NRF 204 Pemex 2012.english

Document number
NRF-204-PEMEX-2012
March, 2012
PAGE 1 of 36
Standardization Committee of
Petrleos Mexicanos and Subsidiary Entities
Standardization Technical
Subcommittee of Pemex Refinacion
EMERGENCY BLOCK VALVES

(REMOTE ACTVATION INSULATION VALVES)
(This reference standard cancels and replaces NRF-204-PEMEX-2008 dated May 18, 2008)
Petrleos Standardization
Committee
Mexicanos and Subsidiary Entities
Emergency block valves

(insulation valves remote
activation)
NRF-204-PEMEX2012
Rev.: 0
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APPROVAL SHEET
This reference standard was approved by the Committee on Standards of

Petrleos Mexicanos and Subsidiary Entities 01-12 at the special meeting
held on April 27, 2012.
Copyright
www.pemexenglishlibrary.com
PEMEX
STANDARDIZATION COMMITTEE
OF PETROLEOS MEXICANOS AND
ITS SUBSIDIARIES

(REMOTE ACTIVATION INSULATION
VALVES)
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CONTENT
CHAPTER
PAGE
0. INTRODUCTION
1. OBJECTIVE
2. SCOPE
3. APPLICATION FIELD
4. UPDATE
5. REFERENCES
6. DEFINITIONS
7. SYMBOLS AND ABBREVIATIONS
8. DEVELOPMENT
11
8.1 General
11
8.2 Valve
13
8.3 Pneumatic Actuator
19
8.4 Test Device
21
8.5 Local Control System for remote manual operation
21
8.6 Control Stations (Button) field
23
8.7 Control Stations (Button) in control room
24
8.8 Accumulator actuator power source
24
8.9 Tests
25
8.10 Documentation
26
8.11 Training
29
8.12 Packing, packaging and shipment
29
9. RESPONSIBILITIES
30
10. ACCORDANCE WITH INTERNATIONAL OR MEXICAN STANDARDS
31
11. REFERENCES
31
12. ANNEXES
32
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0. INTRODUCTION
Oil industry process operation, including its auxiliaries, involves inherent risks due to the presence of flammable and
highly risky activities under the corrosive, reactive, explosive, toxic and flammable products handled in amounts that,
in the event of a leak or release are by battery leaks or explosion would cause a significant impact to the
environment, people or property.
In particular, the existence of large amounts of oil or hazardous substances with a high potential for explosions, fire
and / or damage to the health of large magnitudes, requires the presence of process safety systems for the
prevention and mitigation devices accidental event. This in addition to the emergency actions of the operators and
the emergency plans of the facility.
Likewise, it has established a philosophy of safety risks through various "independent protection layers", including the
presence of independent safety instrumented systems Digital System Monitoring and Control, has taken great
importance and is required by several rules international. (IEC-61508-1: 2010 and IEC-61511-1: 2004).
Typically the safety instrumented system is composed of a set of Safety Instrumented Functions (SIF) and is composed
of sensors that detect abnormal operating conditions, a logical processor that commands the actions of the FIS and
final elements, which have activity on the process to prevent or mitigate the risk condition.
In particular, when the final element is a valve whose function is to isolate equipment, vessels and pipe and / or
systems for volumes of oil or hazardous substances, they are called Emergency Valve Block (Insulation Valve or
Remote Activation Insulation Valve operated remotely).
This is why this Reference Standard Petrleos Mexicanos and Subsidiary Entities establishes the requirements for
suppliers or contractors for the supply and tests of emergency block valves (Insulation Valves or Remote Activation
Operated Insulation Valves Distance) to ensure and maintain their level of reliability to a real demand for action, i.e.,
to maintain the integrity level (SIL).
This reference standard was performed taking as support:
Law of Petroleos Mexicanos, its and Administrative Provisions of Contract Procurement, Leases, Works and Services
of the core activities of a productive nature of Petrleos Mexicanos and Subsidiary Entities.
Federal Law on Metrology and Standardization and Regulation
Law of Public Works and Related Services and its regulations
Law of Acquisitions, Leases and Services Public Sector and Regulation
General Law of Ecological Balance and Environmental Protection and Regulations
Guide for Issuing Reference Standards Petrleos Mexicanos and Subsidiary Entities (CNPMOS-001, September 30,
2004)
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This standard was formed with the participation of specialists from the following units:
Petrleos Mexicanos.
PEMEX-Exploracin y Produccin.
PEMEX-Gas y Petroqumica Bsica.
PEMEX-Petroqumica.
PEMEX-Refinacin.
Instituto Mexicano del Petrleo.
External Participants:
A GFT Company
ASCOMATICA S.A de C.V.
CCA Corporation, S.A de C.V.
Corporativo de Vlvulas DASA, S.A. de C.V.
Dresser Mxico
Emerson Process Management S.A. de C.V.
Equipos y Servicios Vica, S.A. de C.V.
Flowcontrol, S.A. de C.V.
FT Ingeniera de Fluidos S.A. de C.V.
Global Flow Technologies
Integracin de Sistemas de Actuacin, S.A. de C.V. Luis Borioli, S.A. de C.V.
Metso Automation
Puffer-Zwick
Rawson Mexicana
Rotork Servo Controls de Mxico, S.A. de C.V.
Tecsite, S.A. de C.V.
Tyco Valves & Controls de Mxico, S.A. de C.V.
Walworth Vlvulas, S.A. DE C.V.
Xomox Chihuahua, S.A. de C.V.
1. OBJECTIVE
To establish the technical and documentary requirements for the acquisition of Block Valves Emergency (Activation
Insulation Valves Insulation Valves Remote or Remote Operated) to isolate oil or hazardous substances in workplaces
and facilities of PEMEX.
2. SCOPE
This reference standard establishes the technical and documentary check valves pneumatic Emergency operation,
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including: valve tester, pneumatic actuator, actuator manual, "tubing" and patch cable), its control system and
control stations (keypads), and can be purchased separately.
This reference standard cancels and replaces NRF-204-PEMEX-2008 dated May 18, 2008.
3. SCOPE
This reference standard is generally applicable and mandatory in the purchase or rental of goods and services
covered by the same, conducting workplace of Petrleos Mexicanos and Subsidiary Entities. For what must be
included in procurement procedures: public tender invitation to at least three people or direct award as part of the
requirements to be fulfilled by the supplier, contractor or bidder.
4. UPDATE
This reference standard must be reviewed and where necessary change at least every five years or sooner if the
suggestions or recommendations for changes warrant.
Suggestions for the review and updating of this policy must be forwarded to the Secretary of the Technical Standards
Subcommittee of PEMEX Refining, who must schedule and perform the update according to the origin of them and
where appropriate, include it in any Annual Program Standardization of Petrleos Mexicanos and Subsidiary Entities.
Proposals and suggestions for change must be made in the format CNPMOS-001-A01, of the Guide to Reference
Emission Standards CNPMOS-A01, Rev. 1, September 30, 2004 and write to:
PEMEX-Refining
Standardization Technical Subcomit PEMEX-Refining
Piso 2, Building "B-2"
Av. Marina Nacional 329
Col. Petroleos Mexicanos
11311, Mexico, D. F.
Direct phones: 5250-2756 and 5203-4083; Switchboard: 1944-2500, Length: 53,107
Email: antonio.alvarez @ pemex.com.
5. REFERENCES
ISO 10434:2004 5.1. Bolted bonnet steel gate valves for the petroleum, petrochemical and allied industries.
5.2 IEC 61508-2:2010. Functional Safety of Electrical / Electronic / Programmable Electronic Safety-Related Systems Part 2: Requirements for E / E / PE Safety-Related Systems Edition 2.0, 2010-04
3.5 IEC 61511-1:2004. Functional safety-instrumented systems Safety for the Process Industry Sector Part
1: Framework, definitions, systems, hardware and software Requirements-First Edition, Corrigendum 1:11 / 2004
5.4 ISO 5208:2008. Industrial Valves-Pressure tests of metallic valves. 8.1.2008 Third Edition
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5.5 ISO-5752: 1982. Metal flanged valves for use in pipe systems-Face-to-face and center-to-face dimensions.
Second edition-1982-06-01
5.6 ISO 6708:1995. Pipework Components - Definition and Selection of DN (Nominal Size) Second Edition:
1995
5.7 ISO 9712:2005. Non-destructive tests - Qualification and certification of personnel, Third edition 2005 02-15, Corrected 2005-03-15.
5.8 ISO-10497: 2010. Tests of valves-Fire type-tests requirements. 01.15.2010 Third edition
5.9
ISO-14313:2007. Petroleum and natural gas industries-Pipeline transportation systems-Pipeline valves.
12/15/2007 Second edition
5.10
ISO-15848-1:2006. Industrial valves-Measurement, test and qualification Procedures for Leak EmissionsPart 1: Classification system and qualification Procedures for type tests of valves. First edition
15/1.2006.
5.11 ISO-15848-2: 2006. Industrial valves-Measurement, test and qualification Procedures for leak EmissionsPart 2: Production acceptance test of valves. First edition 08.15.2006
5.12
ISO-15156:2009. Petroleum and natural gas industries-Materials for use in H2S-containing environments in
oil and gas production - Part 1 Cor. 1-2005, Cir. 1-2007: General principles for selection of cracking-resistant
materials - Part 2 Cor.1-2005, Cir. 1-2007: Cracking-resistant steels Carbon and low alloy, and the use of cast irons Part 3 Cor.1-2005-2005 Cor.2, Cir. 1-2007, and Cir. 2-2008: Cracking-resistant CRAs
5.13 NMX-B-482-1991. Training, qualification and certification of NDT personnel.
5.14 NMX-CC- IMNC-9001-2008. Management systems Quality requirements.
5.15 NOM-004-STPS-1999. protection and safety systems and devices on machinery and equipment used in the
workplace.
NOM-008-16.5-2002 SCFI. "Measurement units general system ".
5.17 NOM-018-STPS-2000. System for the identification and communication of hazards and risks from hazardous
chemicals in the workplace.
5.18 NOM-026-STPS-2008. Safety and hygiene, and risk identification by fluids conducted in pipes.
5.19
NRF-009-PEMEX-2004. Identification of products transported by pipeline or storage tank contents.
5.20 NRF-028-PEMEX-2010. Design and construction of pressure vessels.

5.21 NRF-032-PEMEX-2012. Pipe threads in Industrial Plants - Design and Specifications
Materials.
5.22 NRF-036-PEMEX-2010. Classification hazardous area and selection of electrical equipment.
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5.23 NRF-045-PEMEX-2010. Safety Functional - Safety Instrumented Systems - For

Processes Industrial Sector.
5.24 NRF-048-PEMEX-2007. Design electrical installations in industrial plants.
5.25 NRF-049-PEMEX-2009. Inspection of goods and services.
5.26
NRF-053-PEMEX-2006. Systems based corrosion protection coatings for surface installations.
5.27 NRF-111-PEMEX-2012. Equipos measurement and metrological services.

5.28 NRF-152-PEMEX-2006. Actuators for valves.
5.29 NRF-164-PEMEX-2011. Manometers.
6. DEFINITIONS
6.1 Reliability. Probability a system that can perform a function defined under specified conditions for a period of
time.
6.2 Zero seat leak. No visible leaks (drops or bubbles) in the duration of the test.
6.3 DN (Nominal Diameter). Diameter alphanumeric designation for components of a piping system which is used
for reference purposes, this comprises DN followed by a dimensionless integer which indirectly relates to physical
diameter in millimeters (as stipulated in ISO 6708:1995).
6.4 Equivalent Normative Document. En compliance with the provisions of Annex 12.5 of this
Standard Reference.
Overseas Regulatory Document 6.5. Policy document issued by foreign standards, applicable in their country of
origin.
6.6 Internal valve ("Trim"). Internal designation for such as a valve closure element (flap, ball hinge male plug, etc.),
seat ring, box, stem and parts that connect stem with closing element, bushings or weld deposit , among others.
6.7 Integrity Level (SIL, for its acronym in English). is a discrete level for specifying integrity requirements of safety
instrumented functions to be assigned to safety instrumented systems.
6.8 Tightness test or closed valve. is test pressure valve closed, in order to validate the leak through the closure
mechanisms of the valve.
6.9 Hydrostatic Test or valve body. is test pressure exceeding the working pressure of the valve in order to validate
the integrity of the valve mechanics.
6.10
Safety Instrumented systems. System composed of sensors, logic solvers and final elements intended to
bring the process to a safe state when predetermined conditions are violated.
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6.11
hazardous substances. Are those that by their physical and chemical properties, presents the possibility of
health hazards, flammability, reactivity and special that can affect the health of exposed people or cause damage to
the facilities or the environment. Which are classified by their degree of risk as established in NOM-018-STPS-2000.
6.12
Emergency block valve. Block valve open / closed (ON / OFF) of fluids to control a hazardous occurrence,
these valves are for emergency insulation and are designed to stop the uncontrolled discharge of flammable or toxic,
must be integrated with the devices required for proper operation and tests. These valves must be fireproof if they
are located in the fire zone. The Emergency block valves are also known as (Activation Insulation Valves Insulation
Valves Remote or Remote Operated).
6.13 Fire Zone. under which the area is unsafe to enter during an emergency situation. This area is considered to a
minimum radius of 7.62 m (25 ft.) around the source of the leak.
7. ABBREVIATIONS
7.1
AISI
American Iron and Steel
7.2
API
American Petroleum Institute
7.3
ASME
American Society of Mechanical Engineers
7.4
ASTM
American Society for Tests and Materials
7.5
DN
Nominal Diameter
7.6
DPDT
Double Pole, Double Throw
7.7
ETG
Nickel Plate by electrolysis
7.8
HT
Heat Treated
7.9
IEC
International Electro technical Commission
7.10
ISO
International Organization for Standardization
7.11
LED
Light Emitting Diode
7.12
LFMN
Federal Law on Metrology and Standardization
MSS SP
Manufacturers Standardization Society of Valve and Fittings Industry Standard Practice
MTTFs
Mean Time To Fail Mean time between failures spurious or false triggering.
7.13
7.14
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7.15
NACE
National Association of Corrosion Engineers
7.16
NEMA
National Electrical Manufacturers Association
7.17
NBR
Nitrile butadiene Rubber
7.18
NDE
Nondestructive Examination
7.19
NPS
Piping Nominal Size.
7.20
NMX
Mexican Standard
7.21
NPT
National (American) Standard Pipe Taper
7.22
NRF
Reference Standard
7.23
PEMEX
Petrleos Mexicanos and Subsidiary Entities
7.24
P op
Operation accuracy
7.25
psi
Pound per square inch
7.26
SAE
American Society of Automotive Engineers
7.27
SIL
Safety Integrity Level
7.28
SIS
Safety Instrumented System
7.29
SPDT
Single pole, double throw
7.30
STPS
Labor and Social SECRETARIAT
7.31
T op
Operating temperature
7.32
TUV
Technischer berwachungs-Verein. (Verification Technical Association)
7.33
UL
Underwriters Laboratories Inc.
7.34
UNS
Unified Numbering System
7.35
VAAR
Remote Activation Insulation valves
7.36
VAOD
valves Distance Operated Insulation
7.37
VBE
Emergency block valves
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8. DEVELOPMENT
Supplier or contractor must provide VBE, actuators, test device, control systems, monitoring stations (keypads),
accumulator or cylinder support and services specified in Annex 12.1 of this standard of reference, which must
comply with the following:
8.1 General
8.1.1 VBE will be supplied with the test device, the pneumatic, manual actuator, indicator and position switches
and accessories, assembled and tested by Supplier or contractor, which must have the backing and support letters
from manufacturers the VBE, and actuator test device, as required by subsection i) of this Rule 8.10.1 of reference.
8.1.2
Moving parts that are exposed must have physical protection (barriers or guards), as required by the NOM004-STPS-1999, to prevent access to the operating point and avoid risks to workers.
8.1.3
VBE closes to the failure of the power supply source for its operation (air or process gas instrument).
8.1.4
When specified in Annex 12.1 of this Standard Reference, VBE must have a backup tank or cylinder for each
VBE, to ensure that the source of power supply to the pneumatic actuator (pressure and flow) will be uninterrupted
or decrease.
8.1.5
Control devices and operating under VBE and must comply with the specified SIL to ensure safety
instrumented function and prevent unwanted closure of the VBE. The failure of any control or operation of the
actuator must be alarmed so bright in the control stations (pendant) local and / or in the control room of the Center
for Work, as specified in 8.6 and / or 8.7 of This reference standard.
8.1.6
When specified service or service bitter to VBE hydrogen sulphide or to the power supply source, the
materials and manufacturing the tire valve or actuator, and gas accumulator pipe must be as stated:
a)
ISO15156: 2009 for installation in production work centers and Gas Oil and gas treatment plants naturally.
b) NACE MR0103: 2010 or equivalent, for installation in workplaces oil refining, and prosecutions containing H2S in gas
or dissolved in the aqueous phase, with or without hydrocarbon processes.
8.1.7 VBE, actuators and devices (solenoids and position switches) must be supplied with components designed
and certified based on the Integrity Level (SIL) specified in Annex 12.1 of this Reference Standard. The VBE, actuators
and devices (solenoids and position switches) must have certificates with effect from the date of delivery of the
goods, in compliance with IEC 61508-2: 2010 or earlier, must provide the appropriate certificate issued by an
accredited in terms of the LFMN.
8.1.8
Requirements fireproof behavior: When specified in Annex 12.1 of this Standard Reference, VBE must
withstand a fire with a temperature of 750 to 1000 C in the valve body for 30 minutes as required Clause 5.2 of ISO
10497:2010. The actuators and components must have fire protection to keep all internal controls and wiring below
60 C, under fire conditions cited above, so it does not affect the performance of these.
8.1.9
Area classification. The items, electrical and control devices must comply with the area classification
specified in Annex 12.1 of this Reference Standard, as established by NRF036-PEMEX-2010.
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8.1.10 Identification
a)
VBE must be identified by the key (VBE, VAAR o VAOD) followed by sequencing identification number, specified in
Annex 12.2, 12.3 and / or 12.4 of this Reference Standard.
a)
Supplier or contractor must provide VBE labeled, in the black and fulfilling 8.13.12 13.8.16 of NRF-009-PEMEX-2004,
with the identification sequenced was stated in the previous paragraph.
b) VBE must be marked as required by Annex "E" of ISO-14313: 2007, including butterfly VBE is not covered by ISO. The
name or identification plate must include the corresponding key VBE.
c)
Operator must have a name or ID plate type 304 stainless steel permanently secured with stainless steel rivets (not
allowed glue or adhesive to secure the plate), with the following minimum information:
I. Service and password
II. Make, model and serial number
III. Material of inmates
IV. Operating Range
V. Date of manufacture
VI. country of Origin
VII. Classification marking of hazardous areas
e) The system of local control must have a name or identification plate type 304 stainless steel permanently secured
with stainless steel rivets (not allowed glue or adhesive to secure the plate), with the following minimum
information:
I. Service and password
II. Make, model and serial number
III. Material of inmates
IV. Operating Range
V.
Date of manufacture
VI. Country of Origin
VII. Classification marking of hazardous areas
F) The accumulator actuator power source must have a name or ID plate type 304 stainless steel permanently
secured with stainless steel rivets (not allowed glue or adhesive to secure the plate). For identification plate must
contain, refer to paragraph 8.3.1.42 of NRF-028-PEMEX-2010 or as required by ASME Section VIII or equivalent.
8.1.11 The measuring instruments used in VBE settings, actuators and devices must be calibrated with standard
equipment and calibration certificates or reports must comply with NRF-111-PEMEX-2012.
8.1.12 The power supply voltage for auxiliary control, protection and measurement must comply with as specified
in Annex 12.1 of this Standard Reference, its installation must comply with NRF-048-PEMEX-2007. Do not include the
power source for the control system.
8.1.13 The electrical input into the control system and control stations (keypads) must comply with the following:
a)
b)
Selected for high temperature as required by NRF-048-PEMEX-2007.

Cables and electrical terminals must be permanently identified at both ends or
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point to point.
c)
Electrical connections in the control system must be performed on terminal strips
riel mounted (high density terminals).
8.2 Valve
Valves must comply with the following:
8.2.1 Butterfly Valve
8.2.1.1 Design Features:
CONCEPT
Type:
DESCRIPTION
Butterfly a quarter turn, triple offset zero friction.
Seal:
Seat:
Gland:
Union drive-shaft:
Metal-to-metal seal with zero leak, bi.

Integral to the body.
Without grease injections to stem packing or seal.
Through wedges or "pin" must unite Leaded
stem must provide tools for assembly and disassembly.
Stem type:
One-piece, anti-blasting design, as required by API

609:2009 or equivalent, if not specified otherwise in the
Annex 12.1 of this Reference Standard.
8.2.1.2 Construction Materials:

CONCEPT
Body:
Seat:
Disc:
Seal disk
DESCRIPTION
Must be indicated in Annex 12.2 of this Statement of
Reference.
The same material as the body type coated
"Stellite 21 "minimum thickness 3 mm, if none is specified in Annex coating
12.2 of this Reference Standard.
Of the same material as the body, when not otherwise specified
in Annex 12.2 of this Reference Standard in compliance with the specified
material for No. trim, indicated in Material Specification for Pipe NRF032-PEMEX-2012, which corresponds to the fluid service and operating
conditions specified in Annex 12.2 of this Reference Standard.
Solid mounted disk (in one piece), stainless steel ASTM A 564 H1150 (174PH) or equivalent, if not specified
otherwise in Annex 12.2 of this standard reference, in compliance with the
specified material for No. trim, indicated in Material Specification for Pipe
NRF032-PEMEX-2012, which corresponds to the fluid service and operating
conditions specified in this Annex 12.2 of this
Standard Reference.
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Stem :
Material must be specified for the No. trim, indicated in

la Specification Piping Materials NRF-032-PEMEX-2012, which corresponds
to the fluid service and operating conditions specified in Annex 12.2 of this
Standard Reference, if not otherwise specified in this Annex.
Stem bushings:
316 stainless steel or type "stellite 6" or equivalent

With integrated protectors on graphite reinforced, if not otherwise
specified in Annex 12.2 of this standard reference, in compliance with the
specified material for No. trim, indicated in Material Specification for Pipe
NRF032-PEMEX-2012, which corresponds to the fluid service and operating
Gasket:
Glands live load type:
Coating valves
(Anticorrosive):
Graffito.
At least equal to the valve body.
Must comply with as indicated in Annex 12.1 of this Statement of
Reference and applying NRF-053-PEMEX-2006.
8.2.1.3 Valve Manufacture:

CONCEPT
Design:
Flanged ends:
Distance between flanges:

Design for fire resistance,
when specified in Annex
12.1 of this Standard:
DESCRIPTION
ASME B16.34: 2004 and API-609: 2009 Class B or equivalent.
ASME B16.5: 2009 or equivalent to DN 600 (NPS 24), ASME
B16.47:2011 or equivalent series A (MSS SP/44) or equivalent
Greater than DN 600 (NPS 24).
As specified in Annex 12.1 of this Reference Standard.
Rated by the type of litmus test as required by ISO10497:2010.
8.2.1.4 Tests:
CONCEPT
Closed
valve
or Procedure and
airtightness test
Pressure test
tightness or closed
valve (seat):
Procedure and
Pressure test
DESCRIPTION
As established ISO-5208: 2008 and API-STD-598: 2009 or
equivalent.
The test must be bidirectional seal and must be performed in both
directions, both hydrostatic (high pressure) and low pressure pneumatic (air
or inert gas at a pressure of from 4.08 to 7.13 kg/cm2, regardless of the
valve class).
Must deliver the report airtight valve seat, in both flow directions
(bidirectional flow).
Over time table established 11 ISO-14313: 2007.
Hermetic zero seat leak as the arrangements
(Rate) "A" of ISO 5208:2008 and as described in 6.2 of this Statement of
Reference.
As established ISO-5208: 2008 and API-STD-598: 2009 or
equivalent.
Duration
Acceptance
Eventually they set the table 10 of ISO-14313: 2007.

Airtight zero leaks
Duration
Criterion
acceptance
Closed valve or
airtightness test
hydrostatic
(Body):
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Closed valve or
Procedure and
airiness test of
Pressure test
tightness in the stem
seal:
Duration
Acceptance
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As established ISO-15848-1: 2006.

fire test type, when specified in Annex 12.1 As established ISO-10497: 2010.
of this Standard:
Torque operation test:
As stated in ISO 14313:2007 B.6.
Closed valve or airtightness test joint stress As stated in ISO 14313:2007 B.7.
VBE actuator:
8.2.2 Ball Valve.
CONCEPT
Type:
Seal:
Gland
Stem type
DESCRIPTION
Full pitch wave of a quarter turn.
Without direct metal to metal or polymer elastomer inserts with
coatings as specified in Annex 12.3 of this Reference Standard, sealed with
zero leak, bi.
Live load type, without injection of grease and stem packing
seal.
Design anti-blasting.

CONCEPT
Body
DESCRIPTION
must be at least as suitable for this type of valve, the
Pipe Materials specification of NRF-032-PEMEX-2012, which corresponds to
the fluid service and operating conditions specified in Annex 12.3 of this
standard of reference, if not otherwise specified in this Annex.
Seat:
At least the same material coated body as specified in the Annex to this
Standard 12.3 Reference, unless otherwise specified in this Annex,
compliance with the specified material for No. trim, indicated in Material
Specification for Pipe NRF-032-PEMEX-2012, which corresponds to the fluid
service and operating conditions specified in Annex 12.3 of this Reference
Standard.
Ball:
Of the same material as the body, at least, if not otherwise specified in

Annex 12.3 of this Reference Standard, in compliance with the specified
material for No. trim, indicated in Material Specification for Pipe NRF-032PEMEX-2012, which corresponds to the fluid service and operating
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Seal:
Stem :
At least the material must be specified for the No. trim, indicated in
Material Specification for Pipe NRF-032-PEMEX-2012, which corresponds to
the fluid service and operating conditions specified in Annex 12.3 of this
Standard Reference, if not otherwise specified in this Annex .
Stem bushings:
At a minimum, type 316 stainless steel with heat treatment of nitruration

and reinforced graphite integrated protectors, if not otherwise specified in
Annex 12.3 of this standard of reference, in compliance with the specified
material for No. trim, indicated in Material Specification for Pipe NRF -032PEMEX-2012, which corresponds to service
fluid and operating conditions specified in Annex
Graffito.
At least equal to the valve body.
Must comply with as indicated in Annex 12.1 of this Statement of
Gasket:
Glands :
Coating valves
(Anticorrosive):
8.2.2.3 Valves Manufacture:
CONCEPT
Design:
Flanged ends:

Design for fire resistance,
when specified in Annex
DESCRIPTION
ISO-14313: 2007
ASME B16.5: 2009 or equivalent to DN 600 (NPS 24) N, ASME
Comply with ASME B16.10: 2009 or equivalent.
Rated by the type of litmus test as required by ISO10497:2010.
8.2.2.4 Tests:
CONCEPT
Closed
valve
or Procedure
airtightness test
and pressure test
tightness or closed
Duration
valve (seat):
Criterion
acceptance
Closed valve or
airtightness test
hydrostatic
(Body):
Test and pressure

procedure
test
Duration
Acceptance
DESCRIPTION
As established ISO-5208: 2008.
The test must be bidirectional and must be made in both directions and is
due on test report.
Hermetic zero seat leak as the arrangements
Reference.

Airtight zero leaks
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fire test type , when specified in Annex 12.1 As established ISO-10497: 2010.
of this Standard:
Closed valve or airtightness test joint stress As stated in ISO 14313:2007 B.7.
VBEGate
actuator:
8.2.3
Valve.
CONCEPT
Type:
Seal:
Seat:
Gland
Stem type
DESCRIPTION
Must be wedge or blade as indicated in Annex 12.4 of
This reference standard.
Metal-metal (zero leaks) bidirectional.
Integral to the body.
Live load type, without injection of grease and stem packing
seal.
One piece, anti-blasting design.

CONCEPT
Body
DESCRIPTION
It must be right for this type of valve, in Pipeline Materials Specification of
NRF-032-PEMEX-2012, which corresponds to the fluid service and operating
conditions specified in Annex 12.4 of this Standard Reference, if not
otherwise specified in this Annex .
Seat:
The same material as the body is coated specified in Annex 12.4 of this
standard of reference, if not otherwise specified in this Annex, in
compliance with the specified material for No. trim, indicated in Material
Specification for Pipe NRF-032-PEMEX-2012, which corresponds to the fluid
service and operating conditions specified in Annex 12.4 of this Reference
Standard.
Wedge or Blade:
The same material as the body, at least when not otherwise specified in
Annex 12.4 of this standard of reference, in compliance with the specified
material for No. trim, indicated in Material Specification for Pipe NRF-032PEMEX-2012, which corresponds to the fluid and service operating
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Stem :
Material must be specified for the No. trim, indicated in la Specification

Piping Materials NRF-032-PEMEX-2012, which corresponds to the fluid
service and operating conditions specified in Annex 12.4 of this Standard
Reference, if not otherwise specified in this Annex .
Gasket:
Glands :
Valve Coating:
Graffito, zero leaks

At least equal to valve body.
Must comply with stated Appendix 12.1 of this Standard
8.2.3.3 Valve Manufacture:

CONCEPT
Design:
Flanged ends:
DESCRIPTION
Comply with ISO-14313: 2007.
ASME B16.5: 2009 or equivalent to DN 600 (NPS 24), ASME
Design for fire resistance, when specified in Rated by the type of fire test as required by ISO10497:2010.
Annex
8.2.3.4 Tests:
CONCEPT
Closed valve or
airtightness test
tightness
or closed valve (seat):
Closed valve or
airtightness test
hydrostatic
(Body):
Test and pressure

procedure
test
Duration
Criterion
acceptance
Procedure
and pressure test
Duration
Acceptance
Closed valve or
Procedure and
airtightness test of Pressure test
Duration
seal:
Acceptance
DESCRIPTION
As established in ISO-5208: 2008.
The test must be bidirectional and must be made in both directions and is
due on test report.
Hermetic zero seat leaks as the arrangements
Reference.

Airtight zero leaks
As established per ISO-15848-1: 2006.
As established by ISO-15848-1: 2006.

As established by ISO-15848-1: 2006.
fire test type , when specified in Annex 12.1 As established by ISO-10497: 2010.
of this Standard:
Closed valve or airtightness test actuator

assembly stress VBE:
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8.2.4 VBE must be provided with the class or nominal pressure rating design specified in Annex 12.2, 12.3 and / or
12.4 of this Reference Standard. Where not indicated, the class must be indicated on the Piping Materials
Specification of NRF-032-PEMEX-2012, which corresponds to the fluid service and operating conditions specified in
Annex 12.2, 12.3 and / or 12.4 of this Reference Standard.
8.2.5 VBE for hazardous use with at least a degree of risk than four or when specified in Annex 12.1 of this standard
of reference, must be tested and stamped "ISO FE" (ISO Leak Emission) for leak emissions as 15848-1/2
established in ISO: 2006, temperature range, pressure VBE and Class specified in Annex 12.2, 12.3 and / or 12.4 of
this Reference Standard.
8.2.6
VBE will be supplied with a manual actuator or hand wheel to race from 0 to 100 percent for valves up to
DN 250 (NPS 10). For more than DN 250 (NPS 10) nominal diameter must be supplied with a hydraulic hand pump
race from 0 to l00 percent, both meeting the requirements of NRF-152-PEMEX-2006, if not stated otherwise.
8.2.7
Valve stem must be supplied with such dimensions that resist tension, compression, bending and torque
required for valve including stuck and its length allows the installation of all devices such as the test device, the
actuator the steering wheel and, when applicable, hydraulic hand pump.
8.2.8
When specified in Annex 12.1 of this standard VBE reference that must be designed for fire resistance,
indicate their compliance with fire resistance as permanently set to ISO-10497: 2010 or API-6FA: 2006 or equivalent,
as appropriate.
8.2.9 Switches must have VBE position: for the open and closed position, and a check-back switch to indicate when
it is carrying out the partial closure test. The switches must comply with the following features:
a)
b)
Magnetic element or proximity type, as specified in Annex 12.1 of this Statement of

Reference.
c)
d)
Must be dry contact type.
Double switch, type: Micro, SPDT or DPDT, as specified in Annex 12.1 of this Statement of
Reference.
Switches enclosure must be NEMA 4X or equivalent type 316 stainless steel and as required by the hazardous area
classification indicated in Annex 12.1 of this Reference Standard.
8.02/10 VBE must have a mechanical indicator of high visibility position made of stainless steel type 304.
02/8.11 The non-metallic parts of valves intended for hydrocarbon gas service at nominal pressures PN 100 (Class
600) or higher, must resist explosive decompression.
8.3 Pneumatic Actuator
8.3.1 Features
CONCEPT
DESCRIPTION
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Pneumatic actuator:
a) The actuator piston to be high starting torque

b) position spring return for a failure of the power supply source (gas or air
tools).
c) Must work in any position, even upside down.
d) Must have visual indicator of valve position
(open / closed).
Power supply source pressure (instrument air El actuator must be designed to operate with the power supply source (gas
or gas) available on site:
or air tools) as it
establishes the pressure indicated in Annex 12.1 of this Statement of
Reference.
Enhancer "booster":
a) The pressure Increaser of the supply source power (gas or instrument
air) must be hosted on the local control system of the VBE.
b) must operate only with the available pressure of the power supply source
(gas or instrument air) specified in Annex 12.1 of this Reference Standard.
c) Must provide a stainless steel filter with automatic purge input connected to
the power supply source to the increaser, with draining with discharge line
to the outside.
transmission Type:
Scotch yoke must be a quarter turn or linear, depending on the type

valve.
Housing or enclosure:
Must be NEMA 4X or equivalent, fully sealed.
Piston rod:
With guidance or support bar to eliminate lateral loads and balance the
forces on the piston.
Limit switches:
Must be adjustable in both directions to calibrate the position
opening and closing of the valves.
Design:
As far as mounting position must be modular to allow
its interchangeability in four positions (0, 90, 180 and 270
degrees).
Actuators orientation with respect to valves: Must comply with as indicated in Annex 12.2, 12.3 and / or 12.4 of
spectrum to valves:
This reference standard.
Must comply with stated Appendix 12.1 of this Reference Standard and
Anticorrosive coating cabinet:
comply with NRF-053-PEMEX-2006.
Closing time:
Maximum 10 seconds, regardless of the size of the valves, when no other
time is specified in Annex 12.2, 12.3 and / or 12.4 of this Reference
Standard.
8.3.2 Construction materials:
CONCEPT
Housing:
Bushings:
Cylinder:
Piston:
Piston rod:
Spring:
Piston seals:
DESCRIPTION
Permanently lubricated low friction.
316 stainless steel type or equivalent.
Ductile Iron ASTM A-395 or equivalent or ASTM carbon steel
A283 gr. D or equivalent.
a) must be hardened steel AISI 1045 or equivalent or alloy steel AISI SAE 9840,
SKF ETG 100 or equivalent.
b) must be coated with hard chrome.
Low alloy steel ASTM A29 Gr 9254 or equivalent.
NBR (Nitrile Butadiene).
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Yoke:
Ductile Iron ASTM A-395 Gr 80-55-06 60-40-18 or ductile iron, or

Carbon Steel API 5LX Gr X 52 + ASTM A537 Class 1 or equivalent.
Guide Bar:
Chromed steel alloy or nitred steel alloy, AISI HT 4140 or equivalent.
O-Ring
Screws
Cartridges:
NBR
Stainless steel
Ductile Iron ASTM A-395 Gr 60-40-18 or equivalent.
8.3.3 Fireproof
When specified in Annex 12.1 of this standard VBE reference that must be designed for fire resistance and must
8.3.3.1 Actuator must be protected from passive protection fire retardant material.
8.3.3.2 The fireproof protection must be maintenance-free and detachable (jacketed) into segments and allow
access to the actuator for maintenance.
8.3.3.3 The protection against fire must ensure at least 30 minutes of operation of the actuator at a temperature to
60 C.
8.3.3.4 Passive protection must withstand temperatures up to 1000 C over direct heat over a period of 30
minutes, at least, as established by the method UL-1709: 2011 or equivalent.
8.3.3.5 The materials of passive fire protection must be chemically inert and resistant to acidic substances, and
basic solvents.
8.3.3.6 Joining pieces included passive protection to insulate the actuator as set out in 8.3.3.4 of this Standard
Reference.
8.3.3.7
Passive protection against fire must include installation accessories, sheet, and strip and jacket seals,
including type 304 stainless steel.
8.3.3.8 Jacketed actuator must be fireproof and waterproof. Among the passive protection
(jacketed) and actuator must maintain a waterproof layer.
8.3.4 Particular requirements
8.3.4.1 Actuator must be designed to provide an output torque of at least 1.2 times the design torque defined by
the valve manufacturer.
8.3.4.2 Actuator must be mounted after mechanical tests (where applicable). The valves must be designed to
support the weight of the mechanical test (if applicable), the pneumatic actuator, the actuator manual override, the
fire protection and components associated with them. Must require the installation of additional supports, the
manufacturer must provide the valve.
8.4 Test Device
8.4.1 VBE, must have a device for the partial closure test must close the valve and up to 20 percent. This device
may be electronic or mechanical, as specified in Annex
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8.4.2
When specified address must comply with the requirements of the bid when specified mechanical and
must comply with the requirements of paragraph 8.4.3 below:
8.4.3 Mechanical Test Device partial
8.4.3.1 Design must have a special safety key cannot be removed during the test, so it must have a position switch
with signaling control stations (keypad) or SIS, as specified in Annex 12.1 of this Reference Standard to indicate that
the test is being carried out and the instantaneous position during partial closure of the valve.
8.4.3.2 Mechanical device must be constructed of at least the following materials:
a)
b)
c)
Steel body ASTM A 108 Gr 1045 or equivalent.

Coupling ASTM A 108 Gr steel blued 1045 or equivalent.
Arrow type stainless steel cam ASTM A276 Gr 410 or equivalent.
8.4.3.3 Test device design must ensure that no partial transmitted lateral loads on the valve stem.
8.4.3.4 This mechanical device must be of the "proven in use" as required by the IEC 02/03/60
61511-1:2004 11.5.3 and must comply with the same IEC 61511-1:2004.
8.4.3.5 Must provide copies of reports the results of failure mode and hit test certificate issued by TUV and
functionality, Lloyds, EXIDA or any other certification body in terms of LFMN.
8.5 Local Control System for remote manual operation
As indicated in Annex 12.1 of this Standard Reference, providing local control system for remote manual operation
field, it must comply with the following:
8.5.1 The components installed within the control system must comply with the following:
a) On Type 316 or equivalent 12 gauge (2.66 mm), NEMA 4X or equivalent, with front access door. The interior must be
accommodated:
I.
Regulatory power supply source (gas or instrument air), pressure switches, pressure gauges, solenoid valves,
pneumatic valves, filter, "tubing", chutes, and valve-and-check valves.
II. An explosion proof enclosure for housing terminal boards.
III. Electrical and pneumatic connections must be identified.
c) Must have at least two holes for pipes for power and control electric, DN
20 (NPS ).
c) Must have at least three holes air tubes (one input and two outputs) DN 15 (NPS ) with sockets of type "bulkhead".
d) The location of the holes must be as specified in Annex 12.1 of this Reference Standard.
e) When specified in Annex 12.1 of this Reference Standard that assembly is in floor anchoring elements must include,
as noted in the pedestal assembly is to be supplied for installation accessories and when to include wall lugs for
installation.
8.5.2
The pressure regulator power supply source of the pneumatic actuator must be housed in the control
system must be of type 316 stainless steel, which must include the following:
a)
A duplex filter body type 316 stainless steel, and interchangeable filter elements particle retention capacity of 5
microns at least.
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b) Moisture trap, with outflow pressure and consistent with the requirements of the actuators and automatic
condensate drain.
c) Pressure indicator before and after filter.
Supplier or contractor must determine pressure and flow regulator inlet and the capacity of the dryer or moisture
trap, so that the pressure, flow and quality than those required in the pneumatic actuator.
8.5.3 As specified in Annex 12.1 of this Standard Reference, supplier or contractor must provide alarm switches for
low pressure, which must be installed as follows: in the supply line of the power supply source (gas or instrument air)
to the actuator (control system within or near the actuator, as specified in Annex 12.1 of this Reference Standard), in
the circuit of the battery or backup roll and out of each solenoid valve and outlet pneumatic valve, which must
a)
b)
c)
d)
Dry contact type.

Magnetic type element.
Switch, type: Micro, SPDT or DPDT, as specified in Annex 12.1 of this Reference Standard.
When specified in Annex 12.1 of this Standard Reference, must be calibrated to the minimum pressure that
defines Supplier or contractor.
Pressure switch body must be stainless steel.
8.5.4 Pressure indicators (gauges) before and after the filter, must be Bourdon of type 316 stainless steel, stainless
steel mechanism 316, diameter cover at least 65 mm (2 inches), with connections type male 15 mm ( inch) or 6.4
mm ( inch) NPT 316 stainless steel and stainless steel case with screw bezel, solid proof against vapors and
humidity, as required by NRF-164-PEMEX-2006.
8.5.5 Solenoid valves housed in the local control system must comply with the following requirements:
a)
b)
c)
d)
e)
f)
Normally energized spool.

Redundant.
Spools for constant operation and low consumption, electrical insulation class "F".
Body material must be Type 316 stainless steel UNS S31600 or equivalent.
Set up of solenoid valves must comply with the SIL and MTTFs in Annex 12.1 of this Reference Standard. The
fulfillment of these two parameters must determine the reliability of the control system architecture local. In the
event that the architecture does not include redundancy in the solenoid valves, must have a mechanism to perform
maintenance of them without VBE is activated, the redundancy may include a solenoid valve. This must be
determined in designing the implant to SIS FIS.
Must include protective grilles type 316 stainless steel in the vents to prevent entry of foreign elements.
8.5.6 Pneumatic and accessories lines within the control system must comply with the following:
a)
Pipe "tubing" must be 316L stainless steel and comply with ASTM A 269-04, ASTM / A 269 degree TB 316L (UNS 31603)
or equivalent solution heat treatment and marking, must comply with section 31.1 of ASTM 1016 A/1016M-04 A or
equivalent marking must be made "tubing" with diameters of DN 13 (NPS 1/2), DN 10 (NPS 3/8) and DN 8 (NPS 1/4).
b) Block Valves [block, check and pneumatics] pneumatic and accessories must be stainless steel type 316 or
higher.
c) Pipe "tubing" must be seamless and compression type connectors with double seal.
d) When specified in Annex 12.1, the arrangement of the solenoid valves and pneumatic switch must allow the coils
and the same pneumatic valve without affecting the power supply source (gas and instrument air) to the actuator of
the VBE. This arrangement must include a type selector bypass (bypass) with safety key.
e) Selector diversion type (pneumatic valve manual) must be 5 way 2 position (5/2), type 316 stainless steel.
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8.5.7
When requested in Annex 12.1 of this Reference Standard supply interconnect cable and VBE design must
withstand fire, Supplier or contractor must supply the cable mentioned the following requirements:
a)
b)
c)
d)
Insulation must be flame retardant.

Cable must comply with what specified in Annex 12.1 of this Reference Standard.
The fire protection must ensure at least 30 minutes of operation at a temperature 60 C.
Passive protection must withstand temperatures up to 1000 C in direct heat over a period of 30 minutes or
more; tested by the method of UL-1709: 2011 or equivalent.
e) The passive protection components must be chemically inert and must withstand acidic substances, basic
solvents.
f) Joining pieces included passive protection must isolate totally miss the heat generated by the fire.
8.6 Control Stations (pushbutton) field
As indicated in Annex 12.1 of this Standard Reference, providing monitoring stations
(pushbutton) field, its components must comply with the following:
a) Copper free aluminum box (less than 1% Cu), As stated in the hazardous area classification and NEMA 4X or
equivalent tightness.
b) two position sustained contact switch, open / close in NEMA 4X or equivalent, Class I Division 1, Group B, C, D,
mushroom of red pole, normally closed contact.
c) Pilot lamp type LED display, NEMA 4X or equivalent, Class I, Division 1 Group B, C, D:
I. One for red for closed valve indication.
II. One green to open valve indication.
III. One amber to display test valve partial closure.
IV. One red for fault indication coil A.
V. One red for fault indication coil B.
VI. Three for low pressure alarm: actuator, accumulator or cylinder and pneumatic valve.
c)
I.D. plates of VBE which triggers, graphical operating instruction and emergency warning device that says
"EMERGENCY VALVE BLOCK ACTIVATE ONLY WHEN THERE IS FIRE ", as required by the NOM-026-STPS-2008.
e) I.D. plate, each pilot light, indicating its corresponding alarm, failure or position.
F) Cables, accessories for mounting, connection, and connectors, terminal strip and identify any component or part and
necessary for the proper operation and installation of monitoring stations (pushbutton) field, including supports and
connection.
g) High resistance acrylic guards to avoid accidental actuation of the switch, but which at the same time not prevent its
activation immediately in case of emergency.
8.7 Control Stations (Button) in control room
When specified in Annex 12.1 of this Standard Reference, must supply a control stations (keypad) for installation in
the control room of the unit and must be located in a safe area (outside the risk area) and easily accessible to the
operating personnel with the features and components (which must be installed within control stations (keypads)) as
follows:
a)
Control stations (buttons) to be installed in the control room must be in sheet 12 gauge carbon steel with
electrostatic baked paint in NEMA 12 or equivalent, if not otherwise specified in Annex 12.1 of this Reference
Standard.
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b) Two position sustained contact switch, open-close fungus type red pole, as specified in Annex 12.1 of this Standard
Reference, of openers.
c) LED type pilot lamp indication, NEMA 4:
I. One red for closed valve indication.
II. One green to open valve indication.
III. One amber to display test valve partial closure.
IV. One red for fault indication coil A.
V. One red for fault indication coil B.
VI. Threes for low pressure alarm: actuator, accumulator or cylinder and pneumatic valve.
d)I.D. plates triggering VBE, graphical operating instruction and emergency warning device that says "EMERGENCY VALVE
BLOCK - ON FIRE ONLY", as required by the NOM-026-STPS-2008.
e) I.D. plates , each pilot light, indicating its corresponding alarm, failure or position.
F) Cables, accessories for mounting, connection, and connectors, terminal strip and identify any component or part and
necessary for the proper operation and installation of monitoring stations (pushbutton) field, including supports and
connection.
g) High strength acrylic guard to avoid accidental actuation of the switch, but which at the same time not prevent its
activation immediately in case of emergency.
8.8 Accumulator Actuator Power source
8.8.1
When specified in Annex 12.1 of this Reference Standard for every VBE must supply a battery for
instrument air, for up to three close-open cycles. The dimensions of the tank must be calculated by Supplier or
contractor.
8.8.2 Backup battery must be designed and constructed as required by NRF-028-PEMEX2010, with the following characteristics:
a) Must be vertical with a separation step of moisture and particles.
b) Unless otherwise specified in item 12.1 of this Annex reference standard, the battery must be carbon steel with 3
mm minimum allowable corrosion.
c) must have at least one safety valve as required by the NOM-093-SCFI-1994, installed at the top of the vessel, with the
following characteristics:
1.
2.
3.
4.
5.
Loaded spring conventional type

Closed type bonnet .
Threaded type hood
Without lever.
Alloy steel spring material.
a.
must have a connection DN 15 to purge the lowest point with automatic purge valve ball or plug type, the body
material bleed valves can be carbon steel or bronze but its inmates must be stainless steel type 304 .
b.
Air outlet connection must be located in the upper part of the vessel, to prevent entrainment of moisture, liquid
or solid.
c.
Must have a pressure gauge Bourdon type 316 stainless steel, stainless steel mechanism 316, minimum cover
diameter 114.3 mm (4 inches), with male type connections DN 15 (NPS ) stainless steel type phenol 316 and
bevel box threaded solid proof against vapors and humidity, as required by NRF-164-PEMEX-2011.
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8.9 Tests
8.9.1 General
8.9.1.1 Tests and NDE nondestructive examinations, procedures must be performed under previously reviewed by
PEMEX, they must carry the accredited laboratories in terms of LFMN.
8.9.1.2 Supplier or contractor personnel must perform nondestructive tests and examinations must be trained,
qualified and certified as required by the ASTM-A-482-1991 or ISO 9712:2005; well as the apparatus, equipment and
instruments used in these tests or examinations, must comply with specified in 8.2.3 of NRF-111-PEMEX-2012.
8.9.1.3 Tests, examinations and interpretations must be made by certified level II or III as required by the ASTM-A482-1991 or Level 2 or 3 of ISO 9712:2005, the interpretation of tests and examinations must be by certified level II
as established by ASTM-A-482-1991 or ISO 9712:2005 level 2 at least.
8.9.1.4 Contractor or supplier must examine and verify, materials or components, to verify their compliance with
respect to its material certificates and perform additional NDE required by this Standard and Reference VBE
specification, to detect imperfections jeopardize the integrity.
8.9.1.5 To perform the inspection, can use the following methods:
I. - With contractors as required by the Reference Standard (NRF-049-PEMEX-2009) to perform inspection services or
supervision of goods, leases or services, or
II. - With personnel designated by Petrleos Mexicanos, Subsidiary Entities and Subsidiary companies as required by
the Institutional Procedure Inspection of Goods, Leasing and Services-PA-800-70600 01.
To verify that this assembly provides the required watertight seal, thus certifying that the actuator provides the
required torque, and actuation thereof in the closing direction (actual verification of the operation of the set).
8.9.2 Factory Acceptance (When specified in Annex 12.1 of this Reference Standard).
8.9.2.1 Must notify the completion of the factory acceptance tests with 30 days notice when the tests are carried
out in the country and 45 days when they are abroad, they must include when applicable test assembly and
operation of the valve -actuator device partial closure test, calibration of position switches, control panel and control
stations (keypad).
8.9.2.2 Previous notification of the tests is due to PEMEX, the protocols of factory acceptance tests, including
program, procedures and acceptance criteria.
8.9.2.3 Factory tests shall include at least the following:
a)
b)
c)
d)
e)
f)
Closed valve or airtightness test s nondestructive, including liquid penetrant, magnetic particle, ultrasonic, hardness
and radiography, when specified in Annex 12.1 of this Reference Standard.
Closed valve or airtightness test identification of materials, when specified in Annex 12.1 of this Statement of
Reference.
Operation of valve, opening, closing and closing time.
Closed valve or airtightness test manual operation of the auxiliary device.
Test device partial closure .
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Closed valve or airtightness test s of VBE as indicated in 8.2.1.4, 8.2.2.4 and 8.2.3.4, as applicable, of this Statement
of
Reference.
Closed valve or airtightness test position switches.
Closed valve or airtightness test control system and control stations (keypads) (where applicable). Checking the
response and operation of each actuating device or component.
8.10 Documentation
Unless otherwise requested in the bid, it must comply with the following:
8.10.1
Must be submitted with the technical bid the following documents:
a. Legible copy of the certificate and valid test of the valves as required by ISO-10497:2010, issued by a laboratory
accredited by an agency recognized by the Mexican government on the terms of the Federal Law on Metrology
and Standardization, protecting the diameters and classes requested valves, when specified in Annex 12.1 of this
Reference Standard, the design must withstand fire VBE.
b. Legible copy of current certificate of test of actuator passive protection as required by the UL-1709: 2011 or
equivalent, issued by a laboratory accredited by an agency recognized by the Mexican government on the terms
of the Federal Law on Metrology and Standardization.
c. legible Catalogs of manufacturer of valves, actuators, proofer, switches, solenoids, pressure regulating filter
enhancer, control system, control stations (keypads), accumulator for air tools that support all the features
requested in this Standard Reference, indicate the source, noting therein requested features and the models
proposed by Bidder s.
d. Calculation report selecting each of the actuators and their backup batteries.
e. Valves opening speed calculation, pressure drop and closure calculation report
f. Dimensional drawing of the valve / actuator, control stations (keypad) and control system.
g. Instrumentation diagram for each of the valves requested.
h. Diagram of electrical interconnection of all accessories including switches valve position.
i. Must submit with its bid, original and copy for collation of the notarized letter that includes the effective date or
termination of the representation, the backing and support issued by manufacturers of valves, actuators and
device partial closure test. If the manufacturer is a foreigner, the letter must be submitted apostilled. These
documents must be valid at least until the expiry of the guarantees.
j. In case bidder offer construction materials with technical specifications higher than those requested in this
Reference Standard, must state in its technical proposal and prove through comparative sheet manufacturer.
k. Commitment letter saying that in the event of a failure of the goods supplied, is committed to on-site technical
service no later than 24 hours after being notified via phone call, fax, email or any other means, without charge,
within the warranty period.
l.
Commitment letter from valve manufacturer, actuator and partial test device which expresses the supply of
parts of the property for 10 years at least, since they supply.
m. When specified in Annex 12.1 of this Reference Standard must be included in the technical proposal, the training
courses as specified in section 8.11 of this Standard Reference.
n. Must provide for VBEs, actuators and devices (solenoid and position switches), readable copy of the certificates
or reports issued by laboratories accredited by an agency recognized by the Mexican government in terms of
LFMN, to perform functions safety based on the SIL and MTTFFs (for solenoid valves) specified in Annex 12.1 of
this Reference Standard, effective the date of delivery of the goods, complying with IEC-61508-2: 2010 or above
and must include copies of certificates evidencing such reports.
8.10.2
The following must be provided with the goods:
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a.
Installation, operation and maintenance of the actuators, valves, instrumentation, control systems, control
stations (keypads) and other components supplied, which must include part numbers for each component
of the goods to be delivered. And also, it must give the documents mentioned in Annex C of ISO
14313:2007.
b.
materials manufacturer Reports that make up valve and records the chemical composition analysis of the
materials of the valves.
c.
Legible copy of the certificate or report current test of valves as required by ISO-10497: 2010, issued by a
laboratory accredited by an agency recognized by the Mexican government on the terms of the Federal Law
on Metrology and Standardization, protecting diameters and classes requested valves, when specified in
Annex 12.1 of this standard of reference, the design must withstand fire VBE.
d. Legible copy of the certificate or report OF current test of the actuator passive protection as required by the
UL-1709: 2011 or equivalent, issued by a laboratory accredited by an agency recognized by the Mexican
government on the terms of the Federal Metrology and Standardization when specified in Annex 12.1 of
this standard of reference, the design must withstand fire VBE.
e. Certificates or reports issued by laboratories accredited by an agency recognized by the Mexican
government in terms of LFMN, to perform safety functions based on the SIL and MTTFs (for solenoid valves)
specified in Annex 12.1 of this Reference Standard , effective the date of delivery of the goods, provided the
IEC-61508-2: 2010 or above and must include copies of certificates evidencing such reports.
b. Test Report of valves, indicated in 8.2. of this Standard Reference.
c. Vent valve adjustment report and calibration certificate or report of instruments, as required by NRF-111PEMEX-2012.
d. Factory performance test proof, indicated n 8.9.1 of this Standard Reference, duly endorsed by the
manufacturer.
e. Calculation report for sizing and actuator selection.
f. Report sizing calculation (capacity) of the cylinder or accumulator backup.
g. Supplier or contractor must generate and provide all the documentation of design, construction, inspection
and tests of all the elements of the supply as provided in this standard reference.
h. Local control system arrangement drawings and monitoring stations (keypads), including size, location and
dimensions of media and / or anchor, position and dimensions of the battery connections limit, list of parts
/ materials, with part number and catalog accordingly.
i. Dimensional drawing and detail of the valve - actuator including operating data, design and test, test device,
position indicators, manual override actuator, fire protection, supports, location of points of
interconnection to limit battery list materials / parts with part numbers and catalog as appropriate, and
operating empty weight, sequence assembly, lifting points, among others.
j. Control wiring diagrams and local control system and control stations (keypads), including cable list with
identification point - point connection, bill of materials and parts, with part number and catalog accordingly.
k. Diagrams pneumatic local control system, indicating operating conditions, design and setting ranges of the
pressure regulator and low pressure switches, and including materials and parts list with part number and
catalog accordingly.
l. VBE Data Sheet, pneumatic actuator, actuator auxiliary hydraulic pressure gauges, valve (s) vent.
m. Pressure subject vessel mechanical integrity documents, including the operating license granted by the STPS.
n. Minimum recommended spare part list continuous operation of the equipment (Valve / actuator /
accessories) for 2 years, with its part number.
o. Test report of material and valve identification.
p. Report hardness tests of valve materials, when applicable and requested in Annex 12.1 of this Reference
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standard.
Certificates or reports issued by laboratories accredited by an agency recognized by the Mexican
government in the LFMN terms of compliance with the leak test on the stem seal as required by ISO-158481: 2006.
8.11 Training
Unless otherwise requested in the bid, it must comply with the following:
8.11.1 Supplier or contractor must provide training courses that PEMEX specified in Annex 12.1 of this standard of
reference, they must be theoretical and practical guidance on the operation and maintenance of VBE and its
components. The courses will be taught in Spanish, the duration, and the number of people and place of delivery
indicated in Annex 12.1. Supplier or contractor must provide training materials for each course.
Supplier or contractor must deliver the training program for approval.
8.11.2 The course must include:
a.
b.
c.
d.
e.
f.
g.
h.
i.
Selection
Installation.
Test procedures and tests (functionality, tightness, etc.).
Assembly, disassembly and adjustment and calibration of VBE in valve-actuator assembly, and their
components individually (valve, test device, pneumatic actuator, auxiliary manual actuator, position switches,
travel stops, etc.).
Failure Identification and repair
Inspection, removal and installation of fireproof material.
Care and recommendation in handling, assembly and disassembly of valves, actuators and other components.
Intervention and replacement of components in the system of local control and monitoring stations (keypads) in
operation.
Preventive and corrective maintenance tasks and inspection
8.11.3 Must give each participant the support material and operation and maintenance manual, both in Spanish, for
each course.
8.12 Packing, packaging and shipment
8.12.1 Supplier or contractor is responsible for packing, loading and transportation of valves, actuators and other
components, to the workplace, as indicated by the range set. All components that come factory damaged, must be
replaced at no cost to PEMEX in a time that does not affect the work program.
8.12.2 Valve actuators and integrated instrumentation must be packed and sealed in airtight boxes dust proof,
moisture proof and a rigidity that support both the handling during transport and storage in the center of the
extreme environmental conditions of work defined in Annex 12.1 of this Reference Standard, without damage. It
must use a mechanical insulation between the tools and the vessel wall and between two tools in the same vessel,
unless the vessel itself constitutes insulation as in the case of polyurethane foam vessels or corrugated cardboard. All
instruments and any other moving body inside the package must be fixed.
8.12.3 Wires in the electrical and electronic instrumentation, must be sealed at the ends before shipment and must
not allow moisture penetration. The shell must be free of grease, oil, dirt or other foreign substances.
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8.12.4 All openings connections and electrical, hydraulic and pneumatic exposed to the environment must be
protected with removable material, using wood, plastic or metal. Desiccant must be placed in labeled vessels of low
permeability in each section or compartment.
8.12.5 valve flanges must be plugged with removable plastic material, without the introduction of dust, moisture
and foreign matter into the valve.
9. RESPONSIBILITIES
9.1 Of Petrleos Mexicanos and Subsidiary Entities.
The application and compliance with this reference standard in the acquisition of the emergency block valves Emas
specified and control system and manual stations (keypads).
9.2 Suppliers, contractors or bidders.
Comply with as minimum specified in this Reference Standard in the design, manufacture, construction, inspection
and tests.
Supplier or contractor is responsible for the final quality of the work, materials and services, whether provided by
him or his suppliers and / or subcontractors.
Supplier and / or contractor must comply with NMX-CC-9001-IMNC-2008 (as provided in Article 13 and 13-A of the
Rules of the Procurement Act Leases and Public Sector Services, Article 24, 3 paragraph of the Law on Public Works
and Related Services thereof and Article 11 of the Regulations of the Law on Public Works and Related Services
thereof).
The information must comply with the technical specification of PEMEX SSIME GNT-2008-G002 or P.1.0000.06: 2000
information must be validated by Supplier or contractor (stamp and signature). This must be submitted in electronic
and print media as required by the bid.
All documentation and records generated in the works that fall within this standard of reference, before and during
the development of manufacturing and / or engineering (procedures, plans, logs, charts, reports, studies,
correspondence, etc.), must be delivered in Spanish, except for own catalogs of suppliers or contractors that may be
in English, and the units of measurement can be as stipulated in Section 12.8.5 of the NOM-008-SCFI-2002 (was may
bracketing system language or other measures). Furthermore, such delivery must be made by electronic and print
media, as required by the bid, and must be stamped and validated rubric of responsible company, supplier,
manufacturer or appropriate.
Supplier or contractor is solely responsible for the supply and installation of the work and must adhere to all
regulations and orders of the competent authorities in the field of construction, safety, road use, ecological
protection and environmental governing in the federal, state or municipal, as well as instructions to that effect will
bring the agency or entity. The liabilities and damages that may result by a failure will be borne by Supplier or
contractor.
Provide technical support in the workplace of PEMEX destined to which the goods is destined to in a period no
longer than 24 hours, when the supply presents troubleshooting.
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Note: ETotal l of this Annex 12.3, invariably must request the supplier or contractor, fully filled.
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Annex 12.1 Supply Requirement

BY
REVIEW
DATE
REVIEWD
DATE
CONTRACT
REQUISITION
ELABORATED
REVIEWED VALIDATED
WORK CENTER EXTREME CONDITIONS

Environmental variable
Max.
Temperature
Humidity
%@
Atmospheric pressure
mm Hg
Annual Average
Mn.
Units
pH
Vibrations
Wind Speed
Rain
Solar Radiation
GENERAL REQUIREMENTS
Hazardous area classif.
Safety instrumented level:
Does not classify
Class I, Division 1
N/A
Class I, Division 2
SIL-1
127 VCD 10%
Nominal power electric voltage
24 VCD
Current regime
Group
SIL-2
SIL-3
24 VCDwith intrinsic proteciton

mA
SPDT
DPDT
Anticorrosive coating: Environment:
according to NRF-053-PEMEX-2006
System:

VBE supply:
Yes
Password
N/A
Stem type:
Stem Material:
Dimensins between flanges:
ISO-5752:1982
Substance risk degree:
Service:
Health:
ASME B16.10:2009
Airtightness:
Reactivity:
Special:
Leak emission stamp ISO-FE, due to hazardous substances:
Yes
Fire resistance design ISO-FT:
Does apply
N/A
Auxiliary manual actuator:
Yes
N/A
Type position switches:

Nominal power electric voltage:
Proximity
127 VCD 10%
Current regimen
Magnetic
24 VCD
24 VCD with intrinsic protection
mA
SPDT
N/A
DPDT
Annex 12.1 Supply requirements (cont.)

REVISION
DATE
BY
REVIEWED
CONTRACT
DATE
REQUISITION
REVIEWED VALIDATED
ELABORATE
PARTIAL TEST DEVICE

Mechanical (mechanical limitator)
Electronic (Positioner control )
N/A
PNEUMATIC ACTUATOR
Yes, Annex 12.2, 12.3 y/o 12.4 of this reference standard
Supply:
Power fluid
N/A
Instrument air
Gas, type:___________________
kg/cm2 (man) (psi man)
Pressure:
Shell material: Ductil Iron
Temperature:
Carbon Steel:
Mx.
Min.
Stainless Steel
ACTUACTOR IGNIFUGE PROTECTION

Protection:
Yes
Type:
Tarp
Jacket
Other
REMOTE OPERATION LOCAL CONTROL SYSTEM

Yes
Supply:
Orifice location:
Upper
N/A
Lower
Lateral right
Lateral left
Assembly:
Floor
Pedestal
Wall
Low pressure switch:
N/A
SPDT
DPDT
Qty. of switches to supply:__________________________________________________________________________

Actuactor power source switch installation
Inside cabinet
Solenoid valves:
Close to actuator
N/A SIL
SIL
N/A
MTTFS:
127 VCD 10%
Pressure switches:
24 VCD
Current regime
Interconnection cable supply:
24 VCD with intrinsic protection

mA
SPDT
DPDT
Does apply
N/A
Armored
Armed
FIELD MANUAL STATIONS (BUTTONS)

Manual stations (Buttons):
Yes
N/A
CONTROL ROOM MANUAL STATIONS (BUTTONS)

Manual stations (Buttons):
Independient
Yes
N/A
On panel VBE
Integrated to SIS
Observations:
Box type:
NEMA 12
NEMA 1
Annex 12.1 Supply Requirement (cont.)

BY
REVISION
DATE
REVIEWED
DATE
CONTRACT
REQUISITION
ELABORATED
REVIEWED VALIDATED
AIR ACCUMULATOR
Suministro:
N/A
Material:
TESTS
Pruebas de aceptacin en fbrica
N/A
Prueba de dureza:
N/A
Pruebas no destructivas
N/A
Pruebas de identificacin de materiales
N/A
Identificacin positiva de materiales PMI
N/A
Agrietamiento inducido por hidrgeno HIC
S ___CSR___CLR___CTR
N/A
Otras:_______________________________________
TRAINING
Suministro:
Nmero de personas por curso:____________
Lugar donde se impartirn:__________________________
S
Nmero de cursos:________________
Nota: El total de este Anexo 12.1, invariablemente debe solicitarlo el proveedor o contratista, totalmente llenado.
N/A
Annex 12.2 Valve Requirements (Butterfly

type)
REVIEW
BY
DATE
REVIEWED
DATE
CONTRACT
REQUISITION
ELABORATEDREVIEWED
CODE
SERVICE
FLUID
PIPE
SPECIFIC
ATION
No.
LINE
P op.
2
kg/cm
(psi)
T op.
C
Flow
m3/hr
DN
(NPS)
FACE
CLASS
AND
TYPE
DISK AND
BODY
MATERIAL
Nota: El total de este Anexo 12.2, invariablemente debe solicitarlo el proveedor o contratista, totalmente llenado.
CLOSIN
G TIME
(seg)
SEAT
COATING
SEAL RING
MATERIAL
STEM
MATERIAL
BITTER
SERVICE
OR OTHER
VALIDATED
ACTUATOR
ORIENTATION
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ANNEX 12.5
Equivalent representation of normative documents.
12.5.1 The words "or equivalent", mentioned in this NRF, after foreign documents, means the following:
Policy document which indicates characteristics, rules, specifications, requirements, attributes, guidelines or
requirements for a good, process, activity, service or method, and those relating to its compliance or application, in
a quantitative, qualitative, as that proposed in this NRF.
12.5.2 Foreign documents, "equivalent", must comply with the indicated and / or required by Exhibit
NRF abroad referred by this.
12.5.3 Not accepted as normative documents or equivalent National Guidelines, international, industry or foreign,
that have requirements, specifications or requirements relating to minors and / or requested by PEMEX (eg lower
thickness, lower safety factors, lower pressures and / or temperatures, lower levels of electrical insulation properties
at a lower temperature, higher smoke emissions and constructional characteristics of the electrical conductors,
lower capacity, efficiency, operating characteristics, physical properties, chemical and mechanical properties, among
others).
12.5.4 This also applies to the requirements outlined in the Technical Documents Basic Engineering Packages of
Licensors or Technologists.
12.5.5 In all cases, the features, specifications, requirements and / or obligations specified in this Standard
Reference, Technical Specification, and those arising thereof, are mandatory for bidders, contractors and / or
suppliers of goods or services.
12.5.6 Bidder, Contractor or Supplier, who believes that a document is equivalent to the foreign document
described in this Reference Standard, must apply in writing to PEMEX authorization for use, attaching the
background and arguments to support his claim, and a comparative , concept by concept, demonstrating that the
proposed document, is equal to the stated or referred to in this NRF, to which PEMEX must respond explicitly.
12.5.7 When the documents mentioned in the preceding paragraph, there are national, must be legalized by the
Mexican consul or, where applicable, under apostilled "Decree of Promulgation of the Convention abolishing the
requirement of legalization of Foreign Public Documents ", published in the Official Journal of the Federation on
August 14, 1995.
12.5.8 The documents submitted in a language other than Spanish must be accompanied by a translation into
Spanish of that language, certified by a licensed translator, considering the conversion of units as required by the
NOM-008-SCFI-2002. The translation must bear the following legend must be signed by the legal representative of
Bidder , Contractor and / or Supplier, proposing the equivalent document:
This translation accurately reflects the content and interpretation of the original document in its original language,
for purposes of the Bid and / or Contract and legal purposes, to give place "
12.5.9 PEMEX's response to the use of an equivalent document must be in writing, indicating whether or not the
proposed document as approved equivalent, in the case of a refusal to allow the use of equivalent document,
Bidder, Contractor or Supplier is required to comply with the provisions of the foreign document NRF.
33
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EMERGENCY BLOCK VALVES

Emergency block valves

This reference standard was approved by the Committee on Standards of

EMERGENCY BLOCK VALVES

7. SYMBOLS AND ABBREVIATIONS

8.3 Pneumatic Actuator

8.4 Test Device

8.5 Local Control System for remote manual operation

8.6 Control Stations (Button) field

8.7 Control Stations (Button) in control room

8.8 Accumulator actuator power source

8.12 Packing, packaging and shipment

10. ACCORDANCE WITH INTERNATIONAL OR MEXICAN STANDARDS

EMERGENCY BLOCK VALVES

EMERGENCY BLOCK VALVES

EMERGENCY BLOCK VALVES

EMERGENCY BLOCK VALVES

NRF-009-PEMEX-2004. Identification of products transported by pipeline or storage tank contents.

5.20 NRF-028-PEMEX-2010. Design and construction of pressure vessels.

EMERGENCY BLOCK VALVES

5.23 NRF-045-PEMEX-2010. Safety Functional - Safety Instrumented Systems - For

NRF-053-PEMEX-2006. Systems based corrosion protection coatings for surface installations.

5.27 NRF-111-PEMEX-2012. Equipos measurement and metrological services.

EMERGENCY BLOCK VALVES

American Iron and Steel

American Petroleum Institute

American Society of Mechanical Engineers

American Society for Tests and Materials

Double Pole, Double Throw

Nickel Plate by electrolysis

International Electro technical Commission

International Organization for Standardization

Light Emitting Diode

Federal Law on Metrology and Standardization

Manufacturers Standardization Society of Valve and Fittings Industry Standard Practice

EMERGENCY BLOCK VALVES

National Association of Corrosion Engineers

National Electrical Manufacturers Association

Nitrile butadiene Rubber

Piping Nominal Size.

National (American) Standard Pipe Taper

Petrleos Mexicanos and Subsidiary Entities

Pound per square inch

American Society of Automotive Engineers

Safety Integrity Level

Safety Instrumented System

Single pole, double throw

Labor and Social SECRETARIAT

Technischer berwachungs-Verein. (Verification Technical Association)

Underwriters Laboratories Inc.

Unified Numbering System

Remote Activation Insulation valves

valves Distance Operated Insulation

Emergency block valves

EMERGENCY BLOCK VALVES

EMERGENCY BLOCK VALVES

Selected for high temperature as required by NRF-048-PEMEX-2007.

EMERGENCY BLOCK VALVES

Metal-to-metal seal with zero leak, bi.

One-piece, anti-blasting design, as required by API

8.2.1.2 Construction Materials:

EMERGENCY BLOCK VALVES