REV No.

www.venveldesigners.com & mail @ sakthivel@venveldesigners.com +91 99657 64325

WRC 107 CALCULATIONS (N1) (INTERNAL)

:0

Method 2

Vessel type : Cylinderical

Attachment type : Round

INPUT DATAS FOR NOZZLES N1 : INLET

PARAMETER
Shell Diameter (OD)
Shell Inside diameter (Dv )
Shell Thickness (T)
Shell material
Design Temperature
Design pressure (Dp)
Allowable strength of Material (Hot)
Allowable strength of Material (Cold)
Corrosion allowance (Shell and Nozzle)

SI UNITS
406.4 mm
387.34 mm
9.53 mm
A 106 Gr B
170 Deg C
1.77 MPa(g)
118 MPa (g)
118 MPa (g)
3 mm

Nozzle Diameter (OD)

Nozzle thickness (Tn )
Nozzle material
Allowable strength of material ( Snh) (Hot)
Allowable strength of material ( Snc) (Cold)

114.3 mm
8.56 mm
A 106 Gr B
118 MPa (g)
118 MPa (g)
LOADINGS DATA
Radial Load (P)
4000 N
Circumferential shear load (VC)
4000 N
Longitudinal Shear load (VL)
4000 N
Circumferential Moment ( MC)
3800 Nm
Longitudinal Moment (ML)
3800 Nm
Tortional Moment (MT)
3800 Nm
CALCULATION VALUES
Attachment radius (ro)
57.15 mm
Vessel radius (Mean) (Rm) (Corroded Condition)
199.94 mm
Thickness of the vessel (T) (Corroded condition)
6.53 mm
Calculation for Gamma and Beta :
Gamma = Rm / T
Beta

= 7.871 / 0.257

DATED

= 30.626

= (0.875) x (ro /Rm) = 0.875 x ( 2.25 / 7.871) = 0.250

CUSTOMERY UNITS
16 in
15.249 in
0.375 in
A 106 Gr B
338 Deg F
256.72 PSI(g)
17114 PSI (g)
17114 PSI (g)
0.118 in
4.5 in
0.337 in
A 106 Gr B
17114 PSI (g)
17114 PSI (g)
900 Lb
900 Lb
900 Lb
2750 Lb ft
2750 Lb ft
2750 Lb ft
2.25 in
7.871 in
0.257 in

27/5/15

www.venveldesigners.com & mail @ sakthivel@venveldesigners.com +91 99657 64325

REV No.

WRC 107 CALCULATIONS (N1) (INTERNAL)

:0

DATED

27/5/15

Dimensionless loads for cylinderical shells at attachment junction :

Reference table : Table No 8
To find Stresses :

Location

A,B
C,D
A,B
C,D
A,B,C,D
A,B,C,D
A,B,C,D
A,B,C,D

Gamma

30.63
30.63
30.63
30.63
30.63
30.63
30.63
30.63

To find X Stresses :

Location

A,B
C,D
A,B
C,D
A,B,C,D
A,B,C,D
A,B,C,D
A,B,C,D

Gamma

30.63
30.63
30.63
30.63
30.63
30.63
30.63
30.63

Beta

Figure

Beta

Figure

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

4C
3C
2C1
1C
3A
1A
3B
1B

3C
4C
1C1
2C
4A
2A
4B
2B

N / (P /Rm)
N / (P /Rm)
M /P
M /P
N / (Mc / Rm2 )
M / (Mc / Rm )
N / (ML / Rm2 )
M / (ML / Rm )

NX / (P /Rm)
Nx / (P /Rm)
Mx /P
Mx /P
Nx / (Mc / Rm2 )
Mx / (Mc / Rm )
Nx / (ML / Rm2 )
Mx / (ML / Rm )

Read data

Read data

3.900
3.000
0.050
0.060
1.400
0.068
2.800
0.018

3.000
3.900
0.080
0.032
2.500
0.026
1.300
0.032

Value

Value

www.venveldesigners.com & mail @ sakthivel@venveldesigners.com +91 99657 64325

REV No.

WRC 107 CALCULATIONS (N1) (INTERNAL)

:0

DATED

27/5/15

Stress concentration factor : From Fig B-2

Fillet Radius = 0.394 in
Kn

= 1.55 (From Tension curve), Kb = 1.3 (From Bending curve)

Type of
Stress
Circ.
Membrance
Circ.Bending
Circ.
Membrance
Circ.Bending
Circ.
Membrance
Circ.Bending
Total Circ
Stress

Type of
Stress
Circ.
Membrance
Circ.Bending
Circ.
Membrance
Circ.Bending
Circ.
Membrance
Circ.Bending
Total Circ
Stress
Shear Stress

Load

Au

Al

-2690

-2690

P
Mc

-5314
0

Mc
Ml

0
-2998

Ml
O

-2971
-13973

Load
P

Tortion,MT

Du

Dl

-2069

-2069

-2069

-2069

5314
0

-5314
0

5314
0

-6377
-1499

6377
-1499

-6377
1499

6377
1499

0
-2998

0
2998

0
2998

-11223
0

11223
0

-11223
0

11223
0

Cu

Cl

Du

Dl

-2690

-2690

-2690

-2690

-4291
0

4291
0

2971
2597

2971
-2035

-2971
2651

Stress value at (psi)

Bu
Bl

-2069

-2069

0
-1392

0
-1392

Ml
Ox

Cl

-2690

Al

-8503
0

Cu

-2690

Au

P
Mc
Mc
Ml

Stress value at (psi)

Bu
Bl

-2069

-2069

0
1392

0
1392

8503
0

-8503
0

-5281
-17245

5281
10323

757

757

0
-21168

0
14032

0
-18170

0
17030

8503
0

-3401
-2677

3401
-2677

-3401
2677

5281
-3899

-5281
2545

0
-13059

0
2325

0
-7705

0
7679

757

757

757

757

757

757

-4291
0

4291
0

3401
2677

www.venveldesigners.com & mail @ sakthivel@venveldesigners.com +91 99657 64325

Shear Stress Load,Vc

Shear Stress Load,Vl
Total Shear Stress

REV No.

496
0
1253

496
0
1253

-496
0
-261

-496
0
-261

0
-496
-261

0
-496
-261

WRC 107 CALCULATIONS (N1) (INTERNAL)

:0

0
496
1253

DATED

Here 0

So, Combined stress intensity is Largest absolute magnitude of S1 and S2

S1 = [Ox + O +/- (Sq.rt ((Ox O)2 + 42 ))] or S2 = Sq.rt ((Ox O)2 + 42 )

Type of
Stress
O
Ox

S2
S1
Max of S1
and S2
-

Au

Al

Bu

Bl

Cu

Cl

Du

-13973

2597

-2035

2651

-21168

14032

-18170

1253

1253

-261

-261

-261

-261

1253

-17245
4121

10323
8122

-3899
1935

2545
532

-13059
8125

2325

11718

-7705

10760

Dl
17030
7679
1253

9680

-13548

10521

-1999

2864

-13050

14037

-7557

17090

-13893

10357

-1999

2864

-13050

14037

10760

17090

Sign indicates Compressional stress

sign indicates tensional stress

Conclusion :

All the stresses in the both of the nozzles less then the allowable stress of 17,114 psi (g)
So, The nozzles can be used for the above mentioned loading conditions.

0
496
1253

27/5/15