Professional Documents
Culture Documents
R134a
Products that perform...By people who care
INTRODUCTION
For more than 100 years, Dunham-Bush has focused on innovative product development. Today, we
provide a full portfolio of HVAC/R products from Fan Coil Units to large centrifugal chillers as well as
many other innovative green solutions. Our commitment to innovation, matched with an aggressive
attitude toward growth, makes Dunham-Bush a leader in global markets. Our product development is
tailored to meet the specific needs of customers, building-by-building, country-by-country and region-byregion. No other HVAC/R manufacturer takes this approach to meeting your performance expectations.
AFHX, Air Cooled Screw Flooded Chillers, have a cooling capacity range from 77 to 191 TR [271 to 672
kW] in 60Hz version using environmentally sound HFC-134a refrigerant. The entire product line features
energy efficiency, installation ease, control flexibility, high reliability and advanced 2020i controller. The
AFHX range is AHRI certified and ETL listed.
TABLE OF CONTENT
Page No
Introduction .......................................................................................................................................................................................... 2
Nomenclature ....................................................................................................................................................................................... 2
Advantages of Flooded Chiller ............................................................................................................................................................. 3
Unit Features ........................................................................................................................................................................................ 5
Operating Benefits ............................................................................................................................................................................... 8
Typical Sequence of Operation ............................................................................................................................................................ 9
Application Data ................................................................................................................................................................................. 10
Physical Specifications ....................................................................................................................................................................... 11
Performance Data .............................................................................................................................................................................. 13
Dimensional Data ............................................................................................................................................................................... 15
Floor Loading Diagram ....................................................................................................................................................................... 18
Dimensional Clearance ...................................................................................................................................................................... 19
Evaporator Water Pressure Drop ....................................................................................................................................................... 20
Sound Pressure Data ......................................................................................................................................................................... 20
Condenser Fan .................................................................................................................................................................................. 21
Electrical Data .................................................................................................................................................................................... 21
Typical Wiring Schematic ................................................................................................................................................................... 22
Guide Specifications .......................................................................................................................................................................... 26
NOMENCLATURE
A F HX 150 T - 6 S R- HR
HR
LN
= Heat Recovery
= Low Noise
Blank = R22
R
= R134a
Flooded Evaporator
S
Q
= Standard
= Special
5
6
= 50Hz
= 60Hz
= Optional Two
Compressors
Blank = Standard
Nominal TR
-2-
FIGURE 1
6. Cleanable Evaporator
For a single pass evaporator join in a row, the
end plates at both ends of the water boxes (2
pass only at return end and 1 pass u
arrangement only at u elbow end) can be
removed easily without dismantling the chilled
water piping connections, for inspection and
for mechanical tubes cleaning with brushes or
auto-brush. This will enable low tube fouling
factor in the evaporator to be ensured, thus
maintaining system efficiency.
in
UNIT FEATURES
with the controller through a telephone cable. The
terminal allows carrying out of all program
operations and also allows the unit working
conditions, compressor run times and alarm
history to be displayed. Set points and other
parameters can be modified via the user terminal.
The display has an automatic self-test of the
controller on system start-up. Multiple messages
will be displayed automatically by scrolling from
each message to the next. All of these messages
are spelled out in English on the display terminal.
There are 15 dedicated buttons to enable the user
to access information, based on the security level
of the password. For more detail operation of the
DBG1 Display Terminal, please refer to the Unit
Operation Manual.
Easily accessible measurements include:
D Leaving chilled water temperature
D Entering chilled water temperature
D Compressor discharge temperature
D Leaving chiller water temperature derivative
D Evaporator Pressure
D Condenser Pressure
D Compressor amp draw of each compressor
D Compressor elapsed run time of each
compressor
D Compressor starts status
D Oil level sensor status
D Water temperature reset value
D Water flow switch status
D External start/stop command status
ADVANCE CONTROLLER
Vision
2020i
a
flexible
and
advance
programmable electronic controller designed
specifically for the application and precise control
of Dunham-Bush Rotary Screw compressor
chillers.
The controller board is provided with a set of
terminals that connect to various devices such as
temperature sensors, pressure and current
transducers, solenoid valves, compressors and
fans contactors, control relays etc. Three sizes of
controller boards are provided to handle different
number of input and output requirements: DB3-S
small, DB3-M medium and DB3-L large board.
The unit algorithm program and operating
parameters are stored in FLASH-MEMORY that
does not require a back-up battery. The program
can be loaded through PC or programming key.
Capacity Control
Leaving chilled water temperature control is
accomplished by entering the water temperature
setpoint and placing the controller in automatic
control. The unit will monitor all control functions
and move the slide valve to the required operating
position. The compressor ramp (loading) cycle is
programmable and may be set for specific
building requirements. Remote adjustment of the
leaving chilled water setpoint is accomplished
either through direct BMS protocols connection to
UNIT FEATURES
controlled from a PC terminal and optional phone
modem.
System Control
The unit may be started or stopped manually, or
through the use of an external signal from a
Building Automation System. In addition, the
controller may be programmed with seven-day
operating cycle or other Dunham-Bush control
packages may start and stop the system through
inter-connecting wiring.
System Protection
The following system protection controls will
automatically act to ensure system reliability:
REFRIGERATION CYCLE
Remote Monitoring
Vision 2020i controller can be completed with an
optional RS485 communications card and
NETVISOR software for remote monitoring and
-6-
UNIT FEATURES
Bush air cooled chillers have some of the best
part-load performance characteristics in the
industry when measured in accordance with AHRI
Standard 550/590-2003.
PART-LOAD PERFORMANCE
Through the use of flash economizer modulating
flow control and multiple compressors, Dunham-
-7-
OPERATING BENEFITS
EFFICIENCY AND RELIABILITY
D IEEE.
D Safety quality license for import boiler and
Energy Efficiency
Refrigerant Compatibility
D Designed
D Delivers
D Consult
Factory
refrigerants.
for
use
of
other
HFC
Control Flexibility
matched
components
and
multiple
compressors on a single refrigerant circuit.
D Controller-based
D Ensured
Operational Advantages
D Dramatic payback in reduced maintenance
Safety Code
D ASME Boiler and Pressure Vessel Code,
D JKKP Code.
D ASME Standard B31.5 Refrigeration Piping.
D ASHRAE
Standard 15
Mechanical Refrigeration.
Safety
Code
for
-8-
-9-
APPLICATION DATA
USgal [11 liters] for process, low load applications
with small temperature ranges and/or vastly
fluctuating load conditions.
Desuperheaters
A hot gas desuperheater can be factory supplied
for field installation. Suitable fittings in refrigerant
lines with shut off valves can be supplied. Consult
factory for further details.
Water Circuit
Constant water flow required with a minimum of 3
USgal per TR [3.3 liters / kW] increasing up to 10
Ethylene Glycol
Freeze Point
% E. G.
By Weight
C1
Capacity Factor
K1
kW Rate
G1
Flow Factor
P1
P.D. Factor
10
26.2
-3.2
0.995
0.998
1.019
1.050
15
22.4
-5.3
0.991
0.997
1.030
1.083
20
17.8
-7.9
0.988
0.996
1.044
1.121
25
12.6
-10.8
0.984
0.995
1.060
1.170
30
6.7
-14.1
0.981
0.994
1.077
1.219
35
0.0
-17.8
0.977
0.992
1.097
1.275
40
-10.0
-23.3
0.973
0.991
1.116
1.331
45
-17.5
-27.5
0.968
0.990
1.138
1.398
50
-28.9
-33.8
0.964
0.989
1.161
1.466
Propylene Glycol
Freeze Point
% P. G.
By Weight
C2
Capacity Factor
K2
kW Rate
G2
Flow Factor
P2
P. D. Factor
10
26.1
-3.3
0.988
0.994
1.005
1.019
15
22.8
-5.1
0.984
0.992
1.008
1.031
20
19.1
-7.2
0.978
0.990
1.010
1.051
25
14.5
-9.7
0.970
0.988
1.015
1.081
30
8.9
-12.8
0.962
0.986
1.021
1.120
Capacity
Correction
Factor
kW
Correction
Factor
hr.ft.F/BTU
Correction Factor - FF
m.C/kW
Capacity
Correction
Factor
kW
Correction
Factor
Fouling Factor
1.00
1.00
0.00010
0.018
1.000
1.000
2000
600
0.99
1.01
0.00025
0.044
0.990
0.995
4000
1200
0.98
1.02
0.00050
0.088
0.970
0.990
6000
1800
0.97
1.03
- 10 -
PHYSICAL SPECIFICATIONS
Model AFHX
Unit Nominal Capacity
TR[kW]
kW
75-6SR
80T-6SR
90T-6SR
100-6SR
115-6SR
70 [246]
74 [260]
84 [295]
88 [311]
103 [362]
86
92
104
110
128
COMPRESSOR
Model (Qty)
HX 1512 (1)
HX 1309 (2)
HX 1311 (2)
HX 1709 (1)
HX 1711 (1)
RPM
3550
3550
3550
3550
3550
25%
12.5%
12.5%
25%
25%
EVAPORATOR
Model (Qty)
B1R (1)
B1R (1)
C1R (1)
C1R (1)
D1R (1)
5 [127]
5 [127]
5 [127]
5 [127]
6 [152]
168.7/ 9.3
[38.3/ 27.8]
177.3/ 10.2
[40.3/ 30.5]
201.2/ 8.4
[45.7/ 25.1]
212.3/ 9.3
[48.2/ 27.8]
247.1/ 7.4
[56.1/ 22.1]
63.0/ 313.0
[14.3/ 71.1]
63.0/ 313.0
[14.3/ 71.1]
79.0/ 396.5
[17.9/ 90.0]
79.0/ 396.5
[17.9/ 90.0]
105.0/ 523.0
[23.8/ 118.7]
1.6/ 28.3
[4.8/ 84.6]
1.6/ 28.3
[4.8/ 84.6]
1.6/ 28.7
[4.8/ 85.8]
1.6/ 28.7
[4.8/ 85.8]
1.6/ 28.5
[4.8/ 85.2]
Water Connector
inches[mm]
USgpm[m/hr]
ft.wg[kPa]
CONDENSER
Coil Rows Deep/ Total Face Area
ft[m]
3/ 121.9 [11.3]
3/ 121.9 [11.3]
4/ 121.9 [11.3]
4/ 121.9 [11.3]
4/ 162.6 [15.1]
31.5 [800](6)
31.5 [800](6)
31.5 [800](6)
31.5 [800](6)
31.5 [800](8)
2(6)
2(6)
2(6)
2(6)
2(8)
3.8(6)
3.8(6)
3.8(6)
3.8(6)
3.8(8)
cfm[m/hr]
76734
[130386]
74466
[126532]
72954
[123963]
72954
[123963]
101304
[172136]
F[C]
45 [7.2]
45 [7.2]
45 [7.2]
45 [7.2]
45 [7.2]
No. Of Fan
Fan Diameter (Qty)
inches[mm]
ELECTRICAL
Nominal Voltage
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
Unit RLA
140
151
167
173
200
231
195
203
266
312
GENERAL
Unit Length
inches[mm]
150 [3810]
150 [3810]
150 [3810]
150 [3810]
192 [4877]
Unit Width
inches[mm]
88 [2235]
88 [2235]
88 [2235]
88 [2235]
88 [2235]
Unit Height
inches[mm]
87.5 [2222]
87.5 [2222]
87.5 [2222]
87.5 [2222]
87.5 [2222]
Shipping Weight
lbs[kg]
8526 [3867]
9063 [4111]
9601 [4355]
9322 [4228]
10919 [4953]
Operating Weight
lbs[kg]
8641 [3920]
9179 [4164]
9749 [4422]
9470 [4295]
11112 [5040]
lbs[kg]
205 [93]
216 [98]
245 [111]
260 [118]
302 [137]
Note: Nominal capacity is based on evaporator LWT 44F and condenser ambient 95F, actual capacity depends on the specified operating
conditions.
- 11 -
PHYSICAL SPECIFICATIONS
Model AFHX
Unit Nominal Capacity
TR [kW]
kW
125T-6SR
135-6SR
150-6SR
150T-6SR
175T-6SR
190-6SR
110 [387]
121 [427]
132 [466]
137 [482]
158 [556]
171 [603]
138
150
162
172
192
213
COMPRESSOR
Model (Qty)
RPM
Min. % Unit Capacity
HX 1509 (2)
HX 1811 (1)
HX 1813 (1)
HX 1512 (2)
HX 1709 (1)
HX 1512 (1)
HX 1816 (1)
3550
3550
3550
3550
3550
3550
12.5%
25%
25%
12.5%
12.5%
25%
EVAPORATOR
Model (Qty)
D2R (1)
D2R (1)
J1R (1)
J1R (1)
K1R (1)
K2R (1)
6 [152]
6 [152]
6 [152]
6 [152]
6 [152]
6 [152]
264.3/ 6.8
[60.0/ 20.3]
291.6/ 8.1
[66.2/ 24.2]
318.0/ 11.2
[72.2/ 33.5]
329.3/ 11.9
[74.8/ 35.6]
380.1/ 13.3
[86.3/ 39.8]
411.7/ 13.0
[93.5/ 38.9]
117.0/ 587.0
[26.6/ 133.2]
117.0/ 587.0
[26.6/ 133.2]
117.0/ 588.0
[26.6/ 133.4]
117.0/ 588.0
[26.6/ 133.4]
128.0/ 640.0
[29.1/ 145.3]
142.0/ 705.0
[32.2/ 160.0]
1.6/ 28.8
[4.8/ 86.1]
1.6/ 28.8
[4.8/ 86.1]
1.9/ 33.8
[5.7/ 101.1]
1.9/ 33.8
[5.7/ 101.1]
1.9/ 33.9
[5.7/ 101.4]
1.9/ 34.3
[5.7/ 102.6]
Water Connector
inches[mm]
USgpm[m/hr]
ft.wg[kPa]
CONDENSER
Coil Rows Deep/ Total Face Area
ft[m]
4/ 162.6 [15.1]
4/ 162.6 [15.1]
4/ 188.2 [17.5]
4/ 188.2 [17.5]
4/ 235.3 [21.9]
4/ 235.3 [21.9]
10
10
31.5 [800](8)
31.5 [800](8)
31.5 [800](8)
31.5 [800](8)
31.5 [800](10)
31.5 [800](10)
2(8)
2(8)
2(8)
2(8)
2(10)
2(10)
3.8(8)
3.8(8)
3.8(8)
3.8(8)
3.8(10)
3.8(10)
cfm[m/hr]
97272
[165285]
97272
[165285]
103236
[175419]
101388
[172278]
126735
[215348]
129045
[219273]
F[C]
45 [7.2]
45 [7.2]
45 [7.2]
45 [7.2]
45 [7.2]
45 [7.2]
No. Of Fan
Fan Diameter (Qty)
inches[mm]
ELECTRICAL
Nominal Voltage
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
460/3/60
Unit RLA
224
229
243
264
335
319
294
335
497
356
426
536
GENERAL
Unit Length
inches[mm]
192 [4877]
192 [4877]
202.5 [5144]
192 [4877]
234 [5944]
234 [5944]
Unit Width
inches[mm]
88 [2235]
88 [2235]
88 [2235]
88 [2235]
88 [2235]
88 [2235]
Unit Height
inches[mm]
87.5 [2222]
87.5 [2222]
96.5 [2451]
96.5 [2451]
96.5 [2451]
96.5 [2451]
Shipping Weight
lbs[kg]
12034 [5458]
11495 [5214]
12329 [5593]
12896 [5850]
15361 [6968]
14579 [6613]
Operating Weight
lbs[kg]
12246 [5555]
11708 [5311]
12581 [5707]
13148 [5964]
15641 [7095]
14882 [6750]
lbs[kg]
322 [146]
355 [161]
388 [176]
401 [182]
483 [219]
522 [237]
Note: Nominal capacity is based on evaporator LWT 44F and condenser ambient 95F, actual capacity depends on the specified operating
conditions.
- 12 -
PERFORMANCE DATA
Ambient Temperature, F
LWT
F
Model
AFHX
40.0
42.0
44.0
Notes:
1.)
2.)
3.)
4.)
85.0
95.0
105.0
115.0
TR
kW
kWI
TR
kW
kWI
TR
kW
kWI
TR
kW
kWI
75-6SR
67.7
238.0
63.2
65.0
228.4
72.8
61.6
216.5
84.9
57.3
201.3
100.2
80T-6SR
70.5
247.9
68.7
68.2
240.0
79.0
65.0
228.4
92.0
60.6
213.2
108.3
90T-6SR
80.7
283.6
78.4
77.5
272.4
90.6
73.3
257.9
105.5
68.2
239.7
125.5
100-6SR
85.5
300.8
83.9
81.7
287.3
97.0
77.2
271.4
113.4
71.7
252.2
135.1
115-6SR
99.3
349.1
95.6
95.1
334.6
110.3
90.0
316.4
128.8
83.7
294.2
153.3
125T-6SR
106.0
372.9
104.4
101.7
357.7
120.3
96.4
338.9
140.3
89.6
315.1
166.7
135-6SR
117.5
413.2
114.3
112.1
394.4
132.2
105.8
372.2
154.8
98.2
345.5
184.6
150-6SR
128.3
451.3
124.5
122.4
430.4
144.7
115.3
405.7
169.2
106.9
375.9
202.4
150T-6SR
132.7
466.8
132.5
126.7
445.6
153.5
119.4
419.9
180.0
110.6
389.1
215.9
175T-6SR
152.8
537.5
147.3
146.4
514.7
169.9
138.4
486.6
198.6
128.8
452.9
236.4
190-6SR
166.1
584.2
165.1
158.3
556.7
190.7
149.1
524.3
225.5
137.7
484.3
270.2
75-6SR
70.3
247.3
63.3
67.5
237.4
73.0
64.1
225.5
85.0
59.8
210.2
100.3
80T-6SR
73.2
257.5
69.1
71.0
249.6
79.2
67.6
237.7
92.3
63.3
222.5
108.5
90T-6SR
83.9
294.9
78.8
80.6
283.3
90.8
76.3
268.5
105.9
71.2
250.3
125.5
100-6SR
88.8
312.4
84.3
85.0
298.9
97.3
80.4
282.7
113.9
74.9
263.5
135.0
115-6SR
103.1
362.7
96.0
98.9
347.8
110.7
93.7
329.6
129.5
87.3
307.1
153.4
125T-6SR
110.1
387.1
104.8
105.8
371.9
120.7
100.4
353.1
140.7
93.5
328.9
166.8
135-6SR
122.0
429.1
114.8
116.7
410.3
132.7
110.3
387.8
155.6
102.6
360.7
184.5
150-6SR
133.3
468.8
125.0
127.3
447.6
144.7
120.1
422.5
169.8
111.7
392.7
202.7
150T-6SR
137.9
485.0
133.1
131.8
463.5
154.0
124.4
437.4
180.6
115.6
406.6
215.5
175T-6SR
158.8
558.4
147.8
152.2
535.3
170.5
144.1
506.8
199.6
134.4
472.8
235.6
190-6SR
172.6
607.0
165.8
164.7
579.2
190.7
155.4
546.5
226.6
143.9
506.1
270.4
75-6SR
73.0
256.9
63.4
70.2
247.0
73.6
66.7
234.7
86.0
62.4
219.5
100.4
80T-6SR
76.1
267.5
69.3
73.8
259.5
79.9
70.3
247.3
92.9
66.0
232.1
108.8
90T-6SR
87.0
306.1
79.0
83.8
294.5
91.6
79.5
279.7
106.3
74.3
261.2
125.3
100-6SR
92.2
324.3
84.4
88.4
310.8
98.2
83.8
294.5
114.2
78.2
275.1
136.0
115-6SR
107.1
376.6
96.1
102.8
361.7
111.7
97.6
343.2
129.9
91.2
320.7
153.1
125T-6SR
114.3
402.0
105.0
110.0
386.8
121.8
104.5
367.6
141.0
97.7
343.5
166.5
135-6SR
126.7
445.6
114.9
121.4
426.8
133.8
115.0
404.3
155.5
107.2
376.9
185.3
150-6SR
138.5
487.0
125.7
132.4
465.5
146.5
125.3
440.7
170.1
116.7
410.3
203.1
150T-6SR
143.3
503.8
133.9
137.1
482.0
156.0
129.6
455.9
181.0
120.8
424.8
216.5
175T-6SR
164.9
579.9
148.0
158.2
556.4
172.0
150.1
528.0
200.3
140.3
493.6
236.8
190-6SR
179.3
630.5
166.5
171.4
602.7
192.9
162.0
569.6
227.5
150.4
529.0
270.8
Ratings based on 10F water range in evaporator and .0001 hr.ft.F/BTU fouling factor.
Interpolation between ratings is permissible but extrapolation is NOT.
kWI is for compressor input.
Unit is running on part load for ambient temperature 115F and above due to current limiter.
- 13 -
PERFORMANCE DATA
Ambient Temperature, F
LWT
F
Model
AFHX
85.0
TR
46.0
48.0
50.0
Notes:
1.)
2.)
3.)
4.)
95.0
kW
kWI
TR
105.0
kW
kWI
TR
115.0
kW
kWI
TR
kW
kWI
75-6SR
75.8
266.4
63.8
72.9
256.5
74.0
69.5
244.3
85.9
65.1
228.8
101.3
80T-6SR
79.0
277.7
69.3
76.6
269.4
80.3
73.1
257.2
92.9
68.7
241.7
109.0
90T-6SR
90.3
317.7
79.4
87.0
305.8
92.0
82.8
291.2
106.5
77.5
272.4
125.9
100-6SR
95.8
336.9
84.9
91.8
323.0
98.6
87.2
306.8
114.9
81.6
287.0
135.8
115-6SR
111.2
391.1
96.6
106.9
375.9
112.1
101.6
357.4
130.5
95.1
334.6
153.8
125T-6SR
118.6
417.2
105.5
114.2
401.7
122.4
108.8
382.5
141.4
101.8
358.0
167.2
135-6SR
131.6
462.8
115.5
126.1
443.3
134.4
119.6
420.5
156.9
111.8
393.1
184.8
150-6SR
143.7
505.5
125.8
137.6
484.0
146.8
130.4
458.5
171.1
121.7
428.1
202.3
150T-6SR
148.8
523.3
134.1
142.4
500.9
156.2
135.0
474.7
182.0
126.0
443.0
215.7
175T-6SR
171.2
602.0
148.9
164.4
578.2
172.9
156.2
549.5
200.3
146.3
514.4
237.1
190-6SR
186.1
654.6
167.4
178.1
626.5
192.0
168.6
593.1
228.2
157.0
552.1
270.1
75-6SR
78.6
276.4
64.0
75.6
265.8
74.0
72.1
253.6
86.6
67.6
237.7
101.9
80T-6SR
81.8
287.6
69.8
79.4
279.4
80.3
76.0
267.1
93.7
71.4
251.3
110.4
90T-6SR
93.6
329.3
79.9
90.2
317.1
92.2
85.9
302.2
107.5
80.5
283.0
126.5
100-6SR
99.3
349.1
85.6
95.2
334.9
98.9
90.5
318.4
115.7
84.8
298.2
136.3
115-6SR
115.2
405.3
97.5
110.8
389.8
112.3
105.5
370.9
131.2
98.8
347.4
154.4
125T-6SR
123.1
432.8
106.3
118.4
416.6
122.4
112.9
397.0
143.4
105.8
371.9
168.6
135-6SR
136.4
479.7
117.1
130.8
459.8
135.0
124.2
436.7
158.0
116.2
408.6
186.7
150-6SR
149.0
524.0
127.5
142.8
502.2
147.1
135.4
476.1
172.4
126.6
445.3
204.3
150T-6SR
154.3
542.5
135.6
147.8
519.7
156.6
140.2
492.9
183.3
131.0
460.9
217.9
175T-6SR
177.5
624.2
150.0
170.5
599.7
173.1
162.2
570.3
202.3
152.0
534.6
238.0
190-6SR
193.0
678.7
168.8
184.8
649.9
193.5
175.1
615.9
229.8
163.4
574.6
273.1
75-6SR
81.5
286.6
64.6
78.5
276.0
74.2
74.9
263.5
86.8
70.3
247.3
102.0
80T-6SR
84.9
298.5
70.2
82.4
289.9
80.7
78.9
277.4
94.1
74.3
261.2
110.6
90T-6SR
97.1
341.5
80.7
93.6
329.3
92.5
89.3
314.1
108.1
83.8
294.5
127.3
100-6SR
103.0
362.3
86.2
98.9
347.8
99.0
94.1
330.9
116.3
88.4
310.8
137.0
115-6SR
119.6
420.5
98.2
115.1
404.7
112.9
109.6
385.5
132.0
102.9
362.0
154.9
125T-6SR
127.6
448.6
107.3
123.0
432.4
122.8
117.3
412.6
143.8
110.1
387.1
168.6
135-6SR
141.5
497.5
117.4
135.8
477.7
135.4
129.1
453.9
158.9
121.1
425.8
187.1
150-6SR
154.6
543.8
127.9
148.3
521.7
147.8
140.8
495.2
174.2
132.0
464.2
205.0
150T-6SR
160.0
562.7
136.0
153.5
539.9
157.1
145.7
512.4
185.5
136.6
480.4
218.4
175T-6SR
184.1
647.3
151.3
177.1
622.9
174.1
168.5
592.8
203.5
158.4
557.1
239.3
190-6SR
200.2
704.2
169.3
192.0
675.1
195.0
182.2
640.7
231.7
170.3
599.1
273.4
Ratings based on 10F water range in evaporator and .0001 hr.ft.F/BTU fouling factor.
Interpolation between ratings is permissible but extrapolation is NOT.
kWI is for compressor input.
Unit is running on part load for ambient temperature 115F and above due to current limiter.
- 14 -
DIMENSIONAL DATA
AFHX 75-6SR, 100-6SR
- 15 -
DIMENSIONAL DATA
AFHX 125T-6SR, 150T-6SR
AFHX 150-6SR
- 16 -
DIMENSIONAL DATA
AFHX 175T-6SR
AFHX 190-6SR
- 17 -
A Dim.
B Dim.
C Dim.
D Dim.
E Dim.
75-6SR
86[2184]
18[457]
57[1448]
57[1448]
18[457]
80T-6SR
86[2184]
18[457]
57[1448]
57[1448]
18[457]
90T-6SR
86[2184]
18[457]
57[1448]
57[1448]
18[457]
100-6SR
86[2184]
18[457]
57[1448]
57[1448]
18[457]
18[457]
115-6SR
86[2184]
18[457]
78[1981]
78[1981]
125T-6SR
86[2184]
18[457]
78[1981]
78[1981]
18[457]
135-6SR
86[2184]
18[457]
78[1981]
78[1981]
18[457]
150-6SR
86[2184]
18[457]
83-1/4[2115]
83-1/4[2115]
18[457]
150T-6SR
86[2184]
18[457]
78[1981]
78[1981]
18[457]
175T-6SR
86[2184]
18[457]
99[2515]
99[2515]
18[457]
190-6SR
86[2184]
18[457]
99[2515]
99[2515]
18[457]
Pos.
#1
Pos.
#2
Pos.
#3
Pos.
#4
Pos.
#5
Pos.
#6
Total Operating
Weight
75-6SR
1297 [588]
1464 [664]
1630 [739]
1465 [665]
1416 [642]
1368 [621]
8641 [3919]
80T-6SR
1633 [741]
1578 [716]
1523 [691]
1462 [663]
1482 [672]
1501 [681]
9179 [4164]
90T-6SR
1737 [788]
1675 [760]
1612 [731]
1550 [703]
1575 [714]
1599 [725]
9749 [4422]
100-6SR
1415 [642]
1614 [732]
1813 [822]
1598 [725]
1543 [700]
1487 [674]
9470 [4296]
11112 [5040]
115-6SR
1607 [729]
1849 [839]
2091 [948]
1795 [814]
1855 [841]
1915 [869]
125T-6SR
2169 [984]
2094 [950]
2020 [916]
1819 [825]
1987 [901]
2156 [978]
12246 [5555]
135-6SR
1700 [771]
1954 [886]
2208 [1002]
1886 [855]
1949 [884]
2011 [912]
11708 [5311]
150-6SR
1794 [814]
2102 [953]
2411 [1094]
2057 [933]
2091 [948]
2125 [964]
12581 [5707]
150T-6SR
2323 [1054]
2258 [1024]
2192 [994]
1994 [904]
2125 [964]
2256 [1023]
13148 [5964]
175T-6SR
3046 [1382]
2787 [1264]
2528 [1147]
2145 [973]
2427 [1101]
2708 [1228]
15641 [7095]
190-6SR
2056 [933]
2257 [1024]
2458 [1115]
2715 [1232]
2704 [1227]
2692 [1221]
14882 [6750]
- 18 -
DIMENSIONAL CLEARANCE
SPACE REQUIREMENTS
Single Pit (See Note 2)
Multi Pit
Notes:
1.) All dimensions are minimal, unless
otherwise noted.
Corner Wall
- 19 -
100
AFHX 75-6SR
AFHX 80T-6SR
AFHX 90T-6SR
AFHX 100-6SR
AFHX 115-6SR
AFHX 150-6SR
AFHX 150T-6SR
10
AFHX 125T-6SR
AFHX 135-6SR
AFHX 175T-6SR
AFHX 190-6SR
1
10
100
1000
S. I. UNITS
1000
AFHX 75-6SR
AFHX 80T-6SR
AFHX 90T-6SR
AFHX 100-6SR
AFHX 115-6SR
AFHX 150-6SR
AFHX 150T-6SR
100
AFHX 125T-6SR
AFHX 135-6SR
AFHX 175T-6SR
AFHX 190-6SR
10
1
10
100
1000
125
250
500
1K
2K
4K
8K
Total
dB (A)
AFHX 75-6SR
45
44
50
52
57
55
51
43
61
AFHX 80T-6SR
46
45
51
53
58
56
51
44
62
AFHX 90T-6SR
46
45
51
53
58
56
51
44
62
AFHX 100-6SR
48
46
52
53
60
57
52
44
63
64
AFHX 115-6SR
48
47
53
54
61
58
53
45
AFHX 125T-6SR
47
46
52
54
59
57
52
45
63
AFHX 135-6SR
50
49
54
55
63
60
55
46
66
AFHX 150-6SR
51
49
55
55
63
60
55
46
66
AFHX 150T-6SR
48
47
52
54
60
57
53
45
63
AFHX 175T-6SR
49
48
54
55
61
59
54
46
65
AFHX 190-6SR
51
49
55
56
63
61
55
46
67
Note: Unit Sound Pressure Level (Lp) @ 33 ft [10m] (free field), 2 dB tolerance.
- 20 -
CONDENSER FAN
FAN POSITION NUMBER & CYCLING SEQUENCE
AFHX 115-6SR, 135-6SR, 150-6SR,
125T-6SR, 150T-6SR
BASE FANS
2, 4, 6
BASE FANS
2, 4, 6, 8
STAGE 1
1, 5
STAGE 1
1, 5
STAGE 2
STAGE 2
3, 7
BASE FANS
2, 4, 6, 8, 10
STAGE 1
1, 5
STAGE 2
3, 7
STAGE 3
ELECTRICAL DATA
MODEL
AFHX
COMPRESSOR DATA
MODEL
QTY
RLA
LRA
QTY
HP
FLA
FLA
MCA
MFS
75-6SR
HX1512
107
625
3.8
130
157
250
80T-6SR
HX1309
58
325
3.8
139
153
200
90T-6SR
HX1311
67
325
3.8
157
174
200
100-6SR
HX1709
143
730
3.8
166
202
300
350
115-6SR
HX1711
162
845
3.8
192
233
125T-6SR
HX1509
89
500
3.8
208
231
300
135-6SR
HX1811
194
915
3.8
224
273
450
150-6SR
HX1813
213
1400
3.8
243
297
500
150T-6SR
HX1512
113
625
3.8
256
285
350
175T-6SR
HX1709
HX1512
1
1
142
109
730
625
10
3.8
289
325
450
190-6SR
HX1816
281
1495
10
3.8
319
389
600
Note:
- 21 -
- 22 -
- 23 -
- 24 -
- 25 -
GUIDE SPECIFICATIONS
1. The contractor shall in accordance with the plans,
furnish and install _____________ Dunham-Bush
_______________ packaged liquid chiller(s). The
unit(s) shall be completely factory packaged
including rotary screw compressor(s), evaporator,
condenser, and controller control center. The
packaged chiller shall be factory assembled,
charged and tested with a full operating refrigerant
and oil charge. The refrigerant type shall be R134a.
2. Capacity of each chiller shall be not less than
_________________ TR (kW output) cooling
_____________ USgpm (liters/min.) of water from
__________ F[C] to _________ F[C]. Power
input requirements for the unit(s), incorporating all
appurtenances necessary for unit operation,
including but not limited to the control accessories
and oil pump or pumps, if required, shall not exceed
___________kW input at design conditions. The
unit shall be able to unload to _______% of cooling
(refrigeration) capacity when operating with leaving
chilled water and entering condenser water
temperature at full load design temperatures. The
unit shall be capable of continuous operation at this
point, with stable compressor operation, without the
use of hot gas bypass.
3. Heat transfer surfaces shall be selected to reflect
the incorporation of a fouling factor of 0.0001 hr.ft.
F/BTU [0.000018m.C/W] for the evaporator.
Water pressure drop at design conditions shall not
exceed ____________ feet of water through the
evaporator.
4. The packaged chiller shall be furnished with singlestage direct connected positive displacement rotary
screw compressor(s) as required, of the oil injected
type, driven by a 3500 RPM (2900 RPM-50Hz)
motor. Each compressor shall include an integral oil
separation system, oil sump and oil filter. The oil
temperature shall be controlled during operation to
maintain proper oil temperatures throughout the
lubrication system. An electric oil heater shall be
supplied with each compressor to maintain oil
temperature during shutdown period. Each
compressor shall have a suction filter, suction
service valve and a discharge check valve.
Compressor capacity control shall be obtained by
an electrically initiated, hydraulically actuated slide
valve within each compressor housing. (Provide
isolation valves on all connections to compressor to
- 26 -
GUIDE SPECIFICATIONS
9
SAFETY CONTROLS
D Solid state compressor motor starter overloads
D
D
D
D
D
D
(3 phase)
Low oil level optical sensor
High condenser pressure
Low evaporator pressure
Freeze protection
Chilled water flow loss
Under voltage phase failure relay
AUTOMATIC CONTROLS
D Compressor motor increment contactors
REFRIGERANT CONTROLS
D Motorized refrigerant flow control
D Liquid refrigerant level sensor for evaporator
D Compressor load and unload solenoid valves
INDICATOR LIGHTS
D Power on
D Compressor high oil temperature
D Compressor motor overload
D System common alarm
13. The control system shall be provided with an antirecycle device. The control shall limit compressor
starting to a minimum of 15 minutes between
starts.
14. The packaged chiller shall be furnished with unit
mounted reduced inrush starting system for each
compressor. The starters shall be factory mounted
and wired, with individual circuit breakers on
multiple compressor units. The unit shall be wired
so that the only field electrical connection to the
packaged chiller shall be to a single three-phase
power terminal.
Optional items in (
- 27 -
Americas
Europe
Africa
United Kingdom
South Africa
8 Downley Road,
Havant, Hampshire,
England PO9 2JD
China
Asia
Singapore
India
Malaysia
Russia
Lot 11, Novinskiy Boulevard,
Moscow,
121099 Russian Federation
info@dunham-bush.com
www.dunham-bush.com
M-S-0481A-0311