Mills Related Operating Data

SN Description
Operating Press.
Milling System Operating Data
1
Hot air Header Press.
803 mm WC

Remarks

2
3
4
5

Max. Press.
-876 mm WC
Press. Lo alarm -625 mm WC
Very Low trip -500 mm WC

Hot Air Header Temp.

Cold air Header Press.
Cold Air Header Temp.
Mixed Air Press.
(Before Mill A-K)
Mixed Air Temp.
(Before Mill A-K)
Mixed Air Flow
(Before Mill A-K)

346 Deg. C
876 mm WC
35 Deg. C
728 mm WC

Max. Temp.
- 360 Deg. C
Press. Lo. Alarm-635 mm WC

337 Deg. C

Max. Temp.

Constant air flow

of 90.9 T/Hr

8
9

Mill A-K O/L Press.

Mill A-K O/L Temp.

324 mm WC
75-800 C

Max. Flow
-102 T/Hr.
Limitation- Motor current, Diff. Press,
O/L temp, Mill Reject
Max. Press. 366 mm WC
Max. Temp- 90 Deg. C
With lo volatile mater 75-800 C
With hi volatile mater 65-750 C
With high Sulpher less than750C

10
11
12

200 mm WC
70 Deg. C
T Deg. C

15
16

Mill DP
Mill Bearing Temp.
Mill Motor Brg. Temp.
(NDE)
Mill Motor Brg. Temp.
(DE)
Mill Motor Winding
Temp.
Mill Motor Vib.
Cooling water

17

Coal fineness

6
7

13
14

Seal Air System

1
Dynavane Filter Outlet
Press.
2
Seal Air Discharge

344 mm WC

Trip= T + 5 to10 Deg C

* Max. temp. during trial
Trip= T + 5 to10 Deg C

4.5 mm/ S
I/L press-4.5 KSc/
Press drop across
cooler 0.7 KSc
Quantity 10m3/hr
+50 - 1%
-100 - 90.2%
-200 - 70.4%

Trip=7.1 mm/ S

690 mm WC

Filter Changeover Press.-250 mm

WC( Normal >200 mm WC

1198 mm WC

3
4

Press.
Seal Discharge to Cold
PA Header
Seal AIR to Mill Diff.
Press.

Mill Start Permissive

Mill Start Permit from
PLOS

1198-876 = 322
mm WC
250 mm WC

1.
2.
3.
4.
5.
6.

Low Trip- 200 mm WC

Any Lub Oil Pump ON

Sump/Lube Oil Temp. not High <80C
LOP discharge pressure not low > 3.5kg/cm2
Lube Oil Filter DP Not high
< 1.5 kg/cm2
Sump Oil Level Adequate
(10mm below CL)
Lube Oil Pressure not very Low >3 kg/cm2

Mill Ready Conditions

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

No Pulv. Unsuccessful elevation start

Bunker Outlet Gate open
Feeder Inlet Gate open
Mill Discharge valve open
Mill start permit from PLOS (See Conditions as above)
Mill outlet temp not high <94C
Cold air Gate open
Tramp Iron Hopper Valve open
Mill/Oil elevation start permit
No Mill trip
Primary air permit yes
All Burner Isolation Gates open

Mill Start Permissive

1.
2.
3.
4.

MILL Ready conditions as above

SA HDR/Pulv Bowl DP Adequate >350 mm WC
MILL motor switchgear available
MILL status off & ignition permit available

MILL PROTECTIONS:
Mill Protections

1. Motor winding temp. V high (TD 5 sec)> 130C

2. Motor Brg. Temp. V high (TD 5 sec)
>90C
3. Mill Brg. Temp very high ( TD 5 sec) >90C
4. Mill vibration very high (TD 15 sec) >18mm/s
5. Mill trip from PLOS
6. Pulv H/W Trip from MCC
7. Pulv. On & SA HDR/Bowl DP low (TD 1 min)
<200 mm WC
8. MFT Acted

9. Pulv ignition support required & permit NA

10. Pulv command on and failed to start TD 10 sec
11. Pulv discharge valve not open
12. Any burner isolating gates not open
13. Loss of primary air (See Condition Below)
14. PA trip (TD J0, H2, G4, F6, E8 Sec)
15. Loss of elevation +24 power supply
Mill Trip from
PLOS:

1.
2.
3.
4.
5.

Loss Of Primary
Air Conditions:

1.
2.
3.

Description Of PA
Trip:

(Applicable to Mills J.H.G.F.E Progressive time Delay of

2 sec starting from Mill J for which, trip is instantaneous)
1.
2.
3.
4.
5.
6.

Start Permissives for LOP

1
Start Permissives 1.
for LOP
2.
2
3

Start Permissives
for LOP
Standby LOP Auto
Start Conditions

RAW COAL FEEDER

1
Start Permissives

MILL On and LO Temp high (TD 60 Min) >80C

MILL On & Both Lube Oil Pumps off (TD 2 Sec)
LO Pres V low & LOP in Service ( TD 10 Sec) <3 Ksc
Lube oil level very low
PLOS Supply off & Pressure very low < 3kg/cm2

PA HDR Pressure very low < 575mm W

All PA or FD fans off and any Pulv on or
PA HDR pressure low (TD 5 sec) <625 mm WC

50or more MILL on & any one of the following

Any FD fan off
Any PA fan off
Loss of BFP- at least 2 BFPs off
Loss of SAH at least 1 SAH off
BCW pumping not O.K,-2P/P on & DP <18 psi.

Lub Oil level Adequate

No Lube Oil trip command

1.
2.
1.
2.

MILL Off > 5 MIN

Both Lube oil pumps on
Lub Oil pump running & pressure low<3.5kg/cm2
Lub Oil pump fall to start (TD 5 sec)

1.
2.
3.
4.
5.

Feeder Switch in remote &

MFT not acted
Mill outlet temp not low
>55C &
Mill status on &
Auto/manual stop commands not present &

6.
7.
8.
9.
10.

Protections

1.
2.
3.
4.
5.
6.
7.
8.
9.

Feeder seal air valve open &

Mill current not low or Coal on belt) &
Mill ready & Fdr. Speed Min & Auto/Man start
Command &
Feeder outlet Gate open &
Mill Ignition Permit Available or mill ignition support
not required
Feeder Switch not in remote
MFT operated
Mill outlet temp Low
<55 C
Mill Status off
Auto/Manual Stop command
Fdr. Seal Air valve not open
Feeder on >5sec & no coal on belt & Mill motor
current not low
Pulv. Ignition Permit Not available and ignition
Support required
OR
Feeder outlet gate not open

OR
OR
OR
OR
OR
OR
OR

Secondary Air Damper Control

1
Secondary Air
a. Aux Air Damper Open Condition:
Damper Control
(applicable to ab, bc, cd, de, ef, fg, gh, hj, jk)
1. *Open command from FSSS OR
2. Furnace to WB DP <240 mm WC
* Open Command From FSSS is issued if
MFT Operated Or
2/3 Voting
Either both ID for FD Fans are off

b. Auxiliary Air Dampers Closing Condition (For EX:AB)

1.
2.
3.
4.
5.

MILL A & B Off &

Purge Over and no MFT &
*Boiler Load index
EL AB back up trip
Close command for HEA Ignition Permit

Once the Boiler Load Reaches > 30% the aux air Dampers
close in a timed sequence starting from top with a time delay
of 10 Sec provided all other conditions for closing are satisfied.

>30 %

c. Fuel Air Dampers (A-J) & OFA Damper Opening

Conditions:

1. MFT Operated Or 2/3 Voting

2. Either both ID OR both FD Fans are off
*The opening command is removed once the post purge time
has expired and all opening conditions are removed
instantaneously for fuel air dampers F-J and for A-E with 30
sec time delay. The close command is extended with a time
delay of 50 sec after the corresponding feeder is out of service.

PA FAN
1
Start Permissive

Protections

SEAL AIR FAN

1
Auto Start
Conditions
2
Protection Off
Conditions

1.
2.
3.
4.
5.
6.
7.
8.

Fan Lube Oil Pressure Adequate

>0.8kg/cm2
Fan Motor Winding Temp not High <125C
Fan Motor Brg. Temp not High
<85C
Fan Motor Brg. Temp not High
<90C
Fan Control Pressure Adequate
>0.8kg/cm2
Fan Impeller Position Minimum & Manual
Fan Outlet Damper Closed
Both FD FAN On Or
(Either FD FAN On & Other PA FAN Off)
9. Fan Switchgear Available
10. No Disturbance From Switchgear
11. Fan Lube Oil Cooler O/L Temp. not High <75C
12. Either LOP On
13. PA FAN Start Permissive Available from FSSS
14. Either of the PAH Available

i.
ii.
iii.
iv.
v.
vi.
vii.

Fan On & Outlet Damper Closed (TD 10Min)

Both FD Fans OFF
Fan Motor Brg Temp. V High (TD 5 Sec) > 90C
Fan Brg. Temp. Very High (TD 5 Sec)
>110C
Fan Motor Winding Temp V High (TD 5 Sec) >125C
Fan/ Motor Vibration V High (TD 5 Sec)
>9 mm/s
MFT Operated

Either PA Fan On & SA HDR/CA Duct Low ( TD 10 Sec)

<100 mm WC
1.
Both fan Started TD 10 Sec Or
2.
Fan Breaker Tripped On Overload Or
3.
Both PA Fans Off ( TD 15 Sec)

Permissive Off
Conditions

Start Permissives

1. Both Fans Running &

2. Scan-Furnace DP Not Low
VPC/Push button Off Command
Outlet Damper L.S Feedback Closed