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Mechanical Properties
of Metals (2)
Learning Objectives
Reading
Chapter 6: Mechanical Properties of Metals (6.66.12)
Multimedia
Lecture 10 - 1
1. Elastic Deformation
Lecture 10 - 2
2. Plastic Deformation
Mechanisms
Crystalline solids: slip
(Section 7.2)
Noncrystalline solids:
viscous flow mechanism
(Section 12.10)
Lecture 10 - 3
Elastic Deformation
1. Initial
2. Small load
3. Unload
bonds
stretch
return to
initial
F
Elastic means reversible!
Linearelastic
Non-Linearelastic
Lecture 10 - 4
2. Small load
bonds
stretch
& planes
shear
elastic + plastic
F
Plastic means permanent!
MSE 3300 / 5300 UTA Spring 2015
3. Unload
planes
still
sheared
plastic
F
linear
elastic
linear
elastic
plastic
Lecture 10 - 5
engineering stress,
Elastic
initially
ep
permanent (plastic)
after load is removed
engineering strain, e
plastic strain
Lecture 10 - 6
Yield Strength, y
Yield Strength, y
P: Proportional limit
(onset of plastic
deformation at the
microscopic level
Lecture 10 - 7
Yield Strength, y
Stress at which noticeable plastic deformation has
occurred.
when ep = 0.002
tensile stress,
y = yield strength
Note: for 2 inch sample
e = 0.002 = z/z
z = 0.004 in
engineering strain, e
ep = 0.002
MSE 3300 / 5300 UTA Spring 2015
200
Al (6061) ag
Steel (1020) hr
Ti (pure) a
Ta (pure)
Cu (71500) hr
100
70
60
50
40
Al (6061) a
30
20
10
Tin (pure)
dry
PC
Nylon 6,6
PET
PVC humid
PP
HDPE
Hard to measure,
300
Composites/
fibers
700
600
500
400
Ti (5Al-2.5Sn) a
W (pure)
Cu (71500) cw
Mo (pure)
Steel (4140) a
Steel (1020) cd
1000
Polymers
Steel (4140) qt
Hard to measure ,
2000
Graphite/
Ceramics/
Semicond
Room temperature
values
Based on data in Table B.4,
Callister & Rethwisch 9e.
a = annealed
hr = hot rolled
ag = aged
cd = cold drawn
cw = cold worked
qt = quenched & tempered
LDPE
Lecture 10 - 9
Lecture 10 - 10
Tensile Strength, TS
stress
TS
Necking
strain
Lecture 10 - 11
5000
3000
2000
1000
300
200
100
Graphite/
Ceramics/
Semicond
Polymers
C fibers
Aramid fib
E-glass fib
Steel (4140) qt
W (pure)
Ti (5Al-2.5Sn)aa
Steel (4140)cw
Cu (71500)
Cu (71500) hr
Steel (1020)
Al (6061) ag
Ti (pure) a
Ta (pure)
Al (6061) a
40
30
20
A FRE(|| fiber)
GFRE(|| fiber)
CFRE(|| fiber)
Diamond
Si nitride
Al oxide
Si crystal
<100>
Glass-soda
Concrete
Graphite
Composites/
fibers
Nylon 6,6
PC PET
PVC
PP
HDPE
wood(|| fiber)
GFRE( fiber)
CFRE( fiber)
A FRE( fiber)
LDPE
10
wood (
fiber)
Room temperature
values
Lecture 10 - 12
Lecture 10 - 13
Ductility
Stress
Strain
1. It indicates the degree to which a structure will deform plastically before fracture
2. It specifies the degree of allowable deformation during fabrication operations
MSE 3300 / 5300 UTA Spring 2015
Lecture 10 - 14
Ductility
Plastic tensile strain at failure:
Engineering
tensile
stress,
Lf - Lo
x 100
%EL =
Lo
smaller %EL
larger %EL
Lo
Ao
Af
Lf
%RA =
Ao - A f
x 100
Ao
Lecture 10 - 15
Lecture 10 - 16
Lecture 10 - 17
Stress
Strain
MSE 3300 / 5300 UTA Spring 2015
U r = d
0
Lecture 10 - 18
Resilience, Ur
Ability of a material to store energy
Energy stored best in elastic region
If we assume a linear
stress-strain curve this
simplifies to
ey
Fig. 6.15, Callister &
Rethwisch 9e.
MSE 3300 / 5300 UTA Spring 2015
1
Ur y ey
2
Lecture 10 - 19
Brittle fracture:
Ductile fracture:
MSE 3300 / 5300 UTA Spring 2015
elastic energy
elastic + plastic energy
U f = d
0
Lecture 10 - 20
U f = d
Stress
Large toughness:
strength + ductility
Strain
MSE 3300 / 5300 UTA Spring 2015
Lecture 10 - 21
(Corrected axial
stress in the neck)
Lecture 10 - 22
yi
yo
Stress
2. Unload
1. Load
3. Reapply
load
Strain
Fig. 6.17, Callister &
Rethwisch 9e.
MSE 3300 / 5300 UTA Spring 2015
Elastic strain
recovery
Lecture 10 - 23
Hardness
Resistance to permanently indenting the surface (localized plastic
deformation).
Large hardness means:
-- resistance to plastic deformation or cracking in compression.
-- better wear properties.
apply known force
e.g.,
10 mm sphere
D
most
plastics
brasses
Al alloys
d
easy to machine
steels
file hard
cutting
tools
nitrided
steels
diamond
increasing hardness
MSE 3300 / 5300 UTA Spring 2015
Lecture 10 - 24
Hardness: Measurement
Table 6.5
Lecture 10 - 25
Hardening
An increase in y due to plastic deformation.
large hardening
y
1
y
small hardening
( )
T = K eT
true stress (F/A)
MSE 3300 / 5300 UTA Spring 2015
hardening exponent:
n = 0.15 (some steels)
to n = 0.5 (some coppers)
true strain: ln(/o)
Lecture 10 - 26
1045 plain
carbon steel:
y = 310 MPa
TS = 565 MPa
d = 0.067 m = 6.7 cm
MSE 3300 / 5300 UTA Spring 2015
d
Lo
F = 220,000N
Lecture 10 - 27
Summary of Mechanical
Properties of Metals
Lecture 10 - 28
Lecture 10 - 29
Summary
1. Elastic and plastic deformations
2. Engineering measures of strength: Yield strength,
tensile strength (TS)
3. Engineering measures of ductility
4. Engineering measures of energy capacity:
resilience, toughness
5. Hardness
Lecture 10 - 30
Hardness: Measurement
Rockwell
No major sample damage
Each scale runs to 130 but only useful in range
20-100.
Minor load 10 kg
Major load 60 (A), 100 (B) & 150 (C) kg
A = diamond, B = 1/16 in. ball, C = diamond
HB = Brinell Hardness
TS (psia) = 500 x HB
TS (MPa) = 3.45 x HB
MSE 3300 / 5300 UTA Spring 2015
Lecture 10 - 31
Lecture 10 - 32
Standard Deviation
where n is the number of data points
MSE 3300 / 5300 UTA Spring 2015
Lecture 10 - 33