Operation Manual

US

R02/ 01.04.2011

Condensate Drain

Ultramat® UFM-D10

Originalanleitung in Deutsch

Dear customer,
Thank you for deciding in favour of the D10 condensate drain. Please read the installation and operating
instructions carefully before mounting and starting up the D10 , and follow our directions. Perfect functioning
of the D10 , and thus reliable condensate discharge, can only be guaranteed when the provisions and notes
stipulated here are strictly adhered to.

EC Declaration of Conformity
We hereby declare that the products indicated hereafter, in the delivered performance, comply with the
stipulations of the relevant standards. This declaration only refers to products in the condition in which they
have been placed into circulation. Parts which have not been installed by the manufacturer and / or
modifications which have been implemented subsequently remain unconsidered.

UFM
Donaldson Filtration Deutschland GmbH
Büssingstrasse 1
D – 42781 Haan
Condensate drain for the electronically level-controlled
discharge of condensate in the compressed-air system.

Product designation:
Manufacturer:

Product description and function:

24 VDC

115 VAC

230 VAC

Supply voltage

max. 16

Operating pressure (bar)
min. 0,8

Types

UFM-D03

X

X

X

X

X

UFM-D05

X

X

X

X

X

UFM-D10

X

X

X

X

X

Low-Voltage Directive 2006/95/EG
Applied standards:
Year of CE labelling:

EN 61010-1:2001 + Corrigendum 1:2002
11

The devices with a supply voltage of 24VDC do not come under the scope of application of the Low-Voltage
Directive.
EMC Directive 2004/108/EG
Applied standards:

Haan, 15.03.2011

2

EN 55011:2007 + A2:2007, Group 1, Class B
EN 61326-1:2006, includes: IEC 61000-4-2:2008, IEC
61000-4-3:2006 + A1:2007, IEC 61000-4-4:2004, IEC
61000-4-5:2005 (only AC), IEC 61000-4-6:2008, IEC
61000-4-11:2004 (only AC)

Donaldson Filtration Deutschland GmbH

D10

..........................................1 Pictograms and symbols .............................................................................4 2 Safety instructions .........................................................................................................................................14 10 Control and maintenance ...................................................................................................................................................................................................................8 7 Function.........................9 8 Installation ............................11 9 Electrical installation................................................7 6 Dimension drawing...................................................................................................................................6 5 Technical data ....................18 11 Troubleshooting and fault elimination ....................................................................................5 4 Exclusion from the scope of application....................................................................................................................................................................................................................................................................................................................................................................................................................................................23 D10 3 ......................................................4 3 Proper use........................................................................................

• Only carry out service measures when the system is pressureless.10.Pictograms and symbols Pos : 1 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi nweis BM @ 0\mod_1183615737313_2901.doc @ 5778 @ @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. and may result in malfunction and service failures. Adhere to all advice given in these operating instructions. start-up and maintenance. They include essential information which must be observed during the installation. Therefore it is imperative for the service technician and the responsible operator / technical staff to read these operating instructions prior to installation.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate).doc @ 8298 @ @ 1 General danger symbol (danger. caution) Pos : 7 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/G+W+ V N etz spannung s /w @ 0\mod_1213266193701_2901.doc @ 21900 @ @ 1 Pos : 3 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Pi ktogramme und Symbol e @ 1\mod_1290773595840_2901. local or national regulations must be complied with.doc @ 8336 @ 11 @ 1 Observe the installation and operating instructions Pos : 5 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten s/w T ypensc hild @ 1\mod_1290772180142_2901. In addition to these operating instructions. Make sure that the D10 is operated only within the permissible limit values indicated on the type plate.doc @ 8260 @ @ 1 General danger symbol (danger. Pos : 11 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. • The feed pipe must be tubed firmly. • Use pressure-resistant installation material only.EG-KonformWord 110315 @ 2\mod_1300463891079_2901. Pos : 10 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901.doc @ 19740 @ 1 @ 1 Please check whether or not these instructions correspond to the device type. operation and maintenance. warning.doc @ 5796 @ @ 1 4 D10 . warning. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Discharge pipe: short. Pos : 12 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901.doc @ 20491 @ @ 1 Observe the installation and operating instructions (on the type plate) Pos : 6 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Gefahr Warnung Vorsic ht s/w @ 0\mod_1213265685174_2901.doc @ 20524 @ 11 @ 1 1 Pictograms and symbols Pos : 4 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten blau @ 0\mod_1213268300255_2901.doc @ 5367 @ 1 @ 1 2 Safety instructions Pos : 9 /Beko Tec hnisc he Dokumentati on/Sic herheit/Hi nweis Anlei tung neutral @ 1\mod_1283158593604_2901. if necessary. The operating instructions must be accessible at any time at the place of application of the D10 . caution) for supply voltage and supply voltagecarrying plant components Pos : 8 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Sic herheits hinweise @ 0\mod_1183637609261_2901. Any deviation involves a risk for persons and materials. fixed pressure hose onto pressure-resistant pipe.doc @ 4006 @ @ 1 Pos : 2 /Beko Tec hnisc he Dokumentati on/Z ertifi kate/Er kl ärungen/UFM-D 03.

• Do not use the D10 in hazardous areas. weitere BM ( nicht Ex. Condensate which is not discharged may cause damage to plants and in production processes. It is the task of the operator to ensure that the indicated conditions are met during the entire operating time. The D10 is able to drain condensate under operating pressure from the plant components virtually without compressed-air loss. This is imperative to ensure perfect functioning. medical technology. • The D10 will only function when voltage is applied. As far as the employment in plants with increased demands on compressed air is concerned (food industry. the operator must decide on measures for the monitoring of the compressed-air quality.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. laboratory equipment.doc @ 5385 @ 1 @ 1 3 Proper use Pos : 19 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Bes ti mmung.).Proper use Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. malfunction may occur at the D10 . all regulations in force need to be adhered to (e.doc @ 8818 @ 1 @ 1 • • • • • • D10 The D10 is an electronically level-controlled condensate drain for compressed-air plants. • To prevent damage and breakdowns. Pos : 13 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. Pos : 15 /Beko T ec hnis che D okumentati on/Sic her hei t/Z usatz Sicherheits hi nweis e BM33 @ 0\mod_1231926887620_2901.doc @ 12830 @ @ 1 Additional advice: • During installation. • Regarding the inlet screw joints. These have an effect on the safety of the subsequent processes and may prevent damage to persons and plants. • Do not use the test button for permanent drainage. • Use genuine spare parts only. VDE 0100/ IEC 60364).doc @ 4011 @ 1 @ 1 Further safety instructions: • For installation and operation. • All types of electrical works must be carried out by authorised and qualified personnel only. the national regulations and safety codes in force must also be adhered to. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation.and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 18 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Besti mmungsgemäße Ver wendung @ 0\mod_1183637706293_2901. Pos : 17 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 11320 @ @ 1 Measures: • During electric installations. 5 . use the spanner flat at the feed pipe (wrench size SW28 + 34) as a back rest. excessive tightening forces must be avoided. BM 31/32/33 @ 0\mod_1213345398718_2901. This applies in particular to conical screw joints.g. Ver wend.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. nic ht IF) @ 0\mod_1183616103770_2901. For its function. • The removed control unit has no IP degree of protection. Pos : 16 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. • The service unit must not be dismantled. • Service measures must only be undertaken when the system is deactivated. special processes etc. the D10 requires an supply voltage and an operating pressure (see "Technical data"). it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10. Pos : 14 /Beko T ec hnis che D okumentati on/Sic her hei t/Sic herheits hinweis e. The device is employed within the permissible performance parameters (see "Technical data").

doc @ 11234 @ @ 1 • The D10 is not heatable and. @ 0\mod_1242828875874_2901. a D10 with a CO specification must be used. The D10 must not be installed and operated in areas with an aggressive atmosphere.doc @ 2903 @ @ 1 6 D10 . for this purpose. other additional technical devices are required.Seitenumbr uch ---. not suitable for the use in areas where frost is likely to occur.doc @ 13737 @ 1 @ 1 • • • • The D10 as a condensate drain alone cannot guarantee a defined compressed-air quality.Exclusion from the scope of application Pos : 20 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Hi nweis Anwendung BM 33 fürC O2-Anwendg. D10 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or in ex-areas. Pos : 21 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Aussc hluss vom Anwendungs ber eich @ 0\mod_1236003439359_2901. Pos : 23 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM nic ht für fros tgefähr dete Bereic he (Zusatz) @ 0\mod_1216106439206_2901.doc @ 14910 @ @ 1 • For the employment in CO2 plants. Pos : 24 /---.doc @ 13710 @ 11 @ 1 4 Exclusion from the scope of application Pos : 22 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_2901. therefore.@ 0\mod_1157028099015_0. The D10 must not be exposed to permanent direct solar or thermal radiation.

-dryer performance 20 m³/min (700 scfm) max..doc @ 2903 @ @ 1 D10 7 .Leistg.23".5 mm (0. nicht Ex) @ 0\mod_1183725405008_2901.20) Recommended stripping of cable jacket PE: approx.8.65 kg (3.8... Pos : 27 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/Leis tung BM Standar d @ 0\mod_1184050678383_2901. or a later version of the same standard incorporation the same level of testing requirements.. operating pressure 0. including Amendment 1.34") Recommended wire cross-section 3 x 0. 50 mm (1. temperature +1./ 24 VAC ± 10 %.0 VA (W) Fusing recommended for AC: 1 A slow stipulated for DC: 1 A slow Recommended cable-jacket diameter Ø 5...97") Recommended length of the wire end-tube ~ 6 mm (~ 0./max.doc @ 6058 @ 11 @ 1 5 Technical data Pos : 26 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/T ec hn.doc @ 5738 @ @ 1 Supply voltage (see type plate) 230 / 115 /.0.+60 °C (+34. (o.. 250V / 1A DC: max 30V / 1A Connection data of the potential-free contact Switch to low signal *) min... compressor performance 10 m³/min (350 scfm) max. 50. 60 mm (2.24 inch) Connection data of the potential-free contact Switch to load *) AC: max../max.. glass fibre-reinforced Weight (empty) 1.Seitenumbr uch ---.36") L/N: approx.@ 0\mod_1157028099015_0. filter performance 100 m³/min (3500 scfm) Pos : 28 /Beko T ec hnis che D okumentati on/El ektrisc he Daten/BEKOM AT/Elektrische D aten BM Standard @ 0\mod_1184051252992_2901..8.63 lbs) This product has been tested to the requirements of CAN/CSA-C22..5 mm² (AWG 18.doc @ 5720 @ @ 1 Max. 61010-1. second edition.1.60 Hz / 24 VDC ± 10 % Power consumption P < 8.2 No..+140 °F) Condensate inflow 3 x G ½ (½") internal Condensate outflow G ½ (½") Ø 13 mm hose connector Condensate oil-contaminated + oil-free Housing aluminium + plastic.... 5 VDC / 10 mA Protection class IP 54 VAC = V alternating current VDC = V direct current *) The switching of loads means that the properties of the contact are no longer suitable for the switching of low signals. refrig.Technical data Pos : 25 /Beko T ec hnis che D okumentati on/Übersc hriften/1/T ec hni sche D aten @ 0\mod_1184329570967_2901.75. Pos : 29 /---. D aten BM Standard + Zert..doc @ 5680 @ 11 @ 1 min...230 psi) min.. performance for the "blue" climate zone – see also Chapter "Climate zones and performance data" max.16 bar (12.

@ 0\mod_1157028099015_0.doc @ 5493 @ 11 @ 1 6 Dimension drawing Pos : 31 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung @ 0\mod_1184569815280_2901.Dimension drawing Pos : 30 /Beko T ec hnis che D okumentati on/Übersc hriften/1/M aßz eichnung @ 0\mod_1183638072605_2901.Seitenumbr uch ---.doc @ 15481 @ @ 1 SW = wrench size Pos : 33 /---.doc @ 6140 @ 1 @ 1 Pos : 32 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung Ergänzung SW @ 1\mod_1250153244115_2901.doc @ 2903 @ @ 1 8 D10 .

In the event that the condensate discharge is disturbed. A capacitively functioning sensor (3) continuously registers the filling level and relays a signal to the electronic control as soon as the container is filled. Ready to operate.doc @ 5894 @ @ 1 Two LEDs show the individual operating states of the D10 .doc @ 4032 @ 11 @ 1 Via the inlet line (1) the condensate flows into the D10 and accumulates in the housing (2).doc @ 5403 @ 11 @ 1 7 Function Pos : 35 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM Ablei tfunktion @ 0\mod_1183618031702_2901. two seconds. Do not use for permanent drainage.Function Pos : 34 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F unkti on @ 0\mod_1183637775808_2901. Malfunction /alarm Test of the valve function (manual drainage): Press the button for approx. the outlet line is reclosed tightly in time before unnecessary compressed-air losses occur. D10 9 . Test of the alarm function (see below): Press the button for at least one minute. The pilot valve (4) is activated and the membrane (5) opens the outlet line to discharge the condensate (6). Pos : 36 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM 32/33 LED-T aster-Funkti on @ 0\mod_1184163630011_2901. voltage is applied. When the D10 is empty. an alarm mode starts which is indicated by flashing of the red alarm LED.

Switching sequence of the valve in the alarm mode Trouble indication via a potential-free contact Alarm mode: In the event that the condensate discharge is disturbed. Possible trouble sources include: • Mistakes during installation • Dropping below the minimum pressure • Excessive accumulation of condensate (excess load) • Blocked / obstructed outlet line • Extreme amount of dirt particles • Frozen pipework Pos : 38 /---. the valve opens after a time cycle (approx. a trouble indication is released: • The alarm LED flashes • The alarm relay switches over (the signal can be picked off potential-freely). every three seconds) to eliminate the malfunction automatically.Alar mmodus ( nicht Vario) @ 0\mod_1185868789656_2901.Function Pos : 37 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM.doc @ 6850 @ @ 1 . If the malfunction is not eliminated after one minute.@ 0\mod_1157028099015_0. • When the malfunction has been eliminated. • The valve opens every four minutes for 7.5 seconds.doc @ 2903 @ @ 1 10 D10 . the D10 will switch back automatically into the normal mode.Seitenumbr uch ---.

Condensate which is not discharged may cause damage to plants and in production processes.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. Discharge pipe: short.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. skin contact should be avoided. Condensate is subject to mandatory waste disposal.doc @ 5421 @ 1 @ 1 8 Installation Pos : 40 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901. As such. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air.and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 44 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901. only use suitable and appropriate tools and materials in a proper condition. • Use pressure-resistant installation material only. Pos : 43 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 5778 @ 1 @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Pos : 45 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /BM 31/32/33 ( nicht Vario) Installati onshi nweis e @ 0\mod_1184161640511_2901. • The feed pipe must be tubed firmly. and disposed of or processed properly.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). in connection with the case of application (see "Proper use" section) • Exact compliance with the installation. Pos : 41 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. As a matter of principle. Please note that condensates may contain aggressive or harmful components. fixed pressure hose onto pressure-resistant pipe. it must be collected in suitable containers. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. malfunction may occur at the D10 . • To prevent damage and breakdowns.doc @ 5876 @ @ 1 D10 11 . • Only carry out service measures when the system is pressureless. Pos : 42 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901.Installation Pos : 39 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Ins tall ati on @ 0\mod_1183637835418_2901. Therefore. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. Do not use aggressive cleaners and improper devices such as high-pressure cleaners.

5 m. Use ball valves (2) only. 16 bar.Installation Installation instructions: • • • • • • • • • • • • 12 Only the displayed installation position of the D10 (3) is permissible. 0. Never install in a horizontal or any other tilted position. No filter or screen in the inlet line. always carry out a leak test and verify the correct engagement of the control unit. Operating pressure: min.8 bar.1 bar per metre gradient in the discharge pipe (5). Install manifold (7) ¾" with a slope of 1%. The required minimum pressure increases by 0. Introduce the discharge pipe (6) from the top into the manifold (7). Discharge pipe (5) rising by max. Short pressure hose (4) fixed on a pressureresistant pipe. Prior to the start-up. Feed pipe (1) and ball valve (2) at least G½. D10 . Slope in the inlet line >1%. max.

Continuous slope! Avoid a water pocket when installing the feed pipe Deflector area! If drainage is to be carried out directly from the pipe.Installation wrong correct Pressure differences! Each condensate accumulation point must be drained separately.doc @ 2903 @ @ 1 D10 13 . Ventilation! If the slope in the inlet line is not sufficient or if any other inflow problems occur.Seitenumbr uch ---.@ 0\mod_1157028099015_0. deflection of the air flow will be useful. a venting line needs to be installed. Pos : 46 /---.

10. all regulations in force need to be adhered to (e. Pos : 50 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /El ektrInstallation Hi nweis e BM32/33 allg.doc @ 12630 @ 1 @ 1 Note: Power supply connection: 1.doc @ 11320 @ @ 1 Measures: • During electric installations. which separates all current-carrying conductors. 13.1 .doc @ 5796 @ 1 @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. a reliably accessible separator must be provided close-by (e. VDE 0100/ IEC 60364).Between the earth conductor/PE connection and the piping. • All types of electrical works must be carried out by authorised and qualified personnel only.. 3. 1. 14 D10 . Do not install when the device is energised.doc @ 5619 @ 1 @ 1 9 Electrical installation Pos : 48 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. Unscrew the threaded cable connection (3) (if there is one).Electrical installation Pos : 47 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Elektrische Install ati on @ 0\mod_1183638507355_2901. a potential difference is not admissible. remove the plug and lead the cable (4) for the supply voltage through.g. At an AC supply. • Service measures must only be undertaken when the system is deactivated. 9. 5. 12.Tighten the threaded cable connection (3) with a slightly sealing effect. Connect the cable (4) with terminals KL1 (1. only use a protective extra-lowvoltage (PELV) in accordance with IEC 60364-441. 6. Unscrew the screw (1) and remove the upper part of the cover (2). potential equalisation in accordance with IEC 60364 / VDE 0100 must be provided for. At a DC supply. 4. 7.3) (5). Carry out installation in accordance with VDE 0100 / IEC 60364. 11. Observe the terminal assignment. 8. If required. 2.Install the cables as shown (see also terminal assignment in the following text). Pos : 49 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. Read the permissible mains voltage on the type plate and make sure this voltage is observed. power plug or switch). @ 0\mod_1229594032288_2901.Put on the upper part of the cover (2) and tighten the screw (1) fingertight. • The removed control unit has no IP degree of protection.g..

as is shown on the following page.2 N or L mains connection KL 1. Connection to KL2 and KL3.1 1 KL 2 D10 • • • KL 1. Pos : 51 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /Kl emmenbel egung BM 32/33 @ 0\mod_1184228120061_2901.3 2. 2.2 3 +24 V 2 KL 3 1. Selection of the suitable cable.Electrical installation Connection of the potential-free contact and of the external test: 1.2 1 earth/ground 4 1.1 + 24 V KL 1.3 2 1.1 3.4 2 3 4 common 3 KL 3 2. a corresponding separator must also be provided.4 3. 4.2 3. The installation steps are the same as for the power supply connection.2 2 2.3 PE mains connection L = Outer conductor N = Neutral conductor PE = Protective earth conductor Terminal assignment DC version (supply voltage) KL 1 normally closed common normally open 0V external test 2. If the potential-free contact carries voltage that is dangerous in the case of contact.doc @ 5920 @ @ 1 Terminal assignment AC version (supply voltage) 0V external test 3.2 KL 2 phase/neutral KL 1 • • • KL 1. 3. as described above.2 0 V KL 1.3 2 normally open neutral/phase 1 2.2 normally closed 2.3 3 neutral 0 V 2 1.1 earth/ground 1.1 1 1.3 PE mains connection 15 .1 L or N mains connection KL 1.

2 .o. it must be observed that there is only a connection for the establishment of a functional earthing between the touchable conductive parts of the device and the protective conductor base.c. closed during malfunction or voltage breakdown (standby-current principle) n.2 external test (IN1) Contacts connected = test active = discharge Contacts open = test inactive Contacts KL 3.1 3.Schema @ 0\mod_1233758178163_2901.2 1 earth/ground 4 1.1 -3.1 1 KL 2 Alarm / potential-free contact: • KL 2. .Electrical installation Terminal assignment of the potential-free contact and of the external test (AC and DC versions) KL 1 normally closed common normally open 0V external test 2.2 2 2.4 are potential-free. for example protective conductor tests in accordance with VDE 0701-0702 / IEC 85/361/CD.2 3 +24 V 2 KL 3 1.c.1 0V • KL 3.o. of the VCD devices and housings or condensate connections. n.2 are not potential-free.doc @ 13497 @ @ 1 16 D10 .4 3. Pos : 52 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /E. and no protective connection capable of carrying current.2 n.3 2.4 n. As regards tests.com.1 and 1. Note: Between terminals KL 1.3 com. • KL 2.com. External test / remote control: • KL 3. • KL 2. . closed during normal operation Contacts KL 2. The provided 24 VDC voltage must meet the requirements for protective extra-low voltages (PELV) in accordance with IEC 60364-4-41. there is no galvanic isolation. Tighten the threaded cable connection with a slightly sealing effect.2.3.3 3 neutral 0 V 2 1.

@ 0\mod_1157028099015_0.doc @ 2903 @ @ 1 D10 17 .Seitenumbr uch ---.Electrical installation Electric diagram Pos : 53 /---.

malfunction may occur at the D10 .and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 61 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901. Please note that condensates may contain aggressive or harmful components. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10. only use suitable and appropriate tools and materials in a proper condition.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. Condensate which is not discharged may cause damage to plants and in production processes. all regulations in force need to be adhered to (e.doc @ 5439 @ 1 @ 1 10 Control and maintenance Pos : 55 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901. Pos : 59 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. Pos : 58 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. • Use pressure-resistant installation material only. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation. • Only carry out service measures when the system is pressureless.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. VDE 0100/ IEC 60364).g. skin contact 18 D10 . • The feed pipe must be tubed firmly. fixed pressure hose onto pressure-resistant pipe.Control and maintenance Pos : 54 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Kontr olle und Wartung @ 0\mod_1183637885371_2901. • All types of electrical works must be carried out by authorised and qualified personnel only. Pos : 60 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. Pos : 56 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. Therefore. • Service measures must only be undertaken when the system is deactivated.doc @ 5796 @ @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Discharge pipe: short.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. • The removed control unit has no IP degree of protection.doc @ 11320 @ @ 1 Measures: • During electric installations.doc @ 5778 @ 1 @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Pos : 57 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. As a matter of principle. • To prevent damage and breakdowns.

and disposed of or processed properly. Unscrew both M6 bolts (22) and remove the service unit (9) by slightly pulling and lifting it 5.8) by pressing the arresting hook (23) 2.. Pos : 62 /Beko T ec hnis che D okumentati on/Wartung/BEKOM AT/Wartung BM 33 (nic ht Vari o) 9600h @ 0\mod_1231931788735_2901. As such. Detach D10 from the tubing at the inlet 4. when maintenance works are carried out: 1. Clean the condensate receiver tank (19) D10 19 . two years. It is recommended to clean the condensate receiver tank after two years at the latest.Control and maintenance should be avoided. Condensate is subject to mandatory waste disposal.600 operating hours or max. Unfasten D10 from the outlet 3. Remove the design shell (11) using a screwdriver 6.. it must be collected in suitable containers. Remove the control unit (1.doc @ 12884 @ @ 1 Maintenance recommendation: Replace the service unit (9) after 9. Unscrew the four cover screws (16) and remove the cover (17) 7.

Clean the sealing surfaces (ł) at the condensate receiver tank (19) 20 D10 .Put on the cover (17) with the new O-ring and carefully tighten the four cover screws (16) crosswise (8 Nm) 11. Insert new cover O-ring (18) according to the diagram 9. Clean the sealing surfaces of the cover 10.Control and maintenance 8.

13) 14.Mount the service unit along with the design shell to the condensate receiver tank (19) and tighten both erection bolts (22) (2.Control and maintenance 12.8) (model designation and colour of the arresting hook) 13.Check the O-rings at the new service unit (12.Re-install the D10 at the inlet tubing and outlet.. in reverse order to disassembly D10 21 .Check whether or not the service unit (9) goes with the control unit (1..5 Nm) 16.Mount the design shell (11) 15.

8) against the service unit (9)..doc @ 2903 @ @ 1 22 D10 . snap into place and make sure it is securely mounted...@ 0\mod_1157028099015_0. Press the control unit (1. 2. Insert the hook (29) of the control unit (1. 4.Control and maintenance Installation of the control unit on the service unit D10: 1. 3. Check whether or not the service unit with contact springs (28) is clean.Seitenumbr uch ---.8) in the service unit (9). Start-up subsequent to maintenance measures: Always carry out prior to the start-up: • Leak test of the screwed connector of the condensate receiver tank and of the connection of this tank to the service unit • Control of the electrical connections • Check the correct engagement of the control unit Pos : 63 /---.. Insert the sensor (5) into the service unit (9). dry and free from impurities.

doc @ 5457 @ 1 @ 1 11 Troubleshooting and fault elimination Pos : 65 /Beko T ec hnis che D okumentati on/Fehlers uc he/BEKOMAT /Fehl ersuc he BM 33/33V @ 0\mod_1232465952726_2901.doc @ 13090 @ 1 @ 1 Error indication Possible reasons Supply voltage incorrect Circuit board defective Check voltage on the type plate Check the connections and the supply voltage Check the circuit boards for possible damage Feed pipe and / or discharge pipe blocked or obstructed Wear and tear Circuit board defective Service unit defective Minimum pressure not reached Maximum pressure exceeded Check feed and discharge pipe Check whether or not the valve opens audibly (press the test button several times for > 2 seconds) Check the circuit board for possible damage Check the operating pressure Feed pipe without sufficient slope Cross section not large enough Condensate accumulation too high (surge) Service unit extremely dirty Install feed pipe with a slope Replace the service unit Service unit defective or dirty Replace the service unit O-rings between the condensate receiver tank and the service unit are defective or the sealing surfaces are dirty The screw joints are not tightened Check the screw joints Dismantle the service unit. but no condensate discharge Condensate discharge only when the test button is pressed Measures Device blows off continuously The device is not tight === Ende der Liste für T extmar ke Inhalt === D10 23 . control the O-rings and sealing surfaces Replace O-rings if required and clean the sealing surfaces Check tightness after the installation LED does not light up Test button pressed.Troubleshooting and fault elimination Pos : 64 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F ehlers uc he und Fehl erbehebung @ 0\mod_1183637945027_2901.

................................................13 Field of application ........ 18 S Safety instructions........ 13 W Water pocket ...........................................................18 D Danger compressed air ...................................4 24 N No condensate discharge ..... 11 C Clean condensate receiver tank .................................................... 4........................................................4 Instructions.................... 16 Q Qualified personnel ...................................9 I Inlet line.............................................................. 13 Spare parts. 19 Slope ................................23 Maintenance........................................................9 Installation...................................8 Dimensions .................................................................23 Fault clearance ....... 5........................................................................................................................................................................................7 Electrical installation .7 Deflector area ...........................................................................5 Filling level .... 23 B M Blows off ........................................................6 Exclusion of a field of application.................................................................................................................23 Feed pipe ....19 Condensate discharge disturbed ..... safety instructions......................................................................... 14........................ 4 T Technical data.........................................17 Electrical data .............................. 11........... 23 V Venting line ............................. 14.. 4....................................................................................................................Troubleshooting and fault elimination A L Alarm mode.....................9 Function ..................................................................................................................... 19 Malfunction.........................6 F Failure .............. 5 Protective extra-low voltages (PELV) .13 Degree of protection ............................. 13 D10 .......................................................................................... 4 Pilot valve............................................ 7 Trouble sources ...................................23 Fault diagnosis.. 9 Pressure differences ....................................................23 Fault elimination............................................ 23 Membrane ..... 18 Dimension drawing ............... 5...................................... 10 Troubleshooting ....................................................................................... 18 Danger supply voltage .............................23 Control ................... 18 Data ..........................4 Installation and operating instructions . 9 Mounting ........................... 11.................................................................. 18 Maintenance recommendation..................................................... 4 Service measures ..............10 LED does not light up..................................................... 9 P Pictograms ....................................................... 5........................................................................ 18 Service unit ............................11 Installation and operating instructions ....................... 14....14 Exclusion from the scope of application ................................................8 E Electric diagram ......................................................... 5 Symbols .................................................................... 13 Proper use.............................. 23 O Outlet line .

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Box 1299 Minneapolis.com IOM_UFM-D10_US/R02/2011/04 Technical alterations reserved! Sous réserve de modifications technicques Alteraciones técnicas reservadas .Donaldson Company. Compressed Air & Gas P. MN 55440-1299 U.A Tel 800 543 3634 Fax 952 885 4791 www. Inc.O.donaldson.S.