Professional Documents
Culture Documents
(Reaffirmed 1995 )
Indian Standard
TOLERANCES FOR
FABRICATION OF STEEL STRUCTURES
( Sixth Reprint JULY 1997 )
UDC 624.014.2
: 621.753.1
0 copyrig1rl 1974
BUREAU
OF INDIAN
STANDARDS
MANAKBHAVAN.9,BAHADURSHAHZAFARMARG
NEW DELHI 110002
Gr 6
October 1974
IS : 7!21!i- 1974
Indian Standard
TOLERANCES FOR
FABRICATION OF STEEL STRUCTIJRES
Structural Engineering Sectional Committee,
Representing
Chairman
DIBECTO~ STANDARDS ( CIVIL )
SMBDC 7
Ministry of Railways
Members
Industrial Fasteners Association of India, Calcutta
SH~I L. N. A~~AWAL
SHRI M. M. MURA~KA ( Alternate )
Metallurgical
&\Engineering Consultants ( India )
Srrar A. K. BANERJEE
Ltd, Ranchi
SEBI S. SANKA~AN ( Alternate )
Ministry of Shipping & Transport, Department of
Sxxar P. C. BHASIN
Transport ( Roads Wing )
Sasx A. S. BISENOI ( Alternafe)
Da P. N. CHATTERJEE
Government of West Bengal
Central Mechanical Engineering Research Institute
DB P. K. DAE
( CSIR ), Durgapur
Indian Institute of Technology,
Kanpur
DR P. DAYARATNAM
M. N. Dastur & Co Private Ltd, Calcutta
SHRI D. S. DESAI
Irrigation & Power Department,
Government
of
DIRECTOR ( MERI )
Maharashtra, Bombay
RESEARCH OYFICER ( Afternafe )
Central Water & Power Commission ( Power Wing ),
DIREOTOR ( TCD )
New Delhi
SHRI P. V. N. IYENQER ( Alternate)
E~EOUTIVEENOINEER ( CENTRAL Central Public Works Department, New Delhi
STORES DN No. II )
SHRI M. M. Gnosrr
Stewarts & Lloyds of India Ltd, Bombay
SHRI S. C. GHOSH (Afftrnate)
Bridge & Roof Co ( India ) Ltd, Howrah
SHRI A. G. GONSALVE~
SHRI S. S. BOSE ( Alternate)
Public Works Department,
Government
of West
SHRI SAILAPATI GUPTA
Bengal, Calcutta
The Hindustan Construction CO Ltd, Bombay
SHRI G. S. IYER
SHRI S. M. GVLATEE
( Alternate )
Institute of Engineers (India ), Calcutta
DR 0. P. JAIN
JOINT
DIRECTOR STANDARDS Ministry of Railways
(B &. S)
)
( Continuedon pop 2 )
@ Copyrighl 1974
BUREAU
OF INDIAN
STANDARDS
This publication is protected under the ZnJicz Copyright Ad (XIV
of 1957) and
reproduction in whole or in part by any means except with written permission of
the publisher shall be deemed to be an infringement of copyright under the said Act.
IS:7215-1974
( Cmtinued.from
bage 1 )
Members
deprescnting
SRRI S. D. KALE
SHRI M. K. R. SHARMA (
DR M. N. KESHAVA RAO
Bombay MunicipaI
Corporation,
Bombay
.4ltcmatc)
( CSIR ) ,
Ore KNOSLA
Electrical Manufacturing Co Ltd, CalFuIta
SHRI S. N. SINGH ( Alternate)
PROF
K. D. MAHAJAX
Engineer-in-Chiefs
Branch, Army Headquarters
National Buildings
New Delhi
SEIRI G. C. MATHUR
- Organization,
SHRI K. S. SRINIVASAN (Alternate)
Jessop & Co, Calcutta
SERI P. K. MALLICK
Indian Institute of Technology, Kharagpur
DR S. K. MALLICK
Snnr N. V. M.~NA~
Mantons ( Bangalore ) Pvt Ltd, Bangalore
Hindustan Steel Ltd, Durgapur
SARI A. K. MITRA
Braithwaite & Co (India ) Ltd. Calcutta
SHRI
P. K. MUKHERJEE
SHRI
P. T. PATEL ( Alternatc )
Indian Roads Congress, New Delhi
SRBI T. N. SUBBA RAO
DR D. IOHNSONVICTOR ( Alternate )
Central Water h Power Commission ( Water Wing ):
DR J. PUR&KOTHAM
New Delhi
DEPUTY
DIRECTOR (GATES
& DESIGN
) ( Alternate )
Burn & Co Ltd, Howrah
REFRESENTATIVE
SHRI A. P. KAYAL ( Alternate)
REPRESENTATIVE
. Richardson & Cruddas Ltd, Bombay
SHRI P. V. NAIK ( Alternate )
Jadavpur University, Calcutta
PROF P. K. SOM
SUPERINTENDINQ E N Q I N E E R Government of Tamil Nadu
( PLANNINQ & DESIGN CIRCLE )
EXECUTIVE E N a I N E E R
( BUILDINGCENTRE DrvrsION ) ( Alternate )
Bombay Port Trust, Bombay
MAJ P. R. E. VAZIFDAR
Bharat Heavy Electricals Ltd, Tiruchirapalli
SHR~ K. VEERARAGHVACHARI
Inspection Wing, Directorate General of Supplies
SHRI S. N. \;IORRA
& Disposals, New Delhi
SHRI S. N. BASU (Alternate)
Director General, IS1 ( Ex-oficio Member )
SHRI C. R. RAMA RAO,
Director ( Strut & Met )
SHRI
Se6. etary
M. S. NAGAEAJ
Director ( Strut & Met ), IS1
SHRI
Deputy
Panel
for
Fabrication
Conucner
SERI S. R. A~RAWAL
Members
SHRI S. N. BASU
SERI K. VEERARAOHVACHARI
of Structures,
SMBDC
7/P-17
Research,
Designs
& Standards Organization
( Ministry of Railways ), Lucknow
Inspection Wing, Directorate
General of Supp!ies
& Disposals, New Delhi
Bharat Heavy Electrical8 Ltd, Tiruchirapalli
IS:7215-1974
Indian Standard
TOLERANCES FOR
FABRICATION
OF STEEL STRUCTURES
0.
0.1This
Institution
Structural
Structural
Council.
F 0 R E M 0 R D
Indian
Standard
was adopted
by the Indian
Standards
on 27 February
1974,
after
the draft
finalized
by the
Engineering
Sectional
Committee
had been approved by the
and Metals Division Council and the Civil Engineering
Division
Group B-Steel
structures
having special characteristics
tures subjected to dynamic loading like bridges
steel railway bridges ), crane gantry girders,
structure,
Group
C -
Steel structures
do not require
structures.
like platform
galleries, stairs, etc, which
closer tolerances as required for Group B
IS : 7295- 1974
IS: 2-11960*.
off value
standard.
The number
should be the
of significant
places retained in the rounded
same as that of the specified value in this
1. SCOPE
1.1 This standard covers tolerances on dimensions for fabrication
structures manufactured
by riveting, bolting or welding.
1.2 The tolerances
specified in this standard
do not apply
like steel railway bridges which require closer tolerances.
1.3 This standard is not applicable
case of box girders.
2. BUILT-UP
to thin welded
of steel
to structures
construction
as in the
SECTION
2.2 In the case of joints designed as friction grip joints using high tensile
friction grip fasteners, the difference in thickness if any shall be adjusted
by chamfering
or by providing packing pieces.
2.3 The maximum
permissible
gap S bet\.een
the ccmpouents
in the
straight and curved portion
structures assembled by riveting or bolting
(~8~ Fig. 1, 2 and 3 ) shall be as given in Table 1.
of
TABLE
1 MAXIMUM
THICKNESS OF
MEMBER*
PERMISSIBLE
GAP
IN BUILT-UP
MEMBERS
(1)
(2)
(3)
(4)
(5)
mm
mm
mm
mm
mm
Up to and including 28
0.3
o-2
1.0
0.8
Over 20
0.3
0.2
1.5
1.2
for hot-rolled
steel products
IS : 7215 - 1974
All dimensiontin
millimetres.
FIG. 1
IS : 7215- 1974
TABLE
MAXIMUM
PERMISSIBLE
WIDTH OF GIRDER
DEVIATION
IN DEPTH. AND/OR
AT THE JOINTS
( Clause2.4 )
STEEL Worm
GBOUP
HEIQHT h OR WIDTH b
OB SEOTI~N
(1)
(2)
mm
DEVIATIONS
(3)
mm
2.0
;:;
Fro. 4
1.0
lko. 5
IS : 7215- 1974
2.4.1 For rolled sections connected
by welding,
riveting or bolting,
if the relative
deviations
with respect to the depth is more than tLat
permitted
in Table
2 due to rolling
margin,
the difference
shall he
adjusted by chamfering
in the case of welded joints,
or by providing
packing in the case of boited or riveted joint
at the joint for individual
sections.
In the case of joints using high strength friction grip fasteners
the difference
in depth and width shall be adjusted by chamfering
or
providing packing pieces.
2.5 The projection
of the external face of the flange angle (see Fig. 6A)
beyond the edge of the web in the case of built-up riveted
members
without flange plates shall not exceed 3 mm.
However,
when the top
flange is exposed to atmosphere the exposed edge shall be flush with the
flange angles.
2.6 The maximum
permissible
gap between the edge of the web plate
and the inner surface of the first flange plate in the case of both upper
and lower parts of the riveted components shall be 4 mm (see Fig. 6B).
The gap shall be filled in by suitable
means approved
by the engineer
incharge.
6A
68
All dimensions in millimetres.
FIG. 6
2.7 Where
sections
shall
be
IS t 7215 - 1974
FIG. 7
OUT-OF-SQUARE
(1)
(2)
t
1
O-005 b
Subject to a maximum of 2 mm
0-015-B.
Subject to a maximum of 4 mm
2.9.2 The
difference
3. TOLERANCE
ON LENGTH,
AND GIRDERS
DEPTH
AND WIDTH
OF BEAMS
Fm. 8
FLANGE
OUT-OF-SQUARE
Fm. 9 OUT-OF-SQUARE
BETWEEN
FLANGEAND WEB IN Box PROFILE
10A
to B
FIG. 10
WEB m
IS : 7215 - 1974
3.2
Tolerance
on Length
composhall be
TOLERANCE
ON LENGTH OF BEAMS AND GIRDERS
AND THEIR COMPONENTS
LENQTR, 1
TOLERANCE
(1)
(2)
m
Up to and including
12
Over 12
3.0 mm
0*00025 1 sutiject
to a maximum
off5mm
NOTE-The
permissible tolerance on lengths of individual components shall not
be numerically added in order to determine the limiting deviations of the tc&l
length of the assembled part.
3.2.2 The
permissible
deviation
A
components
with end plate connections
limits $0 and -2 mm.
in the lengths
of individual
(see Fig. 11) shall be within the
i!zz!l
LZA
FIG.
11
DEVIATION
IN THE LENGTH
3.2.2.1
In the case of members
in which
connections
(see 3.2.2
and 3.2.3) designed as friction grip joints with high tensile friction grip
fasteners the negative deviations
of sub-assemblies
shall be adjusted by
providing packing pieces.
3.2.3 The permissible
deviation
in the width of member
be inserted in other member shall be within limits +0 to -2
10
required
mm.
to
IS : 7215 - 1974
3.3 Stiffeners
and Gussets
and
the
It is required
to have greater accuracy
by assembly and erection
considerations,
the deviations
specified
under 3.3.2 shall be adopted.
However, the limiting deviation in the overall length shall be as specified
in 3.2.1 and 3.2.2 (see Fig. 12A).
3.3.2 The relative deviation
a in the distances between the calculated
positions of consecutive
gusset plates (see Fig. 128 ) shall be A3 mm.
However,
the limiting
deviations
A of the total length shall be as
specified in 3.2.1 and 3.2.2.
3.4 Deviation
in Straightness
of Girders - With the bottom laid on
ground the deviation yr in the horizontal
plane from the straightness of
solid web girders and members of lattice girders (see Fig. 13 ) shall not
exceed 0001 1 subject to maximum of 10 mm whichever is less, where 1
In the vertical
is the length of the girder or member of lattice girder.
plane no concavity
shall be allowed,
and the convexity y:, shall not
exceed 5 mm.
IS : 7215 - 1974
Fro. 13
3.5 Buckling
Dimension, h
mm
mm
up to 500
o-5
1-o
Over 1000
20
including
4. COLUMN
1000
TOLERANCE
ON HEIGHT
AND
STRAIGHTNESS
4.1 The deviation A in the heights of the column measured from the
bottom of the base plate or support ( see Fig. 15 ) shall be as specified in
Table 5.
4.2 The deviation from the straightness in the longitudinal and transverse
planes of built up columns shall not exceed 0001 1 subject to a maximum
of 10 mm (see Fig. 16).
12
IS t 7215 1974
l
FIG. 14
TABLE
PERMISSIBLE
DEVIATION
IN COLUMN
HEIGHTS
( Cluusc 4.1 )
DIMENSION
LENQTH
(1)
(2)
(3)
mm
Overall height1
The distance to the top of the
angle cleat from the base of
the crane girder II
The distance of the base of the
crane girder from the toy sf
the base plate IS
5. DEVIATIONS
TOLERANCE
&5
f O*OOO
5 1 subject
to a maximum of f 8
All
*3
Up to and including 10
r Over 10
IN THE ALIGNMENT
*5
0*0005
1 subject
to a maximum f 8
OF BEAMS
5.1 The lateral deviation Al in the alignment of the nodal points of the
lattice beams perpendicular to their axial plane (see Fig. 17 ) measured
after the fabrication in the shop or after trial assembly, shall be limited
to &O-O01 1 where 1 represents the span of the beam, subject to a
maximum of f 10 mm.
IS : 7215- 1974
All dimensions
in millimetres.
_--
_----
rtHEOREllCAL
AXIS OF BEAM
IS : 7215 - 1974
5.2 However, the lateral deviation A 2 ( non-alignment
) measured between
any two consecutive
nodal points shall not be more than the values
specified below:
Mwimum
Panel Length, a
Permissible Deviation
mm
m
Up to and .including
Over 3
All dimensions
FIG. 18
in millimetres.
5.4
6. CRANE
GANTRY GIRDERS
X
6.1.1 Flange of gantry girders shall, for a distance of 500 mti from the
ends, be free from any curvature and shall be normal to the web.
I5
IS : 7215 - 1974
FIG. 19
6.2 The camber of the girder in the vertical plane shall not exceed 3 mn
in 12 m length.
6.3 The horizontal misalignment
IN THE INTERNAL
DIMENSIONS
OF OPENING
shall be 2:
- PROFILE
mm.
OF STRUCTURES
PERMISSIBLE
DEPTH, IT
FROM
THE
PROFILE
DEVIATION
(1)
(2)
mm
Up to and including
Over 50
DEVIATION
50
f2mm
f 0.04 T with
a
maximum
of 4 mm
N :7215-1974
PROFILE AS PER
FIG.
20
DEVI.4TION
9. PERMISSIBLE
9.1 The permissible
works
of groups
lN THE PROFILE
DEVIATIONS
OF .STRUCTURES
IN BEARING
B and
Deviations
mm
a)
of rocker,
the
thickness
seating plate of a bearing
For
b) For diamete;
bearings
of rollers
of single
bt?d plate
or double
and
05
& 04
roller
+ 0025
deviations
of the bearing
shall
9.4 The
relative difference
in height at both ends of the assembled
bearings in the transverse direction shall be limited to 1 mm.
10. DEVIATIONS
ON DIMENSIONS
AND BOLTING
OF HOLES
FOR RIVETING
IS t 7215 - 1974
10.2 Dimensions
of Drilled Holes - The nominal diameters of drilled
holes and permissible deviations on the diameter, perpendicularity,
overlapping of holes, etc, shall be as specified in Table 7. This does not
cover turned and fitted bolts (see 10.4.3).
bracings, and
Where more
c) Holes made in one half of a gusset plate of a joint.
than one gusset plate is used, the holes between the individual
joint shall be taken as separate group of holes.
10.2.2 The maximum number of defective holes in one group when the
number of holes in the group exceeds 4 shall be limited to 25 percent.
However, when a cross section is taken through the holes, the number of
defective holes on one side of the cross section shall not be more than 15
percent ( see Table 7 ).
10.2.3 For steel structures of Group B, the defective holes may be
reamed to a bigger diameter and bolts or rivets of the corresponding
higher diameter may be used, in exceptional cases and with the approval
of the engineer incharge.
10.2.4 For steel structures of Group C, if the defective holes are not
reamed, bolts or rivets with suitable deviations in their dimensions may
be used so as to have a proper fitting of the joint in exceptional cases
and with approval of the engineer incharge.
10.2.5 When turned and fitted bolts are used, the holes shall be
drilled under size by one mm and after assembly, shall be reamed to a
proper size with tolerance +@15 mm, -0 mm.
10.3 Scratches or grooves on the cylindrical
shall be limited as given in Table 8.
18
IS : 7215- 1971
TABLE
DEVIATIONS
DEVIATIONS OB HOLE
t
0
I
ON DIMENSIONS
(cluuscs
-_
OF DRILLED
HOLES
LIMITS OF DEVIATION, mm
DESCRIPTION
- _-_
Diameter of hole
+ 0.3
+ 0.4
+ 0.6
+@6
- 0.2
- 0.2
0.2
Ovality*
6, = da -
0.6
0.2
B, C
dx
Up to maximum deviation
0.6
0.8
0.7
Perpendicularity
of hole S,
B,C
0.5
Maximum
overlapping
of holes at connection S,
1.0
0.8
0.8
0.5
I
_-
1.5
I
For 15 percent of holes in a member for a joint
19
hexagon bolts, screws, nuts and lock nuts ( diameter range 6 to 39 mm)
(first revision).
IS : 7215 - 1974
TABLE
SCRATCHES
SURFACES
OR GROOVES
ON THE CYLINDRICAL
OF THE DRILLED
HOLES
(
No.oF
DEPTHoF
SCRATCH,
Ma.%
HOLES
~_h----__.
r-------Group
10.3,
Chtsc
of Structure
_ - _ - -\
No.
Gf
Holes,
Percent
Mar
(1)
(2)
(3)
25
50
mm
02
o-5
10.4 Distance
B
cl
Between
Xi1
'5
Groups
of gravity
of Holes-Deviation
of any
two groups
in distance
of holes shall not be
21
201010
8-77 00 32
Reglonel OMces:
Central
Eastern
: Manak Bhavan, 9
: l/l 4 CIT Scheme
Northern : SC0
.
Southern
.
335-336,
: C.I.T.
323 78 17
337 86 82
Campus,
tWestem : Manakalaya,
MUMBAI 406093
CALCUTTA
700054
180022
80 38 43
600113
235 23 15
832 92 95
Brench Offices::
Pushpak,
Nurmohamed
Marg, C-Scheme,
Seth Bhawan.
2nd floor,
LUCKNOW 226001
NIT
JAIPUR
Nagar, KANPUR
Behind
21 01 41
121001
8-28 88 01
201001
8-71 1996
781003
1171418 B, Sarvodaya
54 11 37
500001
201083
302001
37 29 25
208005
Leela
21 68 76
Cinema,
Naval
Kishore
Road,
440010
26 23 05
Approach,
23 89 23
52 51 71
55 40 21
40 36 27
841037
E-52, Chitaranjan
462033
751001
5856C,
839 49 55
Sadtri Complex,
5501348
380901
Road,
ANANTHAPURAM
Square,
695034
32 36 35
821
17
271085
309 65 28
222 39 71
AMENDMENT
OF
Steel structures
having special characteristics
and structures
subjected to dynamic loading excluding wind/seismic, like crane
gantry girders, its supporting structure, chimneys, ruicrowave and
trdnsnlission linetowers, sub-station and power station structures,
industrial buildings and bunkers, etc.
Group C -
0.3.1 In this standard only Groups B and C are covered. The fabrication
tolerances for Group A Structures arc not covered in this standard.
(Puge 4, clause 1.2 ) --- Substitute the following for the existing clause:
1.2 The tolerances specified in this standard do not apply to structures like steel
railway and road bridges.
(Pugr 4, chtse
1.3 ) -
welded
(CED7)
construction.
__~_~
Printed
at-.Simco