Operation Manual

US

R02/ 01.04.2011

Condensate Drain

Ultramat® UFM-D10

Originalanleitung in Deutsch

Dear customer,
Thank you for deciding in favour of the D10 condensate drain. Please read the installation and operating
instructions carefully before mounting and starting up the D10 , and follow our directions. Perfect functioning
of the D10 , and thus reliable condensate discharge, can only be guaranteed when the provisions and notes
stipulated here are strictly adhered to.

EC Declaration of Conformity
We hereby declare that the products indicated hereafter, in the delivered performance, comply with the
stipulations of the relevant standards. This declaration only refers to products in the condition in which they
have been placed into circulation. Parts which have not been installed by the manufacturer and / or
modifications which have been implemented subsequently remain unconsidered.

UFM
Donaldson Filtration Deutschland GmbH
Büssingstrasse 1
D – 42781 Haan
Condensate drain for the electronically level-controlled
discharge of condensate in the compressed-air system.

Product designation:
Manufacturer:

Product description and function:

24 VDC

115 VAC

230 VAC

Supply voltage

max. 16

Operating pressure (bar)
min. 0,8

Types

UFM-D03

X

X

X

X

X

UFM-D05

X

X

X

X

X

UFM-D10

X

X

X

X

X

Low-Voltage Directive 2006/95/EG
Applied standards:
Year of CE labelling:

EN 61010-1:2001 + Corrigendum 1:2002
11

The devices with a supply voltage of 24VDC do not come under the scope of application of the Low-Voltage
Directive.
EMC Directive 2004/108/EG
Applied standards:

Haan, 15.03.2011

2

EN 55011:2007 + A2:2007, Group 1, Class B
EN 61326-1:2006, includes: IEC 61000-4-2:2008, IEC
61000-4-3:2006 + A1:2007, IEC 61000-4-4:2004, IEC
61000-4-5:2005 (only AC), IEC 61000-4-6:2008, IEC
61000-4-11:2004 (only AC)

Donaldson Filtration Deutschland GmbH

D10

.........5 4 Exclusion from the scope of application..............................................................................................4 2 Safety instructions ..........................................................................................................................................................................................................................................................................................................................................................................................................................................14 10 Control and maintenance ........................................................................9 8 Installation ..........................23 D10 3 ........11 9 Electrical installation......................................................................................................................................................6 5 Technical data ..............................................................7 6 Dimension drawing...............................1 Pictograms and symbols .................................................................................................................8 7 Function..........4 3 Proper use..............................................................................................................................................................................................18 11 Troubleshooting and fault elimination ..............................................................................................................................................................................................

Adhere to all advice given in these operating instructions. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air. fixed pressure hose onto pressure-resistant pipe. Pos : 12 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. warning. • Only carry out service measures when the system is pressureless. The operating instructions must be accessible at any time at the place of application of the D10 . Pos : 11 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901.doc @ 20491 @ @ 1 Observe the installation and operating instructions (on the type plate) Pos : 6 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Gefahr Warnung Vorsic ht s/w @ 0\mod_1213265685174_2901. In addition to these operating instructions. Make sure that the D10 is operated only within the permissible limit values indicated on the type plate. • The feed pipe must be tubed firmly. local or national regulations must be complied with. warning.doc @ 8336 @ 11 @ 1 Observe the installation and operating instructions Pos : 5 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten s/w T ypensc hild @ 1\mod_1290772180142_2901. caution) for supply voltage and supply voltagecarrying plant components Pos : 8 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Sic herheits hinweise @ 0\mod_1183637609261_2901. Therefore it is imperative for the service technician and the responsible operator / technical staff to read these operating instructions prior to installation. Pos : 10 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901.doc @ 19740 @ 1 @ 1 Please check whether or not these instructions correspond to the device type.doc @ 8260 @ @ 1 General danger symbol (danger.doc @ 4006 @ @ 1 Pos : 2 /Beko Tec hnisc he Dokumentati on/Z ertifi kate/Er kl ärungen/UFM-D 03. and may result in malfunction and service failures.doc @ 5367 @ 1 @ 1 2 Safety instructions Pos : 9 /Beko Tec hnisc he Dokumentati on/Sic herheit/Hi nweis Anlei tung neutral @ 1\mod_1283158593604_2901.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). if necessary.doc @ 5778 @ @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured.Pictograms and symbols Pos : 1 /Beko Tec hnisc he Dokumentati on/Gl obal e T exte/Allgemei ner Hi nweis BM @ 0\mod_1183615737313_2901. caution) Pos : 7 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/G+W+ V N etz spannung s /w @ 0\mod_1213266193701_2901. Any deviation involves a risk for persons and materials. • Use pressure-resistant installation material only. start-up and maintenance.doc @ 21900 @ @ 1 Pos : 3 /Beko Tec hnisc he Dokumentati on/Ü bersc hriften/1/Pi ktogramme und Symbol e @ 1\mod_1290773595840_2901.doc @ 8298 @ @ 1 General danger symbol (danger.EG-KonformWord 110315 @ 2\mod_1300463891079_2901.doc @ 5796 @ @ 1 4 D10 .10. Discharge pipe: short.doc @ 20524 @ 11 @ 1 1 Pictograms and symbols Pos : 4 /Beko Tec hnisc he Dokumentati on/Pi ktogramme/Anl eitung beac hten blau @ 0\mod_1213268300255_2901. They include essential information which must be observed during the installation. operation and maintenance.

the operator must decide on measures for the monitoring of the compressed-air quality. The device is employed within the permissible performance parameters (see "Technical data"). malfunction may occur at the D10 .and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 18 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Besti mmungsgemäße Ver wendung @ 0\mod_1183637706293_2901. • To prevent damage and breakdowns. the national regulations and safety codes in force must also be adhered to. • Regarding the inlet screw joints. nic ht IF) @ 0\mod_1183616103770_2901. VDE 0100/ IEC 60364). • Service measures must only be undertaken when the system is deactivated. • Do not use the D10 in hazardous areas. • Use genuine spare parts only.Proper use Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. • Do not use the test button for permanent drainage. • All types of electrical works must be carried out by authorised and qualified personnel only. BM 31/32/33 @ 0\mod_1213345398718_2901. special processes etc. Ver wend. excessive tightening forces must be avoided. It is the task of the operator to ensure that the indicated conditions are met during the entire operating time. Pos : 13 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901.doc @ 4011 @ 1 @ 1 Further safety instructions: • For installation and operation.doc @ 5385 @ 1 @ 1 3 Proper use Pos : 19 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Bes ti mmung. • The service unit must not be dismantled.doc @ 8818 @ 1 @ 1 • • • • • • D10 The D10 is an electronically level-controlled condensate drain for compressed-air plants. Pos : 16 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901.g. medical technology. For its function. use the spanner flat at the feed pipe (wrench size SW28 + 34) as a back rest.doc @ 11320 @ @ 1 Measures: • During electric installations. • The D10 will only function when voltage is applied. Pos : 14 /Beko T ec hnis che D okumentati on/Sic her hei t/Sic herheits hinweis e. Condensate which is not discharged may cause damage to plants and in production processes.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality. These have an effect on the safety of the subsequent processes and may prevent damage to persons and plants. laboratory equipment.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. weitere BM ( nicht Ex. Pos : 17 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901. 5 . all regulations in force need to be adhered to (e. This applies in particular to conical screw joints. As far as the employment in plants with increased demands on compressed air is concerned (food industry.doc @ 12830 @ @ 1 Additional advice: • During installation. the D10 requires an supply voltage and an operating pressure (see "Technical data"). This is imperative to ensure perfect functioning. Pos : 15 /Beko T ec hnis che D okumentati on/Sic her hei t/Z usatz Sicherheits hi nweis e BM33 @ 0\mod_1231926887620_2901. The D10 is able to drain condensate under operating pressure from the plant components virtually without compressed-air loss. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation. • The removed control unit has no IP degree of protection. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10.).

for this purpose. therefore. a D10 with a CO specification must be used. D10 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or in ex-areas. The D10 must not be installed and operated in areas with an aggressive atmosphere.@ 0\mod_1157028099015_0. Pos : 21 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Aussc hluss vom Anwendungs ber eich @ 0\mod_1236003439359_2901. @ 0\mod_1242828875874_2901. other additional technical devices are required. Pos : 23 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM nic ht für fros tgefähr dete Bereic he (Zusatz) @ 0\mod_1216106439206_2901.doc @ 14910 @ @ 1 • For the employment in CO2 plants.doc @ 2903 @ @ 1 6 D10 .doc @ 11234 @ @ 1 • The D10 is not heatable and. Pos : 24 /---.doc @ 13710 @ 11 @ 1 4 Exclusion from the scope of application Pos : 22 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Aus schl uß Anwendung BM 31/32/33 @ 0\mod_1236003837511_2901.doc @ 13737 @ 1 @ 1 • • • • The D10 as a condensate drain alone cannot guarantee a defined compressed-air quality. not suitable for the use in areas where frost is likely to occur.Exclusion from the scope of application Pos : 20 /Beko T ec hnis che D okumentati on/Besti mmungsgemäß e Ver wendung/BEKOM AT/Hi nweis Anwendung BM 33 fürC O2-Anwendg. The D10 must not be exposed to permanent direct solar or thermal radiation.Seitenumbr uch ---.

Seitenumbr uch ---.1.-dryer performance 20 m³/min (700 scfm) max. D aten BM Standard + Zert. 50.doc @ 5680 @ 11 @ 1 min. or a later version of the same standard incorporation the same level of testing requirements.. including Amendment 1.+140 °F) Condensate inflow 3 x G ½ (½") internal Condensate outflow G ½ (½") Ø 13 mm hose connector Condensate oil-contaminated + oil-free Housing aluminium + plastic.5 mm² (AWG 18.doc @ 5738 @ @ 1 Supply voltage (see type plate) 230 / 115 /. 60 mm (2.. temperature +1..24 inch) Connection data of the potential-free contact Switch to load *) AC: max...Leistg..8..63 lbs) This product has been tested to the requirements of CAN/CSA-C22.....8.36") L/N: approx.Technical data Pos : 25 /Beko T ec hnis che D okumentati on/Übersc hriften/1/T ec hni sche D aten @ 0\mod_1184329570967_2901..97") Recommended length of the wire end-tube ~ 6 mm (~ 0.16 bar (12. 50 mm (1...23". operating pressure 0.doc @ 2903 @ @ 1 D10 7 .34") Recommended wire cross-section 3 x 0.0 VA (W) Fusing recommended for AC: 1 A slow stipulated for DC: 1 A slow Recommended cable-jacket diameter Ø 5./max.doc @ 6058 @ 11 @ 1 5 Technical data Pos : 26 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/T ec hn. second edition... refrig. Pos : 29 /---./max. performance for the "blue" climate zone – see also Chapter "Climate zones and performance data" max.20) Recommended stripping of cable jacket PE: approx.65 kg (3.@ 0\mod_1157028099015_0.60 Hz / 24 VDC ± 10 % Power consumption P < 8./ 24 VAC ± 10 %. (o. filter performance 100 m³/min (3500 scfm) Pos : 28 /Beko T ec hnis che D okumentati on/El ektrisc he Daten/BEKOM AT/Elektrische D aten BM Standard @ 0\mod_1184051252992_2901. 5 VDC / 10 mA Protection class IP 54 VAC = V alternating current VDC = V direct current *) The switching of loads means that the properties of the contact are no longer suitable for the switching of low signals.0. Pos : 27 /Beko T ec hnis che D okumentati on/Tec hnische D aten/BEKOM AT/Leis tung BM Standar d @ 0\mod_1184050678383_2901..+60 °C (+34. nicht Ex) @ 0\mod_1183725405008_2901. 250V / 1A DC: max 30V / 1A Connection data of the potential-free contact Switch to low signal *) min. compressor performance 10 m³/min (350 scfm) max... glass fibre-reinforced Weight (empty) 1.2 No.. 61010-1.75.8.doc @ 5720 @ @ 1 Max.5 mm (0.230 psi) min..

Dimension drawing Pos : 30 /Beko T ec hnis che D okumentati on/Übersc hriften/1/M aßz eichnung @ 0\mod_1183638072605_2901.@ 0\mod_1157028099015_0.doc @ 15481 @ @ 1 SW = wrench size Pos : 33 /---.Seitenumbr uch ---.doc @ 5493 @ 11 @ 1 6 Dimension drawing Pos : 31 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung @ 0\mod_1184569815280_2901.doc @ 2903 @ @ 1 8 D10 .doc @ 6140 @ 1 @ 1 Pos : 32 /Beko T ec hnis che D okumentati on/Tec hnische D aten/M assz eichnung Ergänzung SW @ 1\mod_1250153244115_2901.

Function Pos : 34 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F unkti on @ 0\mod_1183637775808_2901. A capacitively functioning sensor (3) continuously registers the filling level and relays a signal to the electronic control as soon as the container is filled.doc @ 5403 @ 11 @ 1 7 Function Pos : 35 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM Ablei tfunktion @ 0\mod_1183618031702_2901. Ready to operate. In the event that the condensate discharge is disturbed. Pos : 36 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM 32/33 LED-T aster-Funkti on @ 0\mod_1184163630011_2901. two seconds. an alarm mode starts which is indicated by flashing of the red alarm LED.doc @ 5894 @ @ 1 Two LEDs show the individual operating states of the D10 . D10 9 . voltage is applied. Test of the alarm function (see below): Press the button for at least one minute. The pilot valve (4) is activated and the membrane (5) opens the outlet line to discharge the condensate (6). Do not use for permanent drainage.doc @ 4032 @ 11 @ 1 Via the inlet line (1) the condensate flows into the D10 and accumulates in the housing (2). Malfunction /alarm Test of the valve function (manual drainage): Press the button for approx. When the D10 is empty. the outlet line is reclosed tightly in time before unnecessary compressed-air losses occur.

Seitenumbr uch ---. a trouble indication is released: • The alarm LED flashes • The alarm relay switches over (the signal can be picked off potential-freely). the D10 will switch back automatically into the normal mode. • The valve opens every four minutes for 7. If the malfunction is not eliminated after one minute. Switching sequence of the valve in the alarm mode Trouble indication via a potential-free contact Alarm mode: In the event that the condensate discharge is disturbed.5 seconds.Function Pos : 37 /Beko T ec hnis che D okumentati on/Funkti on/BEKOMAT/BM.doc @ 6850 @ @ 1 .Alar mmodus ( nicht Vario) @ 0\mod_1185868789656_2901. every three seconds) to eliminate the malfunction automatically.@ 0\mod_1157028099015_0. • When the malfunction has been eliminated. the valve opens after a time cycle (approx.doc @ 2903 @ @ 1 10 D10 . Possible trouble sources include: • Mistakes during installation • Dropping below the minimum pressure • Excessive accumulation of condensate (excess load) • Blocked / obstructed outlet line • Extreme amount of dirt particles • Frozen pipework Pos : 38 /---.

• Make sure that persons or objects cannot be hit by condensate or escaping compressed air. it must be collected in suitable containers. fixed pressure hose onto pressure-resistant pipe. Pos : 42 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. Discharge pipe: short.doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality.doc @ 5876 @ @ 1 D10 11 . malfunction may occur at the D10 .doc @ 5421 @ 1 @ 1 8 Installation Pos : 40 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation. Pos : 41 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. Please note that condensates may contain aggressive or harmful components. Therefore.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate). As such.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. • The feed pipe must be tubed firmly.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. Condensate is subject to mandatory waste disposal. Condensate which is not discharged may cause damage to plants and in production processes. skin contact should be avoided. • Only carry out service measures when the system is pressureless. Pos : 45 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /BM 31/32/33 ( nicht Vario) Installati onshi nweis e @ 0\mod_1184161640511_2901. As a matter of principle.Installation Pos : 39 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Ins tall ati on @ 0\mod_1183637835418_2901.and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 44 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901. and disposed of or processed properly.doc @ 5778 @ 1 @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. • To prevent damage and breakdowns. • Use pressure-resistant installation material only. Pos : 43 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901. only use suitable and appropriate tools and materials in a proper condition.

8 bar. Feed pipe (1) and ball valve (2) at least G½. max. Short pressure hose (4) fixed on a pressureresistant pipe. Operating pressure: min. The required minimum pressure increases by 0. Never install in a horizontal or any other tilted position. No filter or screen in the inlet line. 16 bar. Install manifold (7) ¾" with a slope of 1%. Prior to the start-up. always carry out a leak test and verify the correct engagement of the control unit. D10 . Slope in the inlet line >1%.Installation Installation instructions: • • • • • • • • • • • • 12 Only the displayed installation position of the D10 (3) is permissible. Use ball valves (2) only. 5 m. 0.1 bar per metre gradient in the discharge pipe (5). Discharge pipe (5) rising by max. Introduce the discharge pipe (6) from the top into the manifold (7).

Ventilation! If the slope in the inlet line is not sufficient or if any other inflow problems occur.doc @ 2903 @ @ 1 D10 13 . Pos : 46 /---. deflection of the air flow will be useful. Continuous slope! Avoid a water pocket when installing the feed pipe Deflector area! If drainage is to be carried out directly from the pipe.Seitenumbr uch ---.Installation wrong correct Pressure differences! Each condensate accumulation point must be drained separately.@ 0\mod_1157028099015_0. a venting line needs to be installed.

Electrical installation Pos : 47 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Elektrische Install ati on @ 0\mod_1183638507355_2901. power plug or switch). • Service measures must only be undertaken when the system is deactivated.Tighten the threaded cable connection (3) with a slightly sealing effect. Unscrew the screw (1) and remove the upper part of the cover (2). 10.Put on the upper part of the cover (2) and tighten the screw (1) fingertight. Pos : 50 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /El ektrInstallation Hi nweis e BM32/33 allg. 3. @ 0\mod_1229594032288_2901. 12. 7.doc @ 5619 @ 1 @ 1 9 Electrical installation Pos : 48 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. 11. which separates all current-carrying conductors.g. 6.3) (5). 8. VDE 0100/ IEC 60364).. Carry out installation in accordance with VDE 0100 / IEC 60364. 14 D10 . Connect the cable (4) with terminals KL1 (1. Do not install when the device is energised.Between the earth conductor/PE connection and the piping. Read the permissible mains voltage on the type plate and make sure this voltage is observed. only use a protective extra-lowvoltage (PELV) in accordance with IEC 60364-441. 4.1 . 1. At an AC supply. At a DC supply. 2. • The removed control unit has no IP degree of protection. a potential difference is not admissible..Install the cables as shown (see also terminal assignment in the following text). 5. potential equalisation in accordance with IEC 60364 / VDE 0100 must be provided for. all regulations in force need to be adhered to (e. 9.g.doc @ 11320 @ @ 1 Measures: • During electric installations. • All types of electrical works must be carried out by authorised and qualified personnel only. If required. Observe the terminal assignment. Pos : 49 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. remove the plug and lead the cable (4) for the supply voltage through.doc @ 12630 @ 1 @ 1 Note: Power supply connection: 1. a reliably accessible separator must be provided close-by (e. Unscrew the threaded cable connection (3) (if there is one). 13.doc @ 5796 @ 1 @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage.

a corresponding separator must also be provided.Electrical installation Connection of the potential-free contact and of the external test: 1.3 PE mains connection 15 . as described above.4 3.3 2 1.1 1 1.4 2 3 4 common 3 KL 3 2.2 normally closed 2.1 earth/ground 1. 4. 3.2 2 2.doc @ 5920 @ @ 1 Terminal assignment AC version (supply voltage) 0V external test 3.1 3. If the potential-free contact carries voltage that is dangerous in the case of contact. Selection of the suitable cable.3 3 neutral 0 V 2 1.1 1 KL 2 D10 • • • KL 1.2 3.2 0 V KL 1. Pos : 51 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /Kl emmenbel egung BM 32/33 @ 0\mod_1184228120061_2901. The installation steps are the same as for the power supply connection. as is shown on the following page.3 2 normally open neutral/phase 1 2. 2.2 KL 2 phase/neutral KL 1 • • • KL 1.1 L or N mains connection KL 1.3 PE mains connection L = Outer conductor N = Neutral conductor PE = Protective earth conductor Terminal assignment DC version (supply voltage) KL 1 normally closed common normally open 0V external test 2.3 2. Connection to KL2 and KL3.2 1 earth/ground 4 1.2 3 +24 V 2 KL 3 1.2 N or L mains connection KL 1.1 + 24 V KL 1.

1 3. for example protective conductor tests in accordance with VDE 0701-0702 / IEC 85/361/CD.2 3 +24 V 2 KL 3 1.2 2 2.c. External test / remote control: • KL 3. it must be observed that there is only a connection for the establishment of a functional earthing between the touchable conductive parts of the device and the protective conductor base.3 com. .1 0V • KL 3.2 are not potential-free.o.2 .3 3 neutral 0 V 2 1.4 n.3 2. As regards tests.1 and 1.3.2 external test (IN1) Contacts connected = test active = discharge Contacts open = test inactive Contacts KL 3. of the VCD devices and housings or condensate connections.4 3. • KL 2.com.Schema @ 0\mod_1233758178163_2901.doc @ 13497 @ @ 1 16 D10 . The provided 24 VDC voltage must meet the requirements for protective extra-low voltages (PELV) in accordance with IEC 60364-4-41. . n. Pos : 52 /Beko T ec hnis che D okumentati on/Installati on/BEKOMAT /E.c. Note: Between terminals KL 1.4 are potential-free.2 n.2.2 1 earth/ground 4 1. there is no galvanic isolation. Tighten the threaded cable connection with a slightly sealing effect. closed during malfunction or voltage breakdown (standby-current principle) n.1 1 KL 2 Alarm / potential-free contact: • KL 2.com.1 -3. • KL 2.o.Electrical installation Terminal assignment of the potential-free contact and of the external test (AC and DC versions) KL 1 normally closed common normally open 0V external test 2. and no protective connection capable of carrying current. closed during normal operation Contacts KL 2.

Seitenumbr uch ---.@ 0\mod_1157028099015_0.Electrical installation Electric diagram Pos : 53 /---.doc @ 2903 @ @ 1 D10 17 .

• Service measures must only be undertaken when the system is deactivated. Pos : 60 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen F ehl funkti onen BM @ 0\mod_1214378434025_2901.doc @ 11320 @ @ 1 Measures: • During electric installations. Pos : 58 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen N etzs pannung BM 31/32/33 @ 0\mod_1216898430699_2901. • The removed control unit has no IP degree of protection. it is imperative to observe the following: • Exact compliance with the specifications of use and with the performance parameters of the D10. skin contact 18 D10 . • The feed pipe must be tubed firmly. malfunction may occur at the D10 .doc @ 9379 @ 1 @ 1 r Measures: • Condensate drainage which is reliable in performance directly optimises the compressed-air quality.doc @ 5796 @ @ 1 Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Please note that condensates may contain aggressive or harmful components.doc @ 9360 @ @ 1 Caution! Malfunction during operation! Through incorrect installation and poor maintenance. • All types of electrical works must be carried out by authorised and qualified personnel only. Do not use aggressive cleaners and improper devices such as high-pressure cleaners. Therefore. Discharge pipe: short. VDE 0100/ IEC 60364). only use suitable and appropriate tools and materials in a proper condition. in connection with the case of application (see "Proper use" section) • Exact compliance with the installation. • Use pressure-resistant installation material only. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. Pos : 59 /Beko T ec hnis che D okumentati on/Sic her hei t/Vorsic ht F ehlfunktion @ 0\mod_1214378096290_2901. all regulations in force need to be adhered to (e.doc @ 5778 @ 1 @ 1 Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured.doc @ 5439 @ 1 @ 1 10 Control and maintenance Pos : 55 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Druc kl uft @ 0\mod_1184148143854_2901.doc @ 13340 @ @ 1 Note: It is imperative to observe all hazard statements and warnings listed here. As a matter of principle.doc @ 5814 @ @ 1 Measures: • Do not exceed the maximum operating pressure (see type plate).and operation instructions in this manual • Regular maintenance and control of the D10 in accordance with the instructions in this operating manual Pos : 61 /Beko T ec hnis che D okumentati on/Sic her hei t/Hinweis Ins tall ati on und Wartung @ 0\mod_1233239666823_2901. • To prevent damage and breakdowns. • Only carry out service measures when the system is pressureless. fixed pressure hose onto pressure-resistant pipe. Pos : 57 /Beko T ec hnis che D okumentati on/Sic her hei t/Gefahr Netzs pannung @ 0\mod_1184148186948_2901. Condensate which is not discharged may cause damage to plants and in production processes.g. Pos : 56 /Beko T ec hnis che D okumentati on/Sic her hei t/Maßnahmen Druc kluft BM @ 0\mod_1184148284291_2901. • Make sure that persons or objects cannot be hit by condensate or escaping compressed air.Control and maintenance Pos : 54 /Beko T ec hnis che D okumentati on/Übersc hriften/1/Kontr olle und Wartung @ 0\mod_1183637885371_2901.

As such.Control and maintenance should be avoided. Clean the condensate receiver tank (19) D10 19 ..doc @ 12884 @ @ 1 Maintenance recommendation: Replace the service unit (9) after 9. Remove the design shell (11) using a screwdriver 6.. Unfasten D10 from the outlet 3. it must be collected in suitable containers. Unscrew the four cover screws (16) and remove the cover (17) 7. Remove the control unit (1. and disposed of or processed properly. Unscrew both M6 bolts (22) and remove the service unit (9) by slightly pulling and lifting it 5.600 operating hours or max. It is recommended to clean the condensate receiver tank after two years at the latest.8) by pressing the arresting hook (23) 2. when maintenance works are carried out: 1. Detach D10 from the tubing at the inlet 4. Condensate is subject to mandatory waste disposal. Pos : 62 /Beko T ec hnis che D okumentati on/Wartung/BEKOM AT/Wartung BM 33 (nic ht Vari o) 9600h @ 0\mod_1231931788735_2901. two years.

Control and maintenance 8. Insert new cover O-ring (18) according to the diagram 9.Clean the sealing surfaces (ł) at the condensate receiver tank (19) 20 D10 . Clean the sealing surfaces of the cover 10.Put on the cover (17) with the new O-ring and carefully tighten the four cover screws (16) crosswise (8 Nm) 11.

5 Nm) 16.Mount the design shell (11) 15.Mount the service unit along with the design shell to the condensate receiver tank (19) and tighten both erection bolts (22) (2..Check whether or not the service unit (9) goes with the control unit (1.Re-install the D10 at the inlet tubing and outlet.. in reverse order to disassembly D10 21 . 13) 14.8) (model designation and colour of the arresting hook) 13.Control and maintenance 12.Check the O-rings at the new service unit (12.

. 4. Check whether or not the service unit with contact springs (28) is clean.8) against the service unit (9). dry and free from impurities.8) in the service unit (9).@ 0\mod_1157028099015_0. Insert the hook (29) of the control unit (1. Start-up subsequent to maintenance measures: Always carry out prior to the start-up: • Leak test of the screwed connector of the condensate receiver tank and of the connection of this tank to the service unit • Control of the electrical connections • Check the correct engagement of the control unit Pos : 63 /---. Press the control unit (1. 3. Insert the sensor (5) into the service unit (9). snap into place and make sure it is securely mounted.. 2.Seitenumbr uch ---..doc @ 2903 @ @ 1 22 D10 .Control and maintenance Installation of the control unit on the service unit D10: 1..

but no condensate discharge Condensate discharge only when the test button is pressed Measures Device blows off continuously The device is not tight === Ende der Liste für T extmar ke Inhalt === D10 23 .doc @ 5457 @ 1 @ 1 11 Troubleshooting and fault elimination Pos : 65 /Beko T ec hnis che D okumentati on/Fehlers uc he/BEKOMAT /Fehl ersuc he BM 33/33V @ 0\mod_1232465952726_2901. control the O-rings and sealing surfaces Replace O-rings if required and clean the sealing surfaces Check tightness after the installation LED does not light up Test button pressed.Troubleshooting and fault elimination Pos : 64 /Beko T ec hnis che D okumentati on/Übersc hriften/1/F ehlers uc he und Fehl erbehebung @ 0\mod_1183637945027_2901.doc @ 13090 @ 1 @ 1 Error indication Possible reasons Supply voltage incorrect Circuit board defective Check voltage on the type plate Check the connections and the supply voltage Check the circuit boards for possible damage Feed pipe and / or discharge pipe blocked or obstructed Wear and tear Circuit board defective Service unit defective Minimum pressure not reached Maximum pressure exceeded Check feed and discharge pipe Check whether or not the valve opens audibly (press the test button several times for > 2 seconds) Check the circuit board for possible damage Check the operating pressure Feed pipe without sufficient slope Cross section not large enough Condensate accumulation too high (surge) Service unit extremely dirty Install feed pipe with a slope Replace the service unit Service unit defective or dirty Replace the service unit O-rings between the condensate receiver tank and the service unit are defective or the sealing surfaces are dirty The screw joints are not tightened Check the screw joints Dismantle the service unit.

..............................................................................18 D Danger compressed air ...............23 Fault clearance ......... 11................................ 14.............................................................................................................. 4............................ 10 Troubleshooting .......................................................10 LED does not light up................... 16 Q Qualified personnel ......... 19 Slope ........................................................8 Dimensions ............................6 Exclusion of a field of application.....................................................19 Condensate discharge disturbed ..........................13 Degree of protection .. 18 Dimension drawing ............................... 13 Spare parts....................................................................... 13 W Water pocket ....................................................... 18 Service unit ............................................................................................ 13 D10 .. 5 Symbols ..........17 Electrical data ...............14 Exclusion from the scope of application ............8 E Electric diagram .............................................................. 9 Pressure differences .5 Filling level ................................. 5............................ 18 Maintenance recommendation....................................................................23 Control ........................................................................................... 4 Pilot valve............... 19 Malfunction................................ 11 C Clean condensate receiver tank ...................................................................................................................................13 Field of application ............................................................................... 5.....................................................23 Fault elimination............ safety instructions.......4 Instructions.............................. 5..................4 24 N No condensate discharge ..... 7 Trouble sources .......7 Electrical installation ........Troubleshooting and fault elimination A L Alarm mode................................................................ 23 Membrane ........ 5 Protective extra-low voltages (PELV) ....6 F Failure ..........................................................................7 Deflector area ................................... 18 Danger supply voltage ......4 Installation and operating instructions ...........................................................................................11 Installation and operating instructions .... 11........ 9 P Pictograms .................23 Fault diagnosis..................... 4 T Technical data...........................................9 Installation.............................................................................................................. 4 Service measures ........................................................................9 Function ............................................................................................... 13 Proper use...................... 23 O Outlet line ..................................... 9 Mounting .....................................................23 Maintenance.......... 18 Data .. 18 S Safety instructions..............................................................9 I Inlet line........................................................................ 14... 23 V Venting line ........................... 14................ 23 B M Blows off ..........................................................................23 Feed pipe ....................................................................................................................... 4........

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com IOM_UFM-D10_US/R02/2011/04 Technical alterations reserved! Sous réserve de modifications technicques Alteraciones técnicas reservadas . Box 1299 Minneapolis. Inc.O.donaldson.S.Donaldson Company. MN 55440-1299 U. Compressed Air & Gas P.A Tel 800 543 3634 Fax 952 885 4791 www.