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SUSHMITA VERMA
(KGR13AP15)
B.F.TECH SEMESTER-VI
Introduction
Transformer is a static device which transforms a.c. electrical power from one voltage to
another voltage keeping the frequency same by electromagnetic induction.
Ideal Transformer
An ideal transformer is a theoretical, linear transformer that is lossless and perfectly
coupled; that is, there are no energy
losses and flux is completely
confined within the magnetic core.
Perfect coupling implies infinitely
high core magnetic permeability and
winding inductances and zero
net magneto motive force.
A varying current in the transformer's
primary winding creates a varying
magnetic flux in the core and a
varying magnetic field impinging on
the secondary winding. This varying
magnetic field at the secondary
induces a varying electromotive
force (EMF) or voltage in the
secondary winding. The primary and
secondary windings are wrapped
around a core of infinitely high
magnetic permeability so that all of
the magnetic flux passes through
both the primary and secondary windings. With a voltage source connected to the
primary winding and load impedance connected to the secondary winding, the
transformer currents flow in the indicated directions.
According to Faraday's law of induction, since the same magnetic flux passes through
both the primary and secondary windings in an ideal transformer, a voltage is induced in
each winding. The primary EMF is sometimes termed counter EMF. This is in
accordance with Lenz's law, which states that induction of EMF always opposes
development of any such change in magnetic field. The transformer winding voltage
ratio is directly proportional to the winding turns ratio. According to the law
of Conservation of Energy, any load impedance connected to the ideal transformer's
secondary winding results in conservation of apparent, real and reactive power.
A power transformer is a static piece of apparatus with two or more windings which, by
electromagnetic induction, transforms a system of alternating voltage and current into
another system of voltage and current for the purpose of transmitting electrical power.
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Power transformers are getting larger in their capacity to meet increasing power
demand. So unexpected power demand due to transformer trouble may cause much
loss of production as well as inconvenience. Therefore it is essential to assure troublefree performance by a well-planned maintenance program. Daily or periodical
inspections will result in detecting abnormal conditions of a transformer and parts before
they cause any more serious troubles. A regular program of inspection should be
established and rigidly carried out for preventive maintenance of power transformers.
Inspection
General: The inspection items are classified into three categories:
SNo. Subject
1.
Oil
temperature
and winding
temperature
2.
Oil level
Method
Action
Check if indication of a
thermometer is correct or
not. If the temperature is not
correct, exchange with a
new one. If oil temperature
is too high due to dust and
other foreign materials on
the finned area of radiators
or the inner surface of
cooling water tube. In case
of water cooler type clean
up them. If indication of
thermometer is not correct,
check oil level in the sensor
pocket and adjust to correct
the level.
Read indication of the dial When the indicated oil level
oil level gauge on the
is constant with the
conservator with a
changing oil temperature,
telescope. Compare it with inspect the dial gauge and
the oil level-oil
check the actual oil level.
temperature curve for the
If the oil level is abnormal,
transformer. Oil level is
adjust it according to
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deemed to be normal
when its difference is
within one graduation of
the gauge on the curve.
in bushing
3.
Oil leaks
4.
Abnormal
noise and
vibration
Abnormal or unusual
noise, especially from oil
pump motors and fan
motors, should be
carefully listened to.
Abnormal vibration can be
checked comparatively
easily by hand.
5.
Silica gel
breather
6.
Gas trapped
in buchholz
relay
instructions.
If the oil level shows low, in
case of rubber bag or
diaphragm type, damage of
rubber bag or diaphragm is
suspected. If oil level of
OLTC is abnormal, breaking
of seal between OLTC and
transformer is suspected.
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7.
Appearance
Bolt
connection
Discoloration
Dust
Rust
Dew
Note: In case of a self-cooled transformer, there is some difference between top and
average oil temperatures depending on loading conditions and ambient temperature.
Strictly speaking, the average oil temperature should be referred to for checking oil
level.
SNo. Subject
Method
1.
Breather silica
gel
(Once every
six months)
2.
Insulation oil
Dielectric
strength
(Every one
year)
Action
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Moisture
content in oil
(Every one
year)
3.
4.
5.
Fan motors
and/or oil
pump motors
(At least once
every two
years)
In case of:
Cooler
of watercooled type
(At least once
every two
years)
Control panel
and terminal
box and
cables. (Once
every one
year)
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6.
Protective
relays
(Once every
two years)
Insulation
resistance
(Once every
two years)
Measure insulation
resistance of protective
relays including their
wirings with a 500V
megger.
Operation
Operation tests should be
made only when
protective relays operated
even if no troubles of a
transformer occurred.
Connections
All connections outside of
(Occasionally) a transformer should be
inspected to see whether
they are in good
conditions without any
discoloration, which
indicates hot connection.
7.
SNo.
Subject
Method
Action
1.
Insulation oil
Analysis of gas
dissolved in oil
After a transformer is
put into service, a
periodic analysis of gas
dissolved in oil is
recommended at least
every six months.
Using an appropriate
airtight container, oil
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2.
Insulation
resistance of
transformer
windings
3.
Ratio test
4.
Winding
resistance
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5.
Excitation
current at low
voltage
6.
Impedance
voltage
7.
Bushing current
transformer
transformer), there is a
very difficult to measure
the winding resistance
precisely and needs to
pay careful
consideration for
judgment.
Measure the excitation
current at low voltage
(100-200 volts) applied
on the lower voltage
winding with other
windings being opencircuited. The voltage
wave shape should be
sinusoidal.
[note 1]
Measure the
impedance voltage at
low current (5-10
amperes) applied on
the higher voltage
winding with lower
voltage winding being
short-circuited.
[note 3]
Excitation current and
winding resistance
should be measured in
the same way as items
4 and 5.
Note 1:
The ammeter should be connected
inside of voltmeter as shown below
to avoid error due to high
impedance measurement.
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Note 2: If the measured values satisfy an expression below, the transformer may not
get serious injury such as layer shorting.
IR Rated current
IM Measured current
VR Rated voltage
VM Measured voltage
Note 3: The shorting cable should be more than 100mm2 in its section and be as
shorter as possible in its length, to avoid measuring error.
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40%
60%
80%
100%
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LEVEL 1
Oil sampling
and testing
External
condition
Historical
data for oil
history,
electrical test
Results in
services
history. This
assessment
provides
some basic
indication of
the
transformers
current
condition,
including
indicative
internal
conditions.
Based on
LEVEL 2
In addition to level 1,
our experts
undertake routine
electrical test during
a short outage. It
provides an
assessment of the
transformers
condition, including
electrical state of
bushings and
windings. Internal
conditions that is
clamping, sludge,
etc., are not
indicated. This
information allows
experts to judge the
transformers
remaining lifetime,
but not conclusively.
The expert report will
highlight deviations
from expected
LEVEL 3
In addition to level
2, our experts
undertake internal
examination.
LEVEL 4
Bases on the
assessment level 1
to 3, Alstom Grid
experts recommend
specific equipment
This solution
for online
provides current
monitoring of critical
condition with good
parameters. The
insight into the
continuous watch
electrical and
over transformers
physical state of
allows experts to
bushings and
develop a predictive
windings. The
maintenance
monitoring of
strategy for the
strategic assists
asset. In addition,
identifies early
the estimation of
warning signs
remaining asset
which may
lifetime provides
jeopardize
information to plan
transformer
a replacement
operating
efficiently.
conditions. It is the
best method to
If necessary, the
determine the
transformers can
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qualified
engineering
analysis of
historical
data, the
report will
detail
additional
assessment
and urgent
maintenance
needed. It
also defines
the
maintenance
scope for
future
scheduled
outages. It is
ideal for noncritical
transformers
Condition
analysis
report
electrical parameters
and detail where
further investigations
are required.
Deviations
analysis
report
remaining
transformer lifetime
and any necessary
rectification work.
Life
assessmen
t report
use a specific
online monitoring
system device to
control some
parameters
remotely.
Strategic
operational
report
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2.
3.
4.
5.
6.
7.
Water cooled
type
Gasket (Corkneoprene)
Thermometer
(Oil, winding)
Pressure relay
(Water, nitrogen,
sudden pressure
relay, water/oil
differential
pressure relay)
Rubber bag or
diaphragm in
conservator
Remarks
It is not necessary
when a bearing is
sealed type.
According to
insulation book
With compressed
air and/or water.
Exchange with
new ones, if a
motor becomes
noisy due to
broken bearings.
Exchange with
new gaskets, if oil
leaks from gasket
are serious.
If any damage of
rubber bag or
diaphragm is
suspected,
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8.
De-energized tap
changer
exchange with
new one.
Internal inspection
is recommendable
before operation
of the de
energized tap
changer, if the deenergized tap
changer is not
operated more
than one year.
Water content
40 kV/2.5 mm gap
30 ppm
30 kV/2.5 mm gap
40 ppm
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Trouble Shooting
If any protective relay gives an alarm, investigate its causes as shown below:
No
1
Relay
Dial type thermometer
Function
1.Overloading
example).
temperature or winding
temperature
temperature of a transformer.
It also has protective functions to
give an alarm or tripping signal, and
automatic functions to control
cooling system.
coils.
3. Maloperation of thermometer or
thermal relay due to their own
defects.
4. If indication of thermometer is
not correct, check oil level in the
sensor pocket and adjust to
correct oil level.
1.Shortage of oil
2.Abnormally low ambient
temperature in winter season
3.Oil leakage
4. Damage of rubber bag or
diaphragm in conservator.
5. If oil level of OLTC is abnormal,
breaking of seal between the
OLTC and transformer is
suspected.
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Relay Function
If any protective relay operates, investigate the cause of a trouble according to the
following relays functions.
Sno.
Relay
1.
Buchholz relay
First stage
Second stage
2.
3.
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4.
5.
6.
Differential relay
7.
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No
Filter or
exchange
in earlier stage
immediately
Action
Good
Test item
Criteria
Hydrogen ion
concentration
Electrical conductivity
3
4
5
6
Chlorine ion
Total hardness
Sulfuric acid ion
M-Alkalinity
(C1 )
(CaCO3)
(SO4 )
(CaCO3)
7
8
9
10
Sulfur ion
Ammonium ion
Total iron ion
Silica
(S )
(NH4+)
(Fe+++)
(SiO2)
undetectable
undetectable
Less than 0.5 ppm
Less than 30 ppm
(PH)
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Combustible Gas and Type of Fault with Dissolved Gas Analysis of Insulating Oil
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SNo.
1.
2.
Working condition
Exterior check
Electrical test and remedial work
3.
4.
changer by AC and DC
switches.
Attach caution tags on switch
boxes.
Same as above accept the following
additional items.
Replace nitrogen gas completely
with dry fresh air, if it was filled
in the transformer.
Make sure there is 18% or more
oxygen to sustain life in a
transformer tank.
Make sure your pockets are
empty.
Take off a wrist watch and any
other accessories on your body.
List up name and quantity of all
tools to be brought into a
transformer tank.
Spread out clean cloth on coil
groups when repairing.
Protect lamps with guards not to
break them in a tank.
Be careful not to drop any tool
and foreign material into the
transformer.
Secure all tools with hand lines. Any
metallic item dropped into a
transformer must be removed to
prevent serious trouble in future.
Make sure all foreign materials
are clear before closing manhole
and energizing.
Check the quantity of all tools
brought out from a tank.
Remove the grounding wires on
the line terminals of the
transformer.
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Reference:
https://en.wikipedia.org/wiki/Transformer
tanddproducts.com/.../3.%20Maintenance%20Manual_TD-TSP-00042A..
www.electrical4u.com/maintenance-of-transformer/
https://www.gegridsolutions.com/.../Transformer-lifecyclemanagement-
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