RENR1436

December 1997

Component Location

Alarm Action

Schematic
Location
B-8

Alarm Backup

F-15

Sender Engine Oil Pressure

B-13

13

26

Alternator

D-14

Sender Transmission Speed

D-15

14

26

Battery

C-14

Solenoid Centershift

B-3

16

F-14

Battery

C-14

Solenoid Differential Unlock

E-14

17

CONN 4

F-14

22

CONN 5

A-14

Breaker Alternator

D-13

Solenoid Dual Horsepower

A-13

CONN 6

A-14

30

Breaker Headlamp

D-10

Solenoid Engine Shutdown

D-13

CONN 7

B-13

29

Control Neutral Start

A-8

10

Solenoid Forward Horn

A-3

16

CONN 8

B-13

29

Control Transmission

A-7

Solenoid Park Brake

B-12

16

CONN 9

D-13

29

Solenoid Start Aid

A-13

18

CONN 10

E-12

21

CONN 11

E-12

25

CONN 12

E-12

25

CONN 13

E-12

25

CONN 14

D-12

21

CONN 15

D-12

21

CONN 16

B-12

CONN 17

A-11

CONN 18

Connector Location

Component

Schematic
Location

Machine
Location

CONN 1

C-15

CONN 2

E-15

CONN 3

Connector Number

6 26

23

Machine
Location
C

Component
Sender Engine Coolant Temperature

Schematic
Location
B-14

Machine
Location
11

Control Transmission Direction and Speed

SW

A-8

Solenoids Transmission Valves

E-15

14

Fuses Block

D-9

Switch Beacon

B-6

Fuses (10A)

B-6

Switch Blower (Heater Group)

A-10

Gauge Cluster

F-5

Switch Brake Air Pressure

A-2

16

Ground Engine

C-13

12

Switch Centershift Indicator

B-3

19

25

Ground Frame Cab

D5,6

24

Switch Centershift Pin

B-8

Ground Front, Rear Frame

C-12

20

Switch Defrost, Front

A-6

D-10

CONN 19

B-9

25

Ground Front Frame

D-6

21

Switch Defrost, Rear

B-6

CONN 20

E-9

Ground Rear Frame

C-13

28

Switch Differential Unlock

D-9

CONN 21

E-9

23

Horn Forward

F-3

16

Switch Disconnect

C-14

13

CONN 22

A-8

Meter Service

E-10

Switch Engine Coolant Temp (Start Aid)

A-14

11

CONN 23

B-7

25

Motor Blower

E-4

Switch Flood Lamp

D-8

CONN 24

B-7

Motor Blower (Heater Group)

A-10

Switch Forward Horn

E-9

Motor Blower, Defroster

A-11

Switch Fuel Pressure

B-13

13

Motor Starter

18 14

13

11

22

17

1
2

12
30

20

29

28

25
4

E-6

24

CONN 26

E-6

24

CONN 27

C-6

24

CONN 28

C-6

24

CONN 29

C-6

27

CONN 30

A-6

27

CONN 31

C-S

27

CONN 32

C-5

27

CONN 33

B-3

15

CONN 34

E-3

23

CONN 35

F-3

23

CONN 36

F-3

23

CONN 37

D-10

23

19

24

27

Service Tool Connector

CONN 25

21

16

10

15

27

A
30

18

22

11

12

14

3 29

28

26

20

25

10

15
19

16
21

17

CONN 38
D-10
23
1
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

23

5
6

24

13

C-13

Switch Head/Tail Lamp

E-8

Motor Washer, Front Lower

F-6

Switch Headlamp Dimmer

E-9

Motor Washer, Front Upper

F-6

Switch Inching Pedal Pressure

D-15

14

Motor Washer, Rear

F-5

Switch Key Start

B-9

Motor Wiper, Front Lower

C-4

Switch Park Brake Pressure

B-11

16

Motor Wiper, Front Upper

D-4

Switch Start Aid

E-8

Motor - Wiper, Rear

B-11

Switch Stop Lamp Pressure

A-2

16

Relay Start

D-13

Switch Tail Lamp

D-8

Relay Transmission Action Lamp

C-10

Switch Transmission Oil Temp

D-15

26

Resistor Blower Speed

B-11

Switch Wiper, Front Lower

A-5

Resistor Blower Speed

E-4

Switch Wiper, Front Upper

B-5

Resistor Blower Speed (Heater Group)

A-10

Switch Wiper, Rear

A-5

Sender Articulation

C-12

12H, 140H, And 160H

Motor Graders (Standard Version)
Electrical System
12H:
4ER1-499

140H:
5HM1-1149
8JM1-279

160H:
2FM1-399
9JM1-349

Machine locations are repeated for components located close together

A = Operators compartment (Dash).
B = Operators compartment (Steering console).

Machine Harness Connector And Component Locations

C = Operators compartment (Right side console).

D = Operators compartment (Headliner).
E = Operators compartment (Under seat).

Printed in U.S.A.

1997 Caterpillar
All Rights Reserved

Part No.

Transmission Diagnostic Code Conversion

Code
Flashed

CID - FMI

11

N/A

No diagnostics active

12

N/A

No logged diagnostic codes

21

641 F05

Transmission Solenoid A open circuit

22

642 F05

Transmission Solenoid B open circuit

23

643 F05

Transmission Solenoid C open circuit

24

644 F05

Transmission Solenoid 0 open circuit

25

645 F05

Transmission Solenoid E open circuit

26

646 F05

27
28

Description

2M-9346

Function

Off Machine Switch Specification

Actuate

Fuel Pressure

8N-1693

Engine Coolant Temp

111-7088

Inching Pedal Pressure

Deactuate

45.0 kPa Max

5.0 kPa MIN

(6.5 psi Max)

(0.5 psi MIN)

93.0 20.8 kPa

69 21 kPa

(13.5 3.0 psi)

(10 3 psi)

Stop Lamp Pressure

3T-4418

Wire
Number

37.8 2.8C

26.7C MIN

(100 5F)

(80.0F MIN)

75.0 kPa MAX

50.0 kPa MIN

(10.9 psi MAX)

(7.3 psi MIN)

640 kPa MAX

530 40 kPa

(92.0 psi MAX)

(77.0 6.0 psi)

Contact Position
Normally Open
Normally Open
Normally Closed
Normally Open

Wire Description

Wire
Color

Description

Harness And Wire Electrical Schematic Symbols

Wire
Number

Wire
Color

Power Circuits

Description

101

RD

Bat(+)

506

PU

Washer Front

102

BU

HdLmp

507

WH

Washer Rear

103

YL

Aux Ckt

515

GY

Blower Motor (HI)

105

BR

Key Start Sw

516

GN

Blower Motor (Medium)

108

BU

Aux Ckt

517

BU

Blower Motor (Low)

109

OR

Alt Output (+) Term.

521

YL

A/C SW To Refrigerant SW

113

OR

Opr Mon Panel

522

WH

A/C Clutch To Thermostat SW

114

GN

Warning Horn (Forward)

556

WH

Differential Lock

116

BR

AuxCkt

575

YL

Wiper Aux (Park)

118

GY

AuxCkt

576

PK

Wiper Aux (Low)

119

PK

AuxCkt

577

PU

Wiper Aux (HI)

124

GN

A/C

578

BU

Washer Aux

Transmission Solenoid F open circuit

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

130

GN

AuxCkt

584

YL

Wiper SW Jumper

647 F05

Transmission Solenoid G open circuit

Contact postion at the contacts of the harness connector.

141

PK

AuxCkt

A503

PK

Front Defroster Fan (Low)

648 F05

Transmission Solenoid H open circuit

144

GN

AuxCkt

A504

GN

Rear Defroster Fan (Low)

31

641 F06

Transmission Solenoid A short to ground

149

Pu

Aux Ckt

A506

OR

Front Defroster Fan (HI)

32

642 F06

Transmission Solenoid B short to ground

151

GN

Aux Ckt

A507

YL

Rear Defroster Fan (Hi)

33

643 F06

Transmission Solenoid C short to ground

152

BU

AuxCkt

34

644 F06

Transmission Solenoid 0 short to ground

165

YL

Aux Ckt

35

645 F06

Transmission Solenoid E short to ground

36

646 F06

Transmission Solenoid F short to ground

200

BK

Main Chassis

37

647 F06

Transmission Solenoid G short to ground

7N-8532

202

BK

38

648 F06

Transmission Solenoid H short to ground

7T-4003

277

41

641 F03

Transmission Solenoid A short to battery

7T-9073

278

42

642 F03

Transmission Solenoid B short to battery

43

643 F03

Transmission Solenoid C short to battery

7T-9074

44

644 F03

Transmission Solenoid D short to battery

8T-8610

Solenoid - Dual Horsepower

13.5 1.35

45

645 F03

Transmission Solenoid E short to battery

8T-8808

Solenoid - Centershift

34.3 1.7

46

646 F03

Transmission Solenoid F short to battery

9G-1950

47

647 F03

Transmission Solenoid G short to battery

9G-4365

48

648 F03

Transmission Solenoid H short to battery

52

637 F06

Backup alarm short to ground

54

444 F05

Starter relay open circuit

55

444 F06

Starter relay short to ground

56

444 F03

Starter relay short to battery

58

688 F06

59

688 F03

VHP solenoid short to battery

61

668 F02

Shift lever input invalid

62

668 F03

Shift lever open/short to +battery

63

269 F00

Sensor supply voltage above normal

64

269 F01

Sensor supply voltage below normal

65

701 F02

Transmission output speed signal incorrect

68

168 F01

System voltage below normal

71

520 F02

Invalid transmission configuration code

72

268 F02

Check programmable parameters

73

764 F05

Transmission indicator lamp open circuit

74

764 F06

Transmission indicator lamp short to ground

75

764 F03

77

762 F04

Transmission indicator lamp short to battery

Transmission oil temperture switch short to
ground

112-2404

Brake/Park Brake Air Pressure

Part No.

Resistor, Sender and Solenoid Specifications

Component Description

3E-5383

Sender - Articulation Position

Normally Closed

Resistance (Ohms)
3 to 97
Start (Latch) 1.55 0.15

3E-7985

Solenoid - Engine Shutdown

Stop (Unlatch) 10.30 1.03

54C (130F) -560 to 716

Sender - Engine Coolant

110C (230F) - 72 to 82

Resistor

10.00.5

Solenoid - Differential Unlock

33.6 1.0

Solenoid - Forward Horn

55.17 5.77

Park Brake

Resistor- Blower Speed

Overall 2.00 .10 Tap 1.00 .05

Solenoid - Start Aid

6.0
21.5 - 49.5 @ 552 kPa (80.1 psi)

116-9937

Sender - Engine Oil Pressure

127-0574

227 - 257 @ 21 kPa (3.0 psi)

Solenoid - Transmission

31 3

At room temperature unless otherwise noted.

VHP solenoid short to ground

Related Electrical Service Manuals

Title

Form Number

Alternator (6N-9294):

PK

Rotary Beacon

604

OR

Stop Lamp

608

GN

Flood Lamp Rear

XMSN Ctrl

609

YL

Flood Lamp Side

BK

XMSN Ctrl ldent Code 1

611

PU

Head Lamp Hi

BK

XMSN Ctrl Ident Code 2

614

PU

Park/Tail/Dash/Lamp

619

GN

Head Lamp Lo

710

GN

XMSN Speed Pickup Signal

751

GN

XMSN Shift Sol No. 1 Or 3

752

YL

XMSN Shift Sol No. 2

Basic Machine Circuits

BU

Starter No. 1 Sol

304

WH

Starter Relay No. 1 Output

306

GN

307

OR

Starter Relay Coil To Neut Start SW Or Key

Start SW
Key Start SW To Neutral Start SW

308

YL

Main Power Relay Coil

754

BU

XMSN Shift Sal No. 3 Or 1

310

PU

Start Aid SW To Start Aid Sol

755

OR

XMSN Shift Sal No. 4 Or 5

311

WH

Start Aid Sol To Temp SW

758

GN

AWD Clutch SW

321

BR

Backup Alarm Lamp Travel Alarm

795

YL

Dual hp Sol

322

GY

Warning Horn (Forward)

B751

BU

(NFND) Centershift Lock Sal

326

PU

Key Start SW C Term.

892

BR

Start Mod Right (-) Port/CAT Data Link (-)

Monitoring Circuits

893

GN

Start Mod Right (+) Port/CAT Data Link (+)

G865

BU

+12 Volt Switch Power

403

GN

Alternator (R) Term.

439

YL

Lamp Indicator

900

PU

XMSN Shift Sal No. 5 or 4

441

OR

Eng Coolant Temp Gauge

901

WH

XMSN Shift Sol No. 6

A429

YL

Articulation Indicator

902

BR

XMSN Shift Sal No. 7

A476

PU

Eng Oil Press Gauge To Sender Eng #1

903

GY

XMSN Shift Sal No. 8

B476

BU

(NFND) Transmission Indicator Lamp

921

WH

XMSN Sal No 1 Or 3 Return

SENR4978

C491

PU

Park Brake Pressure

E937

PU

MG MESH CNTL Redundant Neutral

Consist No. 7N-9720

SENR2082

E458

YL

Low Air Pressure Lamp

E938

OR

MG MESH CNTL - First Gear

Consist No. 9G-4574

SENR4130

E459

WH

Low Air Pressure Alarm

E939

WH

MG MESH CNTL - Second Gear

E460

BR

Trans CntI To Relay Coil

E940

BU

MG MESH CNTL - Third Gear

G460

GN

Transmission Temperature

E941

YL

MG MESH CNTL Fourth Gear

Accessory Circuits

E942

GN

MG MESH CNTL - Fifth Gear

500

BR

Wiper - Front (Park)

E943

BR

MG MESH CNTL - Sixth Gear

501

GN

Wiper - Front (Low)

E944

GY

MG MESH CNTL - Seventh Gear

Consist No. 100-5045

SENR4130

Consist No. 100-5046

SENR2082

Electronic Transmission Shift Control

SENR6982

Starting Motor: (106-8555)

Electrical Schematic Symbols And Definitions

Consist No. 6V-5207

SENR3581

502

OR

Wiper - Front (HI)

E945

PU

MG MESH CNTL Eighth Gear

Consist No. 6V-5023

SENR3536

503

BR

Wiper - Rear (Park)

E946

OR

MG MESH CNTL Forward Direct

Consist No. 6V-5226

SENR4975

504

YL

Wiper - Rear (Low)

E947

WH

MG MESH CNTL - Reverse Direct

505

BU

Wiper - Rear (HI)

E948

BU

MG MESH CNTL - Park

E949

YL

MG MESH CNTL - Neutral

E975

PU

MESH Lamp

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug
2
T

Pressure
Symbol

Temperature
Symbol

Level
Symbol

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number

Flow
Symbol

Wire, Cable, or Harness

Assembly Identification

Component
Part Number

Single Wire
Connector
C

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

A
325-PK-14

Pin

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

AA
1

Normally closed switch that will open with an increase of a specific condition.

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Control Circuits

301

Consist No. 3T-6352

Alternator (100-5047):

AA

Lighting Circuits
603

Ground Circuits

Accessory Circuits (Continued)

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Wire
Gauge

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.
T

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

12

11

10

FRONT LOWER
WASHER
7T-8891

604-OR
614-PU
200-BK

B MTR BAT

710-GN AND
202-BK ARE
TWISTED PAIR
NOTE D

101-RD-4

1
2

DISCONNECT SW
7N-0718
BK-00

BK-00
TT

RR

RR
POS NEG

SS

12V BATTERY
3T-5760

RD-00

UU

NEG POS

PK
GY
BU
WH
RD
BK
BR
PU

200-BK-4

CONN 7

E459-WH

E458-YL

614-PU
604-OR
321-BR
556-WH
200-BK

L36

200-BK
200-BK

GND

MOTOR

PARK

L36

A
4
2
1
5
3

L54

L54

FUEL
SW
3T-4418

614-PU
604-OR
321-BR
556-WH
200-BK

T
B+

B476-BU
308-YL

H
1
3
4
2

U
L41

441-OR

L50

200-BK
614-PU
604-OR

L50

D
STOP/TAIL
LAMP
8C-6207

S
T
G

RD
WH
BK

1
3
2

604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

L63

Y
311-WH
310-PU

1
2

BK-18
BK-18

START AID
SOLENOID
9G-4365

CONN 6
DD HH
608-GN
1
200-BK
2

200-BK
795-YL

T
COOLANT SW
8N-1693

2
1

DEFROSTER
9X-9657

A507-YL
200-BK

RESISTOR
9G-1950

1
2

MOTOR

RD
BK

H
RESISTOR
7T-4003
H

L41

14

13

12

L38

L26

L26
L71

L43

L71

ACTION ALARM
9G-9813

L43

A504-GN
A507-YL
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

124-GN
521-YL
515-GY
516-GN
517-BU

1
2
5
4
3

U
124-GN
L42

L20

200-BK
614-PU

X
3
5
1
4
2

522-WH

515-GY
200-BK

1
2

WH/RD-14
BK-14

MOTOR

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

10

200-BK
200-BK

609-YL

L62

619-GN
611-PU

609-YL

A506-OR
A503-PK
614-PU
200-BK

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L16
108-BU
200-BK

200-BK

439-YL
200-BK

IDENT

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT GROUPING
DESIGNATION

PART NO.

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
614-PU

3
1
2
4
6
7
5
8

892-BR & 893-GN

ARE TWISTED PAIR
NOTE D

U
RD
BK

1
2

308-YL
E459-WH

L44

202-BK
308-YL
307-OR
E975-PU
795-YL
321-BR
758-GN
751-GN
752-YL
754-BU
755-OR
900-PU
901-WH
902-BR
903-GY
921-WH
710-GN
G865-BU
G460-GN
277-BK
278-BK

B751-BU

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

1
2
3
4
5
6

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

200-BK
200-BK
L76

L62
ZZ

CAB
GROUND

LO

200-BK-8
200-BK

200-BK

L19

501-GN
118-GY
500-BR
502-OR

L19

BK

1
3
4
2

GND

GN
GY
BR
OR

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

HI
MOTOR
T
B+
PARK

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.

L76

CHG

LOC

LEVEL

WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.

L76

GROUND CIRCUIT.

200-BK

L71
L7

L7

CONN 24

S
S

SERVICE
TOOL
CONNECTOR
9W-1951

101-RD

10A
10A
10A
10A
10A
10A

L
L
L
L
L
L
L

UPPER WIPER/WASHER

118-GY

LOWER WIPER/WASHER

152-BU
119-PK

REAR WIPER/WASHER

141-PK

FRONT DEFROSTER

GN
GY
BR
OR

892-BR
893-GN
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

8
7
2
1
3
4
6
5
20
10
11
12
13
14
15
16
17
18
9
19
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
G

LAMP RELAY
NEUTRAL
GROUND
+BATTERY
START SW.
A/M LAMP
DUAL HP
BU ALARM
INCH PEDAL
SOLENOID 1
SOLENOID 2
SOLENOID 3
SOLENOID 4
SOLENOID 5
SOLENOID 6
SOLENOID 7
SOLENOID 8
SOLE RETN
TOS + INP
+12V
TMP SW/DC0
DIA CODE 1
DIA CODE 2
UNUSED
BUFF TOS
CAT LINK CAT LINK +
RED NEUTR
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
(N) NEUT

144-GN
614-PU
200-BK

NOTE

L7
L7

144-GN

BEACON SW

9X-9639
3 L
603-PK

502-OR

REAR
DEFROST SW
9X-9638

L 5

3
4
6

L 5

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

FRONT
DEFROST SW
9X-9638

584-YL
141-PK

1
3
4
6

L
L

576-PK

439-YL
113-OR

B B

L L

A
PW
L

1
2

FRONT UPPER
WIPER SW
3T-6655

L L

584-YL
A503-PK

WH-18
WH-18

CC
609-YL
200-BK

1
2

GN
GN

1
2

GN
GN

2
3

00
01
01
00
03
00
02

(POS BAT TO START MTR)

(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-F FRAME TO CAB)

210
211
212
213
214
204
105

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: TERMINAL 3T-3157
SPRING 3T-3159
SOCKET 3T-3158
CONTACT 6D4161
BOOT
3T-3278
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

BLADE
FLOOD
LAMP
9X-6775

B B

114-GN
322-GY
PW
L

FORWARD
HORN
SOLENOID
7T-9074
NOTE H

FRONT LOWER
WIPER SW
3T-6655

200-BK
200-BK

505-BU

P
P

HI BEAM
HEADLAMP
9X-7170

B B
A

E458-YL
E458-YL

E458-YL
200-BK

1
2

BRAKE AIR SW
112-2404

BK-18
BK-18

619-GN
200-BK

PW
L

503-BR
507-WH

L1

L3
L

L1

611-PU
200-BK

REAR
WIPER SW
3T-6655

E458-YL
200-BK

L18
L5

CABLE AS.
116-9981
5T-1553
110-6399
8W-3630
061-7661
7G-1060
1S-2342

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

WH-18
WH-18

119-PK
119-PK

119-PK
119-PK

504-YL

1
4

CENTERSHIFT
SOLENOID
8T-8808

L5
L20

2
1
4
3

CENTERSHIFT
INDICATOR SW
3E-9367

A
B751-BU
200-BK

575-YL
578-BU

CAB SWITCH AND FUSE PANEL

QQ
RR
SS
TT
UU
VV
ZZ

ATCH
ATCH
ATCH
ATCH
ATCH

THIS IS THE SCHEMATIC FOR THE 12H AND

140H AND 160H STANDARD SERIES MOTOR GRADER
(145-5121)

A506-OR

221
143

ATCH

200-BK
200-BK
200-BK

A507-YL

L
L

CONN 30
H
2
7
5
L20
3
6
1
8
4

L
577-PU

584-YL
151-GN

(START MTR TO ENGINE)

(HORN SWITCH)

D
ATCH
ATCH

L71

152-BU
152-BU

584-YL
A504-GN

07
00

ATCH
ATCH

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

500-BR
506-PU

1
L

WIRE AS.
9F-4337
116-2145

ATCH

ALL DASHED LINES ARE ATTACHMENTS.

CONN 33

120
220
200
203
201
202
170
182
140
181
180
160
270
100
183
171
271
154
230
121
141
106
205
206
231

START AID CIRCUIT.

PARK

118-GY
118-GY

L 2

614-PU
200-BK

T
B+

(PLATFORM)
(ENGINE)
(R FRAME-ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)
(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(CAB FUSE PANEL)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER)
(HEATER GP)
(FUEL TANK)
(FORWARD HORN)
(HEADLAMP BREAKER)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(REAR FLOOD LMP-FUEL TNK)
(TOS)

CONN 32

501-GN

614-PU
200-BK

ELECTRONIC SHIFT CONTROL

143-9634

CONN 22
G
G
1
202-BK
G460-GN
2
G460-GN
202-BK
3
277-BK
202-BK
4
278-BK

L 2

TRANSMISSION CONTROL CIRCUIT.

HI

108-BU

DOME LAMP

MOTOR

FRONT LOWER
WIPER
9X-3392

L19

151-GN

REAR DEFROSTER

BEACON

1
3
4
2

GND

L7

CONN 31 L

4K-5122 HOLDER AS.

3K-8782 FUSE
10A

576-PK
152-BU
575-YL
577-PU

L18
L71

BK

01
01
00
00
00
01
00
02
00
00
00
00
02
00
01
00
02
00
01
02
01
02
01
03
00

LL
NN

PANEL LAMP CIRCUIT.

LO

152-BU
576-PK
577-PU
575-YL
507-WH
578-BU
506-PU
614-PU

L62

CONN 23

E460-BR

CENTERSHIFT
PIN SW
9X-9634

L62

L21

ZZ

101-RD

HARNESS AS.
A
127-0879
B
126-8541
C
126-7912
D
126-7238
E
126-7570
F
137-1717
G
137-1722
H
101-8161
J
138-1947
K
127-0908
L
127-1029
M
137-5114
N
137-1120
P
127-1036
S
127-1030
U
126-9166
V
104-8588
X
124-1429
Y
126-8197
Z
8W-1978
AA
101-8197
CC
101-8190
DD
101-8192
HH
101-8193
EEEE 136-3153

614-PU
614-PU

200-BK-8

S
K
CONN 29

SHIFT CONSOLE

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

CONN 28
A
K
101-RD-10

BLOWER SW
6P-3236
BLOWER
9X-9363

CIRCUIT NOT CONNECTED

L#

L4

101-RD-10

L20

11

L18

L43

CONN 17

C'SHIFT PIN
INDICATOR
M LAMP
7N-5876
NOTE B

200-BK
200-BK

L21

3 U

CIRCUIT CONNECTED

FRONT UPPER
WIPER
9X-3392

604-OR
321-BR

NEUTRAL
START
CONTROL
117-9364

L20

15

U 2

HEATER GP 8C-9787

BK
BK

165-YL
B751-BU

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

ABBREV

ATCH WIRE, CABLE &

COMPONENT

L71

614-PU
200-BK

200-BK

BLOWER
9X-0343

B
200-BK

PARK BRAKE
SOLENOID
7T-9074

DUAL HORSEPOWER
SOLENOID
8T-8610
NOTE E

306-GN
795-YL
326-PU
E459-WH

200-BK

OFF C U
ON S U
ST B U

200-BK

BULB
9X-7849

L52

L63

HH Y
1
608-GN
2
200-BK

311-WH

200-BK
603-PK

BEACON
9X-9556

200-BK
200-BK

L69

608-GN
200-BK

L41

H
2
1

CONN 5

KEY START SW
9G-7641

CONN 34
A
609-YL 1
200-BK 2

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

LAMP
7N-5876
NOTE B

L76

101-RD

BK-18
BK-18

GN
GN

R/S SYSTEM
AIR PRESS
GAUGE
1W-3306

SYMBOL

CONN 27

202-BK
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

T
COOLANT TEMP
SENDER
7N-8532

PANEL LAMP
(SHIFT LEVER)
7N-5876
NOTE B

R U
1
2

L63

308-YL
1
2

L4

FRONT
FRAME

200-BK
200-BK
614-PU
614-PU

A
308-YL
200-BK

L28

A476-PU

L28

L42

U
A

L7

C491-PU
200-BK

LAMP
7N-5876
NOTE B

L62

L44

L36

200-BK
504-YL
119-PK
503-BR
505-BU

L21

L7 L7

L41

ENGINE OIL
PRESSURE
SENDER
116-9937

200-BK
200-BK

L43

308-YL

308-YL

PARK BRAKE
PRESS SW
112-2404
B

L22

200-BK
200-BK
200-BK
200-BK-6

308-YL

H
BK
GN
GY
BR
OR

439-YL
113-OR

113-OR
439-YL

L36

L6
308-YL
308-YL

L/S SYSTEM
AIR PRESS
GAUGE
1W-3306

L62

FRONT
FRAME

L36

L42

L53

C
326-PU
311-WH
E458-YL
441-OR
A476-PU
E459-WH
795-YL

L9

L56

E
L51

1
2
3
4
5
7
6

HI

E460-BR
308-YL
B476-BU

PARKING
BRAKE
LAMP
7N-5876
NOTE B
M

200-BK-6
202-BK

L38

CONN 19

LO

CONN 16

L51

FRONT FRAME

L56
L55

REAR WIPER
9X-3392

614-PU
556-WH

310-PU
311-WH

REAR FRAME

L55

CONN 8 REAR
C FRAME
Y
5 306-GN
3 310-PU
6 311-WH
1 403-GN
4 608-GN
2 200-BK

VV

2
1
3
8
5
6
4
7

FLOOD
LAMP SW
9X-9632
NOTE G

L7

1
2
3
4
5
6
7
8
9
10

VV

L63

L7

200-BK
200-BK
200-BK

L71

L43

200-BK

609-YL
608-GN

308-YL

L7
L36

TRANSMISSION ACTION
LAMP RELAY
106-9188

RESISTOR
7T-4003

L63

B
200-BK

REAR
FRAME

QQ

L38

L36

ENGINE

609-YL

L44

L7

LL

CONN 26
M

556-WH

113-OR
113-OR

L44

VOLTMETER

A506-OR

200-BK

BLADE
FLOOD
LAMP SW
123-5849
NOTE F

STEERING CONSOLE

L52

12V BATTERY
3T-5760

TT

SS

DIFFERENTIAL
UNLOCK SW
123-5862

L67

RD-00
QQ

3
4

614-PU

L63

A429-YL
200-BK

MOTOR

AIR
PRESSURE
LAMP
7N-5876
NOTE B

TRANS
LAMP
7N-5876
NOTE B

L21

L38

UU

ENGINE OIL
PRESSURE

614-PU
614-PU

L22

BK-6
200-BK-10

TRANS SPD SENDER

104-6387

ART
SENDER
3E-5383

301-BU-10
304-WH-10
C

L56

BK-00

V
202-BK
710-GN

BK-00

1
2

L56

GND
B START

RD
BK

L1

611-PU
619-GN

L27

L55

614-PU
200-BK

200-BK
200-BK

OPERATOR STATION

STARTER
106-8555

200-BK-10
301-BU-10

L23

HI BEAM
HEADLAMP
9X-7170

200-BK

200-BK-4

MOTOR

BK-18
WH-18

L55

L67

L67

200-BK
200-BK
200-BK
200-BK

GRD

118-GY
118-GY

60A

614-PU J
614-PU
200-BK
200-BK
J 2
308-YL

614-PU
200-BK
200-BK

3 J

1 J

GRD

10
7
8
6
4
3
5
9
1
2

EEEE
202-BK
710-GN

SHUTDOWN
SOL
3E-7985
B STOP
326-PU

116-BR

1
2

SEND

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
614-PU
200-BK

1
2

ALTERNATOR
BREAKER
2H-1507 STD
9S-0174 ATCH

109-OR-4

200-BK
200-BK

L23

SEND

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

L69
L51

CONN 1

CONN 38
J
10 403-GN
9
310-PU
8
200-BK
1
105-BR
3
130-GN
2
124-GN
4
113-OR
6
165-YL
5
608-GN
7
609-YL

149-PU

4
1
2
5
3

TRANS
ACTION
LAMP
7N-5876
NOTE B

200-BK
200-BK

ALTERNATOR
6N-9294 35A STD
100-5047 50A ATCH

G865-BU
202-BK
G460-GN

101-RD-10

J 2

614-PU
200-BK
J

3
2
7
1
5
8
6
4

200-BK
200-BK

ALT

101-RD-4

101-RD-10

114-GN
103-YL
149-PU
116-BR
165-YL
113-OR
124-GN
130-GN
105-BR

A506-OR
200-BK

IGN

101-RD
101-RD
101-RD
101-RD
101-RD

101-RD-4

L9

HORN
TAIL LAMPS
BLADE FLOODS
REAR FLOODS
DIFF LOCK
GAUGES
HEATER
STOP LAMPS
KEY START SW

200-BK
200-BK
611-PU

611-PU

BLOWER
9X-0343

K
IGN

200-BK
200-BK
200-BK
200-BK

L18

F
A
B
C

L9

TAIL
LAMP SW
3E9319

101-RD-4
101-RD-10

403-GN

CONN 15
C
A

CONN 9
Y
C
101-RD-4

101-RD-4

40A

10A
10A
10A
10A
10A
10A
15A
10A
10A

CONN 37

103-YL

J
J
J
J
J
J
J
J
J

E975-PU

D
E
A
B
C
F
G
H
J

109-OR-4

FUSE BLOCK
9G-0747

304-WH-10

TRANSMISSION
OIL TEMP SW
136-2632
OR-18
V+
BK-18
GROUND
YL-18
SIGNAL

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

J
614-PU
200-BK
3K8782 FUSE (10A)
8M8948 FUSE (15A)

LO BEAM
HEADLAMP
9X-7169

893-GN
892-BR
308-YL
202-BK

L44

758-GN
202-BK

614-PU
200-BK

A476-PU
200-BK
614-PU

439-YL
113-OR
E975-PU

L28

614-PU

L26

1
2

L38

202-BK
E975-PU
321-BR
795-YL
306-GN
307-OR
308-YL
E460-BR

BK
BK

109-OR-10

L53

L54

J 5

2
5
3
7
6
4
1
8

START
RELAY
3E-7279
F

L54

3 J
619-GN
4
614-PU

113-OR
441-OR
A429-YL
B476-BU
E458-YL
308-YL
C491-PU
439-YL

614-PU
308-YL
B476-BU

L6

202-BK
202-BK
202-BK
202-BK
202-BK

SOL 8
127-0574

903-GY
921-WH

2
1

1
2

HEADLAMP/
TAIL SW
1 3E-9317

J 2

103-YL

CONN 18
AA

200-BK
A429-YL
C491-PU
A476-PU
441-OR
E458-YL

604-OR
130-GN

200-BK
306-GN

101-RD-4
101-RD-10

SOL 7
127-0574

902-BR
921-WH

CONN 14
A
C
3
310-PU
1 306-GN
2
326-PU
4
795-YL
5
E459-WH

L56

L63

1
2

L56

614-PU

758-GN
202-BK
G865-BU
G460-GN

J 2

105-BR
307-OR
326-PU
308-YL
E459-WH
B751-BU
165-YL
124-GN
200-BK
614-PU

901-WH
921-WH

710-GN AND 202-BK

ARE TWISTED PAIR
NOTE D

101-RD-4

1
2

SOL 6
127-0574

611-PU

HEADLAMP
BREAKER
3T-2662

619-GN
200-BK

DEFROSTER
9X-9657

(24 V)
(12 V)

CONN 25

614-PU
614-PU
200-BK
200-BK
102-BU

FORWARD
HORN
7T0969
NOTE H

L65

HEADLAMP DIMMER SW
103-5678
619-GN

308-YL
308-YL
308-YL

15A

900-PU
921-WH

CONN 13
EEEE G
1
202-BK
2
710-GN

1
2

N
1
2

SOL 5
127-0574

L27

L44

102-BU
101-RD

755-OR
921-WH

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

L44

900-PU
901-WH
902-BR
903-GY
G865-BU
G460-GN

GRD

310-PU

103-YL

200-BK
200-BK

1
2

1
9
2
3
4
5
10
6
7
8

L46

SOL 4
127-0574

L5

CONN 2
N

200-BK
200-BK

200-BK

200-BK

754-BU
921-WH

J 2

308-YL

L3

1
2
3
4
6
5

322-GY

HORN SW
116-2145

Z
114-GN
322-GY

IGN

GRD

LAMP
8M-6176

L65

CONN 12

2
1

200-BK

START AID SW
123-6375

619-GN

751-GN
752-YL
921-WH
754-BU
755-OR
202-BK
758-GN

101-RD

752-YL
921-WH

614-PU
200-BK

(24 V)
(12 V)

619-GN

1
2

152-BU
152-BU

+ SIG
SERVICE
J
METER
3E-9359
403-GN

L67
N

G
1
2
3
4
5
6
7

L46

L46
751-GN
921-WH

1
2

611-PU
619-GN
200-BK

SEND

119-PK

101-RD

A476-PU
200-BK

B476-BU
200-BK

L65

CONN 11
F

SOL 3
127-0574

CONN 36

OPERATOR STATION

7
1
2
3
5
6
4
NN

A429-YL

IGN
SEND

E458-YL
E458-YL

L54

608-GN
A429-YL
A476-PU
E458-YL
441-OR
C491-PU

CONN 20

200-BK
200-BK

L55

L54

A429-YL
200-BK
403-GN
608-GN
441-OR
A476-PU
E458-YL

6
7
1
3
5
2
4
8

WH
RD
OR
PU
GN
GY
PK
YL
BK

614-PU
614-PU

GN
GN

1
2

1
2

L55

403-GN

441-OR
614-PU

GAUGE
CLUSTER
127-8314

M
1
8
6
4
3
9
7
5
2

308-YL

CONN 21

105-8827 DIODE AS.

SOL 2
127-0574

611-PU
619-GN
114-GN
322-GY
609-YL

ARTICULATION

614-PU
200-BK

L9

614-PU
614-PU
614-PU

308-YL
326-PU
307-OR
105-BR

556-WH
200-BK

200-BK

200-BK

200-BK
A429-YL

L50

609-YL
614-PU
556-WH

556-WH
308-YL
322-GY
114-GN
611-PU
619-GN
614-PU

321-BR
200-BK
614-PU
604-OR
200-BK

1
2

L12

P
1
2
3
4
5

C491-PU
308-YL

K
L9

COOLANT
TEMP

L12

119-PK

L16

E458-YL
308-YL

108-BU
200-BK

1
5
4
6
3
2
7

3
1
2

CONN 10

1
2

L21

L16

L21

WH
RD
BK

DOME LAMP
8C-9678

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

SOL 1
127-0574

L21

200-BK

E975-PU
200-BK

L69

L76

CONN 35

L69

507-WH
506-PU
578-BU

L76

200-BK
200-BK
200-BK

L51

308-YL

L50

200-BK
200-BK
200-BK

L65

202-BK
202-BK
202-BK
202-BK

BACKUP
ALARM
3T-1815

507-WH
200-BK

INSTRUMENT PANEL

200-BK
556-WH

604-OR
614-PU
321-BR
200-BK
200-BK

MOTOR
+
-

A
MOTOR
+

L16
L12

200-BK
200-BK
200-BK

200-BK
200-BK

L51

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A
A -

REAR
WASHER
7T-8891

L69

614-PU
614-PU
614-PU

1
3
2

DD HH
608-GN
608-GN 1
2
200-BK
200-BK

L16
L12
L65

L12

L65

24
23
22
21
20
19
18
17
16
15
2
1
3
4
5
6
7
8
9
10
11
12
13
14

RD
WH
BK

L16
L65

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

S
T
G

L16
CONN 4

614-PU
200-BK

STOP/TAIL
LAMP
8C-6207

L51

REAR FLOOD
LAMP
9X-6775

L16

604-OR
614-PU
321-BR
200-BK

CONN 3
E
D
2
3
4
1

619-GN

13

611-PU

14

L1

15

130-GN
604-OR

1
2

BRAKE AIR SW
112-2404

BK-18
BK-18

P
P

LO BEAM
HEADLAMP
9X-7169

TO
24V OUTPUTS
GND
SOLENOIDS
S B D
W/ SOL
NEU
GEAR 1 2 3 4 5 6 7 8 T U HP AWD RET
PARK
N
1F
2F
3F
4F
5F
6F
7F
8F
1R
2R
3R
4R
5R
6R
NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS
710-GN & 202-BK: 892-BR & 893-GN
NOTE E: STD 140H AND 160H ONLY
NOTE F: WITH FRONT FLOOD LAMPS ONLY USE
SWITCH 123-5849
NOTE G: FRONT FLOOD LAMPS AND REAR FLOOD
LAMPS USE SWITCH 9X-9632
NOTE H: ONLY ONE FORWARD HORN SHOULD BE INSTALLED

E11856

STOP LAMP
SW
2M-9346