Management team

Mr. George Molakal

Mr. Mike Katz

Board Member - STAMOD

A graduate of Harvard Business School and Oxford

University Mr. Molakal has successfully handled over 30+

cross border Mergers & Acquisitions transactions across US,

India, MENSEA, and China and built several companies

globally. As the CEO of ALCOR Fund, Mr. Molakal aims to

drive value to customers globally through its range of

portfolio companies

Dr. Jagannath Vedula

Board Member STAMOD Engineering

Jagannath Vedula has Doctorate in Management Information

Systems (MIS) and Masters in Computer Applications with

an extensive experience in the field of computers, managing
outsourced projects with their associated security issues &

risks. Dr. Vedula has managed numerous projects in various

fields in his 23 years of Experience and has successfully

completed them in the given timelines and budget. As the
Director

of Stamod, he is responsible for the growth,

operations, client retention and management of Stamod.

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

Board Member STAMOD Engineering

Mr. Katz is a graduate of Harvard Business School.

He has a successful track record of turning
companies

into

highly

profitable

units.

He

is

responsible for building growth and leadership in

corporations. He has worked with GE and Cummins
in various senior positions across the world

Mr. Eric Cohen

Board Member - STAMOD Engineering

A graduate from Harvard Business School, and

Eng. Graduate of Univ. of Wisconsin. He has been

the Managing Partner of WHI PEG whilst acquiring

21 companies. Served as the CEO of Ampere and
has established multiple JVs in Asia, Heads the
Global Ops of PPS and has been the India and

China Lead trader for GE.Has managed several

funds in the US.

Flexible Partnership Business Model

Types of Services

Onsite (Commissioning, Startup or Engineering - as part of customers engineering team)

Remote Engineering Centre (REC) Services (Design, Development and Testing services)
Hybrid Engineering Services (Integrated Onsite & Offsite services)
Standardization Projects

Flexible Costing

Time & Material

Fixed Cost Type

Cost Advantage for Remote Engineering Centre (REC) agreement engagements

Size of Projects

Few Man weeks projects

Multi Man-Year projects

Complete project cycle including project management and customer coordination

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

Infrastructure and Tools

Dedicated & Independent Line for

File transfer (FTP) and Web tools

Independent & Dedicated set up

for Video conf./

10,000 square feet facility

3-shift operation for meeting

delivery due dates

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

Data Confidentiality
Protecting IPR

Information Security

o Non Confidentiality Agreement with employees

o NDA with vendors and contractors
o Need to know philosophy

o Secure data transfer practices

o Secure networks & facilities through an extensive
firewall & secure FTP setup

o Experienced certified team involved in design &

implementation of information security
o Trace ability and audit logs
o Anti virus protection for all desktops and mail
services and internet gateways

Physical Security

o Proximity card based access to premises

o Second level access control and authentication for accessing server rooms
and shared resources
o 24x7 Security, stringent policies on device/media handling

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

NPD competence

In-house Capability

Proto Typing

L3

Tolerance Stack up

CFD

NVH

Subsystem design

L2

Modeling

February 11, 2016

Testing & Validation

Manufacturing Drawing creation

Standardization

Drawing

VE/VA

Industrial design

CAE & FE Analysis

Reverse Engineering

L1

Partnered Capability

Injection Mold Design

Concept creation

Design automation

Legacy Data conversion

Crash

Detailed Design

Advance 3D Modeling

Part / Component designs

FE Meshing

Technical illustration (EIP)

STAMOD - One Stop Solution for Engineering Design Services

CFD & FE Analysis

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

Automotive Industry

CFD Capabilities in:

Internal and External Aerodynamics
Intake/exhaust manifolds
Underhood Analysis
Filtration and Exhaust Systems
HVAC/Defrosting Ducting

HVAC Ducting

February 11, 2016

External Aerodynamics

Engine Simulation

Underhood thermal management

STAMOD - One Stop Solution for Engineering Design Services

Filtration System
8

CAE/ FE Analysis Strategic Alliance

1. Structural Validation.
Functional Load Analysis (Linear, Non Linear )
Abuse Load Analysis (Linear , Non Linear )
Buckling Analysis , Top Loading / Bust Analysis
Weight Optimization
2 . Vibration Analysis /JIS D 1601

Natural (Eigen )Frequency Analysis ( JIS D 1601,

MIL-STD-202G )

Frequency Response (JIS D1601 )

High Cycle Fatigue Analysis
3.Thermal Analysis

Steady State Thermal Analysis

Transient Thermal Analysis

Software : Pre Processer
Hypermesh I Ansa
February 11, 2016

STAMOD - One Stop Solution for Engineering Design Services

CAE/ FE Analysis Strategic Alliance

4. Crash Analysis
1. Air Bag Validation: Linear impactor
2. Interior Fitting Crash : FMVSS 201, ECE R 21
3. Seating Analysis : ECE R 14/ ECE R 15 / ECE R
16 / ECE R 17
4. Bumper Analysis : AIS 006 / EURO NCAP
5. RUPD/ FUPD/ SUPD / Rollover
5. Impact Analysis
1. Drop Test
2. Helmet Impact Test ECE R 22.05 / BIS
6. CFD Analysis
1. Air Vent , Air Intel , Condensation
Software : Solver expertise :
Optistruct I LS DYNA I Radioss I Pam Crash I Abaqus I

February 11, 2016

Post Processing
Hyperview

STAMOD - One Stop Solution for Engineering Design Services

10

Moldflow Simulation

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

11

Visor : Flow Analysis

Filling Problems :

1. Flow not balanced

2. Critical air trap formation

3. High filling pressure

Objective
o

Identify Tool cracking issues & rectify them

Detailed flow analysis with existing molding

Rectified the causes by analysis iterations

Detailed flow results like fill time, contour, Filling &

Molding process inputs along with flow leader

Methodology of Project Execution

conditions & identified the filling problems

Deliverables/ Outputs delivered

cavity pressure, Clamp tonnage, Weld line

details

Benefit to Customer

February 11, 2016

More tool life (Earlier tool & mainly pressure pads

Identified molding process methodology for the

were cracking)

part & material which can be used for repetitive

molds as it is higher production volume.

12

Visior Part Changes:

Thickness increased from 2.1 to 2.4
Thickness increased from 2.1 to 2.3

Conclusion:

1. Good correlation observed between molded part & Moldflow simulation

2. Cause for tool crack is due to higher cavity pressure

3. Flow leader helped to improve flow balance & reduce pressure

4. Pressure reduced by 17 % (120 MPa Vs 100 MPa)
February 11, 2016

STAMOD - One Stop Solution for Engineering Design Services

13

Product Design

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

14

Product Design Interiors & Exteriors

Parametric Modeling - B pillar
o

Inputs : Class A Surface

Quality Check : Draft analysis in molding axis

Deliverables : B surface creation , Engineering

details & Closed volume part

Tail Lamp - Housing Design

o

Inputs: Class A Surface ( Optics Surface )

Deliverables : Optics surfaces as per draft criteria and

Offset thickness and integration with main Housing

Quality Check: Draft analysis in molding axis, Surface quality,

thickness check, fillets etc.

February 11, 2016

STAMOD - One Stop Solution for Engineering Design Services

15

Re - Engineering

Digital Image of
physical sample

o
o
o
o

Processed Point
cloud data

Reverse engineer existing console

Front Console

Surface from
point cloud data
Re-designed Console
and Bezel assembly

Develop bracket for mounting console and cup holder

Develop RPT of console, bezel and bracket

Fitment trials, modifications and design freeze

Console
February 11, 2016

Final fitment position

in the vehicle

Prototype

STAMOD - One Stop Solution for Engineering Design Services

16

Tool Design

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

17

Consumer/ White Goods

COMPONENT

Project Details
o
o
o

MOVING HALF ASSEMBLY

Model Features: Door - Intermediate

Domain: Plastic: Styron 498

Duration/Work hours: 50 hours

Objective
o

Injection Molding

Design delivery in time with no errors.

3D CAD models

Deliverables
o

2D drawings

Designs are delivered in account of good machining

Kinematics are considered in design stage to avoid

All areas of design of mold are planned with inserts.

Benefit to Customer
FIXED HALF ASSEMBLY

February 11, 2016

feasibility.

failures in trials or actual.

(Grill areas and weak steels)

STAMOD - One Stop Solution for

Engineering Design Services

18

Medical
Gate Locations

First injection point

Second injection point

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

19

64-Cavity Balm Top Cover

4-Drop Hot runner in 2 places for separate injection.
Needs to discuss for bench mark for filling or mold flow analysis

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

20

64-Cavity Balm Top Cover

Mold opening sequences

Mold process sequence

1.
2.

Second opening for part

removal

3.
4.
5.
6.
7.
8.
9.
10.
11.

First opening for runner

and sub-runner removal
Opening distance 95.0mm
February 11, 2016

12.
13.
14.
STAMOD - One Stop Solution for
Engineering Design Services

Mold close
First Injection (Red
part)
Mold cooling
First opening for
runner layout dropout.
Second opening core
and cavity
Stripper plate rotation
to 180
Mold close
Injection in both
Nozzles for RED and
WHITE part.
Mold cooling
First opening for
runner layout dropout.
Second opening core
and cavity
Part Ejection
Stripper plate rotation
to 180
Next cycle start
21

64-Cavity Balm Top Cover

Stripper rotation 180 for second part injection
Movement of stripper 40.0mm

First option is
Stripper plate
rotation with
INDEXING PLATE
for Second part
Injection

OPTION 1: INDEXING
PLATE SYSTEM

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

22

64-Cavity Balm Top Cover

Second option is Moving half rotation with ROTARY TABLE for
Second part Injection
OPTION 2: ROTARY
TABLE

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

23

Prototype Tooling
Project Details
o Model Features: RCL Low Series Housing - w/o BLIS RH/LH
o Domain: Plastic: (PC+ ABS) Sabic Cycoloy XCY620S BK 1005
o Shrinkage Value :1.006%
o Duration/Work hours: 46 hours
Objective
o Injection Molding
o Design delivery in time with no errors.
Deliverables
o 3D CAD models
o 2D drawings
Benefit to Customer
o Designs are delivered in account of good machining feasibility.
o Kinematics are considered in design stage to avoid failures in trials or actual.
o All areas of design of mold are planned with inserts (Undercut areas and weak steels
o In-house shop floor/ manufacturing background to reduce machining cost/ time
o Proven design standards of practice & Second-look process for Q.C (toll-gate points for
checking quality of mold)
o 24 X 7, 3-operating shifts for due deliveries
February 11, 2016

STAMOD - One Stop Solution for Engineering Design Services

24

Input
LENS HOUSING

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

25

Mold Design

Moving Half Assembly

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

26

Mold Design

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

Fixed Half Assembly

27

Automotive
Spoiler Front

Part Name
:- Spoiler Front
Material
:- PP
Shrinkage
:- 1.1%
No. of Cavities :- Single
Type of Mold :- Standard Injection Mold

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

28

D-MOLDING
MOLDING

OPERATOR SIDE

MOLD TOP

Mould Layout-1

February 11, 2016

SLIDE-3

D-MOLDING

STAMOD - One Stop Solution for

Engineering Design Services

29

Mold Design

Moving Half Assembly

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

30

Mold Design

February 11, 2016

STAMOD - One Stop Solution for

Engineering Design Services

Fixed Half Assembly

31

Next Steps

NDA & Pilot

ND Agreement

Analysis of Scope (Onsite/Remote/Offshore)

Pilot (Free Trial Project upto 50 hrs.)

Project work

Business
Review

February 11, 2016

STAMOD and Customer to review progress every

month and look for areas to improve efficiency and
process

STAMOD - One Stop Solution for Engineering Design Services

32

Thank You
U.S. Office-1: Chicago - 8770 W Bryn Mawr Ave, Suite 1300, Chicago, IL 60631
Tel : +1 800 507 4489
Fax No. +1 877 284 0818
U. S. Office 2: Austin - 7613 Baja CV, Austin; TX 78759

February 11, 2016

India Office : Commerzone, Bldg.no.2. Office no.305, Yerawada. Pune 411 006
Tel: +91 20 66870000
Fax: +91 20 66870087
STAMOD - One Stop Solution for Engineering Design Services

33