix drying to clinker (Up to clinker, all types of
clinker, all types of raw mix, all types of fuel)
MJ raw mixes drying /t KK
K-Up to Clinker
Heat Consumption (Low Heat Value) for drying raw mixes (all types of raw mix) divided by produced tonnage
of clinker (all types of clinker) during a given period.
Does not include heat recovery and heat supplied by the waste gas of the kiln.
Jacques Denizeau
CR003X
MJ/t
Specific Heat consumption : burning (all kilns, all types of clinker, all types of fuel)
MJ/t Burn allKK
3-Burning
Heat Consumption (Low Heat Value) of all kilns, divided by produced tonnage of clinker (all types of clinker)
during a given period.
Includes useful heat value of the raw mix, but not that used for fuel preparation.
Average of each "Specific Heat Consumption : kiln" (CR005X) weighted by the produced tonnage of clinker
(all types of clinker).
Jacques Denizeau
CR005X
MJ/t
Specific Heat consumption : kiln (by kiln, all types of clinker, all types of fuel)
MJ/t kiln allKK
3-Burning
26/95
Heat Consumption (Low Heat Value) of a kiln, divided by produced tonnage of clinker (all types of clinker)
Includes 100% of low heat value of the raw mix, but not that used for fuel preparation
Jacques Denizeau
CR008X
MJ/t
Specific Heat consumption per tonne of clinker (all types of clinker, all types of fuel)
MJ/t Total allKK
K-Up to Clinker
All heat consumption (Low Heat Value) that has been effectively consumed to produce one tonne of clinker
(all types of clinker), during a given period.
Includes Raw mix drying, clinker burning, fuel preparation and other consumption chargeable directly to
process steps, but not cement additives drying. For plants generating their own power, fuels included in the
power production cost are not to be taken into account. The costs of the in-house power plant should only
appear once in the clinker production cost: either as fuel consumption and fuel costs, or in the power cost.
Benchmark with kiln process group (all plants that share the same kiln process)
Jacques Denizeau
CR011X
MJ/t
Specific Heat consumption : additives drying (by finish mill, all types of cement, all types of
fuel)
MJ/t Additives Dry allcem
4-Finish Grinding
Heat Consumption (Low Heat Value) for drying additives, divided by produced tonnage of Cement (all types of
cement) associated to the given finish mill, during a given period.
Does not include heat recovery.
Jacques Denizeau
CR013X
MJ/t
Specific Heat consumption : solid fuel drying (by Solid fuel mill, all types of solid
fuel, all types of fuel)
MJ/t Solid fuel Dry
6-Fuel preparation
Heat Consumption (Low Heat Value) for solid fuel drying, divided by produced tonnage of solid fuel (all types of
solid fuel) for a given solid fuel mill
Does not include heat recovery.
Jacques Denizeau
CR029X
% Standard/high quality coal

% high quality coal
K-Up to Clinker
Standard/high quality coal MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat
consumption (all kilns, all types of clinker). Standard/high quality coal has a low heat value (LHV) above
22.5GJ/tonne (dry basis).
High grade coal only. Includes Fuels for Raw mix drying, clinker burning, fuel preparation and other consumption
chargeable to clinker, but not cement additives drying.
High grade coal only, whose low heat value is above 22.5GJ/tonne (dry basis).
Includes Fuels for Raw mix drying, clinker burning, fuel preparation and other consumption chargeable to clinker,
but not cement additives drying.
Sergiu Meauta
CR030X
%
27/95
Pet Coke percentage : (all kilns, all types of clinker)

% Coke
K-Up to Clinker
All Pet coke types MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat consumption
(all kilns, all types of clinker).
Includes Fuels for Raw mix drying, clinker burning, fuel preparation and other consumption chargeable to
clinker
Sergiu Meauta
28/95
CR031X
Fuel oils percentage : (all kilns, all types of clinker)

% Oil
K-Up to Clinker
All Fuel oils types MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat consumption
(all kilns, all types of clinker).
Fuel oils type doesn't include light oil and high viscosity products. Includes Fuels for Raw mix drying, clinker
burning, fuel preparation and other consumption chargeable to clinker
Sergiu Meauta
CR032X
High viscosity fuel percentage : (all kilns, all types of clinker)

% HVF
3-Burning
All High viscosity fuel types MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat
consumption (all kilns, all types of clinker).
Pitch, bottom products.
Sergiu Meauta
CR033X
Natural gas percentage : (all kilns, all types of clinker)

% Gas
K-Up to Clinker
All Natural gas types MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat
clinker
Sergiu Meauta
CR034X
% low quality coal

% low quality coal
K-Up to Clinker
Includes low quality coal used in clinker manufacturing, whose low heat value (LHV) is below 22.5 GJ/tonne (dry
basis).
The lower quality coal comprises all subbituminous coals, i.e., those that are more abundant than high quality: all
types of lignites and also "schlamm/waste coal". "Schlamm", a by-product of coal production, sometimes stored in
basins or in piles near the production sites, must be reported under this category.
It includes fuels for raw mix drying, clinker burning, fuel preparation and other consumption chargeable to clinker.
All low quality coal MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat consumption (all
kilns, all types of clinker).
Sergiu Meauta
CR035X
Alternative fuels percentage : (all kilns, all types of clinker)

% altern
K-Up to Clinker
All alternative fuels types MJ (Low Heat Value) consumed (all kilns, all types of clinker) divided by Heat
Alternative fuels are non fossile fuels which replace the fossile fuels (coal, petcoke, oil, HVF, gas) in the cement
manufacturing process. They include: solvents, used oils, other hydrocarbons not fossile, tyres, solid schredded
wastes, impregnated saw dust, animal meal, other biomass, other solids, sewage sludge and other.
See attached file AF glossary.
Includes Fuels for Raw mix drying, clinker burning, fuel preparation and other consumption chargeable to clinker
Sum of indicators CR115X to CR125X
29/95
Sergiu Meauta
CR040X
kWh/t
Power consumption/Tonnage : (by raw mill , all types of raw mix)

kWh/t raw mill all raw mix
All Kwhs consumed in a workshop (by raw mix mill, all types of raw mix) (from upstream storage to
downstream storage) divided by the tonnage produced (by raw mix mill, all types of raw mix).
On a dry basis.
Sergiu Meauta
CR044X
kWh/t
Power consumption/Tonnage : (by kiln , all types of clinker)

kWh/t Kiln all KK
3-Burning
All Kwhs consumed in a workshop (by kiln, all types of clinker) (from upstream storage to downstream
storage) divided by the tonnage produced (by kiln, all types of clinker) .
Sergiu Meauta
CR048X
kWh/t
Power consumption /Tonnage : (by finish mill , all types of cement)

kWh/t finish mill all Cem
4-Finish Grinding
All Kwhs consumed in a workshop (by finish mill, all types of cement) (from upstream storage to downstream
storage) divided by the tonnage produced (by finish mill, all types of cement).
Sergiu Meauta
CR050X
kWh/t
Power consumption /Tonnage : (Finish grinding, all types of cement)

kWh/t all finish mills by Cem
4-Finish Grinding
All Kwhs consumed in a workshop (Finish grinding, all types of cement) (from upstream storage to
downstream storage) divided by the tonnage produced (Finish grinding, all types of cement).
Sergiu Meauta
CR051X
kWh/t
Power consumption / T Solid fuels : (by coal mill , all types of solid fuel)
kWh / t all grinded solid fuels
6-Fuel preparation
All kWh consumed in a fuel preparation workshop (by coal mill, all types of solid fuel) (from upstream storage
to downstream storage) divided by the sum of produced tons of all types of solid fuel.
On a dry basis
Sergiu Meauta
CR054X
kWh/t
Power consumption /Tonnage produced : (Up to clinker, all types of clinker)

kWh/t all KK
K-Up to Clinker
All Kwhs that has been effectively consumed to produce one tonne of clinker, including the part of the quasi
process and general services allocated to clinker (all types of clinker).
30/95
Analyse trend of your plant

Jacques Denizeau
CR056X
kWh/t
Power consumption /Tonnage produced :(Up to cement, all types of cement)

kWh/t all Cem
C-Up to Cement
All Kwhs that has been effectively consumed to produce one tonne of cement, including the part of the quasi
process and general services allocated to cement (all types of cement).
Unit clinker power consumption (CR054X) divided by the additive coefficient (CR077X) plus unit grinding
power consumption (CR050X). Analyse trend of your plant
Jacques Denizeau
CR077X
C/K - Additive coefficient : (by product and/or all products)
C/K
P-Plant
Cement/clinker ratio: Tonnage of Cement produced, divided by the tonnage of clinker of any origin consumed.
Slag and Cement Production Record
Objectives:
- Promote the approach that allows performance tracking in the plant
- Reconcile the two reporting types: Technical (CKHC/MMP) and Financial (Control)
General rules:
- Former "Cement in bin" will be understood as "Cement in bin before packing and shipping".
In this notion we will include mixing/blending operations. Blending operations are an extension of the grinding
operations. Blender/mixer is part of the Grinding Shop.
- Total Technical cost: indicator CE005X will include all the costs associated with the mixing/blending operations.
- Other indicators. Ex: total power consumption: indicator CR056X will include the power, if any, related to
mixing/blending. Same rule for other concerned position (ex: manpower)
Consequences on slag/cement production record:
Slag ground with clinker in a cement plant enters in the C/K calculation. It represents the typical case. It
includes:
- Slag introduced in the cooler
- Slag introduced in the finish mills
NB: Please check on the ARM definition regarding the slag introduced in the kiln feed, kiln middle or at the kiln
end.
Slag ground in a cement plant or in a grinding station and sold as pure slag (ex: Newcem) does not enter in the
calculation of the C/K neither at the site level nor at BU level. The ground slag is reported in CKHC production for
the respective finish mills.
Slag ground in a cement plant or in a grinding station and blended with cement in the same plant but after silage
(ex: Maxcem) is included in the C/K ratio. The ground slag is reported in CKHC production for the respective
finish mills. The cost for blending is part of "Cement in bin before packing and shipping".
Purchased ground slag blended with cement after silage but in the same plant is included in the C/K ratio. The
purchased slag cost is included in the "Cement in bin before packing and shipping" cost.
Slag reground with cement in a regrinding station enters in the C/K calculation and in the "Cement in bin before
packing and shipping" costs (including at BU level).
Kiln dust reintroduced in cement is counted as an additive and not as clinker. Clinker produced in the site or
purchased by the site. Cement + cementitious material (excluded Special product, Lime)
Benchmark with all plants
Sergiu Meauta
31/95
CR078X
% total gypsum added to clinker

% gypsum
4-Finish Grinding
Percentage of total gypsum, including synthetic and natural gypsum, added to clinker.
% total of sulfation materials (dry basis) added to one ton of clinker. This includes synthetic gypsum reported in
CR105X.
Dry basis equals 0% free water.
Natural gypsum : naturally occurring quarried materials added to clinker for sulfation purposes
Synthetic gypsum: industrial by-products added to clinker for sulfation purposes.
These are non quarried materials such as flue gas desulphurisation gypsum, titanogypsum, fluoroanhydrite
gypsum, phosphogypsum, citrogypsum.
See also indicator CR105X relating to synthetic gypsum
Sergiu Meauta
CR093X
Raw materials purchased percentage

% Pu RMat
Percentage of purchased materials versus total consumed materials during a given period.
in mass, dry basis.
Sergiu Meauta
CR094X
Raw mix/clinker ratio : (all types of clinker)
Raw/KK
K-Up to Clinker
Tonnage of raw mix used to produce clinker divided by tonnage produced of clinker (all types of clinker).
On dry basis.
Sergiu Meauta
CR097X
m3
Quantity consumed of water

Water Consum
P-Plant
Quantity of water consumed (drinking water or not) during the period.

Sergiu Meauta
CR102X(# 470)
Nature of alternative fuels
Alter Fuel
Alternative means : combustible waste from various sources, generally considered as having an adverse impact
on the environment such as : industrial wastes, used oil, household refuse, tires. Their destruction often
generates a revenue.
Sergiu Meauta
CR103X
Slag in cement percentage : (all types of cement)

% slag
P-Plant
Percentage of slag (dry basis) used as a cement component (mix products).

Slag and Cement Production Record
32/95
Objectives:
- Promote the approach that allows performance tracking in the plant
- Reconcile the two reporting types: Technical (CKHC/MMP) and Financial (Control)
General rules:
- Former "Cement in bin" will be understood as "Cement in bin before packing and shipping".
In this notion we will include mixing/blending operations. Blending operations are an extension of the grinding
operations. Blender/mixer is part of the Grinding Shop.
- Total Technical cost: indicator CE005X will include all the costs associated with the mixing/blending operations.
- Other indicators. Ex: total power consumption: indicator CR056X will include the power, if any, related to
mixing/blending. Same rule for other concerned position (ex: manpower)
Consequences on slag/cement production record:
Slag ground with clinker in a cement plant enters in the C/K calculation. It represents the typical case. It
includes:
- Slag introduced in the cooler (check ARM definition EN033X)
Slag introduced in the finish mills
NB: Please check on the ARM definition regarding the slag introduced in the kiln feed, kiln middle or at the kiln
end.
Slag ground in a cement plant or in a grinding station and sold as pure slag (ex: Newcem) does not enter in the
calculation of the C/K neither at the site level nor at BU level. The ground slag is reported in CKHC production for
the respective finish mills.
Slag ground in a cement plant or in a grinding station and blended with cement in the same plant but after silage
(ex: Maxcem) is included in the C/K ratio. The ground slag is reported in CKHC production for the respective
finish mills. The cost for blending is part of "Cement in bin before packing and shipping".
Purchased ground slag blended with cement after silage but in the same plant is included in the C/K ratio. The
purchased slag cost is included in the "Cement in bin before packing and shipping" cost.
Slag reground with cement in a regrinding station enters in the C/K calculation and in the "Cement in bin before
packing and shipping" costs (including at BU level).
Sergiu Meauta
CR104X %
Fly ashes in cement percentage : (all types of cement)
% ashes
P-Plant
Percentage of fly ashes (dry basis) used as a cement component (mix products).
Sergiu Meauta
CR105X %
% Synthetic gypsum added to clinker
% art gyps
P-Plant
Percentage of synthetic gypsum added to clinker

% total of synthetic sulfation materials (dry basis) added to one ton of clinker
Dry basis equals 0% free water.
Synthetic gypsum: industrial by-products added to clinker for sulfation purposes. These are non quarried
materials such as flue gas desulphurisation gypsum, titanogypsum, fluoroanhydrite gypsum, phosphogypsum,
citrogypsum.
This indicator was previously reported on a cement basis.
Sergiu Meauta
33/95
CR106X
Quantity of granulated, pelletized or air-cooled slag consumed : (Raw mix

preparation or clinker burning and cooling phases, all products)
2-Raw mix preparation;3-Burning
Quantity of granulated, pelletized or air-cooled slag consumed as raw material during either the raw
mix/cement clinker preparation or the clinker burning and cooling phases, and during a given period on dry
basis
JFrancois Delaire
CR107X
Quantity of humidified fly ash consumed : (Raw mix preparation or clinker burning
and cooling phases, all products)
Quantity of humidified fly ash (i.e. fly ash treated or agglomerated by humidification to facilitate storage and/or
handling) consumed as raw material during either the raw mix/cement clinker preparation or the clinker burning
and cooling phases, and during a given period
JFrancois Delaire
CR115X
Animal meal percentage: (all kilns, all types of clinker)

% animal meal
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuel "animal meal"
Def. Animal meal
The different types of meal, which regroup the definition "animal meal" are the following: meat and bone meal,
blood meal, feather meal, poultry meal, bone meal and fish meal.
The animal fat is classified as Biomass and not as Animal Meal.
consumption of animal meal (all kilns, all types of clinker), expressed in MJ, divided by the total heat
consumption (all kilns, all types of clinker)
Florent Bourgarel
CR116X
Processed sewage residue (PSR) percentage:(all kilns, all types of clinker)

K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuel "processed sewage
residue"
It includes fuels for raw mix drying, clinker burning, fuel preparation and other consumption chargeable to clinker.
Def. Processed sewage residue
This category includes the solids removed from municipal wastewater at wastewater treatment plants (WWTP).
The final quality depends on both the nature of the wastewater and the process of the WWTP. It can be used in
cement kilns in the form of filter cakes, dried material or pellets
consumption of sewage sludge (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
34/95
CR117X
Biomass percentage:(all kilns, all types of clinker)

K-Up to Clinker
% of energy consumed in the total clinker consumption that is coming from the alternative fuel classified as
"biomass"
Def. Biomass
This category includes all the wastes of organic matter which can be reused like the husks of different agricultural
products (sunflower, rice, palm tree, etc.), the vegetal oils (lipix), the wood wastes, the animal fat, the mycellium,
moinha, the spoiled seeds (with or without pesticides), natural textiles. All the waste of this category have to be
considered as 100% carbon neutral.
consumption of other biomass (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
CR118X
Used oils percentage: (all kilns, all types of clinker)

K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuel "used oils"
Def. Used oils
This category includes oils such as:
- the black oils which come from the evacuation of the thermal engines;
- the light oils from the gearing boxes;
- the oils used for the lubrication of the cutting instruments used in mechanical activities.
Pure vegetal oil should be reported under the category "Biomass".
consumption of used oils (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
CR119X
Liquids containing solvents (LCS) percentage: (all kilns, all types of clinker)
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the "liquids containing solvents"
Definition "Liquid containing solvents"
Liquids containing solvents (LCS) are generally based on spent co-products of petrochemical refinery that were
originally commercialized due to their capacity to dissolve or extract impurities from chemical substances. After its
initial application, such liquids get collected for regeneration and reuse. LCS represents the residues from these
second and third life cycles of fresh solvents. Main users are paint industry, chemical & pharmaceutical industry,
adhesives or rubber manufacturers, metalworking and cleaning services.
The common names used for this kind of waste are: Refused or Recycled Liquid Fuel (RLF); Fuel Quality Waste
(FQW), Combustibles Liquides de Substitution (CLS); G3000 (Lafarge Ciments).
consumption of LCS (all kilns, all types of clinker), expressed in MJ, divided by the total heat consumption (all
kilns, all types of clinker)Florent Bourgarel
35/95
CR120X
% Energetic alternative raw materials (ARM) :(all kilns, all types of clinker)
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from waste classified as "energetic alternative
raw material"
Includes fuels for raw mix drying, clinker burning, fuel preparation and other consumption chargeable to clinker
Def. Energetic ARM
Includes ARM whose calorific value is lower than 12 GJ/T.
If the heat value is higher than 12GJ/t, it is not an energetic ARM, and it has to be reported under an Alternative
fuels category.
Otherwise, this category regroups the alternative raw materials (ARM) whose calorific value contributes to the
plant's alternative fuels substitution. Consequently, its heat value should be included in the specific heat
consumption of the kiln (indicator CR005X).
Alternative fuels included in this category must contribute significantly to the raw mix through their ash content
(e.g. sludge with 75% water content do not enter in this category).
The quantity and the gate fees should be reported in the ARM reporting.
The objective is to report only the impact of this category on the energy used by the kiln. Therefore, only the
calorific value (%) will be reported. The quantity and the gate fees will be reported in the ARM reporting to avoid
double counting. The cost of the energy brought by this ARM will be considered automatically as 0 in the AF
Gross Savings calculation.
consumption of other energetic ARM (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
CR121X
Other pumpable materials percentage:(all kilns, all types of clinker)

K-Up to Clinker
% of energy consumed in the total clinker production that is coming from other pumpable materials, not classified
in the other liquid waste streams (Liquid containing solvents, used oils, wastewater)
Def: Other pumpable materials (high flash point)
This category regroups liquid wastes, which are not classified as "Liquid containing Solvents", "used oils" nor as
"wastewater". It includes wastes coming from petroleum refineries and petrol stations (e.g. sludge of
hydrocarbons; refuse coming from storage installations of hydrocarbons; sludge from API settling tanks;
emulsions) ; sludge originating from the ultra-filtration of cutting products; kormul; wastes from the cosmetics
industry (spoiled products, paints); inks from the lithographic industry, etc.
consumption of other pumpable materials, not classified in the other liquid waste streams (all kilns, all types of
clinker), expressed in MJ, divided by the total heat consumption (all kilns, all types of clinker)
Florent Bourgarel
CR122X
Tyres percentage: (all kilns, all types of clinker)
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuel "tyres"
clinker The designation tyres includes used tyres (whole tyres or shreds or chips); rejects from the tyres
production; deformed tyres; off-spec. tyres.
consumption of tyres (all kilns, all types of clinker), expressed in MJ, divided by the total heat consumption
(all kilns, all types of clinker)
Florent Bourgarel
36/95
CR123X
Solid shredded waste percentage: (all kilns, all types of clinker)

K-Up to Clinker
% of energy consumed in the total clinker that is coming from the alternative fuel "solid shredded waste"
Solid Shredded waste
This category includes non-hazardous shredded industrial waste, dried shredded fraction of the household waste,
plastics, paper, cardboard, synthetic textiles, construction and demolition waste, etc... The common names used
for this kind of waste are: Refused Derived Fuel (RDF); CDR (fuel derived from the household waste).
consumption of solid shredded waste (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
CR124X
Impregnated solid fuels (ISF) percentage: (all kilns, all types of clinker)
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuel "impregnated solid
fuels"
Def: Impregnated solid fuels
This category is for processed solid fuel consisting of a blend of "difficult-to-handle" waste and absorbents.
Typical input chiefly comprises pasty residues with difficult properties (paint sludge, glue, grease, ...) and
containing also heterogeneous solids (resins...). Its common names are Resofuel, Combustibles Solides de
Substitution (CSS), PASi (Polish designation).
consumption of impregnated solid fuels (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
CR125X
Other non pumpable solid percentage: (all kilns, all types of clinker)
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuels classified as "other
non pumpable solid"
Def. Other non pumpable solid
This category regroups all solid wastes that are not classified as "Tyres", "Impregnated Solid fuel", "Energetic
ARM" nor as "Shredded Solid Waste". An example is the TDI tar, a residue whose origin is the isocyanate
toluenes manufacturing process.
consumption of "other non pumpable solid" (all kilns, all types of clinker), expressed in MJ, divided by the total
heat consumption (all kilns, all types of clinker)
Florent Bourgarel
CR126X
Quantity consumed of animal meal

3-Burning;P-Plant
Tonnage of animal meal consumed during the process
see indicator CR115X for animal meal definition
Florent Bourgarel
37/95
CR127X
Quantity consumed of processed sewage residue

3-Burning;P-Plant
Tonnage of processed sewage residue consumed during the process
see indicator CR116X for processed sewage residue definition.
Florent Bourgarel
CR128X
Quantity consumed of biomass

3-Burning;P-Plant
Tonnage of biomass consumed during the process
see indicator CR117X for biomass definition
Florent Bourgarel
CR129X
Quantity consumed of used oils

3-Burning;P-Plant
Tonnage of used oils consumed during the process
see indicator CR118X for used oils definition
Florent Bourgarel
CR130X
Quantity consumed of Liquids containing solvents

3-Burning;P-Plant
Tonnage of liquids containing solvents consumed during the process
see indicator CR119X for LCS definition
Florent Bourgarel
CR132X
Quantity consumed of other pumpable materials

3-Burning;P-Plant
Tonnage of other pumpable materials consumed during the process
see indicator CR121X for the definition of "other pumpable materials"
Florent Bourgarel
CR133X
Quantity consumed of tyres

3-Burning;P-Plant
Tonnage of tyres consumed during the process
The designation tyres includes used tyres (whole tyres or shreds or chips); rejects from the tyres production;
deformed tyres; off-spec. tyres.
Florent Bourgarel
38/95
CR134X
Quantity consumed of solid shredded waste

3-Burning;P-Plant
Tonnage of impregnated solid fuels consumed during the process
see indicator CR123X for examples of "solid shredded waste
Florent Bourgarel
CR135X
Quantity consumed of impregnated solid fuels

3-Burning;P-Plant
Tonnage of impregnated solid fuels consumed during the process
see indicator CR124X for impregnated solid fuels definition
Florent Bourgarel
CR136X
Quantity consumed of wastewater

3-Burning;P-Plant
Tonnage of wastewater consumed during the process
Wastewater category regroups liquid with very low or no calorific value. It includes liquid effluents from industrial
processes, and liquid from wastewater treatment plants.
Florent Bourgarel
CR139X
Quantity of dry fly ash consumed : (Raw mix preparation or clinker burning and
cooling phases, all products)
Quantity of dry fly ash consumed as raw material during either the raw mix/cement clinker preparation or the
clinker burning and cooling phases, and during a given period
JFrancois Delaire
CR140X
Quantity of ground slag consumed : (Raw mix preparation or clinker burning and
cooling phases, all products)
Quantity of ground slag (slag powder) consumed as raw material during either the raw mix/cement clinker
preparation or the clinker burning and cooling phases, and during a given period
JFrancois Delaire
CR144X
Quantity consumed of other non pumpable solid

3-Burning;P-Plant
Tonnage of "other non pumpable solid". Check indicator CR125X for the definition of this alternative fuels
category.
Florent Bourgarel
39/95
CR157X
Wastewater percentage (all kilns, all types of clinker)

% wastewater
K-Up to Clinker
% of energy consumed in the total clinker production that is coming from the alternative fuel "wastewater"
This category regroups liquid with very low or no calorific value. It includes liquid effluents from industrial
processes and liquid from wastewater treatment plants.
The information provided by this indicator enables to report correctly all the wastewater used by Lafarge
cement plants..
consumption of wastewater (all kilns, all types of clinker), expressed in MJ, divided by the total heat
Florent Bourgarel
CR158X
Alternative fuels used for kiln start up and raw mix drying percentage
% of energy consumed for kiln start up and raw mix drying provided by alternative fuels
An example of this type of alternative fuel is the Sonolub used at Le Havre's plant.
consumption of the alternative fuels used for kiln start up and raw mix drying (all kilns, all types of clinker),
expressed in MJ, divided by the total heat consumption (all kilns, all types of clinker)
Florent Bourgarel
CR159X
Quantity of alternative fuels used for kiln start up and raw mix drying
Tonnage of alternative fuels consumed for kiln start up and raw mix drying
Florent Bourgarel
CR160X
Quantity consumed of alternative raw materials

Qty consumed ARM
Tonnage of alternative raw materials consumed during the process as received

raw mix preparation circuit or kiln. By the Lafarge definition raw material added downstream of the kiln outlet, (i.e.
beginning of the clinker cooler) is classified as a cementitious additive and not ARM. It may recognized by the
quality norms or clinker extender patents that some ARM (e.g. slag, fly-ash) introduced in the clinker cooler may
be integrated into the clinker matrix. However, for Lafarge CKHC reporting, these materials introduced
downstream of the rotary kiln exit are not classified as ARM.
mix/clinker ratio.
Florent Bourgarel
40/95
CR209X
Quantity of ARM specific category

Tons of alternative raw material (ARM) by category, as received, consumed in raw mix, clinker preparation or
cooling phase and not cementitous additives.
the matrix).
mix/clinker ratio.
This indicator is the quantity consumed of a specific category of ARM (classification according to indicator
CR210X ).
The addition of all ARM categories tonnages equals the indicator CR160X
Florent Bourgarel
CR210X
Categories of Alternative Raw Materials
ARM category
This indicator is a description of the alternative raw materials (ARM) categories defined by the Resource
Recovery Department (DPC) and validated by the BRS Validation Committee.
To fulfill the ANNUAL report, the cement plants must classify each ARM used at the plant under one of the
defined categories. It is mandatory to associate to each ARM category used at the plant, the quantity consumed
(CR209X) and the cost/ton (AR656X) The addition of the quantities of each ARM category consumed equals the
indicator CR160X.
The official ARM categories are:
Alumina sludge: Alumina rich sludges (Water > 30%; Al2O3 > 30% dry basis), including sludges of alumina
hydroxide, stainless steel, ceramic, iron hydroxide, incinerator. Red & brown mud have a dedicated category.
Sludge Other: All other sludges (Water > 30%), including sludges of silanes, iron hydroxide, CaF (calcium
fluoride), ceramic, water treatment. Whenever possible, filter cake material approaching 30% water should be
classified in the most appropriate category below. Waste clay should be classified in "Alumina other".
Power plant ash: Includes bottom ash, flyash (wet or dry) from coal fired power generating facilities. It does not
include cementitious additives. It may include tonnages reported under CR107X and CR139X indicators.
Ash other: Includes paper ash, incinerator ash, pulp and paper ash. It does not include pyrite ash, classified under
pyrite cinders category. It does not include cementitious additives. It may include tonnages reported under
CR107X and CR139X indicators.
Slag - all types: All slags resulting from metal (ferrous, non-ferrous) refining. Includes iron, steel, convertor, blast
furnace, granulated, pelletized, ground, zinc, copper materials. It does not include cementitious additives. It does
41/95
include tonnages reported under CR106X and CR140X indicators.

Alumina catalyst: Includes FCC (fluidized cracking catalyst), iron catalyst with high alumina content (Al2O3>30%)
but does not include iron catalysts with low alumina content (classified as "iron other").
Alumina brick: Includes alumina rich construction bricks, refractories, ceramics, tiles. SPL 2nd cut is classified
under alumina process waste category.
Alumina process waste: Includes oxiton, Al dross, SPL 2nd cut. It does not include red mud nor brown mud.
Alumina other: All other alumina rich (Al2O3 > 30%). Includes waste clay, oil shale residue.
Mill scale, pyrite cinders: Includes iron oxide, roasted pyrite, pyrite ash/cinders.
Red mud: It includes brown mud but not include other alumina process wastes.
Iron other: All other iron wastes (Fe2O3 > 40%). Includes iron cake, steel dross, iron catalyst, iron fines, BOF
dust, jarosite, geoethite.
Calcium, lime & other: Includes dry CaF, waste limestone, lime dust, gypsum but does not include ceramics nor
sludges (Sludges have dedicated categories).
Foundry sand: By-product of the metal casting industry. Includes casting cores.
Sand blast: Includes abrasives, surface metal treatment.
Silica other: Silica rich (SiO2 > 70%). Includes filtration media, silica fume, glass, silica board. It does not include
ceramics nor sludges.
Soils, street sweeping: Includes contaminated soil, street sweepings, waste stones, other dust.
Find attached
a detailed scheme (ARM classification.doc) to help you to classify your alternative raw
materials. This table is a guiding tool for the plants to classify the ARM.
The addition of the quantities of each ARM category consumed equals the indicator CR160X.
If you have any questions, please contact Paul Ukrainetz or Carla Monfray
Florent Bourgarel
EN004X
t CO2/t
CO2 emissions : (all types of Clinker)

K-Up to Clinker
Direct emission due to Clinker production (all types of clinker) divided by quantity produced of clinker (all types
of clinker).
Computation method to be provided by DPC.
Benchmark with kiln process group. Includes raw mix decarbonation + fuel combustion. Biomass and
wastes are considered as CO2 neutral, as per WWF-Lafarge commitment. Purchased electricity excluded.
Georges Chahine
EN010X
mg/m3
Stack NOx : (by kiln)

Stack NOx
3-Burning
Average of stack NOx concentration values of the given period per kiln.
Measured on a continuous basis (if not, average of spot measurements, to be specified separately),
expressed in mg of NO2 per m3 of dry gases at 0 C, 101.3 kPa and 11% O2. In case of separate by-pass
stack, average weighted by the gas flow rates expressed in the reference conditions in the main and
by-pass stacks.
Georges Chahine
EN020X
mg/m3
Cooler exhaust dust : (by kiln)

Cool Dust
3-Burning
Average of total dust concentration values of the year at the cooler exhaust stack, measured on a continuous
basis (if not, average of spot measurements, to be specified separately), expressed in mg/m3 of air at 0 C
and 101.3 kPa.
42/95
Georges Chahine
EN021X
m3/h
Cooler stack gas flow : (by kiln)

Cool Flow
3-Burning
Average cooler exhaust flow rate, in m3/h of air at 0 C and 101.3 kPa.Continuous measurement or calculation
from gas flow balance.
Georges Chahine
EN022X
LMU
Environmental taxes expenses

Env Taxes
P-Plant
Total amount of all taxes, duties, penalties, fines, etc. paid during a given period on the account of
environment.
Georges Chahine
EN023X
t/year
Kiln dust removed from kiln system : (by kiln)

Waste Dust
3-Burning
Total tonnage of dust (CKD) removed during the year from the pyroprocessing system (whatever its
destination).
Georges Chahine
EN025X
mg/m3
Kiln stack dust : (by kiln)

Stack Dust
3-Burning
Average of total dust concentration values (hourly or semi hourly) of the year at the kiln stack, measured on a
continuous basis (if not, average of all spot official (certified) measurements, to be specified separately),
expressed in mg/m3 of dry gases at 0 C, 101.3 kPa and 11% O2.
In case of separate by-pass stack and separated measurements, average of the measurements at the main
and by-pass stacks expressed in the reference conditions and weighted by the gas flow rates in the main
and by-pass stacks.
Georges Chahine
EN026X
m3/h
Main stack gas flow : (by kiln)

Stack Flow
3-Burning
Average kiln stack gas flow rate in m3/h, dry basis, at 0 C, 101.3 kPa and 11% O2. Continuous measurement
or calculation from SHC and fuel combustion gases. In case of separate by-pass stack, sum of the stack
flow rates.
Georges Chahine
EN027X
mg/m3
Stack SO2 : (by kiln)

Stack SO2
3-Burning
Average of stack SO2 concentration values of the year, measured on a continuous basis (if not, average of spot
measurements, to be specified separately), expressed in mg/m3 of dry gases at 0 C, 101.3 kPa and 11% O2. In
case of separate by-pass stack, average weighted by the gas flow rates expressed in the reference conditions in
43/95
the main and by-pass stacks.

Georges Chahine
EN028X
NOx Coefficient of variation : (by kiln)

CV NOx
3-Burning
Variation of the NOx content of the stack gases (s'/m).

Georges Chahine
EN029X
Average NOx variations : (by kiln)

AVG CV NOx
3-Burning
Average of the coefficents of variations of Kiln Stack NOx values weighted by Kiln productions.
Jacques Denizeau
EN030X
Disposed of dust
Disp dust
P-Plant
Tonnage of dust (kiln dust, dust collector dust, sweepings,etc) disposed of (not recycled) internally or
externally, during a given period.
Georges Chahine
EN031X
Paper, cardboard and wood disposed

Disp paper
P-Plant
Tonnage of paper, cardboard and wood disposed of (not recycled) internally or externally, during a given
period.
Georges Chahine
EN032X
Demolition products and kiln bricks disposed of

Disp Brick
P-Plant
Tonnage of demolition wastes and bricks (kiln and other) disposed of (not recycled internally or externally),
Georges Chahine
EN033X
% ARM in raw mix : (all types of raw mix)

Waste raw
P-Plant
Percentage (in as received basis) of non natural material, or of material derivating from a treatment which goal is
to extract or process another product, used as a raw mix component.
Raw materials (ARM) are wastes or by-products of other industries used by the cement plant as a raw material
component. The objective typically is to provide one or more major chemical components (CaO, SiO2, Al2O3,
Fe2O3) to the raw mix and thus substituting, partly or totally, quarried raw materials. ARM may sometimes be
used to provide a process improvement (e.g. energy contribution, burnability, emission reduction, quality
improvement), by modifying a characteristic of the raw mix such as the chemical composition of its minor
44/95
the matrix).
mix/clinker ratio.
Georges Chahine
EN034X
ISO 14001
P-Plant
Date (the year) of the certification or renewal audit of the valid ISO 14001 standard.
If the site is not certified, enter the value : "NO".
Georges Chahine
EN035X
Environmental Audit
Environment Audit
P-Plant
Date (the year) of the last environmental audit(internal or external). If the plant has never been audited ,enter
NO.
Georges Chahine
EN036X
Quarry rehabilitation plan

1-Quarry
Number of quarries with a rehabilitation plan.
The quarries concerned are those defined under EN037X. (quarries with legal obligations).
Georges Chahine
EN037X
Quarry Number
1-Quarry
Number of quarries with legal obligations
This cover the quarries in operation (or operated) under our responsibility, Lafarge being the land owner or
the holder of a license to operate
Georges Chahine
EN038X
Emergency plan
P-Plant
Number of emergency plan simulations conducted during the year.
- If no emergency plan exists, enter N/A - If the emergency plan exists but no simulation conducted, enter 0
45/95
(zero) - or enter the number of simulations conducted.

Georges Chahine
EN043X
Stack dust emission

Stack dust emission
3-Burning
Total dust emissions per year

EN043X = (EN025X x factor(Specific gaz flow Nm3/kg clinker at 11%O2 dry) x PA019X ) / 1 000 000
Kiln type : specific gas flow
KLWT Kiln long wet
KLDR Kiln long dry
KGSD Kiln grate semi dry
KSPH Kiln suspension preheater
KPAS Kiln precalciner air separate
KPAT Kiln precalciner air throug
MIXT
4,5
3,2
2,7
2,6
2,3
2,4
2,5
Georges Chahine
EN044X
SO2 emission
SO2 emission
3-Burning
Total SO2 emissions per year

Kiln type :specific gas flow
KLWT Kiln long wet
KLDR Kiln long dry
KPAT Kiln precalciner air through
MIXT
4,5
3,2
2,7
2,6
2,3
2,4
2,5
Georges Chahine
EN045X
NOx emission
NOx emission
3-Burning
Total NOx emissions per year

Kiln type :specific gas flow
KLWT Kiln long wet
4,5
KLDR Kiln long dry
3,2
2,7
2,6
2,3
KPAT Kiln precalciner air through
2,4
MIXT
2,5
46/95
Georges Chahine
EN049X
kg CO2/t
Specific CO2 per tonne of Equivalent cement: (at Site level)

CO2/t eq Cement
P-Plant
Direct emission due to Manufactured products production (all types of Manufactured products) divided by
quantity produced of manufactured products (all types of manufactured products).
Equivalent cement can be expressed as follows: t eq cem = t cement produced + t clinker movement + t
cement substitutes produced(slag,fly ash,etc..) . t clinker movement = t clinker (Export - Import + Delta
Stock))
EN049X = EN005X divided by (Equivalent cement multiplied by 1000)
Georges Chahine
EN061X

P-Plant
Plant equipped with a closed circuit for the recycling of inductrial water
To answer by "1" if Yes or "0" if No.
Georges Chahine
EN062X
Number of quarries screened for biodiversity

Biodiversity screening
P-Plant
Number of quarries that have been screened for biodiversity stake

For this purpose use the biodiversity screening checklist available at the environmental homepage of the cement
division.
Georges Chahine
EN066X
Number of active kilns screened for Persistent Pollutants.

Persistent Pollutants
Number of active kiln lines, where Persistent Pollutants (PP)analysis have been performed at the main stack.(at
least once for all PPs of concern)
Persistent Pollutants of concern are:
Heavy metals(including mercury).
Dioxins/Furanes.
Volatile Organic Compounds (VOC).
Georges Chahine
47/95
EN067X
g/t
Specific stack dust emissions

Specific dust emissions
Specific emissions of dust at the main stack of the kiln, expressed in g/t of KK produced.
EN067X= (EN043X/PA019X)*1 000 000
Georges Chahine
EN068X
g/t
Specific stack SO2 emissions

Specific SO2 emissions
Specific emissions of SO2 at the main stack of the kiln,expressed in g/t of clinker produced.
EN068X=(EN044X/PA019X)*1 000 000
Georges Chahine
EN069X
g/t
Specific stack NOx emissions

Specific NOx emissions
Specific emissions of NOx at the main stack of the kiln,expressed in g/t of clinker produced.
EN069X= (EN045X/PA019X)* 1 000 000
Georges Chahine
EN070X
Number of quarries with a biodiversity stake

Biodiversity stake
Number of active quarries for which biodiversity is either a threat or an opportunity as resulting from the quarry
screening.
Georges Chahine
EN071X
Number of quarries with a biodiversity program.

Biodiversity program
Number of active quarries with a biodiversity improvement program established according to the biodiversity
management toolkit.
Georges Chahine
EN072X
mg/m3
Mercury emission.
Mercury emission
Average of total mercury concentration values of the year at the kiln stack, measured on a continuous basis (if
not, average of all spot official measurements, to be specified separately), expressed in mg/N m3 of dry gases at
0C, 101.3 kPa and 11% O2.
For both, solid and gases phases.
Georges Chahine
48/95
EN073X
ng/Nm3
dioxins / furans emission.

dioxins / furans emission
Average of total spot measurements of dioxins/ furans concentration values of the year expressed in nanograms
TEQ/N m3 of dry gases at 0C, 101.3 kPa and 11% O2.
TEQ: Toxic Equivalent Quantity (see technical agenda dioxins / furans)
Georges Chahine
EN074X
mg/Nm3
Volatile Organic Compounds emission.

VOCs emission
Average of total Volatile Organic Compounds concentration values of the year at the kiln stack, measured on the
continuous basis (if not, average of all spot official measurements, to be specified separately), expressed in mg/N
m3 of dry gases at 0C, 101.3 kPa and 11% O2
To report VOCs, including methane.
For additional information see Technical Agenda on-line gas analyser.
Georges Chahine
EN075X
Total number of significant accidental spills.
Total number of significant accidental spills
Number of significant accidental spills (all non voluntary discharge of dangerous substances which created
damages that will be reported on financial balance sheet provision/claims) (measured or estimated)*.
Georges Chahine
EN076X
m3
Total water withdrawal from groundwater.

Total water withdrawal from groundwater.
Quantity of water withdrawal from underground during the year. (in m3) (measured or estimated)
keep rules and records for further auditing purposes.
Georges Chahine
EN077X
m3
Total water withdrawal from open water.

Total water withdrawal from open water.
Quantity of water withdrawal from open water (rivers, lakes, ocean) during the year. (in m3) (measured or
estimated)
keep rules and records for further auditing purposes
Georges Chahine
EN078X
m3
Total water withdrawal from other sources.

Total water withdrawal from other sources.
Quantity of water withdrawal from other sources than groundwater /open water (such as waste water,.. ) during
the year. (in m3)
Georges Chahine
49/95
EN079X
m3
Total water discharge in groundwater

Total water discharge in groundwater.
Quantity of water discharge in underground during the year. (in m3) (measured or estimated).
keep rules and records for further auditing purposes
Georges Chahine
EN080X
m3
Total water discharge in open water.

Total water discharge in open water.
Quantity of water discharge in open water (rivers, lakes, ocean) during the year. (in m3) (measured or
estimated).
keep rules and records for further auditing purpose
Georges Chahine
EN081X
m3
Total water discharge in other medias.

Total water discharge in other medias.
Quantity of water discharge in other medias than groundwater /open water , during the year.
(in m3)
Georges Chahine
EN082X
Hazardous wastes for external recycling.

Quantity of hazardous wastes generated by the plant and recycled externally (outside the plant) during the year.
(in tonnes) (such as used oil, batteries)
Georges Chahine
EN083X
Hazardous wastes for external incineration.

Hazardous wastes for external incineration
Quantity of hazardous wastes generated by the plant / incinerated externally (outside the plant) during the year.
(in tonnes) (such as used oil, batteries)Georges Chahine
EN084X

Quantity of hazardous wastes generated by the plant and recycled externally (outside the plant) during the year.
(in tonnes) (such as used oil, batteries)
Georges Chahine
EN085X
Non Hazardous wastes for external recycling.

Non Hazardous wastes for external recycling.
Quantity of non hazardous wastes generated by the plant /recycled externally (outside the plant) during the year.
(in tonnes) (such as brick, waste mineral materials, dust, milling balls)
50/95
Georges Chahine
EN086X
Packaging materials that are reclaimed.

Packaging materials that are reclaimed.
Quantity of bags and pallets that were reclaimed during the year. (in tonnes
Georges Chahine
EQ001X
Plant cement storage capacity : (all types of cement)

Stor Cem
P-Plant
Cement live storage capacity.

Sergiu Meauta
EQ002X
Plant clinker storage capacity : (all types of clinker)

Stor KK
P-Plant
Clinker live storage capacity covered or equipped for this purpose.

Sergiu Meauta
EQ003X
kW
Mill power installed : (by mill)

Power
2-Raw mix preparation;4-Finish Grinding
Total installed power of the drive motor(s) of the mill (by mill).
Sergiu Meauta
EQ004X
Main equipment Diameter or width : (by equipment)

Dia or Wth
2-Raw mix preparation;3-Burning;4-Finish Grinding
Inner diameter of the shell (in burning zone for kilns) or useful width of the equipment.
Data on "main equipment" are for mills (all types of mill), rotary kilns, lepol grates and coolers.
Sergiu Meauta
EQ005X
Main equipment length : (by equipment)

Length
Useful length of the equipment (by equipment).

Sergiu Meauta
EQ006X
Main equipment start up year : (by equipment)
start up
Year of commissioning or major remodelling.
51/95
Sergiu Meauta
EQ007X
Main equipment supplier : (by equipment)
Supplier
2-Raw mix preparation;3-Burning;4-Finish Grinding;6-Fuel preparation
Name of supplier.
Sergiu Meauta
EQ008X
Process of main equipment : (by equipment)
Process
Name of the type of process of an equipment (by equipment).

Sergiu Meauta
FI2032X
Global Maintenance Cost Index (GMCI)
GMCI
0-Not Specific
This index represents the level of maintenance activity (Opex + Capex) compared to the reference for the plant.
It is calculated every year by DPC
Average 3 years (FI2009X + IN103X) / ((MA002X * PA015X) + FI010X)
Stephane Rommens
FI2041X
Class
Stakeholders relationships maturity indicator (plant level)

Stakeholders relationships maturity indicator (plant level)
P-Plant
An assessment of the level of excellence of the maturity of the plant relationships with its environment and
stakeholders (communities, neighbors, press, employees, customers, ...).This assessment relies on 20 questions
setting up facts on the plant organization, actions and tools on the subject
Achieved by the plant Executive Committee
Pierre Tonin
GE043X

P-Plant
Quantity of fuel used, during the year, for motors cars or engines excluding fuels used for combustion and drying (
in tonnes) (measured or estimated)*. When quarry operation is subcontracted, used fuel is out of this indicator.
Sergiu Meauta
IN102X
LMU
Alternative Raw Materials Savings

The Alternative Raw Material Gross Savings (ARM-GS), indicator IN102X, is the saving attributed to the ARM
programs. ARM-GS is the difference between the reference raw mix cost (AR750X) and the current raw mix cost
(RM001X), multiplied by the tonnes of raw mix consumed (RM024X).
For further details about the definition of the reference raw mix and its cost please check the definition of the
indicator AR750X.
Florent Bourgarel
IN103X
LMU
52/95
Strict Sustaining Investment

Strict Sust.
K-Up to Clinker;C-Up to Cement
Sustaining capital which is linked to replacement of existing equipment/component at the end of the expected life
because of obsolescence or fatigue with an updated one so as to keep the site in a state of normal operation at
rated capacity or to improve mainly the maintenance performance in terms of technical or economical
aspects.Safety & Environment investments not included in Safety and Environment Protection Sustaining
Investment (IN105X) are part of this category.
Strict sustaining investment is one of the 5 sustaining investment categories namely: Productivity and
Quality improvement(IN104X), Safety and Environment protection(IN105X), Information Systems(IN106X),
Land(IN107X) and Strict sustaining.
Stephane Rommens
IN104X
LMU
Productivity and Quality improvement Sustaining Investment

Represent investments that are aimed at sustaining our competitiveness in the market within our level of
production and sales capacity. They are grouped in 5 categories.
Productivity and Quality improvement investment is one of the 5 sustaining investment categories namely
.Productivity, Environment, Information technology, Land and Strict sustaining.
Brice-Audren Riche
IN105X
LMU
Safety & Environment Protection Sustaining Investment

production and sales capacity. They are grouped in 5 categories
Safety & Environment Protection investment is one of the 5 sustaining investment categories namely
.Productivity, Environment, Information technology, Land and Strict sustaining.
Brice-Audren Riche
IN106X
LMU
Information Systems Sustaining Investment

Information Systems investment is one of the 5 sustaining investment categories namely .Productivity,
Environment, Information technology, Land and Strict sustaining.
Brice-Audren Riche
IN107X
LMU
Land for Sustaining Investment

Land for sustaining investment is one of the 5 sustaining investment categories namely .Productivity,
Environment, Information technology, Land and Strict sustaining.
Brice-Audren Riche
53/95
IN117X
Class
Investment Practice Status

IPS
P-Plant
The level of excellence achieved by a plant in investment practices. Each function of investment organization is
considered: BU Organization, Detection of Opportunities (IMP Phase I), Feasibility Studies (IMP Phase II), Project
Design (IMP Phase III), Project Implementation (IMP Phase IV).
Complete the IPS questionnaire to calculate a synthetic indicator.
Pierre Tonin
KK001X
LMU/t
Average Unit Technical Cost : (all types of clinker)

KKTotal
K-Up to Clinker
Weighted average unit cost of all clinkers produced in a site during a given period.
Unit costs are computed according to Costing Methodology
KK020X + KK019X + KK014X + KK007X + KK003X + KK004X + KK005X + KK021X
the same economic group - all plants with similar economy based on labor cost
Benchmark with plants in
Pierre Tonin
KK003X
LMU/t
Combustibles expenses /t : (by type of clinker)

KK Fuel
K-Up to Clinker
Unitary Fuels Cost (Cost line 100) for clinker (by type of clinker). All fuels consumed in clinker preparation,
regardless of their destination during a given period.
For plants generating their own power, fuels included in the power generation cost are not to be taken into
account. The costs of the in-house power plant should only appear once in the clinker cost: either in fuel
consumption and fuel costs, or in the power cost. These expenses include the expenses of upstream
products.
CR008X x AR607X divided by 1000
Pierre Tonin
KK004X
LMU/t
Power expenses/t : (by type of clinker)

KK Power
K-Up to Clinker
Unitary Power Cost (Cost line 110) for clinker (by type of clinker). All power consumed for clinker
manufacturing during a given period.
For plants generating their own power, power plant expenses should only appear once: either broken down
under Fuel, Manpower, Supplies etc. or under Power Including the part of the quasi process and general cost
centers.
Pierre Tonin
KK005X
LMU/t
Purchased Materials - Additives to Raw Mix Expenses/ t : (by type of Clinker)

KK Pu Mat add Raw Mix
K-Up to Clinker
Unitary Purchased Cement additives Cost (Cost line 120) for clinker (by type of clinker) during a given period.
These expenses include the expenses of upstream products. This cost line includes all expenses of crude
54/95
correction or completion materials ( bauxite, pyrites, purchased limestone, purchased clay, ... ) and also
materials to facilitate the process ( fluorspar, sodium carbonate, ... ). All consumptions are valuated at their
WAUC. Same comment about fees as for fuels.
Pierre Tonin
KK007X
LMU/t
Production Supplies (variable & fixed) expenses/t : (by type of clinker)

KK Sup Pr
K-Up to Clinker
Unitary Production Supplies Cost (Cost lines 130 and 220) for clinker (by type of clinker) during a given period.
These expenses include Consumables such as water, explosives, motor fuels, refractory, grinding media,
etc. chargeable to clinker manufacturing. Including the part of the quasi process and general cost centers.
Pierre Tonin
KK009X
LMU/t
Production Contract Work (variable & fixed) expenses/t : (by type of clinker)
KK CW Pr
K-Up to Clinker
Unitary Production Contract work Cost (Cost lines 140 and 210) for clinker (by type of clinker) during a given
period.
These expenses include Contract Production work chargeable up to clinker storage (Quarry hauling,
overburden removal, brick job...).
Pierre Tonin
KK010X
LMU/t
Clinker purchasing(variable and fixed) expenses/t : (by type of clinker)

Cost p KK
K-Up to Clinker
Unitary Clinker Purchasing Cost (cost lines 170 and 300) for clinker (by type of clinker) during a given period.
These expense include purchased clinker , site delivered.
Pierre Tonin
KK011X
LMU/t
Production Labor expenses/t : (by type of clinker)

KK MP Pr
K-Up to Clinker
Unitary Production labor Cost (Cost line 200) for clinker (by type of clinker) during a given period.
These expense include all expenses of labor on plant payroll working in Production activity for clinker
Pierre Tonin
KK012X
LMU/t
Maintenance Labor expenses/t : (by type of clinker)

KK MP Ma
K-Up to Clinker
Unitary Maintenance labor Cost (Cost line 230) for clinker (by type of clinker) during a given period.
These expenses include all labor expenses on plant payroll working in Maintenance activity for clinker
55/95

Pierre Tonin
KK013X
LMU/t
Maintenance Contract work expenses/t : (by type of clinker)

KK CW Ma
K-Up to Clinker
Unitary Maintenance Contract work Cost (Cost line 240) for clinker (by type of clinker) during a given period.
These expenses include all expenses of contract Maintenance work chargeable to clinker manufacturing.
Pierre Tonin
KK014X
LMU/t
Maintenance Supplies expenses/t : (by type of clinker)

KK Sup Ma
K-Up to Clinker
Unitary Maintenance Supplies Cost (Cost line 250) for clinker (by type of clinker) during a given period.
These expenses include all expenses for spare parts, chains, liners, tires, tools and lubricants chargeable
to clinker manufacturing. Including the part of the quasi process and general cost centers.
Pierre Tonin
KK015X
LMU/t
Maintenance expenses/t : (by type of clinker)

KK Maint
K-Up to Clinker
Unitary Maintenance Cost (Cost lines 230, 240 and 250) for clinker (by type of clinker) during a given period.
These expenses include all expenses for maintenance chargeable to clinker manufacturing.
KK012X + KK013X + KK014X
Pierre Tonin
KK016X
LMU/t
General services Labor expenses/t : (by type of clinker)

KK MP GS
K-Up to Clinker
Unitary General services labor Cost (Cost line 260) for clinker (by type of clinker) during a given period.
These expenses include all expenses of labor on plant payroll corresponding to scattered indirect costs
(General Services: plant manager, office, training and safety staff...), for all categories of personnel (hourly,
staff & management), including fringe benefits. Excludes labor under outside contracts. General Services
= Total - Production - Maintenance.
Pierre Tonin
KK017X
LMU/t
General Services Contract work expenses/t : (by type of clinker)

KK CW GS
K-Up to Clinker
Unitary General Services Contract work Cost (Cost line 270) for clinker (by type of clinker) during a given
56/95
period.
These expenses include all expenses of Contract work of a General Service nature. (Office housekeeping)
Pierre Tonin
KK019X
LMU/t
Contract work expenses/t : (by type of clinker)

KK CW
K-Up to Clinker
Unitary Contract work Cost (Cost lines 140, 210, 240 and 270) for clinker (by type of clinker) during a given
period.
These expenses include all expenses of Contract work either for Production or Maintenance or General
Services.
KK009X+KK013X+KK017X
Pierre Tonin
KK020X
LMU/t
Labor expenses /t : (by type of clinker)

KK MP
K-Up to Clinker
Unitary Labor Cost (Cost lines 200, 230 and 260) for clinker (by type of clinker) during a given period.
These expenses include all expenses of labor on plant payroll either for Production or Maintenance or
General Services, including fringe benefits, for all categories of personnel (hourly, staff & management), but
excluding labor under outside contracts.
KK011X+KK012X+KK016X
Pierre Tonin
KK021X
LMU/t
Other Plant expenses/t : (by type of clinker)

KK Other
K-Up to Clinker
Unitary plant Cost (Cost lines 280 and 290) for clinker (by type of clinker) during a given period.
Pierre Tonin
KK022X
LMU/t
Sustained capital expenses/t : (by type of clinker)

KK Sustained K
K-Up to Clinker
Apart from capital invesment to increase capacity.This is "sustained capital" in the board sense : what is
necessary to maintain the production equipment and to remain competitive, chargeable to clinker
manufacturing including the General cost center (i.e. excluding capital investment for capacity increase) divided
by the clinker production.
Effective expenses for the period considered.
Pierre Tonin
MA001X
MCI - Maintenance cost index : (all types of cement)
Maint Cost Ind
P-Plant
57/95
Ratio of Maintenance Actual cost to Maintenance Reference cost for a plant.

Only on a yearly basis.
CE016X divided by MA002X
Stephane Rommens
MA073X
Class
Maintenance Practice Status

MPS
P-Plant
The level of excellence achieved by a plant in maintenance practices. Each function of maintenance
organization is considered: Inspection, Planning, Scheduling, Execution, Improvement, Management.
Complete the 5 MPS questionnaires to calculate a synthetic indicator.
Stephane Rommens
MA074X
Equipment Failure Rate Burning Line (by kiln, all products)

EFRB
3-Burning
For a given kiln, during a given period:

Sum of stoppage hours caused by Equipment failure * 100 divided by (Effective operating time + Sum of Hours of
shutdowns on incidents)
For this indicator the "upstream concept" applies
1 - EFRB and PFRB (Process failure rate burning line) are related to Burning
Line Reliability Factor as follows: RF (Kiln) = 100 - EFRB - PFRB
2 - EFRB measures the technological status of burning line through equipment incidents. It indicates if specific
maintenance actions are necessary to improve overall reliability and actions from the past have been successful.
3 - There are 4 main impacts:
Loss of clinker production : especially for sold out plants this has an important economical impact
Each stoppage (short or long) causes quality fluctuation
Start up after a long stoppage has a significant cost
During stoppage and start up phases equipment are stressed, suffered cumulative fatigue that could lead to
major failure.
t2(equipment)
PA090X (equipment)
EFRB = ------------------- * 100 = ---------------------------- * 100

t1 + t2
PA088X + PA090X
t2(equipment): Equipment related incident stoppage duration: Each relevant incident which is caused by
mechanical, electrical, instrumentation and civil work problem.
Stoppage: An incident is counted as stoppage of the burning line if the kiln feed is stopped.
Kiln Line: According to Lafarge Codification, the kiln line includes all equipment of burning line i, code 3i.
The upstream concept requires that stoppages by equipment incidents of the raw mill, which result in a stoppage
of the burning line, have to be included.
Stephane Rommens
MA076X
Equipment Failure Rate Burning Line (all kilns, all products)

58/95
EFRB
3-Burning
Average of Equipment Failure Rate Burning Line (MA074X) of all burning lines weighed by Rated Capacity Kiln
(PR050X)
Stephane Rommens
MA102X
Major equipments inducing maintenance expenses (PA)
maint. equipments
P-Plant
Number of "major equipments inducing maintenance expenses" = # kilns + # raw mills + # cement mills + # coal
mills + # dryers + # crushers that have been operating during the year.
Stephane Rommens
MA103X
Maintenance mechanical expenses per equipment (PA)
Mech. maint. / equipt
P-Plant
"Mechanical total maintenance costs" divided by "Major equipments inducing maintenance expenses"
MA103X = (AR752X / MA102X) * LMU/EUR
Stephane Rommens
MA104X
Mechanical expenses - for big repairs - per equipment (PA)
Mech expenses big repairs /equipt
P-Plant
Mechanical maintenance costs for big repairs" divided by "Major equipments inducing maintenance expenses
Stephane Rommens
MA105X
Mechanical expenses - daily repairs- per equipment (PA)
Mech. expenses daily repairs / equipt
-Plant
"Maintenance mechanical expenses per equipment" minus "Mechanical expenses - for big repairs - per
equipment"
MA105X = MA103X - MA104X
Stephane Rommens
MA106X
Maintenance electrical expenses per equipment (PA)
Elec.maint. expenses / equipment
P-Plant
"Electrical total maintenance costs" divided by "Major equipments inducing maintenance expenses"
Stephane Rommens
59/95
MA107X
Electrical expenses - for big repairs - per equipment (PA)
Elec expenses - big repairs / equipt
P-Plant
"Electrical maintenance costs for big repairs" divided by "Major equipments inducing maintenance expenses"
MA107X = = (AR755X / MA102X) * LMU/EUR
Stephane Rommens
MA108X
Electrical expenses - daily repairs- per equipment (PA)
Elec expenses daily repairs / equipt
P-Plant
"Maintenance electrical expenses per equipment" minus "Electrical expenses - for big repairs - per equipment"
MA108X = MA106X MA107X
Stephane Rommens
MA109X
Maintenance execution FTEs per equipment (PA)
Maint. exec. FTEs / equipt
P-Plant
"Maintenance execution FTE (mechanical + electrical)" divided by "Major equipments inducing maintenance
expenses"
MA109X = PE125X / MA102X
Stephane Rommens
PA002X
Main Product type : (by equipment)

Main Prod by
1-Quarry;2-Raw mix preparation;3-Burning;4-Finish Grinding
Name of the Product mostly produced by an equipment (at a specific process step and for a given Production
line) during a given period.
Sergiu Meauta
PA004X
Main Cement type : (by site)
Main Cem site
C-Up to Cement
Name of the Cement mostly produced by the site during a given period.
Sergiu Meauta
PA006X
Main Clinker type : (by site)
Main KK site
3-Burning;K-Up to Clinker
Name of the Clinker mostly produced by the site during a given period.
Sergiu Meauta
60/95
PA007X
Number of Cement types

Nb Prod
C-Up to Cement
Number of marketable types of Cement produced during the given period.

Cement + cementitious material (excluded Special product, Lime, Clinker)
Information only
Sergiu Meauta
PA008X
Number of clinker types

Nb KK
Number of types of clinker produced during a given period.

Sergiu Meauta
PA009X
Main product percentage : (by equipment)

% Main Pr
1-Quarry;2-Raw mix preparation;3-Burning;4-Finish
Tonnage produced of the main product, divided by the total tonnage produced of all products of the same
type by the equipment over a given period.
Sergiu Meauta
PA010X
Main product percentage : (all equipments)

% Main Pr
Tonnage produced of the main product, divided by the total tonnage produced of all products of the same
type by all equipments over a given period.
Sergiu Meauta
PA012X
Quantity produced : (by equipment, all types of Cement)

ProdCem by equip all Cem
4-Finish Grinding;C-Up to Cement
Tonnage produced of cement (by equipment, all types of cement) during a given period.
Not separable equipments (example : press plus ball mill) are accounted as a single equipment.
Sergiu Meauta
PA015X
Quantity produced (all types of Cement)

ProdCem all equip all Cem
Tonnage produced of cement (all equipments, all types of cement) during a given period.
Cement + cementitious material (excluded Special product, Lime, Clinker)
Information only
61/95
Sergiu Meauta
PA017X
Quantity received (all types of Cement)

PurchCem all Cem
Tonnage received of cement (all types of cement) during a given period. For example: Cement acquired outside
the site for regrinding purposes.
Sergiu Meauta
PA019X
Quantity produced : (by kiln, all types of Clinker)

ProdKK by equip all KK
Tonnage produced of clinker (by kiln, all types of clinker) (at cooler(s) outlets) during a given period. (Upstream
dust, especially dust from grate exchangers when reintroduced is counted as an additive).
Sergiu Meauta
PA021X
Quantity produced (all types of Clinker)

ProdKK all equip all KK
Tonnage produced of clinker (all kilns, all types of clinker ) (at cooler(s) outlets) during a given period.
(Upstream dust, especially dust from grate exchangers when reintroduced is counted as an additive).
Information only
Sergiu Meauta
PA023X
Quantity received : (all types of clinker)

RecievedKK all KK
4-Finish Grinding
Tonnage received of clinker (all types of clinker) during a given period. For example : Clinker acquired outside
the site.
Sergiu Meauta
PA024X
Quantity produced : (all raw mills, all types of raw mix)

ProdRM all equip all RM
Tonnage produced of raw mix (all raw mills, all types of raw mix) during a given period.
On dry basis. Not separable equipments (example : press plus ball mill) are accounted as a single
equipment.
Sergiu Meauta
PA026X
Quantity produced : (by raw mill, all types of raw mix)

ProdRM by equip all RM
Tonnage produced of raw mix (by raw mill, all types of raw mix) during a given period.
On a dry basis. Not separable equipments (example : press plus ball mill) are accounted as a single
62/95
equipment.
Sergiu Meauta
PA035X
Quantity shipped : (all types of clinker)

KK ship
5-Packing and Shipping
Tonnage shipped of clinker (all types of clinker) during a given period.

Sergiu Meauta
PA045X
Cement in bags shipped percentage : (all types of cement)

% Cem bags shipped
Tonnage shipped of Cement in bags (all types of cement) (including Big Bags) divided by total tonnage of
Cement shipped (all types of cement) during a given period.
Sergiu Meauta
PA096X
MTBF - Mean Time Between Failure : (by equipment)

MTBF
Effective operating time divided by the total number of shutdowns for incidents.
If there is no shutdown for incident MTBF is equal to effective operating time.
For a kiln, PA096X = PA088X / PA098X For another equipment PA096X = PA089X / PA098X
Stephane Rommens
PA098X
NSFI- Incident stoppages : (by Equipment)

NSFI
Total number of stoppages for incident during the given period, whatever each stoppage duration.
Jacques Denizeau
PA102X
Seasonality Coefficient
Seasonal
Highest monthly tonnage of finish products shipped divided by the average monthly tonnage of finish products
shipped (all type of finish products) during a given year. Clinker shipped excluded.
Sergiu Meauta
PA104X
NSFI- Incident stoppages : (All kilns)

NSFI
3-Burning
Aggregate of the 'NSFI' of each kiln (PA098X)

In case of several burning lines, NSFI = Maximum (NSFIx for UFx >= 60%) if no line has an Utilization
Factor >= 60% then NSFI = NSFI of the line with the highest UF. In case of one burning line, this is the NSFI
of this line.
63/95
Jacques Denizeau
PA111X
Quantity produced : (by equipment,all types of Fuel prepared)

ProdFuelprep by equip all pdts
6-Fuel preparation
Tonnage produced of Fuel prepared (by equipment, all types of fuel prepared) during a given period.
Sergiu Meauta
PA113X
Class
Production & Process Practice Status

PPPS
P-Plant
An assessment of the level of excellence achieved in Production and Process management. Each function of
Production and Process management is considered; Quarry, Audits, Optimization and Best Practice
Compliance. Complete the PPPS questionnaire to calculate a synthetic indicator.
Jacques Denizeau
PA114X
Class
Best Practice Compliance Status

BPCS
P-Plant
This is a general indicator to show the overall implementation status of best practices in the plant.
Each of the Industrial Pillar questionnaires except Capital Efficiency contains the question "Best Practice
Implementation". This measures the implementation of the best practices specifically related to that lever,
e.g. implementation of best practices related to Product & Quality management. The Best Practice
Compliance Status is an average of the scores for the Best Practice Implementation question in each of the
Industrial Pillar questionnaires (Energy, Maintenance, Product & Quality and Production & Process).
Calculate an average of scores from the four questionnaires. Convert from letters to number and calculate an
average as shown in the example below. Convert the result back to a letter: Less than 1.5 is E Between
1.5 and 2.5 is D Between 2.5 and 3.5 is C Between 3.5 and 4.5 is B Above 4.5 is A and 4.5 is B Above 4.5 is A
Sergiu Meauta
PA116
NSFRI- Incident stoppages due to refractory : (by kiln)

NSFRI
3 - Burning
Total number of stoppages for incident during the given period, due to refractory failures.
Jacques Denizeau
PA120X
Class
Energy Practice Status

EPS
P-Plant
The level of excellence achieved by a plant in Energy management. Specifically considered are management
of Fuel, Electricity, Plant Competencies and Best Practice Compliance.
Complete the EPS questionnaire to compute a synthetic indicator.
Jacques Denizeau
64/95
PA121X
MTBF - Mean Time Between Failure : (all kilns)

MTBF
3-Burning
Aggregate of the 'MTBF' of each kiln (PA096X) according to the above formula
In case of several burning lines, MTBF = Minimum (MTBFx for UFx>=60%) if no line has an Utilisation
Factor >=60%, then MTBF = MTBF of the line with the highest UF. In case of one burning line, this is the
MTBF of this line.
Stephane Rommens
PA126X
NSFRI- Incident stoppages due to refractory : (all kilns)

NSFRI
3- Burning
Aggregate of the "NSFRI" of each kiln (PA116X)

In case of several burning lines NSFRI = Maximum (NSFRIx for UFx >= 60%)
if no line has an Utilization Factor >= 60% then NSFRI = NSFRI of the line with the highest UF.
(UF used in this calculation is indicator PR021X)
In case of one burning line, this is the NSFRI of this line.
Jacques Denizeau
PA127X
kt
Quarry extracted kilotons (PA)

Quarry kt
-Plant
Extracted volume (in kilotons) from main quarry where:

- The main quarry is the quarry with the biggest output.
- Extracted volume is the amount of "useful" raw material (e.g. excluding overburden tons) that is extracted and
will be used for cement production only (e.g. excluding raw material extracted for aggregates, but including
additives extracted to be directly included at cement grinding).
Sergiu Meauta
PA128X
Major production equipments (PA)
Prod. equipments
P-Plant
Number of "major equipments of the burning line"= # kilns + # raw mills + #cement mills which have been
operating during the yea
Sergiu Meauta
PA129X
Shipped thousands of bags (PA)
-Plant
Number of bags packed and shipped (in thousands)
Sergiu Meauta
PA130X
Quarry Extracted kilotons per FTE (PA)
65/95
Quarry kt / FTE
P-Plant
"Quarry extracted kilotons" divided by "Quarry extraction, loading & transportation FTE"
PA130X = PA127X / PE122X
Sergiu Meauta
PA131X
FTEs on shift per production equipment (PA)
FTE on shift / equipt
P-Plant
"Production FTE on shift" divided by "Major production equipments"

PA131X = PE123X / PA128X
Sergiu Meauta
PA132X
Shipped thousands of bags per FTE (PA)
Bags / FTE
P-Plant
"Shipped thousands of bags" divided by "Packing FTE"

PA132X = PA129X / PE124X
Sergiu Meauta
PE002X
Site headcount : (Internal population) (Average)

Total Internal Pop
P-Plant
Average of site population (including shipping), for all categories of personnel.

but excluding manpower under outside contracts. Includes Site general services, but does not include
services usually located in a regional or head office. Plants hosting head or regional office staff must
exclude them in the calculation.
PE005X+PE004X+PE006X
Jim Black
PE003X
Manufacturing population : (Average)

Mfg. pop.
P-Plant
Average of population for cement in bin manufacturing (all types of cement), for all categories of personnel.
excluding shipping personnel as well as the equivalent population for the maintenance of shipping and
manpower under outside contracts.
PE005X+PE004X Benchmark with all plants
Jim Black
PE004X
Population : (Process operation) (Average)

Proc Pop
P-Plant
Average of population for cement in bin manufacturing (all types of cement), for all categories of personnel.
excluding quarry/crushing and shipping personnel as well as the equivalent population for the maintenance
of shipping and manpower under outside contracts, but including personnel in possible cement additive
quarries.
66/95
Jim Black
PE005X
Population : (Quarry and crushing) (Average)

Quar Pop
1-Quarry
Average of population of the quarry and crushing operations, for all categories of personnel.
but excluding manpower under outside contracts, for the necessary production for clinker (all types of
clinker).
Jim Black
PE006X
Population : (Shipping) (Average)

Ship Pop
Average of population of the shipping Dpt., for all categories of personnel as well as the equivalent population
for the maintenance of shipping.
But excluding manpower under outside contracts.
Jim Black
PE021X
Hours worked Cement Division activity : (Lafarge employees)

P-Plant
Total worked hours on company authorised activites in the Cement Division activity. Includes overtime hours
paid, normal working hours on the job, balance of banked overtime hours to be recuperated, shower,
changing room time, professional training and coffee break and other. Excludes Personnel representation, paid
vacation, days off, bank holidays, Maternity leave, sick leave.
Cement Division Activity includes Building Materials Activity and Non Building Materials Activity. Lafarge
employees : any person directly employed by a Lafarge company, including casuals (people employed from
the street directly by site irregularly, on daily or weekly basis, agency staff, temporary employees, trainees,
seamen & drivers.
Jim Black
PE022X
Hours worked Cement : (all types of cement)

h Cem
P-Plant
Hours worked, overtime included, during a given period for cement in bin, in Production, Maintenance and part
of the hours of General Services, for all categories of personnel, but excluding manpower under outside
contracts.
Is calculated by: h grinding + h KK * (KK used / KK produced)) Note: KK used = cement production / additive
coefficient.
Jim Black
PE023X
Hours worked Clinker : (all types of clinker)

h KK
P-Plant
Hours worked, overtime included, during a given period for clinker manufacturing, in Production, Maintenance
and part of the hours of General Services, for all categories of personnel, but excluding manpower under
67/95
outside contracts.
Jim Black
PE025X
Hours worked : (General Services)

h G.S.
P-Plant
Part of the hours worked during the month in the General Services chargeable to cement in bin (clinker and
cement grinding only), all categories of personnel, overtime included, but excluding manpower under outside
contracts. Includes: Management, Office
Jim Black
PE026X
Hours worked : (Maintenance, all types of Clinker)

h Main KK
P-Plant
Hours worked during a given period, including overtime in Maintenance for clinker (all types of clinker),
including the part in General Services, all categories of personnel, but excluding manpower under outside
contracts.
Jim Black
PE027X
Hours worked : (Maintenance, all types of Cement)

h Main Cem
P-Plant
Hours worked during a given period, including overtime, in Maintenance for cement in bin (all types of cement),
including the part of General Services, all categories of personnel, but excluding manpower under outside
contracts.
Is calculated by: h main. grind. + h main KK* (KK used / KK produced) Note: KK used = cement production /
additive coefficient.
Jim Black
PE029X
h/t
Manpower productivity
h/t Cem
P-Plant
Total hours worked Cement divided by the quantity produced of cement (all types of cement) during a given
period.
Expressed in h/t calculated using the ratio method for cement in bin.
PE022X divided by PA015X Analyse trend of your plant
Jim Black
PE035X
Contracted manpower
% Ext MP
P-Plant
Estimate of hours worked by outside contractors as a percentage of plant population hours.

Jim Black
PE036X
Overtime
% OT
P-Plant
68/95
Total overtime hours divided by total normal hours multiplied by 100 For all categories of personnel including
staff and management.
Jim Black
PE054X
Hours worked Cement Division Activity : (Contractors)

Nb hours worked contract
P-Plant
Total estimate of worked hours in the Cement Division activity by outside contractors
Contractor : any person, self employed by a non Lafarge company, who is contractually working on behalf of
a Lafarge company.
Patrice Lucas
PE103X
Production Population (Average)

Prod Pop
P-Plant
Average of production population for cement in bin manufacturing (all kind of cement).
Excluding quarry/crushing personnel and administrative and shipping personnel as well manpower under
outside contracts but including personnel in possible cement additive quarries.
Jim Black
PE104X
Maintenance Population (Average)

Maint Pop
P-Plant
Average of maintenance population for cement in bin manufacturing (all types of cement)
Excluding quarry/crushing and shipping personnel and administrative personnel as well manpower under
outside contracts but including maintenance personnel in possible cement additive quarries
Jim Black
PE105X
Administrative Personnel (Average)

Admin Per
P-Plant
Average of administrative personnel for cement in bin manufacturing (all types of cement).
Excluding manpower under outside contracts
Jim Black
PE122X
Quarry extraction, loading & transportation FTE (PA)
Quarry FTE
P-Plant
Number of FTE on quarry extraction, loading and transportation over short distances where:
- All FTE working on transportation over long distance (>3km), conveying belts, crushers, drilling & blasting and
overburden removal are excluded from the definition.
- The number of FTE on extraction, loading and transportation over short distance is considered prorata the tons
extracted for cement production only (e.g. excluding raw material extracted for aggregates, , but including
additives extracted to be directly included at cement grinding).
- If quarry is subcontracted and in variable costs, the corresponding FTE must anyway be included
- FTE refers to annual average Full Time Equivalent. This has to be consistent with the work contract of
69/95
manpower on company pay roll, including temporary employees, excluding temporary transfers to another plant
or division, extended sick leaves, training leaves, maternity leaves, sabbatical leaves. For sake of comparison, all
FTE figures must include permanent subcontractors (production, maintenance, general services), i.e. external
workforce on plant site all along the year. Example: 3 people of a subcontracting company doing pallet sorting in
the plant full time all year long are considered as 3 permanent contractors, and thus as FTE. Example: 10
subcontractors doing brickwork in the plant one month in the year are NOT considered as permanent contractors:
they should not be considered as FTE.
Jim Black
PE123X
Production FTE on shift (PE)
Prod. shifted FTE
P-Plant
Number of FTE on on-shift production tasks (field, control room) excluding maintenance and excluding quality
control where:
- Quality control includes people on-shift taking and analyzing production samples.
Jim Black
PE124X
Packing FTE (PE)
Packing FTE
P-Plant
Number of FTE dedicated to bags packing, palletizing and bags shipping where:
- If some FTE are shared with bulk shipping, prorata temporis values must be used.
- If packing is subcontracted and in variable costs, the corresponding FTE must anyway be included.
FTE refers to annual average Full Time Equivalent. This has to be consistent with the work contract of
or division, extended sick leaves, training leaves, maternity leaves, sabbatical leaves. For sake of comparison,
all FTE figures must include permanent subcontractors (production, maintenance, general services), i.e.
external workforce on plant site all along the year.
Example: 3 people of a subcontracting company doing pallet sorting in the plant full time all year long are
considered as 3 permanent contractors, and thus as FTE. Example: 10 subcontractors doing brickwork in the
plant one month in the year are NOT considered as permanent contractors: they should not be considered as
FTE.
Jim Black
PE125X
Maintenance execution FTE (mechanical + electrical) (PE)
Maint. exec. FTE
-Plant
Number of FTE on maintenance execution:

- Calculated as the total number of FTE of the maintenance department minus management FTE (the Department
manager and his non-operational deputies), methods FTE, instrumentation FTE, garage FTE, building repairs
FTE and new works FTE.
- Where maintenance execution FTE can be working on-shift and/or on day: all of them have to be considered.
70/95
Jim Black
PR002X
KFUI - Kiln feed uniformity index : (by kiln, by main type of clinker)
KFUI(C3S)
3-Burning
Calculated on C3S by: Sum [(Ii-Ic)(Ii-Ic)] / number of measurements; (by kiln, by type of clinker).
On all samples taken during a given period (month or year). li = C3S measured on daily grab sample (mix of
3 samples taken within 5 minutes) at kiln feed, for the raw mix corresponding to the clinker. Ic = C3S target
(set point). This indicator is calculated only for the main type of clinker.
Jacques Denizeau
PR003X
KFUI - Kiln feed uniformity index : (all kilns, by main type of clinker)
KFUI(C3S)
3-Burning
Average of [PR002X] "Kiln feed uniformity index, KFUI (by kiln, by main type of clinker)" weighted by
[PA020X] "Quantity produced (by kiln, by main type of clinker)".
Jacques Denizeau
PR004X
UI(SO3) - Clinker uniformity index : (by kiln, by main type of clinker)
U SO3
3-Burning
UI(SO3) = 100 x sigma (SO3 KK) / (1 + average (SO3 KK)

On all samples taken during a given period (month or year). Sometimes called KSUI.
Jacques Denizeau
PR005X
UI(SO3) - Clinker uniformity index : (all kilns, by main type of clinker)
UI(SO3)
3-Burning
Average of [PR004X] "Clinker Uniformity UI(SO3) (by kiln, by main type of clinker)" weighted by [PA020X]
"Quantity produced (by kiln, by main type of clinker)".
Jacques Denizeau
PR006X
UI(C3S) - Clinker uniformity index : (by kiln, by main type of clinker)
U C3S
3-Burning
Calculated on C3S by: Sum [(li-lm)(li-lm)] / number of measements; (by kiln, by type of main clinker).
li = C3S measured, lm = C3S avearge.
Jacques Denizeau
71/95
PR007X
UI(C3S) - Clinker Uniformity index : (all kilns, by main type of clinker)
KK C3S var
3-Burning
Average of [PR006X] "Clinker Uniformity UI(C3S) (by kiln, by main type of clinker)" weighted by [PA020X]
Jacques Denizeau
PR008X
s'(FCaO) - Clinker Free Lime standard deviation : (by kiln, by main type of clinker).
R f CaO
3-Burning
The standard deviation calculated for each kiln, for the main type of clinker for that kiln system during a given
period.
Jacques Denizeau
PR009X
s'(FCaO) - Clinker Free Lime standard deviation : (all kilns, by main type of clinker).
U f CaO KK
3-Burning
Average of [PR008X] "Clinker Free Lime standard deviation (by kiln, by main type of linker)" weighted by
Jacques Denizeau
PR010X
FCaO - Free lime Uniformity Index : (by kiln, by main type of clinker).
Free Lime
3-Burning
s'(Free Lime) divided by (0,2 * Mean (Free Lime) +0,1) during a given period.
The free lime uniformity index is the main indicator to characterise the stability of the burning conditions.
We assume, that under very stable burning conditions the SD of the free lime is not more than 20% of the
absolute value (Coefficient of Variation < 20 %) - in this case a kiln is class A. The term "+0.1" in the
calculation stands for the accuracy of the free lime analysis. Otherwise we would calculate completely
meaningless values for very low absolute free lime figures. Of course this figure is more meaningfull, if the
free-lime is a good measure of the burning conditions (what is not the case for some of our kilns - mainly
some of our long kilns). Therefore, this indicator has to be seen in connection with the absolute amount of
the free lime.
Jacques Denizeau
PR011X
FCaO - Free Lime Uniformity Index : (all kilns, by main type of clinker).
FLUI
3-Burning
Average of [PR010X] "Free Lime Uniformity Index, FLUI (by kiln, by main type of clinker)" weighted by
Jacques Denizeau
PR012X
m(FCaO) - Clinker Free Lime average : (by kiln, by main type of clinker).
% f CaO KK
3-Burning
72/95
The average clinker free lime calculated for each kiln, for the main type of clinker for that kiln system during a
given period.
Jacques Denizeau
PR013X
m(FCaO) - Clinker Free Lime average : (all kilns, by main type of clinker).
% f CaO KK
3-Burning
Average of [PR012X] "Clinker Free Lime average (by kiln, by main type of clinker)" weighted by [PA020X]
Jacques Denizeau
PR016X
Utilization factor : (all Raw mills)

Raw Grinding UF
Average, weighted by the average outputs, of the utilization factor of each Raw mill (PR017X).
However, mills not operating during the entire year are not taken into account here.
Sergiu Meauta
PR017X
Utilization factor : (by Raw mill)

Raw Mill UF
For a given raw mill, Effective Operating time divided by available opening hours.
Not separable equipments (example : press plus ball mill) are accounted as a single equipment. Generally
calculated with the LUCIE Expert system.
Jacques Denizeau
PR019X
Utilization factor : (by Solid fuel mill)

Fuel Mill UF
6-Fuel preparation
For a given solid fuel mill, Effective Operating time divided by available opening hours.
Jacques Denizeau
PR020X
Utilization factor : (all Kilns)

Burn UF
3-Burning
Average, weighted by the "rated capacities"(PR050X), of the utilization factor of each kiln (PR021X) during a
given period.
However, kilns not operating during the entire year are not taken into account there.
Benchmark with all plants
Sergiu Meauta
PR021X
Utilization factor : (by Kiln)

Kiln UF
3-Burning
73/95
For a given Kiln, Effective Operating time divided by available opening hours.
Sergiu Meauta
PR022X
Utilization factor : (all Finish mills)

Fin Grind UF
4-Finish Grinding
Average, weighted by the average outputs, of the utilization factor (PR023X) of each Cement mill.
However, mills not operating during the entire year are not taken into account here.
Sergiu Meauta
PR023X
Utilization factor : (by Finish mill)

Finish Mill UF
4-Finish Grinding
For a given Finish mill, Effective Operating time divided by available opening hours.
Jacques Denizeau
PR025X
Operating time in automatic OTA : (all raw mills)

% auto RMs
Average, weighted by the "quantity produced" (by raw mill), of the Operating time in automatic (OTA) of each
raw mill during a given period.
Only applicable to Lafarge Lucie Control Software.
Jacques Denizeau
PR026X
Operating time in automatic OTA : (all kilns)

% auto burn
3-Burning
Average, weighted by the "quantity produced" (by kiln), of the Operating time in automatic (OTA) of each kiln
Jacques Denizeau
PR027X
Operating time in automatic OTA : (all finish mills)

% auto FMs
4-Finish Grinding
Average, weighted by the "quantity produced" (by finish mill), of the Operating time in automatic (OTA) of each
finish mill during a given period.
Jacques Denizeau
PR028X
Operating time in automatic OTA : (by equipment)

74/95
% auto by equip
2-Raw mix preparation;3-Burning;4-Finish Grinding;6-Fuel preparation
The Effective operating time on automatic control (Lucie) during a given period divided by the Effective
operating time during the same period multiplied by 100 (by equipment).
Only applicable to equipment automated by the Lucie automation software. For the CKHC report equipment
having an OTA lower than 15 % is considered as not automated, the value will not be taken in consideration.
Jacques Denizeau
PR029X
Automation Confidence : (all kilns)

Conf Kilns
3-Burning
The average of the Automation confidence (by kiln) over the period, weighted by the quantity produced of
clinker (by kiln, all types of clinker).
Jacques Denizeau
PR031X
Automation Confidence 12 months : (by kiln)

Conf. kiln
3-Burning
Over twelve months, the calculated average of Automation confidence (by kiln) for the twelve months
considered.
If a kiln operates less than 10 days a month, that month is not counted in the average.
Jacques Denizeau
PR034X
Reliability factor : (all Raw mills)

Raw Grind RF
Average, weighted by the " Output" (by raw mill), of the reliability factor of each raw mill (PR035X)during a
given period.
Jacques Denizeau
PR035X
Reliability factor : (by Raw mill)

Raw mill RF
For a given Raw mill, "Effective operating time" divided by ("Effective operating time" + "Production stoppages
on incidents") during a given period.
For a given period, if there is no schedulded and no circumstance hours :Reliability factor = Utilization
factor.
Jacques Denizeau
PR037X
Reliability factor : (by Solid fuel mill)

Solid fuel mill RF
6-Fuel preparation
For a given Solid fuel mill, "Effective operating time (in hours)" divided by ("Effective operating time (in hours)" +
"hours of "Stoppages on incidents ") during a given period.
factor.
Jacques Denizeau
PR038X
%
75/95
Reliability factor (all Kilns )

Burn RF
3-Burning
Average, weighted by the "rated capacities", of the "reliability factor" of each kiln (PR039X).
Jacques Denizeau
PR039X
Reliability factor : (by Kiln)

Kiln RF
3-Burning
For a given Kiln, "Effective operating time" divided by ("Effective operating time" + "Production stoppages
hours on incidents") during a given period.
factor. For a Kiln, a stoppage is schedulded during preparation of the budget. If the schedulded stoppage is
moved up more than 15 days, the first 5 days are considered as incidents. If stoppage is lengthened for
technical reasons, the excess duration is considered as an incident. No more than two scheduled
shutdowns can be planned per year. an incident on the raw mill which result in a stoppage of the kiln line is
included in the RF burning line calculation.
Jacques Denizeau
PR040X
Reliability factor : (all Finish mills)

Finis Grind RF
4-Finish Grinding
Average, weighted by the " Output" (by Cement mill), of the reliability factor of each Cement mill (PR041X)
Jacques Denizeau
PR041X
Reliability factor : (by Finish mill)

Finish mill RF
4-Finish Grinding
For a given Finish mill, "Effective operating time" divided by ("Effective operating time" + "Production stoppages
on incidents") during a given period.
factor.
Jacques Denizeau
PR044X
t/year
Capacity : (all Finish mills)

Cap Gr
4-Finish Grinding
Sum for all finish mills of ( Output (by Finish mill, all types of Cement) x 8760 x Reference Utilization factor (by
mill) ).
Includes lines stopped but in operating condition. A shop is deemed as being in operating condition if the
cost and duration of the necessary work to restart the equipment is of the same order of magnitude than the
cost and duration of previous heavy maintenance on this equipment or on similar equipment. The
Reference Utilization factor value is provided by the DPC.
Since 1999, the current value of the Reference UF is equal to : 0.92
Sergiu Meauta
PR045X
t/year
Cement capacity : (all finish grinding systems)

Cap Cem
4-Finish Grinding
Clinker capacity(all kilns) multiplied by Additive coefficient (all products).
76/95
Sergiu Meauta
PR046X
t/year
Clinker Capacity : (all kilns)

Cap KK
3-Burning
Sum (Rated Capacity (by kiln ) ) x (Reference Performance factor ) x (Reference Utilization factor ) x 365.
The Reference Utilization and Performance factor values are provided by the DPC.
Since 1999, the current values of the Reference UF is equal to : 0.90 and the Reference PF is equal to : 0.97
Sergiu Meauta
PR047X
Performance Factor : (all kilns)

PF burn
3-Burning
The sum of actual "output" (all kilns, all types of clinker) divided by the sum of "Rated capacities" (all kilns).
However, kilns not operating during the entire year are not taken into account.
PR054X divided by PR049X
Jacques Denizeau
PR048X
Performance factor : (by Kiln)
PF Kiln
3-Burning
Output (by kiln) of clinker the most produced during a given period divided by the "Rated Capacity" of the kiln.
The Reference Performance factor value is provided by the DPC.
PR054X divided by PR050X
Jacques Denizeau
PR049X
t/24h
Rated Capacity : (all kilns)

Ratd Kilns
3-Burning
Sum of "Rated capacity" of each individual kiln (by kiln).

Includes lines stopped but in operating condition. A shop is deemed as being in "operating condition" if the
cost and duration of the necessary work to restart the equipment is of the same order of magnitude than the
cost and duration of previous heavy maintenance on this equipment or on similar equipment.
sum(PR050X)
Jacques Denizeau
PR050X
t/24h
Rated Capacity : (by Kiln)

Rated kiln
3-Burning
Best historical Production (recorded on the main product type) during 7 consecutive days divided by 7, In
case of major and permanent modification in operating conditions, the rated capacity may be reduced from the
previous year value. Requests for decreasing the rated capacity must follow a specific procedure and revised
value must be approved by DPC.
Supplier's guarantee during start-up. A new production record set during a year will not come into effect until
77/95
the following year.

Jacques Denizeau
PR051X
t/24h
Output Average : (all kilns, main clinker)

Main KK output 24 burning
3-Burning
Sum of (Output of each kiln (By kiln, main clinker, t/24h)) for a given period.
Sergiu Meauta
PR053X
t/24h
Output : (by Kiln, all types of Clinker)

All KK output 24 by kiln
3-Burning
Quantity produced of all types of Clinker (t of clinker cooler exit) divided by the "Effective operating time"
(hours of Kiln feeding) to produce all types of clinker for a given period multiplied by 24.
Jacques Denizeau
PR054X
t/24h
Output : (Burning, all types of clinker)

All KK output 24 burning
3-Burning
Sum of (Output of each kiln (By kiln, all types of clinker, t/24h) for a given period .
Sergiu Meauta
PR055X
t/h
Output Average : (all mill systems, main product)

Outp Avg all equip
For a given equipment, Quantity produced of the main product on a dry basis per hours of operation on the
given period.
Sergiu Meauta
PR057X
t/h
Output : (by Finish mill, all types of product)

Finish mill Output
4-Finish Grinding
Quantity produced of all types of product divided by Effective operating hours to produce all types of product
for a given period.
Jacques Denizeau
PR059X
t/h
Output : (Finish grinding, all types of cement)

All Cements Output
4-Finish Grinding
Sum of the Output (By Finish mill, all types of cement) for a given period.
Sergiu Meauta
PR061X
t/h
78/95
Output : (by Solid fuel mill, all types of Solid fuel)

All Solid fuels output
6-Fuel preparation
Quantity produced on a dry basis of all types of Solid fuel divided by the total operating hours for a given
period.
Jacques Denizeau
PR063X
t/h
Output : (by Raw mill, all types of Raw mix)

Outp Raw
Quantity produced on a dry basis of all types of Raw mix divided by the total operating hours for a given
period.
PA026X(all types of raw mix) divided by PA089X(by equipment).
Jacques Denizeau
PR064X
t/h
Output : (raw mix preparation, all types of raw mix)

Outp Raw
Sum of Output (By Raw mill, all types of Raw mix) for a given period.
PA024X divided by sum (PA089X (by equipment)).
Sergiu Meauta
PR065X
g/t
Wear Rate of grinding media : (by mill, all type of products)

g/t Gr Med
For grinding balls, indicate the wear rate of the grinding media in grams per "quantity produced" (by mill, all
types of product).
Specify all quantities consumed, both for new grinding media and for those that have been sorted and
recovered. For roller mills, indicate the weight difference for the replacements. For presses, indicate the
consumption of welding rods and the weight difference of the replacement rings.
Jacques Denizeau
PR066X
g/t
Chain consumption : (by kiln)

g/t Chain
3-Burning
Consumption of chains in the kiln in grams per tonne of clinker produced by the equipment.
Jacques Denizeau
PR067X
g/t
Refractory consumption : (by kiln)

g/t Refr
3-Burning
Consumption of all refractories in the burning system (castable, plastic, bricks, etc. in heat exchanger, kiln,
nozzles, cooler, etc.) in grams per tonne of clinker produced by this equipment.
Jacques Denizeau
PR068X
79/95
Fineness unit
U Fineness
Specify the Actual unit used for measurement of fineness.

It should be: - for cement: SSB in m2/kg - for raw mix: retained on screen of 90 m or 100 m (or equivalent
in mesh (ASTM series)).
Jacques Denizeau
PR069X
FU
Fineness : (by mill system, by product)

Average on the given period of Fineness measurment. (Specify the Fineness unit).
It should be: - for cement: Specific Surface Blaine in m2/kg - for raw mix: retained on screen of 90 m or
100 m (or equivalent in mesh (ASTM series)).
Jacques Denizeau
PR071X t/24h
Historical Rated Capacity : (by Kiln)
Historical Rated kiln
3-Burning
Best historical Production (recorded on the main product type) during 7 consecutive days divided by 7.
Supplier's guarantee during start-up. A new production record set during a year will not come into effect until
the following year. This value can never be reduced. The revised value is recorded as (PR050X).
Jacques Denizeau
PR072X
days
NCOD - Number of Consecutive Operation Days : (by kiln)

NCOD
3-Burning
Longest period of consecutive operating days during a given period without stoppages of any kind.
Count number of days of each non stop period ending on any stoppage whatever the reason occuring during
the period considered or the end of the period considered, backwards to the restart after the previous shut
down even if this restart occured during the period considered.
Calculated in hours divided by 24 and round up to the neariest number of days.
Jacques Denizeau
PR086X
LMU
Alternative fuels gross savings

AF gross savings
0-Not Specific
The alternative fuels gross saving is the economy made by a cement plant with the replacement of fossil fuels by
alternative fuels.
Alternative fuels are non fossil fuels which replace the fossil fuels (coal, petcoke, oil, HVF, gas) in the cement
production process. The Alternative Fuels glossary is included in the Excel file attached below.
The gross savings are calculated taking into account the difference between the cost of the reference fuel
(AR749X) and the cost of the fuel mix (AR607X), multiplied by the total heat consumption (CR008X) and the
clinker production ( PA021X).
Cost reference fuel = 1,95 LMU/GJ
Cost fuel mix = 1,10 LMU/GJ
Heat consumption = 3962 MJ/t KK
Clinker production = 737 000 t
AF GS = (1,95 - 1,10) * (737 000*3 962)/1 000 000 = 2 482 kLMU
Florent Bourgarel
80/95
PR088X
Operating Time in Automatic OTA : (all coal mills)

OTA (Coal Mills)
6-Fuel preparation
Average, weighted by the "quantity produced" (by coal mill), of the Operating time in automatic (OTA) of each
coal mill during a given period.
Only applicable to Lafarge Lucie Control Software
Florent Bourgarel
PR091X
LMU/t
Alternative fuels gross savings per tonne of clinker produced (Site level)
AF gross savings/t KK
P-Plant
This figure indicates the savings made by the cement plant with the replacement of fossil fuels by alternative
fuels per tonne of clinker produced, at the plant, during a defined period of time.
In order to analyse the plant classification within ADVANCE ranking, this indicator should be expressed in
Euros/ t KK.
This indicator is calculated by dividing the plant alternative fuels gross savings (indicator PR086X) by the
clinker production of the plant (PA021X)
Florent Bourgarel
PR092X
LMU/t
Alternative Raw Materials gross savings per tonne of clinker produced (Site level)
ARM gross savings/t KK
P-Plant
This figure indicates the savings made by the cement plant with the replacement of natural raw materials by
alternative raw materials, per tonne of clinker produced, at the plant, during a defined period of time.
In order to analyse the BU classification within ADVANCE ranking, this indicator should be expressed in
Euros/ t KK.
This indicator is calculated by dividing the plant alternative raw materials gross savings (indicator IN102X) by
the clinker production of the plant (PA021X)
Florent Bourgarel
PR102X
Process Failure Rate Burning Line (by kiln, all products)

PFRB
3-Burning
For a given kiln during a given period:

Sum of stoppage hours caused by Process failure * 100 divided by (Effective operating time + Sum of Hours of
shutdowns on incidents)
For this indicator the "upstream concept" applies
The burning line reliability is linked with the PFRB and the EFRB (Equipment failure rate Burning Line) as follows:
RF(kiln) = 100 - PFRB - EFRB
Explanation: A poorly mastered process very often causes stoppages of the kiln line. This indicator allows
measurement of the influence of the process on the overall reliability of a kiln line and is a basis for corrective
actions. Over time it also shows the success of previous corrective actions.
There are three main economic impacts for this indicator:
1) Loss of clinker production has an important economic impact especially for sold out plants
2) Each stoppage reduces the refractory life, stresses all mechanical equipment and increases heat consumption
because of heating up the system.
Even if these influences are not so easy to measure, they have an important economic impact.
3) Each stoppage causes quality fluctuations
t2 (process)
PA090X (process)
81/95
PFRB = ------------------ * 100 = ---------------------------- * 100

t1 + t2
PA088X + PA090X
t2 (process) : Process related incident: Each relevant incident which is caused by a not fully mastered process.
Kiln line: According to Lafarge Codification, the Kiln Line includes all equipment of burning line i, Code 3i.
The upstream concept requires that stoppages by process incidents of the raw mill, which result in a stoppage of
the kiln line, have to be included.
Jacques Denizeau
PR112X
Process Failure Rate Burning Line (all kilns, all products)

PFRB
3-Burning
Average of "Process failure rate burning line" (PR102X) of all burning lins weighted by "Rated Capacity kiln "
(PR050X)
Jacques Denizeau
PR113X
Power Index Finish Mill - PIFM (by finish mill, main product)
PIFM
4-Finish Grinding
PIFM = (spez. power consumption of a finish mill for the main product []) /
consumption of the mill for the main product)
(spez. reference power
For each mill the spec. reference power consumption will be calulated. It is a f(equipment, composition of
the product, fineness of the product)
The calculation will be done by CKHC on the basis of the following indicators given by the plants: CR047X
Power consumption/Tonnage (by finish mill , by type of cement) - for the main product PA002X Main Product
type (by equipment) PR069X Fineness (by mill system, by product)
Jacques Denizeau
PR114X
Refractory consumption index: RCI (per kiln)
3-Burning
RCI= (Refractory consumption (by kiln) [PR067X] ) /
Refractory consumption is: See table
(Reference Refractory Consumption)
Reference
Class
Target value
SEMI DRY KGSD 300 LONG DRY KLDR 500 LONG WET KLWT 500 AS
PRECALCINER KPAS 300 AT PRECALCINER KPAT 500 SUSP. PREHEATER KSPH 500
Jacques Denizeau
PR115X
Heat consumption index HCI (by kiln, main product)
HCI
3-Burning
HCI = (Actual heat consumption of a kiln [CR020]) /
(Reference heat consumption of this kiln)
For each kiln a reference heat consumption will be calculated. It is mainly a function of: HCI =
f(kiln/preheater/precalciner type, clinker analysis, carbon in the raw mix, etc.) Detailed calculation see in
the annex It is planned to include this indicater after a test period in Advance / Energy lever Calculation
will be done by the plant according to the excel file in he annex
Jacques Denizeau
PR118X
Refractory consumption index RCI (all kilns)
RCI
3-Burning
82/95
Average of the refractory consumption indicators [PR114X] of all kilns lines, weighed by the rated capacity of
the kiln line [PR050X]
Jacques Denizeau
PR119X
Heat consumption index HCI (all kilns, main product)
HCI
3-Burning
Average of the heat consumption index [PR115X] of all kiln lines, weighed by the rated capacity of the kiln line
[PR050X].
Jacques Denizeau
PR120X
Power Index Finish Mill - PIFM (all finish mills, main product)
PIFM
4-Finish Grinding
Average of the power index finish mill [PR113X] of all finish mills weighed by the production of the mills
Jacques Denizeau
QU014X
MPa
28-day strength Uniformity "main types of cements"

P-Plant
28 day strength uniformity of main products calculated as the Standard Deviation of mortar strengths for 12
months for the "main types of Cements".
Grab sample taken at least once or twice per week depending on local standard requirements. Grab
sample to be taken from shipping loading point, except if another method is proved to give the same result,
and consists of either one whole bag, or a composite of three(3) grab samples over a five(5) minute period.
Total sample weight to be more than 3kg. If the strength target changes during the year (agreed by
management only), then a new data population must be started. Weight each data population, if applicable,
by the number of samples within the 12 month period. Note: the former exclusion and/or limitation of
blended products is removed from the definition. Main types of cements are defined as the largest cement
shipment then the second largest cement shipment and so on until at least 50% of the total cement
shipment, during the 12 month period, is considered.
Yves Guitton-Fumet
QU024X
ISO 9000
P-Plant
Date of the certification or renewal audit of the valid ISO 9000 standard.
If the site is not certified, enter the value : "NO".
Yves Guitton-Fumet
QU025X
Class
Product & Quality Practice Status

PQPS
P-Plant
83/95
An assessment of the level of excellence achieved by a site in Product and Quality management. Functions
considered are as follows: Communication between Marketing & sales and Manufacturing, Competitor
knowledge, Plant/ Marketing & Sales Quality contract, Customer complaint procedure, IQP parameters, Quality
training, Quality Information Management system, Internal and External quality targets, Quality audits, Nonconformity treatment/ disposition, and Best Practice implementation.
Complete the PQPS questionnaire to calculate a synthetic indicator.
Yves Guitton-Fumet
QU026X
IQP (product quality indicator)

IQP
P-Plant
The IQP measures the percentage of time results for up to 5 quality parameters selected for each product
produced by the plant, are at or within set upper and/or lower limit(s).
The IQP (Indicateur Qualit Produit or Product Quality Indicator) is an indicator of product quality, as agreed
between marketing & sales and manufacturing staff, based on customer requirements for all product(s) produced
at a plant.
The indicator measures the percentage of time results for up to 5 quality parameters selected for each product
produced by the plant, are at or within set upper and/ or lower limit(s).
Parameters selected should reflect the performance characteristics desired by the main customers using each
product e.g. cement physical, chemical or paste, mortar, micro-concrete or concrete test results. The upper and/or
lower limit(s) for all parameters of each product are jointly set by manufacturing & marketing personnel based on
market requirements and plant capabilities. The limit(s) are set, such that an IQP of 100 should result in zero
customer complaints attributed to cement quality.
For reporting purposes, the IQP will be a single number calculated for each plant based on results obtained
during a calendar year.
A plant can be a cement plant, or a grinding facility (cement or slag)
Yves Guitton-Fumet
QU027X
Average percentage of calcium oxide (CaO) in clinker : (by kiln, all types of clinker)
CaO
3-Burning
Mean clinker calcium oxide (CaO) level, based on all samples taken during a given period.
Yves Guitton-Fumet
QU028X
Average percentage of magnesium oxide (MgO) in clinker : (by kiln, all types of
MgO
3-Burning
Mean clinker magnesium oxide (MgO) level, based on all samples taken during a given period.
Yves Guitton-Fumet
QU036X
Lab Accuracy Index

LAI
P-Plant
84/95
The LAI measures the accuracy of chemical and physical tests performed in the plant's laboratories,
The LAI is based on the results of the Lafarge interlab test (IU) that is performed on a yearly basis. The
participation to the interlab is mandatory. The indicator is calculated for each plant by the Technical
Centres. The results are communicated plant by plant, before the end of each year. The plants are then
responsible for feeding the indicator into the CKHC data base.
In the preparation phase, a common cement type (pure OPC) is agreed upon by TC's as the basis for the IU.
LCR is in charge of the preparation. The first step of the process is to define, at the level of the TC's, which
physical and chemical parameter should be measured by each plant, depending on the local standards and
specific requirements. Between 18 and 24 parameters are chosen. The second step is to perform the
measurements at plant level, on the IU sample which has been sent by LCR. The third step is to feed the results
into the LAI database, for which an access right is needed. Results have previously to be validated by each lab
manager. The fourth step is the statistical analysis of the results (TC's+LCR+DPC). It allows to calculate the
target value for each parameter In the last step, the tolerance range is applied to each measured value.
The number of parameters that fall at a distance to the target lower than the tolerance is divided by the total
number of parameters measured, which gives the LAI (0-100%). This indicator is consolidated at BU level by
taking cement production into account. The indicator is to be taken into account when elaborating the PIP's. The
following performance classes have been defined : 100 % > LAI > 85 % => A 85 % > LAI > 75 % => B 75 % >
LAI > 65 % => C 65 % > LAI > 55% => D 55 % > LAI => E The target for all plants is a sustainable A class.
Yves Guitton-Fumet
RM001X
LMU/t

RM Total

Pierre Tonin
RM002X
LMU/t
Unitary Technical Cost/t (all types of raw materials)

Unitary Technical Cost/t (all types of raw material)
Sergiu Meauta
RM003X
LMU/t

RM fuel

Sergiu Meauta
RM004X
LMU/t

RM power

Pierre Tonin
RM005X
LMU/t
Purchased Materials - Additives to Raw Mix (all types of raw materials)

RM purch mat
85/95
Purchased Materials - Additives to Raw Mix (all types of raw materials)

Pierre Tonin
RM007X
LMU/t
Production Supplies (variable & fixed) expenses/t (all types of raw materials)
RM supp prod
Production Supplies (variable & fixed) expenses/t (all types of raw materials)
Pierre Tonin
RM009X
LMU/t
Production Contract Work (variable & fixed) expenses/t (all types of raw materials)
RM prod SCW
Production Contract Work (variable & fixed) expenses/t (all types of raw materials)
Pierre Tonin
RM011X
LMU/t

RM prod MP

Pierre Tonin
RM012X
LMU/t

RM maint MP

Pierre Tonin
RM013X
LMU/t

RM maint SCW

Pierre Tonin
RM014X
LMU/t
86/95

RM maint. supp.

Pierre Tonin
RM015X
LMU/t

RM maint.

Sergiu Meauta
RM016X
LMU/t
General Services Labour expenses/t (all types of raw materials)

RM labour GS
General Services Labour expenses/t (all types of raw materials)

Sergiu Meauta
RM017X
LMU/t

RM gen serv CW

Sergiu Meauta
RM019X
LMU/t
Raw materials contract work expenses/t (all types of raw materials)

RM SCW
Raw materials contract work expenses/t (all types of raw materials)

It includes the raw materials handling until the raw mill inlet
RM019X = RM009X + RM013X + RM017X
Sergiu Meauta
RM020X
LMU/t
Labour expenses/t (all types of raw materials)

RM labour
Labour expenses/t (all types of raw materials)

RM020X = RM011X + RM012X + RM016X
Sergiu Meauta
87/95
RM021X
LMU/t
Other expenses/t : (all types of raw materials)

RM other
Unitary plant Cost (Cost lines 280 and 290) for raw materials (all types of raw materials) during a given period.
Pierre Tonin
RM024X
Raw Materials quantity (all types of raw materials)

RM quantity
Tonnage of raw materials purchased and produced (all equipments, all types of raw materials) during a given
period.
Sergiu Meauta
RS001X
year
Proven Additive reserves

Res Add
P-Plant
Quantified reserves of raw mix additives in fully controlled land for which we have the mining rights and the
necessary administrative permits for mining operations.
Moreover :
They have been evaluated on the basis of representative core drilling and reliable geochemical
analyses.
Technical and economic operability has been recognized.
Immediate availability is known.
Expressed in years of clinker production at current plant rated capacity. In case of several additive types,
indicatereserves for the most limiting one.
Jacques Denizeau
RS002X
year
Proven Limestone reserves

Prov Lime
P-Plant
Quantified limestone reserves in fully controlled land for which we have the mining rights and the necessary
administrative permits for mining operations.Moreover :- They have been evaluated on the basis of representative
core drilling and reliable geochemical analyses.- Technical and economic operability has been recognized.Immediate availability is known.
Expressed in years of clinker production at current plant rated capacity.
Information only
Jacques Denizeau
RS003X
year
Probable Limestone reserves

Prob Lime
P-Plant
Quantified limestone reserves in fully controlled land for which we have the mining rights, but the necessary
administrative permits for mining operations may be incomplete, or reserves in incompletely controlled land for
which we have the mining rights and the necessary administrative permits for mining operations.Proven reserves
are not included in the probable reservesMoreover :They have been evaluated on the basis of representative core drilling, or equivalent, and reliable geochemical
analyses, within +/- 20%.- The possible technical and economic operability has been recognized.
88/95
Expressed in years of clinker production at cureent plant rated capacity.

Jacques Denizeau
RS004X
year
Potential Limestone Reserves

P-Plant
Reserves in a land which is uncontrolled, but recognizer as potentially minable after obtaining the necessary
permits.- The necessary geological investigations are not fully carried out to ensure their quantity, quality or
minability.- Their technical and economical feasability is uncertain.- These reserves have the same value for a
competitor as for Lafarge.
Jacques Denizeau
RS005X
year
Probable Additive reserves

Prob Addit
P-Plant
Quantified additive reserves in fully controlled land for which we have the mining rights, but the necessary
administrative permits for mining operations may be incomplete, or reserves in incompletely controlled land for
which we have the mining rights and the necessary administrative permits for mining operations.Proven reserves
are not included in the probable reservesMoreover :They have been evaluated on the basis of representative core drilling, or equivalent, and reliable geochemical
analyses, within +/- 20%.- The possible technical and economic operability has been recognized. Expressed in
years of clinker production at cureent plant rated capacity.
Jacques Denizeau
RS006X
year
Potential Additive Reserves

Potent Addit
P-Plant
Reserves in a land which is uncontrolled, but recognizer as potentially minable after obtaining the
necessary permits.- The necessary geological investigations are not fully carried out to ensure their
quantity, quality or minability.- Their technical and economical feasability is uncertain.- These reserves
have the same value for a competitor as for Lafarge.
Jacques Denizeau
RS007X
year
Proven Raw Mix Reserves

ProvRawMix
1-Quarry
Proven Reserve of Raw Materials to provide the plant with Raw Mix, expressed in years
Proven:
Natural Reserves of components used within the raw mix for which we have:
the mining rights, all necessary permits for mining operation and full land control
have been evaluated on the basis of a representative core drilling and geochemical analysis (exploration
and exlpoitation drilling)
technical and economic operability has been recognised
immediate availability is known
Purchased Natural and Secondary Raw Materialscan be taken in consideration for the time where a contract with
the supplier exists
The Reserves of readily available components have not to be proven a component is "readily available" if it is
ensured that the material or a adequate replacement can be purchased on long term basis without increasing the
cost for more than 5%
For limestone do not forget to substract the amount of limestone used for other purposes (used in cement
production, ...) when calculating the long term plan
The responsible Technical Centre prepares block models for all natural reserves and based on this
information a long term mining plan which takes into consideration all raw mix components (also purchased
natural and secondary materials). Based on this long term mining plan the indicator is calculated as
following:
For each component:
(PR [ t ]) / (KRC * fCl * % of use in mix )
89/95
Where:
PR = Proven Reserves of this component
KRC = Clinker Capacity (PR046X)
fCl = Factor Raw mix / Clinker (result of the long term plan)
The Component with the smallest reserves [years] will be reported as "Proven Raw Mix Reserve"
Jacques Denizeau
RS008X
year
Probable Raw Mix Reserves

1-Quarry
Probable Reserve of Raw Materials to provide the plant with Raw Mix, expressed in years
Probable:
Natural Reserves of components used within the raw mix for which we have:
either mining rights and all necessary permits for mining operation or full land control
have been evaluated on the basis of a representative core drilling and geochemical analysis (exploration
drillings)
technical and economic operability has been recognised
The Reserves of readily available components have not to be provena component is "readily available" if it is
ensured that the material or a adequate replacement can be purchased on long term basis without increasing the
cost for more than 5%
For limestone do not forget to substract the amount of limestone used for other purposes (used in cement
production, ...) when calculating the long term plan.
The responsible Technical Centre prepares block models for all natural reserves and based on this information a
long term mining plan which takes into consideration all raw mix components.
Based on this long term mining plan the indicator is calculated as following:
For each component:
(PR [ t ] * % of use in mix ) / (KRC * fCl)
Where:
PR = Probable Reserves of this component
KRC = Clinker Capacity (PR046X)
fCl = Factor Raw mix / Clinker (result of the long term plan)
The Component with the smallest reserves [years] will be reported as "Probable Raw Mix Reserve"
Michael Weichinger
SA000X
Frequency Rate (Lost Time Injuries): (Lafarge employees)
FR
0-Not Specific
The number of Lafarge employees(1) injured through accidents with lost time on Lafarge sites(2) and off sites
during work-related travel(3) when on authorized company business per million hours worked.
(1) Lafarge employees: any person directly employed by a Lafarge company, including casuals (people employed
from the street directly by site on an irregular, daily or weekly basis, agency staff, temporary employees, trainees,
seamen & drivers).
(2) Lafarge Sites: plants, grinding stations, terminals, offices, sales agencies, headquarters, etc.
(3) Work-related travel: Not limited to travel on roads, it also includes travel on rivers, by sea, rail and by air, of
Lafarge employees, occasioned by company authorized business.
Frequency Rate (FR, see Quarterly Safety Reporting File)
The number of lost time injuries per million hours worked. The formulas used in the Quarterly Safety Reporting
File for automatic FR calculation are as follows :
Lafarge FR = (Number of LTIs of Lafarge employees x 1,000,000)/(Number of hours worked by Lafarge
employees)
Lafarge FR = 1,000,000 x SA002X/ PE021X
Benchmark within the Cement Division
Patrice Lucas
SA001X
Severity rate (Days lost) : (Lafarge employees)
SR
0-Not Specific
1000 x Days lost/Hours worked in the Cement Division (Lafarge employees).

Lafarge employees : any person directly employed by a Lafarge company, including casuals (people employed
90/95
seamen & drivers).
Severity Rate (SR, see Quarterly Safety Report Form) The number of calendar days lost through accidents per
1,000 hours worked, contractors excluded. The formula used in the Quarterly H&S
Report Form for automatic SR calculation is as follows : Lafarge SR = (Number of days lost by Lafarge
employees x 1,000)/(Number of hours worked by Lafarge employees) Lafarge SR = 1,000 x1000 * SA005X /
PE021X
Patrice Lucas
SA002X
LTI (Lost Time Injury) on sites: (Lafarge employees)

Nb LTIs Site Emp.
0-Not Specific
Number of Lafarge employees(1) injured on Lafarge sites(2) through work-related accidents causing the absence
of one or more working days (or shifts) before the victim is able to return to normal or restricted work.
(1) Lafarge Employees: any person directly employed by a Lafarge company, including casuals (people employed
seamen & drivers).
Lost Time Injury(ies) (LTI):
If there is a clear relationship between an accident and Lost Time whenever this occurs, then this is a LTI.
- If a person works normally for some time after an accident and there is no clear relationship between the
(alleged) accident and the lost time, it may be presumed that this was not a LTI.
- Thus, an accident would be a LTI when a shift operator suffered a burn but worked normally until the onset of
septicemia ten days later, then goes off work for 5 shifts; this is counted as a 5 day LTI.
- However, an accident involving a back strain where a person worked normally for several weeks without
reporting it or comment and then lost time due to this alleged back strain, is should not be counted as LTI.
Excluded are injuries due to criminal acts, and injuries due to natural causes..
Patrice Lucas
SA003X
LTI (Lost Time Injury) on sites: (Contractors)

Nb LTIs Site cont.
0-Not Specific
Number of Contractors(1) injured on Lafarge sites(2) through work-related accidents, causing the absence of one
or more working days (or shifts) before the victim is able to return to normal or restricted work.
(1) Contractor: any person, self-employed by a company other than Lafarge, who is contractually working on
behalf of a Lafarge company, including the contractors of Lafarge direct contractors.
- If a person works normally for some time after an accident and there is no clear relationship between the
(alleged) accident and the lost time, it may be presumed that this was not a LTI.
- Thus, an accident would be a LTI where a shift operator suffered a burn but worked normally until the onset of
septicemia ten days later, then goes off work for 5 shifts; this is counted as a 5 day LTI.
- However, an accident involving a back strain where a person worked normally for several weeks without
reporting it or comment and then lost time due to this alleged back strain, is should not be counted as LTI.
Excluded are injuries due to criminal acts, and injuries due to natural causes.
Patrice Lucas
SA005X
Days lost: (through LTI) (Lafarge employees)

Nb d lost Empl
0-Not Specific
Number of full calendar days(1) lost as a result of an accident with lost time of the Lafarge employees(2) involved
in the Cement Division activities.
91/95
(1) Calendar day = Every single day following the day of the accident until the victim resumes his/her normal job,
week-ends and holidays included (there are 365 days in a calendar normal year).
seamen & drivers).
Each Lafarge Employee Fatality is counted as 365 days lost.
Accidents on the way to and from work are not counted.
Patrice Lucas
SA006X
Fatality on site: (Lafarge employees)

Fatality Site Emp
0-Not Specific
Number of deaths resulting from work-related accidents to the Lafarge Employees(1) in relation to the Cement
Division activity on Lafarge sites(2) .
Lafarge employees: any person directly employed by a Lafarge company, including casuals (people employed
seamen & drivers).
seamen & drivers).
- Deaths resulting from accidents on the sites: These fatalities are included in company statistics.
- Deaths resulting from natural causes, suicide or crime during the course of work on the sites: These fatalities
shall be reported, as well as the others, but not included in company statistics.
N.B.:
Each Lafarge Employee Fatality shall be counted as 1 LTI with 365 days lost.
Patrice Lucas
SA007X
Fatality on site: (Contractors)

Fatality Site Cont
0-Not Specific
Number of deaths resulting from work-related accidents to the Contractors(1) (and subcontractors) in relation to
the Cement Division activity on Lafarge sites(2).
- Deaths resulting from accidents on the sites: These fatalities are included in company statistics.
- Deaths resulting from natural causes, suicide or crime during the course of work on the sites: These fatalities
N.B.:
Each Lafarge Contractor (and contractor of contractor, etc.) Fatality shall be counted as 1 LTI.
Patrice Lucas
SA032X
Frequency rate (Lost Time Injuries) on site: (Contractors)
FR Site Contractors
0-Not Specific
92/95
The number of Contractor(1) employees injured through accidents with lost time on Lafarge sites(2) per million
hours worked.
1000000 x LTIs/Hours worked in the Cement Division activity (Contractors and subcontractors).
(2) Lafarge Sites: plants, grinding stations, terminals, offices, sales agencies, headquarters, ect.
Frequency Rate (FR, see Quarterly H&S Reporting File)
The number of Contractors injured through accidents with lost time on Lafarge sites per million hours worked. The
formulas used in the Quarterly H&S Reporting File for automatic FR calculation are as follows :
Contractors FR = Number of contractors LTIs x 1,000,000/Number of hours worked by contractors on sites.
Contractors FR = 1,000,000 x SA003X/ PE054X
Patrice Lucas
SA033X
Fatality : (Cement Division activity)

Fatality all
0-Not Specific
Total number of deaths resulting from accidents to Lafarge Employees, Contractors (and subcontractors) and
Third Parties in relation to the Cement Division activity.
SA006X + SA007X + SA026X + SA039X + SA040X + SA041X
Patrice Lucas
SA039X
Road Fatality : (Lafarge employees)

Road Fatality Emp
0-Not Specific
Number of deaths due to road accidents involving the Lafarge employees(1) during work-related travel(2) when
on authorized company business, in relation to the Cement Division activity, but outside the Lafarge sites(3)
seamen & drivers).
- Deaths resulting from accidents:
1 - outside the site during work-related travel (2),
2 - when on authorized company business. It includes accidents during transport of products.
These fatalities are included in company statistics.
- Deaths resulting from natural causes, suicide or crime during the course of work outside the site: These fatalities
- Deaths resulting from accidents on the way to and from work are also not included in company statistics.
Patrice Lucas
SA040X
Road Fatality : (Contractors)

Road Fatality Cont
0-Not Specific
Number of deaths due to road accidents involving the Contractors(1) (and subcontractors) during work-related
travel(2) when on authorized company business, in relation to the Cement Division activity, but outside the
Lafarge sites(3).
Lafarge contractors, occasioned by company authorized business.
- Deaths resulting from accidents:
1 - outside the site during work-related travel (2),
2 - when on authorized company business. It includes accidents during transport of products.
These fatalities are included in company statistics.
- However if a customer arranges own transport or sends a contractor to collect products, an y injury sustained
93/95
during the transport is the responsibility of the customer and is not counted as a LTI.
- Deaths resulting from natural causes, suicide or crime during the course of work outside the site: These fatalities
- Deaths resulting from accidents on the way to and from work are also not included in company statistics.
Patrice Lucas
SA041X
Road Fatality : (Third party)

Road Fatality 3rd P
Number of deaths due to road accidents involving either Lafarge employees(1) and/or Contractors(2) during
work-related travel(3) in relation to the Cement Division activities outside the Lafarge sites(4) and a/ Third
Party/ies(5).
(1) Lafarge employees: any person directly employed by a Lafarge company, including casuals (people
employed from the street directly by site on an irregular, daily or weekly basis, agency staff, temporary
employees, trainees, seamen /drivers). (2) Contractor: any person, self-employed by a company other than
Lafarge, who is contractually working on behalf of a Lafarge company, including the contractors of Lafarge direct
contractors. (3) Third party: any other person on or adjacent to company premises (visitor, delivery driver,
trespasser...) (4) Lafarge Sites: plants, grinding stations, terminals, offices, sales agencies, headquarters, etc.
- Deaths resulting from accidents: 1 outside the site during work-related travel (5), 2 - when on authorized company business. It includes accidents
during transport of products. These fatalities are included in company statistics. - Deaths resulting from natural
causes, suicide or crime during the course of work outside the site: These fatalities shall be reported, as well as
the others, but not included in company statistics. - Deaths resulting from accidents on the way to and from work
are also not included in company statistics.
Patrice Lucas
SA042X
Road LTI (Lost Time Injuries) : (Lafarge employees)

Nb Road LTIs Emp
0-Not Specific
Number of Lafarge employees(1) injured in road accidents during work-related travel(2) when on authorized
company business in relation to the Cement Division activity, but outside the Lafarge sites(3), causing the
absence of one or more working days (or shifts) before the victim is able to return to normal or restricted work.
seamen & drivers).
Excluded are injuries due to criminal acts, and injuries due to natural causes. Injuries in accidents on the way to
and from work are also not counted.
Patrice Lucas
SA043X
Road LTI (Lost Time Injuries) : (Contractors)

Road LTIs Cont.
0-Not Specific
Number of Contractors(1) injured in road accidents during work-related travel(2) when on authorized company
business, in relation to the Cement Division activity, but outside the Lafarge sites(3), causing the absence of one
or more working days (or shifts) before the victim is able to return to normal or restricted work.
94/95

(3) Lafarge Sites: plants, grinding stations, terminals, offices, sales agencies, headquarters, ect.
- However if a customer arranges own transport or sends a contractor to collect products, any injury sustained
during the transport is the responsibility of the customer and is not counted as a LTI.
Excluded are injuries due to criminal acts, and injuries due to natural causes. Injuries in accidents on the way to
and from work are also not counted.
Patrice Lucas
SA044X
Class
Safety Practice Status

Safety Practice Status.
P-Plant
The level of excellence achieved by a plant in Safety practices. The following fields are considered: Leadership
/Involvement, On-Site Working Environment Analysis, Prevention /Control of Risks, Contractors, Training and
Communication.
Complete the HSMS self-assessment so that the Safety Practice Status (SPS) indicator is computed (ranking
from E to A, A being the level of excellence).
Patrice Lucas
95/95

CKHC GLOSSARY 2008

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CKHC GLOSSARY 2008

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CKHC GLOSSARY

DPC, Sep 2008

Labor expenses (Plant Average) /number of worked hours

Expenses (Finish Grinding) / t cement

Average Specific Heat Cost

Fuel oils expenses / GJ fuel oils prepared

Pet coke expenses /GJ Pet coke prepared

Coal expenses/GJ Coal prepared

High viscosity fuels expenses/GJ HV fuels prepared

Natural gas expenses / GJ Natural gas prepared

Alternative fuels expenses/GJ alternative fuels prepared

Fuel (unclassified) expenses/GJ Fuel (others) prepared

Alternative raw materials expenses / t alternative raw materials

SCW Clinker (all types of Clinker)

Supplies & Contract Work Finish Grinding

SCW Cement (all types of Cement)

Purchased Materials at Finish Grinding

Maintenance Cost Finish grinding (Finish Grinding, all types of

Animal meal cost/GJ animal meal prepared

Processed sewage residue (PSR) cost/GJ PSR prepared

Biomass cost/GJ biomass prepared

Used Oils cost/GJ Used Oils prepared

Liquids containing solvents (LCS) cost/GJ LCS prepared

Other Hydrocarbons/fossils cost/GJ Other Hydrocarbons

Other pumpable materials cost/GJ Other pumpable materials

Tyres cost/GJ tyres prepared

Solid shredded waste cost/GJ Solid shredded waste prepared

Impregnated solid fuels cost/GJ Impregnated solid fuels prepared

Other non pumpable solid cost/GJ Other non pumpable solid

Wastewater cost/GJ wastewater prepared

Synthetic gypsum expenses/t cement (by type of cement)

Cost/t of ARM specific category

Cost of reference fuel

Reference raw mix cost

Average Unitary Technical Cost/t: (all types of cement)

Combustibles expenses/t: (by type of cement)

Power expenses/t: (by type of cement)

PRODUCTION COST ( cement costing)

Purchased Materials - Additives to Raw Mix & Cement Expenses/t:

Production Supplies (variable & fixed) expenses/t: (by type of

Production Contract Work (variable & fixed) expenses/t: (by type

Maintenance Labour expenses/t: (by type of cement)

Maintenance Contract work expenses/t: (by type of cement)

Maintenance Supplies expenses/t: (by type of cement)

Maintenance cost per tonne of cement produced

General services Labour expenses/t: (by type of cement)

General Services Contract work expenses/t: (by type of cement)

Contract work expenses/t: (by type of cement)

Labour expenses /t: (by type of cement)

Other Plant expenses/t: (by type of cement)

Production Labour expenses/t: (by type of cement)

Depreciation expenses/t: (by type of cement)

Gypsum expenses/t cement (by type of cement)

Production and general services costs

Energy Cost per tonne of cement

Specific Heat consumption: raw mix drying to clinker (Up to

Specific Heat consumption per tonne of clinker (all types of

Specific Heat consumption: additives drying (by finish mill, all

% Standard/high quality coal

Pet Coke percentage: (all kilns, all types of clinker)

Fuel oils percentage: (all kilns, all types of clinker)

High viscosity fuel percentage: (all kilns, all types of clinker)