SUPPLEMENTAL CHECKLIST TO BE USED IN CONJUNCTION

WITH CA145-03 / CA148-02FOR THE ACCREDITATION OF AGENCIES

PERFORMING NON-DESTRUCTIVE TESTING
1. 1
NAME OF ORGANISATION
1.2 Date of Assessment / Audit1.3 Certificate of Approval number 1.4
Physical address1.5 Postal address16 Phone number 1.7 Fax no1.8 Cell
number 1.9 e-mail:1. 2.1.10
Audit team:
3. 4.1.11 Date application received (SA-CATS-MORG):1.12 Test rating
applied for:

Magnetic Particle Inspection

Fluorescent PenetrantInspection

Eddy Current Inspection

Ultrasonic Inspection

Radiographic Inspection

Please delete whichever is not applicable

1.13 Accountable Manager:
1.14 Number of personnel:
REQUIREMENTS N/A YES *NONoteno.
2. QUALIFICATION AND CERTIFICATION OF PERSONNEL
2.1 Do trainees obtain work experience only under the direct supervision
of aLevel II, Level III or instructor in the same method?2.2 Do personnel
qualified to Level I have the skills and knowledge to performspecific tests
and specific calibrations?2.3 Do personnel qualified to Level II have the
necessary skills and knowledgeto set up and calibrate equipment, conduct tests,
and to interpret, evaluate,and document results?
2.4 Are personnel qualified to Level II familiar with the codes and
standardsthat control the methods?2.5 Does training for the certification of
personnel to Level I & II cover basicprinciples, products, equipment,
operating procedures, techniques,applicable specifications, codes and
instructions used by the organisation?2.6 Are minimum experience
requirements for certification i.a.w Table 1

SOUTH AFRICAN CIVIL AVIATION AUTHORITYAIRCRAFT

DEPARTMENT
CA1/4/2/3/2/11: CA 148-04 21 July 2003 Page
2 of 5
2.7 Table 1
Method Condition (1) Condition (2) Condition (3)
Penetrant
130 hrs 270 hrs 400 hrs
Magnetic Particle
130 hrs 400 hrs 530 hrs
Eddy Current
130 hrs 1200 hrs 1330 hrs
Ultrasonic
400 hrs 1200 hrs 1600 hrs
Radiography
400 hrs 1200 hrs 1600 hrs
Conditions:(1) Trainee, total NDT experience for Level I.*(2) Level I,
total NDT experience for Level II.*(3) Trainee, total NDT experience
for direct certification to Level II.*
Note-Experience in method can be half this time, provided that remaining
time is in other NDT methods.
2.8 Are near vision tests administered annually? (Jaeger #1 test chart at
not lessthan 12 inches, or equivalent as determined by medical personnel
with oneeye, either natural or corrected)2.9 Are colour perception tests
administered prior to certification or re-certification? (Distinguish and
differentiate between the colours used in themethod for which
certification is sought)
3. RADIOGRAPHY
3.1 Does the film viewing area have subdued lighting to preclude
reflective glarefrom the surface of the film?3.2 Does the film viewer contain
a variable control to allow the selection of optimum intensities for film with
varying densities?3.3 Does the film viewer furnish a uniform brightness
level over the entire viewingscreen?3.4 Does the film viewer provide
stable temperature at the viewing port to avoiddamage to the radiographic
film?3.5 Does the film viewer contain any aperture or method to reduce
the viewingarea to suit the area in interest?3.6 Does the facility have a
suitable magnifier able to provide magnification of between 3x and 10x?
3.7 Is the darkroom facility capable of producing radiographs free from

blemishesor artifacts?3.8 Is the density in the area of interest above 1.0 on a

randomly selected film?3.9 Is there a maximum readable density posted on
each respective viewer?3.10 Does the film contain sufficient information to trace
it back to the aircraft andw/c?3.11 Are results of all radiographic
examinations recorded and kept on file?3.12 Are retention periods of
radiographs and reports as specified in the MOP?3.13 Does the
examination reports reference a standard practice or procedureused?3.14
Does this report include the inspectors identification, date of
inspection,disposition of item in question and the reason for rejection?
3.15 Is there a weekly processor solution control (regarding the testing
of processor concentrations) monitoring programme in place?3.16 Does
history for these checks exist for the preceding 4 weeks?3.17 Does the
densitometer have the capability of measuring the lightTransmitted through
a radiograph with a film density up to 4.0 with adensity unit resolution of 0.02?3.18
Are densitometers calibrated and does history of preceding calibrations
exist?3.19 Does the facility contain image quality indicators of the appropriate type
for the relevant inspections?3.20 Are intensifying lead screens free from
any cracks, creases, scratches or foreign material?

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SOUTH AFRICAN CIVIL AVIATION AUTHORITYAIRCRAFT
DEPARTMENT
CA1/4/2/3/2/11: CA 148-04 21 July 2003 Page
3 of 5
4. FLUORESCENT PENETRANT INSPECTION
4.1 Does the inspection area have a visible light background not
exceeding 2fc(20lx) at the examination surface?4.2 Does the blacklight
provide a minimum acceptable intensity of 1000W/cm at15 from the front of
the filter?4.3 Does the drying oven temperature not exceed 160F (71C)?
4.4 Does the drying oven contain a calibrated device capable of
maintaining theoven temperature at 15F of the temperature for which it
is set?4.5 Is the drying oven temperature indicator accurate to 10F of
the actual oventemperature?4.6 If a manual spray is used, is the water
pressure less than 40 psi (275kPa)?4.7 If hydro-air nozzles are used, does
the air pressure not exceed 25psi(172kPa)?4.8 Is the water temperature
within the range of 50-100F (10-38C)?4.9 Is the washing of
components conducted under appropriate illumination toensure adequate
removal of the surface penetrant?4.10 If shop air is used to dry any
components, is it filtered & less than 25p.s.i?4.11 If an immersion wash is
used, is the water air agitated & in good circulationwhilst maintaining a
temperature of between 10-38C?
5. ARE THE FOLLOWING TESTS BEING PERFORMED WITHIN THE
PRESCRIBED FREQUENCIES:
5.1 System Performance

Daily5.2 Penetrant Contamination

Daily5.3 Developer Contamination

Daily5.5 Water Wash Pressure

Each Shift5.6 Black Light Intensity

Daily5.7 Black Light Reflector & Filter

Daily5.8 Inspection Area Cleanliness

Daily5.9 Drying Oven Calibration

Quarterly5.10 Light Meter Calibration

Semi-annualy5.11 Does records of the above checks exist?5.12 Are the

results of the daily performance checks documented in sufficientdetail to
allow an internal audit to detect deterioration of performance
belowsatisfactory levels?5.13 Do tested components have identifiable
labels?
6. MAGNETIC PARTICLE INSPECTION
6.1 Are all inspections performed i.a.w a written procedure applicable to
the partsor group of parts under testing?6.2 Is the intensity of visible light
maintained at a minimum of 1000lx for non-Fluorescent magnetic particle
inspection?6.3 Does the fluorescent magnetic particle inspection area
have a maximumvisible light level of 2fc(20lx) measured at the part
surface?6.4 Do dry particles meet the requirements of AMS3040?6.5 Do
wet particles meet the requirements of AMS 3041, 3042, 3043, 3044,
3045,or 3046 as applicable?

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SOUTH AFRICAN CIVIL AVIATION AUTHORITYAIRCRAFT
DEPARTMENT
CA1/4/2/3/2/11: CA 148-04 21 July 2003 Page
4 of 5
6.6 If a light petroleum distillate suspension vehicle is used, does it
conform toAMS2641 or DoD-F-87935?6.7 If a water suspension vehicle
is used, does the maximum alkalinity not exceeda pH of 10.0 & the
acidity not less than a pH of 6.0?6.8 Is the particle concentration within
the range of 0.1-0.4mL in a 100mL-bathsample for fluorescent particles & 1.22.4mL in 100mL bath sample for non-fluorescent particles?6.9 During
inspection, are small openings & holes leading to passages or cavitiesthat
could entrap or remain contaminated with inspection media plugged witha suitable
non abrasive material, and in the case of engine parts, is solublewith
oil.6.8 Are components that have been inspected and found to be
serviceabledemagnetized, cleaned & corrosion protected?
7. EDDY CURRENT INSPECTION
7.1 Does the agency have adequate equipment to perform the
necessaryinspections for which their license reflects?7.2 Is all equipment
calibrated as per manufacturers instructions?7.3 Is there a record of
previous calibrations for the above equipment?7.4 Does the agency have
the necessary reference standards for thecalibration/setup of the above
equipment for the necessary inspectionsperformed?7.5 Do these reference
standards each hold a conformance certificate todrawing?
8. ULTRASONIC INSPECTION
8.1 Does the agency have adequate equipment to perform the
necessaryinspections for which their license reflects?8.2 Is all equipment
calibrated as per manufacturers instructions?8.3 Is there a record of
previous calibrations for the above equipment?8.4 Does the agency have
the necessary reference standards for thecalibration/setup of the above
equipment for the necessary inspectionsperformed?8.5 Do these reference
standards each hold a conformance certificate todrawing?

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DEPARTMENT
CA1/4/2/3/2/11: CA 148-04 21 July 2003 Page
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