Professional Documents
Culture Documents
Abstract
Coiled Tubing (CT) cementing has been widely used and
highly successful for remedial squeeze and plug back
operations for over 20 years1,2,3. However, the vast majority
of these wells were at deviations less than 90 degrees.
A long horizontal well in the Alpine field on the North
Slope of Alaska was drilled early in the development phase
and was out of pattern (Fig. 1). The well required a plug back
and sidetracking to maintain desired off-take strategy (Fig. 2).
The well was drilled to a total depth of 11,984 feet and
completed with approximately 2,050 feet of 4-1/2 slotted
liner inside the 2,210 of 6-1/8 hole. Near the middle of the
horizontal section, the wells deviation climbed to a maximum
of 96 degrees.
Cementing operations have long been recognized as a
problem in horizontal wells. However, a search of the SPE
online library identified only 5 papers that mentioned the
challenge we faced while a search of horizontal yielded
5,534 hits. Although the 5 papers did discuss the problem and
gave some general guidance to cement design consideration,
there was little specific information on the best practice
approach to Plug and Abandon (P&A) long horizontal
wellbores.
Based on the successful CT squeeze program in Alaska, a
team of engineers and field supervisors decided to use CT
cement squeeze technology to seal the lateral portion of the
wellbore and leave a cement base for subsequent sidetracking
operations. This paper will discuss the details of this job
including:
1. Job Planning
2. Cement design and testing
3. Tools and Equipment
4. Wellbore geometry and Placement details
5. Onsite Job Execution details
6. Results
7. Lessons learned
Field Overview
The operator, ConocoPhillips Alaska Inc., and partners in
1994 discovered the Alpine field. The Alpine field is located
in the Colville River Delta a few miles south of the Arctic
Ocean and approximately 70 miles west of the Trans Alaska
Pipeline. The facilities are connected to the North Slope road
system via ice road for approximately three months of the
year. Aircraft provide the only mode of transportation at other
times. Produced crude is transported to the Trans Alaska
Pipeline via the East-West running Alpine and Kuparuk
common carrier pipelines.
The reservoir was under-saturated at discovery with a gas
oil ratio of about 850 SCF/Bbl. The produced oil gravity
currently averages 39 API. As a result of the depositional
environment and minor fault offset, excellent vertical
permeability is observed and the productive sands are pressure
connected across large distances. A water alternating
miscible gas flood is being conducted in the Alpine reservoir.
The field is developed with line drive patterns, utilizing
horizontal producers and injectors in a one to one ratio (Fig.
2).
Given the high mechanical strength of the clean finegrained Alpine sandstones, the operator elected to leave the
horizontal sections on the wellbore uncased, to minimize the
chance of formation damage. A 7.0 intermediate casing shoe
is set just below the top of the producing formations at high
angle. The uncased horizontal production hole typically
extends 3000-4000 feet beyond the intermediate casing shoe.
Production and injection tubing is primarily 4.5 although
some lower rate wells are completed with 3.5 tubing. A
production or injection packer is located a few hundred
measured feet above the casing shoe. A typical Alpine well
completion is shown in Figure 3.
While performing above expectations, this completion
practice has proven to be a difficult environment to access.
Early attempts at logging these wells using CT memory tools
and conductor line tractors provided less than ideal results in
reaching the TD in the extended horizontal open-hole sections.
Drilling and formation debris and abrasive formations in
combination with wellbore geometry limited our ability to
reach the full measured depth of the lateral sections. Portions
of open-hole lateral sections with fill or debris is not the only
potential challenge to successfully cementing these wells;
recent caliper logs suggest that the wells may also have
sections that are washed-out or significantly out of gauge.
Although the final field development plan called for long
open-hole lateral wellbores with injection and producing wells
in a line drive configuration, there were a few early
development wells drilled that did not fit the final offtake linedrive strategy. The subject of this paper is the P&A of Well B
in preparation for a sidetrack to put the well in pattern.
Wellbore Completion and Geometry Details
Well B was drilled early in the development of the Alpine
development. This well did not conform to the final line drive
production strategy for Alpine field. A P&A proposal was
considered to allow sidetracking of Well B to put this well in
conformance with the rest of the Alpine development (Fig. 4).
The original completion of Well B included:
16 Conductor set at 109 TVD/MD and cemented to
surface
9-5/8 40# L-80 Surface Casing set to 3,326
MD/3120 TVD and cemented to surface
7 26# L-80 Production Casing set to 9,775
MD/7,200 TVD
6-1/8 Open Hole from 9,775 MD to 11,984 MD
Lined with a 4-1/2 12.6# L-80 Production Slotted
Liner from 9,590 to 11, 643 MD/+-7,133 TVD, no
cement.
4-1/2 12.6# L-80 Production Tubing from surface to
8,777 MD/7,031 TVD with SSSV nipple, sidepocket GLMs, landing nipples, production packer,
and tailpipe with entry guide.
The schematic of the subject Well B is shown in Figure 5.
The geometry getting down to the horizontal completion is
shown in Figure 6.
Pre-Job Planning
Preparations for this program started with a meeting to
compare options to P&A the well in preparation for a
sidetrack to normalize the well to field pattern. P&A options
included:
1. Full-bore cementing the entire wellbore
2. Cementing through a retainer in the top of the liner
3. Setting a mechanical whipstock at the desired
sidetrack location and down-squeezing cement
4. Performing a CT placed liner-top cement downsqueeze
5. Performing a bottom up cement squeeze using the CT
squeeze procedure commonly performed in more
conventional wells in Alaska.
During the meeting, the participants determined that one
important goal of the job was to ensure that the original
wellbore was not left as an underground conduit for injected
or produced fluids that could affect sweep pattern efficiency.
A literature search to help offer additional guidance proved
of little use providing only 5 papers generally addressing
horizontal cementing operations. The majority of these papers
discussed the cement properties for horizontal wells and
primary cement job considerations; none specifically
addressing the operational challenges of this horizontal P&A
squeeze job.
Review of various other jobs performed in Alaska yielded
some useful data points including a high angle CT squeeze on
a 21,100 well, and some work on performing a chemical
packer job in another horizontal well4. This chemical
packer refers to a thixotropic cement system designed to form
SPE 94039
SPE 94039
SPE 94039
SPE 94039
6.
SPE 94039
References
1.
2.
3.
4.
5.
6.
7.
Tables
Fann Readings
81 deg F
140 deg F
(rpm)
300
36.0
74.0
200.
26.0
53.0
100
15.0
32.0
60
11.0
21.0
30
7.0
12.0
6
4.0
4.0
3
3.0
3.0
Cement Fann 35 reading (Bob 1 Spring 1)
Figures
SPE 94039
Al pine 3
8
20
12
13
10
23
15
23 PB
22
14
25
A lpine 1A
32
31
13PB
16
28
24
18
17
B
33
30
2 4PB
3 4PB
3 2PB
Al pine 1
34
50 PB
26
29
19
42 PB
46
49
40
39 PB
Al pi n e 1B
45
a
35
42
39
38
3 3A
43
44
35
50
41
N ev e 1
51
48
52
47
56
53
55
57
58
36
37
Calculated
TOC +/- 9,286' MD
6,803' SS
Figure 4: Close-up of subject Well B between offset wells A and C; before P&A and after sidetrack
SPE 94039
SPE 94039
10
SPE 94039
Figure 7: Layout of major equipment. Due to seasonal road access, the drilling rigs cement equipment had to
be used to perform the CT P&A. The rig-up required use of over 800 of hardline.
Tool Description
Sketch
1"
0.35
1.75"
1"
1.75"
1"
1.75"
1"
0.5
6.85
Figure 8: CT Bottom Hole Assembly. The BHA OD was the same as the CT OD to minimize the chance of
wellbore debris sticking the CT during the cement job.
SPE 94039
11
Figure 9: Example of a combination cement/jet swirl ball-drop nozzle. The ball is pumped following cement
displacement to land on seat blocking larger holes in nozzle and converts the nozzle to a jet swirl cleanout
nozzle. Note up/down swirl configurations in the nozzle to enhance cleanout efficiency.
Figure 10: CT with combination Cement/Jet Swirl nozzle with ball on seat. Picture is downward toward top of CT
in 7 casing showing swirl vortex while pumping biopolymer gel.
12
SPE 94039
Figure 11: Vertical section of wellbore illustrating various positions of equipment, fluid interfaces, and
completion overlaid on a graphically accurate representation of the inclination survey.
SPE 94039
13
Hesitation Squeeze
3500
230
WH Pressure psig
220
CT Pressure
3000
Squeeze
Squeeze
210
200
190
180
Squeeze
Circulate
Squeeze
170
2500
Pressure (PSIG)
150
140
2000
130
120
110
100
1500
90
80
160
70
1000
Reset
MM Tot.
60
50
40
500
30
20
RIH to Cleanout
10
22:32:36
22:22:36
22:12:36
22:02:36
21:52:36
21:42:36
21:32:37
21:22:37
21:12:37
21:02:37
20:52:37
20:42:37
20:32:37
20:22:37
20:12:37
20:02:37
19:52:37
19:42:38
19:32:38
19:22:38
19:12:38
19:02:38
18:52:38
18:42:38
18:32:38
18:22:38
18:12:38
18:02:39
17:52:39
17:42:39
17:32:39
17:22:39
17:12:39
17:02:39
16:52:39
0
16:42:39
Time
Figure 12: Graph of Well B hesitation squeeze. Areas marked where wellhead pressure was squeezed.
Circulation took place between squeeze intervals: fluids were circulated to the choke to prevent freezing surface
lines. Fluids in and fluids out were carefully checked during circulation periods.
Figure 13: Graph of various parameters during the execution of the P&A of Well B. Weight is on the right Y-axis.
Density was adjusted to #/100 gallons for resolution. Hesitation squeeze interval is between 500 and 840 min.