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Dislocations and
Strengthening Mechanisms (2)
Learning Objectives
After this lecture, you should be able to do the following:
Reading
Multimedia
Lecture 12 - 1
Mechanisms of Strengthening in
Metals
Early materials studies: the theoretical strengths of perfect crystals are many
times greater than those actually measured.
The discrepancy could be explained by a type of linear crystalline defect:
dislocation (1930s).
Design materials to have high strength yet some ductility and toughness
Lecture 12 - 2
1. Elastic Deformation
Lecture 12 - 3
Yield Strength, y
Yield Strength, y
P: Proportional limit
(onset of plastic
deformation at the
microscopic level
Tensile Strength, TS
M = Tensile strength (TS)
TS
Necking
Lecture 12 - 5
Ductility
Stress
Strain
1. It indicates the degree to which a structure will deform plastically before fracture
2. It specifies the degree of allowable deformation during fabrication operations
MSE 3300 / 5300 UTA Fall 2014
Lecture 12 - 6
elastic energy
elastic + plastic energy
U f d
0
Lecture 12 - 7
Stress
Strain
MSE 3300 / 5300 UTA Fall 2014
U r d
0
Lecture 12 - 8
Mechanisms of Strengthening in
Metals
Early materials studies: the theoretical strengths of perfect crystals are many
times greater than those actually measured.
The discrepancy could be explained by a type of linear crystalline defect:
dislocation (1930s).
Design materials to have high strength yet some ductility and toughness
Strengthening mechanisms: Relation between dislocation motion and
mechanical behavior of metals
Macroscopic plastic deformation: motion of large numbers of dislocations; the
ability of a metal to deform plastically depends on the ability of dislocations to
move.
- Reduce the mobility of dislocations enhance mechanical strength
Principles: Restricting or hindering dislocation motion renders a material
harder and stronger
(1) Grain size reduction
(2) Solid-solution alloying
(3) Strain hardening
Lecture 12 - 9
1. Mechanism of Strengthening:
Grain Size Reduction
Lecture 12 - 10
Mechanism of Strengthening:
Grain Size Reduction
Hall-Petch equation
The yield strength varies with
grain size:
Lecture 12 - 11
Hall-Petch Equation:
MSE 3300 / 5300 UTA Fall 2014
Lecture 12 - 12
Lecture 12 - 13
2. Mechanism of Strengthening:
Solid-Solution Strengthening
Lecture 12 - 14
Lecture 12 - 15
Mechanism of Strengthening:
Solid-Solution Strengthening
Lecture 12 - 16
Lecture 12 - 17
Strengthening by Solid
Solution Alloying
Small impurities tend to concentrate at dislocations
(regions of compressive strains) - partial cancellation of
dislocation compressive strains and impurity atom tensile strains
Lecture 12 - 18
Strengthening by Solid
Solution Alloying
Large impurities tend to concentrate at
dislocations (regions of tensile strains)
Lecture 12 - 19
Lecture 12 - 20
400
300
200
0 10 20 30 40 50
120
60
0 10 20 30 40 50
wt.%Ni, (Concentration C)
Empirical relation:
Alloying increases y and TS.
MSE 3300 / 5300 UTA Fall 2014
Lecture 12 - 21
3. Mechanism of Strengthening:
Strain Hardening
y i
y o
2. Unload
Stress
1. Load
3. Reapply
load
Strain
Fig. 6.17, Callister &
Rethwisch 9e.
Elastic strain
recovery
Lecture 12 - 22
Mechanism of Strengthening:
Strain Hardening
Lecture 12 - 23
force
die
A o blank
-Drawing
die
Ao
die
-Rolling
Ad
force
Ad
roll
Ao
Adapted from Fig.
11.9, Callister &
Rethwisch 9e.
Ad
roll
-Extrusion
Ao
tensile
force
force
container
ram
billet
container
die holder
extrusion
Ad
die
Lecture 12 - 24
Lecture 12 - 25
Lecture 12 - 26
Lecture 12 - 27
Do = 15.2 mm
Dd = 12.2 mm
Lecture 12 - 28
500
300
300 MPa
100
0
20
40
Cu
% Cold Work
60
y = 300 MPa
60
800
600
400 340 MPa
Cu
200
20
40
60
ductility (%EL)
700
40
20
Cu
7%
00
% Cold Work
TS = 340 MPa
20
40
60
% Cold Work
%EL = 7%
Fig. 7.19, Callister & Rethwisch 9e. [Adapted from Metals Handbook: Properties and Selection: Irons
and Steels, Vol. 1, 9th edition, B. Bardes (Editor), 1978; and Metals Handbook: Properties and Selection: Nonferrous
Alloys and Pure Metals, Vol. 2, 9th edition, H. Baker (Managing Editor), 1979. Reproduced by permission of ASM
International, Materials Park, OH.]
Lecture 12 - 29
Summary
1. Plastic deformation and dislocation mobility:
Restricting dislocation motion leads to increased
hardness and strength
2. Mechanisms of Strengthening in Metals:
(1) Grain size reduction
(2) Solid-solution alloying
(3) Strain hardening
Lecture 12 - 30