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Operation Manual

US

R02/ 01.04.2011

Condensate Drain

Ultramat® UFM-D10

Originalanleitung in Deutsch

Dear customer,
Thank you for deciding in favour of the D10 condensate drain. Please read the installation and operating
instructions carefully before mounting and starting up the D10 , and follow our directions. Perfect functioning
of the D10 , and thus reliable condensate discharge, can only be guaranteed when the provisions and notes
stipulated here are strictly adhered to.

EC Declaration of Conformity
We hereby declare that the products indicated hereafter, in the delivered performance, comply with the
stipulations of the relevant standards. This declaration only refers to products in the condition in which they
have been placed into circulation. Parts which have not been installed by the manufacturer and / or
modifications which have been implemented subsequently remain unconsidered.

UFM
Donaldson Filtration Deutschland GmbH
Büssingstrasse 1
D – 42781 Haan
Condensate drain for the electronically level-controlled
discharge of condensate in the compressed-air system.

Product designation:
Manufacturer:

Product description and function:

24 VDC

115 VAC

230 VAC

Supply voltage

max. 16

Operating pressure (bar)
min. 0,8

Types

UFM-D03

X

X

X

X

X

UFM-D05

X

X

X

X

X

UFM-D10

X

X

X

X

X

Low-Voltage Directive 2006/95/EG
Applied standards:
Year of CE labelling:

EN 61010-1:2001 + Corrigendum 1:2002
11

The devices with a supply voltage of 24VDC do not come under the scope of application of the Low-Voltage
Directive.
EMC Directive 2004/108/EG
Applied standards:

Haan, 15.03.2011

2

EN 55011:2007 + A2:2007, Group 1, Class B
EN 61326-1:2006, includes: IEC 61000-4-2:2008, IEC
61000-4-3:2006 + A1:2007, IEC 61000-4-4:2004, IEC
61000-4-5:2005 (only AC), IEC 61000-4-6:2008, IEC
61000-4-11:2004 (only AC)

Donaldson Filtration Deutschland GmbH

D10

......................................................................................................................................................................................................................................................................18 11 Troubleshooting and fault elimination ........................................9 8 Installation ..............11 9 Electrical installation.........................................8 7 Function................................................7 6 Dimension drawing...........................................................................................................................................................................................................................................................................................................................................14 10 Control and maintenance .......4 3 Proper use.................................................................................................................................................................................................................................5 4 Exclusion from the scope of application.......4 2 Safety instructions .....................................................................................................................................1 Pictograms and symbols ..........................................................................................................23 D10 3 ..............................................................................................................6 5 Technical data .........................................................

start-up and maintenance. Any deviation involves a risk for persons and materials.doc @ 8260 @ @ 1 General danger symbol (danger.doc @ 20491 @ @ 1 Observe the installation and operating instructions (on the type plate) Pos : 6 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Gefahr Warnung Vorsic ht s/w @ 0\mod_1213265685174_2901.doc @ 4006 @ @ 1 Pos : 2 /Beko Tec hnisc he Dokumentati on/Z ertifi kate/Er kl ärungen/UFM-D 03. Pos : 10 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901.10.doc @ 5778 @ @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured.doc @ 8336 @ 11 @ 1 Observe the installation and operating instructions Pos : 5 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten s/w T ypensc hild @ 1\mod_1290772180142_2901.doc @ 8298 @ @ 1 General danger symbol (danger.doc @ 5796 @ @ 1 4 D10 .doc @ 21900 @ @ 1 Pos : 3 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Pi ktogramme und Symbol e @ 1\mod_1290773595840_2901. Pos : 12 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. caution) Pos : 7 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/G+W+ V N etz spannung s /w @ 0\mod_1213266193701_2901.Pictograms and symbols Pos : 1 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi nweis BM @ 0\mod_1183615737313_2901. local or national regulations must be complied with. operation and maintenance.EG-KonformWord 110315 @ 2\mod_1300463891079_2901. Adhere to all advice given in these operating instructions. caution) for supply voltage and supply voltagecarrying plant components Pos : 8 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Sic herheits hinweise @ 0\mod_1183637609261_2901. Make sure that the D10 is operated only within the permissible limit values indicated on the type plate. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Discharge pipe: short. • Only carry out service measures when the system is pressureless. Therefore it is imperative for the service technician and the responsible operator / technical staff to read these operating instructions prior to installation. In addition to these operating instructions.doc @ 5367 @ 1 @ 1 2 Safety instructions Pos : 9 /Beko Tec hnisc he Dokumentati on/Sic herheit/Hi nweis Anlei tung neutral @ 1\mod_1283158593604_2901.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). Pos : 11 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. • The feed pipe must be tubed firmly. The operating instructions must be accessible at any time at the place of application of the D10 . fixed pressure hose onto pressure-resistant pipe. warning.doc @ 19740 @ 1 @ 1 Please check whether or not these instructions correspond to the device type.doc @ 20524 @ 11 @ 1 1 Pictograms and symbols Pos : 4 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten blau @ 0\mod_1213268300255_2901. • Use pressure-resistant installation material only. warning. They include essential information which must be observed during the installation. and may result in malfunction and service failures. if necessary.

Pos : 17 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901. • The removed control unit has no IP degree of protection. the D10 requires an supply voltage and an operating pressure (see "Technical data"). it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10. Pos : 14 /Beko T ec hnis che D okumentati on/Sic her hei t/Sic herheits hinweis e.Proper use Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. For its function. • Do not use the D10 in hazardous areas.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. all regulations in force need to be adhered to (e. VDE 0100/ IEC 60364). excessive tightening forces must be avoided. Condensate which is not discharged may cause damage to plants and in production processes. use the spanner flat at the feed pipe (wrench size SW28 + 34) as a back rest. These have an effect on the safety of the subsequent processes and may prevent damage to persons and plants.doc @ 4011 @ 1 @ 1 Further safety instructions: • For installation and operation. Pos : 16 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. • Regarding the inlet screw joints. This applies in particular to conical screw joints. Pos : 15 /Beko T ec hnis che D okumentati on/Sic her hei t/Z usatz Sicherheits hi nweis e BM33 @ 0\mod_1231926887620_2901. Pos : 13 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901.doc @ 5385 @ 1 @ 1 3 Proper use Pos : 19 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Bes ti mmung. • To prevent damage and breakdowns. 5 . This is imperative to ensure perfect functioning. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation. nic ht IF) @ 0\mod_1183616103770_2901. The device is employed within the permissible performance parameters (see "Technical data"). As far as the employment in plants with increased demands on compressed air is concerned (food industry. the national regulations and safety codes in force must also be adhered to.and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 18 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Besti mmungsgemäße Ver wendung @ 0\mod_1183637706293_2901. laboratory equipment. Ver wend. • All types of electrical works must be carried out by authorised and qualified personnel only.g.doc @ 12830 @ @ 1 Additional advice: • During installation. • The D10 will only function when voltage is applied.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. • The service unit must not be dismantled. the operator must decide on measures for the monitoring of the compressed-air quality. weitere BM ( nicht Ex.doc @ 8818 @ 1 @ 1 • • • • • • D10 The D10 is an electronically level-controlled condensate drain for compressed-air plants. special processes etc.). • Do not use the test button for permanent drainage. malfunction may occur at the D10 . • Service measures must only be undertaken when the system is deactivated.doc @ 11320 @ @ 1 Measures: • During electric installations. The D10 is able to drain condensate under operating pressure from the plant components virtually without compressed-air loss. BM 31/32/33 @ 0\mod_1213345398718_2901. • Use genuine spare parts only. medical technology. It is the task of the operator to ensure that the indicated conditions are met during the entire operating time.

@ 0\mod_1242828875874_2901.Seitenumbr uch ---. The D10 must not be installed and operated in areas with an aggressive atmosphere. not suitable for the use in areas where frost is likely to occur.doc @ 2903 @ @ 1 6 D10 . for this purpose.doc @ 13710 @ 11 @ 1 4 Exclusion from the scope of application Pos : 22 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_2901.@ 0\mod_1157028099015_0. Pos : 21 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Aussc hluss vom Anwendungs ber eich @ 0\mod_1236003439359_2901. Pos : 24 /---.Exclusion from the scope of application Pos : 20 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Hi nweis Anwendung BM 33 fürC O2-Anwendg. The D10 must not be exposed to permanent direct solar or thermal radiation. a D10 with a CO specification must be used.doc @ 14910 @ @ 1 • For the employment in CO2 plants. Pos : 23 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM nic ht für fros tgefähr dete Bereic he (Zusatz) @ 0\mod_1216106439206_2901. therefore. D10 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or in ex-areas. other additional technical devices are required.doc @ 11234 @ @ 1 • The D10 is not heatable and.doc @ 13737 @ 1 @ 1 • • • • The D10 as a condensate drain alone cannot guarantee a defined compressed-air quality.

doc @ 5738 @ @ 1 Supply voltage (see type plate) 230 / 115 /./max. 61010-1..Seitenumbr uch ---.60 Hz / 24 VDC ± 10 % Power consumption P < 8.5 mm (0.8.8. filter performance 100 m³/min (3500 scfm) Pos : 28 /Beko T ec hnis che D okumentati on/El ektrisc he Daten/BEKOM AT/Elektrische D aten BM Standard @ 0\mod_1184051252992_2901.230 psi) min..1..63 lbs) This product has been tested to the requirements of CAN/CSA-C22...doc @ 6058 @ 11 @ 1 5 Technical data Pos : 26 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/T ec hn. 50 mm (1. compressor performance 10 m³/min (350 scfm) max.0 VA (W) Fusing recommended for AC: 1 A slow stipulated for DC: 1 A slow Recommended cable-jacket diameter Ø 5.Technical data Pos : 25 /Beko T ec hnis che D okumentati on/Übersc hriften/1/T ec hni sche D aten @ 0\mod_1184329570967_2901.34") Recommended wire cross-section 3 x 0....+60 °C (+34../ 24 VAC ± 10 %. Pos : 27 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/Leis tung BM Standar d @ 0\mod_1184050678383_2901. (o.doc @ 2903 @ @ 1 D10 7 .@ 0\mod_1157028099015_0..20) Recommended stripping of cable jacket PE: approx. including Amendment 1. 250V / 1A DC: max 30V / 1A Connection data of the potential-free contact Switch to low signal *) min.97") Recommended length of the wire end-tube ~ 6 mm (~ 0.36") L/N: approx. or a later version of the same standard incorporation the same level of testing requirements.Leistg.16 bar (12.-dryer performance 20 m³/min (700 scfm) max.8. 5 VDC / 10 mA Protection class IP 54 VAC = V alternating current VDC = V direct current *) The switching of loads means that the properties of the contact are no longer suitable for the switching of low signals. Pos : 29 /---.+140 °F) Condensate inflow 3 x G ½ (½") internal Condensate outflow G ½ (½") Ø 13 mm hose connector Condensate oil-contaminated + oil-free Housing aluminium + plastic. operating pressure 0.doc @ 5720 @ @ 1 Max...65 kg (3.23"./max..doc @ 5680 @ 11 @ 1 min. performance for the "blue" climate zone – see also Chapter "Climate zones and performance data" max.2 No.75.. refrig. temperature +1. glass fibre-reinforced Weight (empty) 1.24 inch) Connection data of the potential-free contact Switch to load *) AC: max. second edition... 60 mm (2.0... D aten BM Standard + Zert.. nicht Ex) @ 0\mod_1183725405008_2901. 50..5 mm² (AWG 18..

doc @ 2903 @ @ 1 8 D10 .@ 0\mod_1157028099015_0.Dimension drawing Pos : 30 /Beko T ec hnis che D okumentati on/Übersc hriften/1/M aßz eichnung @ 0\mod_1183638072605_2901.doc @ 15481 @ @ 1 SW = wrench size Pos : 33 /---.doc @ 6140 @ 1 @ 1 Pos : 32 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung Ergänzung SW @ 1\mod_1250153244115_2901.Seitenumbr uch ---.doc @ 5493 @ 11 @ 1 6 Dimension drawing Pos : 31 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung @ 0\mod_1184569815280_2901.

Malfunction /alarm Test of the valve function (manual drainage): Press the button for approx.doc @ 5403 @ 11 @ 1 7 Function Pos : 35 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM Ablei tfunktion @ 0\mod_1183618031702_2901. Pos : 36 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM 32/33 LED-T aster-Funkti on @ 0\mod_1184163630011_2901. voltage is applied. Test of the alarm function (see below): Press the button for at least one minute. Ready to operate.Function Pos : 34 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F unkti on @ 0\mod_1183637775808_2901. When the D10 is empty. the outlet line is reclosed tightly in time before unnecessary compressed-air losses occur. D10 9 . Do not use for permanent drainage.doc @ 4032 @ 11 @ 1 Via the inlet line (1) the condensate flows into the D10 and accumulates in the housing (2). In the event that the condensate discharge is disturbed. The pilot valve (4) is activated and the membrane (5) opens the outlet line to discharge the condensate (6). two seconds. A capacitively functioning sensor (3) continuously registers the filling level and relays a signal to the electronic control as soon as the container is filled.doc @ 5894 @ @ 1 Two LEDs show the individual operating states of the D10 . an alarm mode starts which is indicated by flashing of the red alarm LED.

Function Pos : 37 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM. Switching sequence of the valve in the alarm mode Trouble indication via a potential-free contact Alarm mode: In the event that the condensate discharge is disturbed. • When the malfunction has been eliminated.5 seconds.doc @ 2903 @ @ 1 10 D10 . Possible trouble sources include: • Mistakes during installation • Dropping below the minimum pressure • Excessive accumulation of condensate (excess load) • Blocked / obstructed outlet line • Extreme amount of dirt particles • Frozen pipework Pos : 38 /---.Seitenumbr uch ---.@ 0\mod_1157028099015_0. a trouble indication is released: • The alarm LED flashes • The alarm relay switches over (the signal can be picked off potential-freely). If the malfunction is not eliminated after one minute. the valve opens after a time cycle (approx.doc @ 6850 @ @ 1 . every three seconds) to eliminate the malfunction automatically. • The valve opens every four minutes for 7. the D10 will switch back automatically into the normal mode.Alar mmodus ( nicht Vario) @ 0\mod_1185868789656_2901.

doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. Condensate is subject to mandatory waste disposal.doc @ 5778 @ 1 @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Therefore. and disposed of or processed properly. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10. Condensate which is not discharged may cause damage to plants and in production processes. As such. • The feed pipe must be tubed firmly. • Only carry out service measures when the system is pressureless. Pos : 43 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). malfunction may occur at the D10 . • Use pressure-resistant installation material only. only use suitable and appropriate tools and materials in a proper condition. Please note that condensates may contain aggressive or harmful components.Installation Pos : 39 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Ins tall ati on @ 0\mod_1183637835418_2901.doc @ 5876 @ @ 1 D10 11 . skin contact should be avoided. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Pos : 41 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. Discharge pipe: short.doc @ 5421 @ 1 @ 1 8 Installation Pos : 40 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation.and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 44 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901. fixed pressure hose onto pressure-resistant pipe.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. Pos : 45 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /BM 31/32/33 ( nicht Vario) Installati onshi nweis e @ 0\mod_1184161640511_2901.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. Pos : 42 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. As a matter of principle. it must be collected in suitable containers. • To prevent damage and breakdowns.

always carry out a leak test and verify the correct engagement of the control unit. 5 m. Never install in a horizontal or any other tilted position. Short pressure hose (4) fixed on a pressureresistant pipe. Discharge pipe (5) rising by max. max. Slope in the inlet line >1%. Operating pressure: min.Installation Installation instructions: • • • • • • • • • • • • 12 Only the displayed installation position of the D10 (3) is permissible. 16 bar. Feed pipe (1) and ball valve (2) at least G½.8 bar. No filter or screen in the inlet line. Install manifold (7) ¾" with a slope of 1%. Use ball valves (2) only. 0. Prior to the start-up.1 bar per metre gradient in the discharge pipe (5). Introduce the discharge pipe (6) from the top into the manifold (7). D10 . The required minimum pressure increases by 0.

Pos : 46 /---. a venting line needs to be installed.doc @ 2903 @ @ 1 D10 13 . Continuous slope! Avoid a water pocket when installing the feed pipe Deflector area! If drainage is to be carried out directly from the pipe.@ 0\mod_1157028099015_0.Installation wrong correct Pressure differences! Each condensate accumulation point must be drained separately. deflection of the air flow will be useful. Ventilation! If the slope in the inlet line is not sufficient or if any other inflow problems occur.Seitenumbr uch ---.

Unscrew the screw (1) and remove the upper part of the cover (2). 11. 8. power plug or switch). VDE 0100/ IEC 60364). 10.doc @ 5796 @ 1 @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. 4. • All types of electrical works must be carried out by authorised and qualified personnel only. 7.g. Read the permissible mains voltage on the type plate and make sure this voltage is observed. 13.g.Electrical installation Pos : 47 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Elektrische Install ati on @ 0\mod_1183638507355_2901. which separates all current-carrying conductors. 5. @ 0\mod_1229594032288_2901. a reliably accessible separator must be provided close-by (e.Put on the upper part of the cover (2) and tighten the screw (1) fingertight. Pos : 50 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /El ektrInstallation Hi nweis e BM32/33 allg. If required. remove the plug and lead the cable (4) for the supply voltage through.3) (5). Observe the terminal assignment. 2..Install the cables as shown (see also terminal assignment in the following text). • The removed control unit has no IP degree of protection.doc @ 11320 @ @ 1 Measures: • During electric installations. • Service measures must only be undertaken when the system is deactivated. Connect the cable (4) with terminals KL1 (1. all regulations in force need to be adhered to (e. Do not install when the device is energised. 9.. Unscrew the threaded cable connection (3) (if there is one). Pos : 49 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. At an AC supply.doc @ 12630 @ 1 @ 1 Note: Power supply connection: 1. only use a protective extra-lowvoltage (PELV) in accordance with IEC 60364-441. At a DC supply. 6.Between the earth conductor/PE connection and the piping.doc @ 5619 @ 1 @ 1 9 Electrical installation Pos : 48 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. 3. a potential difference is not admissible. Carry out installation in accordance with VDE 0100 / IEC 60364. 12. 14 D10 . 1. potential equalisation in accordance with IEC 60364 / VDE 0100 must be provided for.1 .Tighten the threaded cable connection (3) with a slightly sealing effect.

2 normally closed 2.1 3.doc @ 5920 @ @ 1 Terminal assignment AC version (supply voltage) 0V external test 3.3 2 normally open neutral/phase 1 2. The installation steps are the same as for the power supply connection.2 KL 2 phase/neutral KL 1 • • • KL 1. 3.3 PE mains connection 15 . as is shown on the following page.2 N or L mains connection KL 1.1 L or N mains connection KL 1. Connection to KL2 and KL3. Pos : 51 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /Kl emmenbel egung BM 32/33 @ 0\mod_1184228120061_2901.3 3 neutral 0 V 2 1.3 2 1.3 PE mains connection L = Outer conductor N = Neutral conductor PE = Protective earth conductor Terminal assignment DC version (supply voltage) KL 1 normally closed common normally open 0V external test 2. Selection of the suitable cable. as described above.2 1 earth/ground 4 1. If the potential-free contact carries voltage that is dangerous in the case of contact.2 3 +24 V 2 KL 3 1.Electrical installation Connection of the potential-free contact and of the external test: 1.1 + 24 V KL 1.3 2. 4.2 2 2.2 0 V KL 1. 2.1 1 KL 2 D10 • • • KL 1.4 2 3 4 common 3 KL 3 2.1 earth/ground 1.1 1 1. a corresponding separator must also be provided.4 3.2 3.

Note: Between terminals KL 1.3 com.2 2 2.3 2.doc @ 13497 @ @ 1 16 D10 .c.com.2 external test (IN1) Contacts connected = test active = discharge Contacts open = test inactive Contacts KL 3.o.com.1 -3. closed during normal operation Contacts KL 2. • KL 2.4 3.Schema @ 0\mod_1233758178163_2901.2 1 earth/ground 4 1.1 and 1.4 n. it must be observed that there is only a connection for the establishment of a functional earthing between the touchable conductive parts of the device and the protective conductor base. . Tighten the threaded cable connection with a slightly sealing effect. for example protective conductor tests in accordance with VDE 0701-0702 / IEC 85/361/CD. . Pos : 52 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /E.3 3 neutral 0 V 2 1.o.1 0V • KL 3.3.4 are potential-free.2 n.2 3 +24 V 2 KL 3 1. closed during malfunction or voltage breakdown (standby-current principle) n.2 . The provided 24 VDC voltage must meet the requirements for protective extra-low voltages (PELV) in accordance with IEC 60364-4-41. As regards tests. there is no galvanic isolation. • KL 2. and no protective connection capable of carrying current.2. External test / remote control: • KL 3.1 3.c.1 1 KL 2 Alarm / potential-free contact: • KL 2. n.Electrical installation Terminal assignment of the potential-free contact and of the external test (AC and DC versions) KL 1 normally closed common normally open 0V external test 2.2 are not potential-free. of the VCD devices and housings or condensate connections.

Seitenumbr uch ---.doc @ 2903 @ @ 1 D10 17 .@ 0\mod_1157028099015_0.Electrical installation Electric diagram Pos : 53 /---.

malfunction may occur at the D10 . • Only carry out service measures when the system is pressureless.Control and maintenance Pos : 54 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Kontr olle und Wartung @ 0\mod_1183637885371_2901.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. • The removed control unit has no IP degree of protection. Pos : 58 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. all regulations in force need to be adhered to (e. • All types of electrical works must be carried out by authorised and qualified personnel only. As a matter of principle. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10.doc @ 5439 @ 1 @ 1 10 Control and maintenance Pos : 55 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901. Pos : 59 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. Discharge pipe: short.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). Pos : 56 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. • Use pressure-resistant installation material only.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality.doc @ 5796 @ @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. skin contact 18 D10 .doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. • The feed pipe must be tubed firmly. Pos : 60 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation.doc @ 5778 @ 1 @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Therefore. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. • Service measures must only be undertaken when the system is deactivated. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. Please note that condensates may contain aggressive or harmful components.doc @ 11320 @ @ 1 Measures: • During electric installations. Condensate which is not discharged may cause damage to plants and in production processes. • To prevent damage and breakdowns.and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 61 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. Pos : 57 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. only use suitable and appropriate tools and materials in a proper condition.g. VDE 0100/ IEC 60364). fixed pressure hose onto pressure-resistant pipe.

Pos : 62 /Beko T ec hnis che D okumentati on/Wartung/BEKOM AT/Wartung BM 33 (nic ht Vari o) 9600h @ 0\mod_1231931788735_2901. Clean the condensate receiver tank (19) D10 19 . As such. Unfasten D10 from the outlet 3. Detach D10 from the tubing at the inlet 4. two years.. it must be collected in suitable containers.600 operating hours or max. Condensate is subject to mandatory waste disposal. It is recommended to clean the condensate receiver tank after two years at the latest. Unscrew both M6 bolts (22) and remove the service unit (9) by slightly pulling and lifting it 5.doc @ 12884 @ @ 1 Maintenance recommendation: Replace the service unit (9) after 9. Remove the control unit (1.. Unscrew the four cover screws (16) and remove the cover (17) 7. Remove the design shell (11) using a screwdriver 6. when maintenance works are carried out: 1. and disposed of or processed properly.8) by pressing the arresting hook (23) 2.Control and maintenance should be avoided.

Control and maintenance 8. Insert new cover O-ring (18) according to the diagram 9. Clean the sealing surfaces of the cover 10.Put on the cover (17) with the new O-ring and carefully tighten the four cover screws (16) crosswise (8 Nm) 11.Clean the sealing surfaces (ł) at the condensate receiver tank (19) 20 D10 .

5 Nm) 16..Mount the design shell (11) 15.Check whether or not the service unit (9) goes with the control unit (1.Mount the service unit along with the design shell to the condensate receiver tank (19) and tighten both erection bolts (22) (2. in reverse order to disassembly D10 21 .Check the O-rings at the new service unit (12.Re-install the D10 at the inlet tubing and outlet.. 13) 14.Control and maintenance 12.8) (model designation and colour of the arresting hook) 13.

.. Check whether or not the service unit with contact springs (28) is clean. Insert the hook (29) of the control unit (1.Control and maintenance Installation of the control unit on the service unit D10: 1. snap into place and make sure it is securely mounted.. 2..Seitenumbr uch ---. Insert the sensor (5) into the service unit (9).@ 0\mod_1157028099015_0. 4. 3.8) in the service unit (9). dry and free from impurities. Press the control unit (1.8) against the service unit (9). Start-up subsequent to maintenance measures: Always carry out prior to the start-up: • Leak test of the screwed connector of the condensate receiver tank and of the connection of this tank to the service unit • Control of the electrical connections • Check the correct engagement of the control unit Pos : 63 /---.doc @ 2903 @ @ 1 22 D10 .

control the O-rings and sealing surfaces Replace O-rings if required and clean the sealing surfaces Check tightness after the installation LED does not light up Test button pressed.doc @ 13090 @ 1 @ 1 Error indication Possible reasons Supply voltage incorrect Circuit board defective Check voltage on the type plate Check the connections and the supply voltage Check the circuit boards for possible damage Feed pipe and / or discharge pipe blocked or obstructed Wear and tear Circuit board defective Service unit defective Minimum pressure not reached Maximum pressure exceeded Check feed and discharge pipe Check whether or not the valve opens audibly (press the test button several times for > 2 seconds) Check the circuit board for possible damage Check the operating pressure Feed pipe without sufficient slope Cross section not large enough Condensate accumulation too high (surge) Service unit extremely dirty Install feed pipe with a slope Replace the service unit Service unit defective or dirty Replace the service unit O-rings between the condensate receiver tank and the service unit are defective or the sealing surfaces are dirty The screw joints are not tightened Check the screw joints Dismantle the service unit.doc @ 5457 @ 1 @ 1 11 Troubleshooting and fault elimination Pos : 65 /Beko T ec hnis che D okumentati on/Fehlers uc he/BEKOMAT /Fehl ersuc he BM 33/33V @ 0\mod_1232465952726_2901. but no condensate discharge Condensate discharge only when the test button is pressed Measures Device blows off continuously The device is not tight === Ende der Liste für T extmar ke Inhalt === D10 23 .Troubleshooting and fault elimination Pos : 64 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F ehlers uc he und Fehl erbehebung @ 0\mod_1183637945027_2901.

........................... 14........................................5 Filling level ...........................................23 Fault diagnosis....................................................................................23 Feed pipe .. 7 Trouble sources ...................................... 23 B M Blows off ................................................................................................ 5 Symbols ............................................................................................. 23 O Outlet line . 9 P Pictograms ............................................................... 18 Danger supply voltage .. 16 Q Qualified personnel ................11 Installation and operating instructions .................................. 18 S Safety instructions...................................................... 19 Malfunction........... 14.. 10 Troubleshooting .....19 Condensate discharge disturbed ................................................................ 5........ 13 Spare parts............4 Installation and operating instructions .......................................................................................... 9 Mounting ........................................................................................................................................... 18 Dimension drawing .......................................... 13 W Water pocket .........................23 Fault clearance ........................................................................ 18 Maintenance recommendation................................................4 Instructions..........8 Dimensions ............................... 18 Data .......9 I Inlet line................................................... 13 Proper use........... 5 Protective extra-low voltages (PELV) ............................ 4 Pilot valve........................................13 Field of application ................................... 23 Membrane ................................................ 14.. 4..............................6 F Failure .............. 18 Service unit ......Troubleshooting and fault elimination A L Alarm mode...................... 11................ 9 Pressure differences ............................................... 23 V Venting line ....... safety instructions........................6 Exclusion of a field of application............................ 4 Service measures ...........................................................................................17 Electrical data ..............................................................13 Degree of protection ............................................................................................23 Fault elimination...........23 Control ...................4 24 N No condensate discharge ..................7 Electrical installation .......................................................... 11............................. 5.........................................................................................9 Function ......................................... 19 Slope ..................................................................................................................................................................23 Maintenance........14 Exclusion from the scope of application .................... 4 T Technical data............................................ 4..................................................................................... 13 D10 ........... 11 C Clean condensate receiver tank ......................18 D Danger compressed air ....................................7 Deflector area ............9 Installation.........................................................................................8 E Electric diagram ....................................10 LED does not light up...................... 5....................

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donaldson. Compressed Air & Gas P. Inc.S.O. MN 55440-1299 U. Box 1299 Minneapolis.A Tel 800 543 3634 Fax 952 885 4791 www.Donaldson Company.com IOM_UFM-D10_US/R02/2011/04 Technical alterations reserved! Sous réserve de modifications technicques Alteraciones técnicas reservadas .