Operation breakdown & Machinery required for Formal Trouser

Operation
No.

Description of
Operation

Seam

Generic M/C
Type

SMV

Step A - Front and Side pocket

A1
Run stitch pocket bag

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with UBT

0.32

Serge Facing

3 Thread
overlock M/c

0.21

Serge Jet Piece

3 Thread
overlock M/c

0.17

Attach Jet piece with Front

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with UBT

0.29

Attach Facing with Pocket Lining

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with UBT

0.21

A2

A3

A4

A5

A6
Turn Pocket Bag

A7
Sew side pocket bag to front

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with UBT

0.33

Sew Pocket top and side

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with UBT

0.88

A8

A9

Turn pocket bag

A10
Sew side pocket bag to front
A11
Close side pocket
A12
Bartack front pocket end
A13
A14

Fuse fusible interlining on

right fly

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with Stitch Roller
Guide
1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

0.66

0.24

0.35

Fusing m/c

Piping right fly

SNLS with folder

attachment

0.59

Attach zipper to right fly

2- Needle,Needle
Feed ,Lockstitch
M/C

0.62

A15

Sew right fly to front

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with Stitch Roller
Guide

0.38

Counterstitch right fly

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.46

Serge back

3 Thread
overlock M/c

0.48

Fuse fusible interlining on

back

fusing machine

0.58

Sew darts

Automatic Dart
Sewer or1 needle
,Flat Bed , Drop
Feed , Lockstitch
m/c

0.32

Mark hip pocket position(2

points)

Working Table

A16

A17

Step B- Back and Hip Pocket

B01

B02

B03
Fold darts
B04

B05

B06

Fuse fusible interlining on hip

pocket welt

fusing m/c

Serge hip pocket welt

Automatic
Serging M/c

0.34

Sew hip pocket facing to

pocket bag

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.53

Sew hip pocket welt to back

Automatic
Lockstitch Pocket
Welting Machine

0.33

Top stitch under hip pocket

welt

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.32

Close under hip pocket welt

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.22

Runstitch pocket bag

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.56

Turn pocket bag

Working Table

B07

B08

B09

B10
Turn and form hip pocket back
B11

B12

B13

B14

B15
Top stitch upper and side hip
pocket welt

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

1.77

Top stitch pocket bag

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with Stitch Roller
Guide

1.22

Bartack hip pocket end

High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

0.45

Sew side

Flat Bed, Single

Chainstitch
Machine

0.77

Sew Crotch

Flat Bed, Double

Chainstitch
Machine

1.35

Open crotch seam

____

____

Open side top and fold side

pocket edge

_____

_____

Sew pocket bag to back

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.44

Top stitch side pocket bag

bottom

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.22

B16

B17

Step C- Assembly and Belt Loop

C01

C02

C03

C04

C05

C06

C07

Fuse fusible interlining on

upper left fly

fusing machine

Pipng upper left fly

3-thread overlock
machine

Fuse fusible interlining on

upper fly tongue

fusing m/c

Run stitch fly tongue

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.32

Top stitch fly tongue

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with Stitch Roller
Guide

0.22

Run stitch left fly with fly

tongue

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.32

Cut left fly lining

Working Table

C08

C09
C10

0.82

C11
Turn and form fly tongue
C12

C13

C14

C15
Turn and fold left fly

C16
Sew left fly to front
C17
C18

Cut fusible interlining of waist

band

Sew waist lining

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

1.02

Counter stitch waistline

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.77

Sew brand label to waistlining

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.33

Fuse fusible interlining on left

waistband

fusing machine

0.88

Sew waistband

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with Stitch Roller
Guide

1.25

Fold waist seam

Vacuum Board
with a monolithic
boiler

0.29

Cut and turn right corner

____

____

C21

C22
C23

C24

0.41

Fuse fusible interlining on

waist band

C19

C20

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c
with Stitch Roller
Guide
Working Table

C25

C26
Top stitch right fly

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.44

Turn left corner

____

____

Set hook and bar

Automatic
Fastening M/C For
hook & Bar

Topstitch left front

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

Mark belt loop position (8 pt.)

Working Table

Make belt loop

High Speed, 2
Needle,Bottom
Covering
Stitch,Belt Loop
Making M/C

C27

C28

C29

C30

C31

C32

Sew belt loop (8 pcs.)

C33

0.34

0.38

0.85

Sew inseams

Flat Bed, Double

Chainstitch
Machine

0.32

Close right fly lining

1 needle ,Flat
Bed , Drop Feed ,
Lockstitch m/c

0.22

C34

C35

C36

Bar tack pocket mouth, crouch

& fly tongue

High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

Mark eyelet position (2 pcs.)

Working Table

Sew eyelet button hole (2

pcs.)

Eyelet Button
Holing Machine

0.66

Blind stitch bottom

Blindstitch
sewing M/c

1.01

Bar Tack Front Pocket Ends

and J stitch

High Speed , 1
Needle , Cylinder
Bed, Lockstitch
Bartacking M/c

0.18

Bar tack eyelet button hole

end (2 pcs.)

High-speed 1
needle , Cylinder
Bed,Bartacking
Machine for
Eyelet
Buttonholes

0.28

0.32

C37

C38

C39

C40

Step D- Finishing
D01
D02

Inspect

Working Table

Trim thread and hand

blindstitch

Working Table

2.1

D03

Press side and inside

Ironing

0.32

D04

Press leg

Ironing

0.25

D05

Press top

Ironing

0.31

Mark button position (2 pcs)

Working Table

D07

Sew button to fly & hip pocket

Button Wrapping
M/C

0.66

D08

Finishing Iron

Ironing

1.12

D06

TOTAL SMV: 32

Formal Trouser

Serge Facing
Serge Jet Piece
Attach Jet piece with Front
Attach Facing with Pocket Lining
Turn Pocket Bag
Sew side pocket bag to front
Sew Pocket top and side