Final Document of Co2 Dosing PDF

FINAL DOCUMENTATION
FOR
LIQUID CO2 DOSING SYSTEM
21-MAY-12
LH
LBS
AS BUILT
AB
4-Jan-12
LH
LBS
AS BUILT
REV
DATE
PREPARED
REVIEWED
APROVED
DESCRIPTION
OMAN POWER & WATER PROCUREMENT COMPANY

OWNER
SEMBCORP SALALAH POWER AND WATER COMPANY SAOC

OWNER'S ENGINEER
BLACK & VEATCH INTERNATIONAL COMPANY
LOCAL CONSULTANT
AL MANARAH ENGINEERING CONSULTANCY
CONTRACTOR
SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

PROJECT
STATUS
FILE NAME
AS BUILT
SALALAH INDEPENDENT WATER AND POWER PLANT PROJECT
COPYRIGHT
USED FOR THE PRODUCT ONLY.
HYDROCHEM (S) PTE LTD.
RESERVE THE RIGHT OF
RECOURSE AGAINST
INFRINGEMENT.
UNITS
SCALE
TITLE
LIQUID CO2 DOSING SYSTEM

FINAL DOCUMENTATION
DOC NO.
C200903-MP-W1-003-P
REV
AB
FINAL DOCUMENTATION
KKS CODE AND DESCRIPTION LIST

S/N!
KKS!CODE!
1!
2!
3!
4!
5!
B0GDU01BB001!
B0GDU02BB001!
B0GDU14AC001!
B0GDU32AC002!
B0GDU37AM001!
DESCRIPTION!
Liquid!CO2!Bulk!Storage!Tank!
Liquid!CO2!Bulk!Storage!Tank!!
Ambient!Heat!Vaporiser!1
Ambient!Heat!Vaporiser!2!
Static!Mixer!
P&ID!Dwg!No.!
C200903"PR"W1"133"C
C200903"PR"W1"133"C!
C200903"PR"W1"133"C
C200903"PR"W1"133"C!
C200903"PR"W1"133"C!
FINAL DOCUMENTATION
TABLE OF CONTENT
A) EQUIPMENT MECHANICAL MANUAL

Part I General Engineering Data
A1-1
A1-2
A1-3
A1-4
A1-5
Differential Pressure Meter Datasheet

Disc Check Valve Datasheet
High Flow Valves Datasheet
Pressure Control Valve Datasheet
Stainless Steel Ball Valve Datasheet
Part II Technical Data

NIL
Part III Drawings

A3-1
A3-2
A3-3
A3-4
A3-5
A3-6
A3-7
A3-8
A3-9
A3-10
Plan and Elevation Drawing

P&ID Drawing
Interfacing Details Drawing
Foundation Drawing
Electrical Drawing
LCP External Drawing
LCP Internal Drawing
Dosing System Frame Drawing
Static Mixer Drawing
CO2 Tank Legend
Part IV Spare Parts

NIL
B) EQUIPMENT OPERATING & MAINTENANCE MANUAL

B1
B2
B3
B4
Actuator
Ball Valve
Control Valve Operating Instruction
Differential Pressure Meter
C) PROGRAMMABLE SYSTEM MANUAL

NIL
FINAL DOCUMENTATION
D) INSTALLATION INSTRUCTION MANUAL

D1
D2
D3
D4
D5
CO2 Tank Installation Manual

Dosing System Installation Manual
Flowmeter Installation Manual
Static Mixer Installation Manual
Vaporiser Installation Manual
E) QUALITY RECORD MANUAL

E1
E2
E3
E4
E5
E6
E7
E8
E9
Inspection Test Plan

Quality Control Plan
FAT Documents
English Translation
Application for Inspection (Dosing System)
Static Mixer Conformance Certificate
Static Mixer Test Certificate
Welding Certificate
Name Plates
FINAL DOCUMENTATION
SECTION A
EQUIPMENT MECHANICAL MANUAL
FINAL DOCUMENTATION
SECTION A
Part I General Engineering Data
FINAL DOCUMENTATION
A1-1
Differential Pressure Meter Datasheet
Differential Pressure Meters

Media 6
Media 6 Z
Application
Microprocessor-controlled transmitter for measuring and
indicating the differential pressure or measured variables
derived from it Suitable for gases or liquids Measuring
ranges from 0...100 to 0...3600 mbar PN 50
Scope of application
Liquid level measurements in pressure vessels, in particular,
for cryogenic, liquefied gases
Differential pressure measurements between the flow pipe
and return flow pipe
Pressure drop measurements in valves and filters
Flow rate measurement according to the differential pressure method
Liquid level measurement
When used in combination with an appropriate power supply
unit (e.g. SAMSON Type 5024-1) for the electric power supply
or the Media MTM 32 hardware for remote data transmission,
the tank content (function of hydrostatic pressure, tank geometry
data and liquid density of the stored gas) is converted into a 4 to
20 mA signal, which is proportional to the tank content and displayed on a LCD in the selected unit of measure. Additionally,
limit values can be monitored and indicated.
Remote transmission of all relevant Media 6 data is possible using the Media MTM 32 hardware and the Media MTM 98 software. The tank data can be transmitted via a phone line or GSM
to a remote PC, where they are analyzed.
Flow rate measurement
When used in combination with an orifice plate assembly
(Type 90 Orifice Flange), the Media 6 devices can be used for
continuous flow measurement or counting the flow rate1) of
gases, vapors and liquids (differential pressure method).
Special features
Suitable for liquids, gases, and vapors
Microprocessor-controlled transmitter with RS-232 interface for configuration and programming on site
Two adjustable software limit switches
Gas selection by switch
Programming via memory pen
Digital display (LCD) for temperatures down to 40 C
with 100 % bar graph as well as alarm and warning
markers
Zero point and span adjustment activated via key without
influencing each other
Two-wire connection for 4 to 20 mA signal
1)
Fig. 1 Media 6
Easy configuration using TROVIS-VIEW software

Overloadable on one side up to the permissible static
pressure, indicating unit with burst protection
Field unit with degree of protection IP 65
Digital display can be switched on or off by a switch
1)
Eight-figure counting flow rate reading
Pulse output proportional to quantity for external meter
1)
Versions
Media 6 with LCD Transmitter with digital display Two-wire
connection Output signal 4 to 20 mA, supply voltage 12 to
36 V DC, consisting of:
LCD 90 mm with 100 % bar graph and blinking alarm and
warning markers Two software limit switches or one software
limit switch acc. to NAMUR and a pulse output 1) dp cell made
of CW617N (brass) or stainless steel Free of oil and grease for
oxygen Measuring ranges from 100 to 3600 mbar ECO
measuring diaphragm Zero point and span adjustment activated via key Process connections G 3/8 A RS-232 interface
Media 6 optionally available with:
Version as above, but for hazardous areas Input circuit
with type of protection
II 2 G EEx ia IIC T6
Directly connectable valve block with test connection to
check the tank pressure and with connection for pressure
switch
Only with Media 6 Z
Associated Information Sheet
T 9500 EN
Edition July 2006
Data Sheet
T 9527 EN
Principle of operation (Fig. 3)

The measuring device consists of a dp cell (1) with a measuring
diaphragm (1.1), range springs (1.2) designed to match the
span, and the indicating unit (7) with LCD.
The differential pressure $p= p1 p2 causes a shift in the axis
(1.5) of the measuring diaphragm (1.1) supported by the range
springs (1.2). The change in travel, which is proportional to the
differential pressure, is transmitted by a lever (1.3) and the
flexible disk (1.4) out of the pressure chamber to the displacement sensor (2). This sensor converts the travel into an electric
signal.
The signal of the displacement sensor (2) is compared to the
data stored in the FRAM (4) and processed in the microprocessor (3). It controls both the LCD and the D/A converter (9) for the
output signal.
The output signal, which is proportional to the measured value,
is a load-independent direct current signal from 4 to 20 mA
issued at the connector A.
At the connector B, two software limit switches (8) for Alarm 1
(e.g. minimum filling level) and Alarm 2 (e.g maximum filling
level) are connected to the switching amplifier according to
EN 60947-5-6. A software limit switch (Alarm 1) and a pulse
output proportional to quantity (in place of Alarm 2) to operate
an external meter are used in Media 6 Z.
Indicating unit with LCD
9
Connector A
7
40
60
IA = 4 to 20 mA
80
20
m3
UB = 12 to 36 V
8
Connector B
100
Alarm 1
5
Alarm 2
3
MP
Pulse output 1)
RS-232
10
4
FRAM
dp cell
2
1.1
1.4
1.3
1.5
1.2
1.2
The RS-232 interface (10) enables the device to be configured

with a special memory pen or directly via a PC with SAMSONs
TROVIS-VIEW Configuration and Operator Interface. The
user-specific data are saved in the data memory (FRAM) (4).
This way, a backup copy of the data can be saved until they are
overwritten. The operating data of the Media 6 can also be copied and loaded on site.
Valve block
with
pressure gauge
p2 _
p1 +
Four types of gas as well as the span and write protection function can be set at the DIL switch (6). In combination with three
keys (5), several operating functions (zero point and span adjustment, max. alarm limit switch and test function settings, etc.)
as well as the operating status (load/save operating values) can
be adjusted.
Typical application
Storage tank
Media 6 with valve block
60
40
20
0
80
3
100
H
h
Ar, N2, O2,

CO2, etc.
1
1.1
1.2
1.3
1.4
1.5
2
3
4
5
6
dp cell
Measuring diaphragm
Range spring
Lever
Flexible disk
Diaphragm axis
Displacement sensor
Microprocessor
Data memory (FRAM)
Keys for operating functions
4-pin DIL switch
for selecting gas type, span protection and write
protection
7 Indicating unit with LCD
8 Limit switch/pulse output 1)
9 D/A converter
10 RS-232 interface
H
h
Measuring range
Measured height (z tank content)
Fig. 2 Principle of level measurement for liquefied gases

in cryogenic service
1) Only with Media 6 Z
Fig. 3 Principle of operation
T 9527 EN
Table 1 Technical data All pressures in bar or mbar (gauge)

Media 6 Differential Pressure Meter
Measuring range in mbar
0 to 100
0 to 160
0 to 250
0 to 400
0 to 600
0 to
1000 1)
0 to
1600 1)
0 to
2500 1)
0 to
3600 1)
Adjustable measuring span in mbar

Class 1 %
From
to
b 250
r 125
b 400
r 100
b 600
r 150
b 1000
r 250
b 1600
r 320
Class 1.6 %
From
to
b 100
r 60
160
r60
< 125
r 50
< 100
r 80
< 150
r 120
< 250
r 200
Class 2.5 %
From
to
< 60
r 35 2)
< 60
r 32
Nominal pressure
b 2500 to b 3600 to
r 500
r 720
PN 50, overloadable on one side up to 50 bar
Indicator
LCD 90 mm
Performance
Output and reading linear or square root extraction depending on operating mode
Conforming error
< 1.0 % to < 2.5 % (including hysteresis) depending on measuring span selected
Sensitivity
< 0.25 % or < 0.5 % depending on measuring span selected
Effect of static pressure
< 0.03 %/1 bar
Effect of ambient temperature

in the range from 20 to +70 C
on zero point
on span
< 0.2 %/10 K

< 0.2 %/10 K
Limit switches
Two variably configurable software limit switches or

one software limit switch acc. to EN 60947-5-6 and pulse output 5)
Control circuit, adjustable in

1% steps
Rating according to the connected switching amplifier 3)

1 % based on MCN or SCN 4)
Switching accuracy
Range of inversion, approx.
< 0.6 %
Degree of protection
Weight
Version
IP 65
Approx. 3.0 kg without valve block Approx. 5.0 kg with valve block
5006- _0 ...
Two-wire circuit
5006- _1 ...
Output 4 to 20 mA
UB - 12 V
RB =
0.020 A
Perm. load RB in 7

Intrinsically safe acc. to PTB 00ATEX 2074
Supply voltage UB for

two-wire transmitter
12 to 36 V DC
12 to 28 V DC - only in conjunction with an

intrinsically safe circuit -
Perm. ambient temperature range
40 to +70 C
T6; 20 to +60 C
T5; 20 to +70 C
Output current circuit
Perm. storage temperature range
40 to +80 C
1) A class accuracy of 0.6 % can be expected in these measuring ranges with measuring spans b 100 % to r 50 % of the nominal range.
2) The accuracy of class 2.5 % can be exceeded when this measuring span is not reached.
3) e.g. KFA6-SR2-Ex2.W as per EN 60947-5-6
4) MCN = Maximum Capacity Nominal; SCN = Save Capacity Nominal
5) Pulse output only with Media 6 Z
Notes
All pressure specifications stated in bar (gauge) All errors and deviations are specified in % of the adjusted measuring span!
The Media 6 Differential Pressure Meter is not approved for measuring flammable gases or liquids in hazardous areas of Zone 0!
(Refer to EB 9527-3 EN for more details).
Table 2 Materials
Media 6 Differential Pressure Meter
dp cell
Measuring diaphragm and seals
CW617N (brass) or CrNi steel

ECO, NBR 1)
Range springs
Diaphragm plates and function parts
CrNi steel
Lever
Housing of indicating unit
Polycarbonate
1) Other material on request
T 9527 EN
Electrical connection
In combination with a power supply unit (e.g. SAMSON
Type 5024) or the Media MTM 32 hardware, the tank content
can be transmitted and displayed over a 4 to 20 mA signal proportional to the tank content. In addition, the limits values can
be monitored and signalized.
Tank farm
Data can be transmitted either directly to the control room or, in

combination with Media MTM 32 hardware and Media
MTM 98 software over a phone line (analog/digital), or via radio signals to the PC of the gas supplier.
Control room
Control room
Data
transmission
Power supply
unit
e.g. Type 5024
Gas supplier
RS - 232
#
20
MTM 32
60
40
80
m3
100
Ar, N2, O2,

CO2, etc.
Power
supply
230 V AC
Switching amplifier
acc. to EN 60947-5-6
Switching amplifier acc. to EN 60947-5-6 PC with Media MTM 98

Two-wire circuit with data transmission to the control room
Two-wire circuit with MTM 32 Tank Management System and

Media MTM 98 software
Fig. 4 Data transmission
Terminal assignment
The Media 6 Differential Pressure Meter is designed for a two-wire
circuit. Both the 4 to 20 mA measuring signal and the required supply
voltage UB = 12 to 36 V DC for the two-wire transmitter are
transmitted by the same pair of wires.
The Media 6 is connected over a DIN 43650 connector, type 1,
4-pole.
Connector A
1+
1
3
~
2
Connector A Two-wire circuit for 4 to 20 mA signal

UB - 12 V
Perm. load RB =
in 7
0.020 A
The rated supply voltage UB = 24 V DC
The permissible voltage range at the connector of the Media 6 is
between 12 V und 36 V DC taking into account the lead resistance.
Two-wire connection
Connector B
1+
2
1
4
Connector B Software limit switches/pulse output

Connection for two software limit switches to connect to switching
amplifiers conforming to NAMUR and EN 60947-5-6 or pulse output
(contacts 3 and 4) to an external meter.
3+
4
Software limit switches for switching amplifier acc. to

EN 60947-5-6
Software pulse output for external meter, contacts 3 and 4
(Media 6 Z only)
Fig. 5 Electric connection and terminal assignment
Table 3 Overview of functions of both software limit switches A1 and A2 at connector B

Proximity switch
for ...
1 min./1 max. contact

(gas tapping/tank filling)
Alarm contact
2 min. contacts
(gas tapping)
2 max. contacts
(tank filling)
A1
A2
A1
A2
A1
A2
Value
below limit value
High resistance
Low resistance
High resistance
High resistance
Low resistance
Low resistance
Limit value
exceeded
Low resistance
High resistance
Low resistance
Low resistance
High resistance
High resistance
Both limit switches A1/A2 can be configured separately as minimum or maximum alarms.
Contact with low resistance
Switching signal ON Function: Contact closed or output effectively conducting, power consumption r 3 mA
Contact with high resistance
Switching signal OFF Function: Contact open or output effectively non-conducting, power consumption b 1 mA
T 9527 EN
Table 4 Technical data for software limit switches (connector B)

in type of protection EEx ia IIC T6
Ui
20 V
Ii
60 mA
Pi
250 mW
Ci
5.3 F
Li
Mounting
On mounting the Media 6, the following points must be observed:
Attach it to a pipe, wall or mounting plate free of vibration.
Use mounting part with clamp for pipe mounting to attach it
to a vertical or horizontal pipe.
Use mounting part without clamp for wall mounting.
See bottom diagram in Fig. 6 for control panel mounting.
We recommend installing a shut-off valve in each measuring
line as well as an equalizing valve. SAMSON provides for this
purpose a valve block designed as a compact unit (see
T 9555 EN) for direct connection to the Media 6 device.
8 H
Maximum values only apply to the network connection to a certified intrinsically safe circuit.
Dimensions in mm
Mounting versions
Pipe mounting With mounting device and clamp for attachment to
a vertical or horizontal 2 pipe.
Wall/panel mounting Using two M8 tapped holes located at

the rear of the dp cell or two 8.3 mm holes in the valve block
(see diagram below).
Process medium connection: Tapped hole ISO 228 G 3/8.
141.5
80
37
194
180.5
148
20
0
80
m3
100
25.5
Pressure gauge (versions of

various manufacturers)
43
80
145.8
114.5
158.5
117
245.5
32.5
60
40
121
M8
72
Control panel
58
Pressure sensor
31
60
Pressure gauge connections:

Pressure gauge NG 100 Male thread G B-LH with
coupling sleeve G DIN 16283 and O-ring 12x2
Pressure gauge NG 63 Female thread G with seal
Drill pattern for wall/panel

mounting
30
54
158
17
30
Two 8.5 mm holes for fastening to rear side of the

dp cell (screws M8)
Two 8.5 mm holes for fastening
to rear side of the valve block (screws M8)
Fig. 6 Dimensional diagram
T 9527 EN
Table 5 Device configuration with ordering number

- Complete the order number with the order codes for the selected options Version
__
Type 5006
__
__
__
__
__
__
__
Device
Media 6
Media 6 Z
Explosion protection
Without
EEx ia IIC T6*)
Display and output

LCD, 4 to 20 mA output
Material
Brass
Stainless steel
Measuring range
100 mbar
03
160 mbar*)
04
250 mbar
05
400 mbar*)
06
600 mbar*)
07
1000 mbar
08
1600 mbar*)
09
2500 mbar*)
10
3600 mbar*)
11
Diaphragm
ECO diaphragm (40 to +80 C)
NBR diaphragm (30 to +80 C)
Version acc. to specification sheet 1010-4300

Standard
00
Cryogenic gases (free of oil and grease for oxygen)
10
Paint compatibility and tobacco industry
50
000
Special version
Data logging
Data need to be made available about the tank characteristics
and the stored gas for the factory settings of the LCD reading
and the 4 to 20 mA signal to ensure that they are proportional
to the tank content and flow rate.
Ordering text
Differential pressure meter Media 6
Version Type 5006 _ _ _ _ _ _ _ _
Special version
You can enter these data in the Specification Sheet for Media 6
parameterization.
A SAMSON Questionnaire for Flow Rate Measurement according to the Differential Pressure Method FB 9550 EN is available
to record the relevant data for flow rate measurement.
Accessories Refer to T 9555 EN for accessories and details
Specifications subject to change without notice.
SAMSON AG MESS- UND REGELTECHNIK

Weismllerstrae 3 6 0314 Frankfurt am Main Germany
Phone: +49 69 4009-0 Fax: +49 69 4009-1507
Internet: http://www.samson.de
T 9527 EN
FINAL DOCUMENTATION
A1-2
Disc Check Valve Datasheet
GB 015 Disc check valves
ON
REQUEST
GB 015 Disc check valve

DN 1580 PN 6 40 ANSI 150300
DN 100 PN 10 40 ANSI 150300
Max working pressure: 52 Bar
FEATURES and ADVANTAGES

Little dimensions and low weights.
Face to Face acc. to DIN EN 558-1 Series 49 (DIN
3202 K4)
To be installed in any position, also with downwards
flow.
Usable also as vacuum breaker, overpressure and
bottom valve.
No leakage with soft seat and acc. to DIN 3230 BN3
with metal seat.
Low head losses.
Also to be used with spiral wound gasket
API 601 for ANSI B16.5 FLANGES
STANDARD
MATERIAL
ITEM
PART
BODY
A351 - CF8M (AISI 316)
METAL SEAT DISC
A240 (AISI 316 L)
SOFT SEAT DISC
* A240 (AISI 316 L) + NBR
(on request)
* A240 (AISI 316 L) + EPDM

* A240 (AISI 316 L) + FKM
SPRING TOP RING
A240 (AISI 316 L)
SPRING
AISI 316
Note: on request finishing of face A could be Stock

Finish AARH 250/500 as for face B
Face A
To be installed
in any position
Face B
Downwards
flow
Horizontal flow
Dimensions - Face to Face DIN EN 558-1 Series 49 (DIN 3202 K4)

DN
15
20
25
32
40
50
65
80
100
mm
43
48
58
68
75
94
113
129
159
mm
54
64
71
81
93
110
130
149
181
mm
45
54
63
72
82
95
115
131
160
mm
23
28
36
50
58
71
86
105
130
mm
14
19
25
31
38
48
62
77
95
mm
17
20
22
28
32
40
46
50
60
Weight
Kg
0,11
0,18
0,26
0,4
0,55
1,0
1,5
3,2
Upwards flow
CAT CH-EN-07
GB 015 Disc check valves

Technical data
Temperature - Pressure Diagram
50 bar
40 bar
30 bar
20 bar
10 bar
0
100C
200C
A NBR Seat - Tmax= 95C
300C
B EPDM Seat - Tmax= 130C
400C
C FKM Seat - Tmax= 180C
D AISI 316 Spring - Tmax= 240C
Minimum opening pressure

FLOW
DN
15
20
25
32
40
50
65
80
100
With spring
mbar
25
25
25
27
28
30
30
25
21
With spring
mbar
23
23
23
25
23
24
24
19
15
With spring
mbar
21
21
21
22
18
18
18
13
Without spring
Note: GB015 and GB019 are not designed to be installed without spring.
Head losses (H2O - 20C - horizontal flow)

mbar
1000
100
10
0,1
DN
15
DN
20
DN
25
32 40 N50
D
DN DN
10
100
m3/h
0
65 N80 10
DN D DN
NOTE: Values indicated in this table are only for information.
Formula for calculation of rate of flow equivalent to H2O

Qe = Q
d
1000
CAT CH-EN-07
For different liquid , gas or steam head losses are determined by equivalent water rate of flow, as follows:
Qe - equivalent water flow (mc/h o l/s)
Q - fluid flow (mc/h o l/s)
d - fluid specific gravity (Kg/mc)
5
FINAL DOCUMENTATION
A1-3
High Flow Valves Datasheet
NAMUR 1/4 & 1/2

High Flow valves
for actuator control
Catalogue 4921/GB
4921/GB
High Flow NAMUR valves
INDEX
General Information ..........page 2
G 1/4 Series .....................page 4
G 1/2 Serie .......................page 6
Accessories ......................page 8
TECHNICAL DATA
Function :
3/2 , 5/2 and 5/3 solenoid and air operated valves.
Manual override :
Standard on all solenoid operated versions
Design :
Pilot operated spool valve with combined pneumatic and spring return
Mounting :
For direct mounting on NAMUR interface
Mounting position :
Indifferent.
Material specifications :
Aluminium body. Internal parts from stainless steel.

Sealing material from NBR
Range of admissible pressure drop :
!p min. = see table

!p max. = 10 bar
Media :
Fluid temperature :
Dry or lubricated air

Min. 0 C. Max. + 50 C.
Ambient temperature :
-10 C to +50 C.
Electrical part :
Miniature coil 496131 (3W) encapsulated in synthetic material.

Connection with 3-pin DIN 43650 type B plug. Degree of protection IP 65.
Solenoid duty :
100% ED
Voltage :
12 VDC , 24 VDC , 48 VDC , 24/50 AC . 110/ 50 AC , 230/50 AC
Voltage tolerance :
10% of nominal
Class of insulation material :
Class F for 496131 coil.
Applications
"
3- or 4-way directional valves for the control of single or double acting pneumatic actuators
"
The interface design corresponds to the NAMUR standard and the VDI/VDE 3845 recommendations of the
actuator industry and permits a compact design of the actuator/valve unit.
NAMUR Interfaces
T
1/4
1/2
D1
mm
32
45
D2
mm
24
40
D3
mm
8
10
D4 min.
Mm
12
16
M
mm
M5
M6
Page 2/8
Parker Lucifer SA
CH-1227 Carouge-Genve
4921/GB
Coils
Voltage
12VDC
24VDC
48VDC
24/50AC
110/50AC
230/50AC
Description
22mm standard coil
22mm standard coil
22mm standard coil
22mm standard coil
22mm standard coil
22mm standard coil
Order No.
496131 C1
496131 C2
496131 C4
496131 A2
496131 A5
496131 F4
How to order
Valve reference No. * - Coil reference Voltage code = order code
* includes mounting kit for coil assembly + 2x NAMUR O-rings + 2 mounting screws and positioning dowel
Example: 341 N 03 +
496131C2
order code
341N03-496131C2
Valves and coils may also be ordered separately
Spare Parts
"
Spare Housing
Plastic nut with O-ring
Order No. 3125
Maximum torque 0.5 Nm
"
Spare part mounting kit
For G 1/4 models - Order No. 496132

Spare part kit includes:
2 screws DIN912 M5x25 A2, 1 pin DIN 913 M5x10 A2, 2 O-rings NBR 15x2.5
For G 1/2 models - Order No. 496133
Spare part kit includes:
2 screws DIN912 M6x35 A2, 1 pin DIN 913 M6x12 A2, 2 O-rings NBR 24x3
Page 3/8
Parker Lucifer SA
4921/GB
Seat
disc
Reference N
Min. = 0 C
Dim. ref.
Max. admissible
fluid temperature
[C]
[Watt]
Admissible
differential
pressure [bar]
Weight
[g]
QN
Power
consumption
Orifice
Port
size
max
G
mm
3/2
1/4
5/2
1/4
5/2
1/4
5/3
1/4
3/2
1/4
5/2
1/4
5/2
1/4
5/3
1/4
L/min
min
DC#
AC$
Air &
Neutral gases
Valve
Coil
DC
AC
496131
300
496131
300
496131
430
496131
430
210
210
240
210
Pilot operated valve - Internal pressure supply

1250
1.5
10
10
50
NBR
331N03

1250
1.5
10
10
50
NBR
341N03
Control by 2 solenoids and internal pressure supply

1250
1.5
10
10
50
NBR
347N03
Control by 2 solenoids and internal pressure supply

Closed in centre position
1250
1.5
10
10
50
NBR
342N03
Externally operated valve - External pressure supply 2.5 to 10 bar

1250
2.5
10
10
50
NBR
531N03
1250
2.5
10
10
50
NBR
541N03
Externally operated valve 2x External pressure supply 2 to 10 bar
1250
1.5
10
10
50
NBR
547N03
Externally operated valve 2x External pressure supply 3 to 10 bar

Closed in centre position
1250
1.5
10
10
50
NBR
Page 4/8
542N03
Parker Lucifer SA
4921/GB
Dimension ref. 1
Dimension ref. 2
Dimension ref. 5
Dimension ref. 3 & 4
Dimension ref. 6
Dimension ref. 7 & 8

Page 5/8
Parker Lucifer SA
4921/GB
Seat
disc
Reference N
Min. = 0 C
Dim. ref.
Max. admissible
fluid temperature
[C]
[Watt]
Admissible
differential
pressure [bar]
Weight
[g]
QN
Power
consumption
Orifice
Port
size
max
G
mm
3/2
1/2
12
5/2
1/2
12
3/2
1/2
12
5/2
1/2
12
L/min
min
DC#
AC$
Air &
Neutral gases
Valve
Coil
DC
AC
496131
720
496131
700
10
620
11
600
12

3000
1.5
10
10
50
NBR
331N04

3000
1.5
10
10
50
NBR
341N04

3000
2.5
10
10
50
NBR
531N04

3000
2.5
10
10
50
NBR
Page 6/8
541N04
Parker Lucifer SA
4921/GB
Dimension ref. 10
Dimension ref. 9
Dimension ref. 11
Dimension ref. 12
Page 7/8
Parker Lucifer SA
Parker Lucifer SA
Fluid Control Division Europe
16, Ch. du Faubourg de Cruseilles
CH-1227 Carouge-Geneva - Switzerland
Tel. +41 22 3077 111 Fax +41 22 3077 110
www.parker.com/lucifer
Catalogue
4921/GB
November 2005
FINAL DOCUMENTATION
A1-4
Pressure Control Valve Datasheet
DM 505, 505Z
Pressure Control Valves
DM 505 for liquids and gases up to 130 C, DM 505Z for steam up to 200 C
for low flow rates
Technical Data
Connection
G 1/2
DN 15 - 25
Nominal Pressure Inlet PN 250
Outlet PN 1 - 25
Inlet Pressure
up to 250 bar
DM 505: 0.005 - 20 bar in 8 ranges
Outlet Pressure
DM 505Z: 0.005 - 12 bar in 7 ranges
Kvs-Value
0.15 - 0.9 m3/h
Sense Line
DM 505: setting range 0.005 - 1.1 bar
DM 505Z: all setting ranges
acc. to VDI/VDE-guideline 2174
Tightness
(leakage rate K 0.05% of Kvs-value)
body with valve
Description
Medium-controlled pressure reducers are simple control valves offering accurate control while being easy to install and maintain. They
control the pressure downstream of the valve without requiring pneumatic or electrical control elements.
The DM 505 pressure reducing valve is a diaphragm-controlled springloaded proportional control valve for small volumes.
This pressure reducer is manufactured from deep-drawn stainless
steel featuring excellent corrosion resistance. The tubular inlet spigot
of the valve body accommodates the seat aperture. The soft-sealing
valve cone is guided in the seat assembly and connected with the control diaphragm by means of a stirrup which surrounds the seat assembly.
The valve type 505 Z, recommended for temperatures up to 200 C, is
identical in its design apart from the metallic cone seal and water-cooled thermal protection between body and diaphragm.
The spring module comprising bonnet, spring, adjusting screw, diaphragm and internal components, is connected to the valve body only
by means of a clamp ring and two bolts. Changing the diaphragm or
the complete spring assembly for a different control pressure range is
extremely simple and does not call for special tools. The same applies
to servicing and maintenance. Changing the control pressure setting
does not affect the height of the valve (non increasing adjusting
screw).
The outlet pressure to be controlled is balanced across the diaphragm
by the force of the valve spring (set pressure). As the outlet pressure
rises above the pressure set using the adjusting screw, the valve cone
moves towards the seat and the volume of medium is reduced. As the
outlet pressure drops the valve control orifice increases; when the
pipeline is depressurised the valve is open. Rotating the adjusjting
screw clockwise increases the outlet pressure.
DM 505 Z requires a pilot line (to be installed on-site); for outlet pressures K 1.1 bar DM 505 also requires a pilot line.
Sheet no. DM 505/2.1.061.1 - issue 12.06.2006
STANDARD EQUIPMENT
All stainless steel construction

Non increasing adjusting screw
Quick-release body clamp ring
Pilot line connection
(in the case of DM 505 only for outlet pressures K 1.1 bar)
OPTIONS
Pressure gauge connection
For toxic or hazardous media: sealed bonnet complete with
leakage line connection (incl. sealed adjusting screw). Must be
installed with a leakage line capable of draining leaking medium
safely and without pressure
Various diaphragm and seal materials suitable for your medium
Special versions on request
Operating instructions, Know How and Safety instructions must be observed.
The pressure has always been indicated as overpressure.

We reserve the right to alter technical specifications without notice.
spring module
adjusting screw
(non increasing)
Kvs-values [m3/h]
for all body sizes, please select
0.15
0.4
0.9
DM 505 setting ranges [bar]

0.005-0.025 0.02-0.12 0.1-0.5 0.2-1.1 0.8-2.5
1-5
4-12 10-20
DM 505Z setting ranges [bar]

0.005-0.025 0.02-0.12 0.1-0.5
0.2-1.1
0.8-2.5
1-5
4-12
Permissible Reduction Ratio (max. p1/p2)

max. p1 = 250 bar
setting ranges 0.005 - 0.025 and 0.02- 0.12 bar
Kvs-value
0.15
0.4
ratio p1/p2
1485
1000
setting range 0.1 - 0.5 bar
Kvs-value
0.15
0.4
ratio p1/p2
405
280
Kvs-value
0.15
0.4
185
125
ratio p1/p2
Kvs-value
0.15
0.4
105
70
ratio p1/p2
setting range 1 - 5 bar, 4 - 12 bar, 10 - 20 bar
Kvs-value
0.15
0.4
ratio p1/p2
39
27
0.9
750
0.9
210
0.9
100
0.9
50
0.9
20
WIR REGELN DAS SCHON

FIRMLY IN CONTROL
Mankenberg GmbH Spenglerstrae 99 D-23556 Lbeck Tel. +49-451-8 79 75 0 Fax +49-451-8 79 75 99 gm@mankenberg.de www.mankenberg.de
DM 505, 505Z
Pressure Control Valves
DM 505 for liquids and gases up to 130 C, DM 505Z for steam up to 200 C
for low flow rates
Materials
Type
Temperature
Body
Spring Cap
Internals
Set Screw
Spring
DM 505
80 C
130 C
DM 505Z
200 C
CrNiMo-steel
CrNiMo-steel
CrNiMo-steel
Valve Seal
EU
CrNi-steel
CrNi-steel
FPM optional
EPDM or PTFE
FPM oder EPDM
PTFE (option)
Diaphragm
CR
Protection Foil PTFE (option)
DM 505
A1
A
manometer
connection
G 1/4 (option)
CrNi-steel
CrNiMo-steel
EPDM
PTFE (option)
Dimensions [mm]
all ranges
0.005
0.02
0.025
0.12
0.1
0.5
0.2
1.1
0.8
2.5
1
4
10
5
12
20
size
A/A1
B
C
C
D
C
C
D
C
C
D
C
C
D
C
C
D
DM
G 1/2
505 + 505Z 100
505 + 505Z
505
505Z
505 + 505Z
505
505Z
505 + 505Z
505
505Z
505 + 505Z
505
505Z
505 + 505Z
505
505Z
505 + 505Z
53
257
387
360
257
387
264
257
387
200
196
326
138
190
320
114
flanges acc. to DIN 2635

DN 15 DN 20 DN 25
130
150
160
53
257
387
360
257
387
264
257
387
200
196
326
138
190
320
114
53
257
387
360
257
387
264
257
387
200
196
326
138
190
320
114
53
267
297
360
267
297
264
257
387
200
196
326
138
190
320
114
Weights [kg]
pressure range
[bar]
0.005 - 0.025
0.002 - 0.12
0.1
0.5
0.2
1.1
0.8
2.5
1
4
10
5
12
20
DM
505
505Z
505
505Z
505
505Z
505
505Z
505
505Z
G 1/2
flanges acc. to DIN 2635

DN 15
DN 20
DN 25
6
6.5
5.5
6
4.5
5
2
2.5
7.5
8
7
7.5
6
6.5
3.5
4
7.5
8
7
7.5
6
6.5
3.5
4
8
8.5
7.5
8
6.5
7
4
4.5
1.5
3.5
3.5
3.5
Special designs on request.

The pressure has always been indicated as overpressure.
Mankenberg reserves the right, to alter or improve the designs or specifications of the products described herein without notice.
D
leakage line connection
G 1/8 (option)
adjusting screw sealing

(option)
DM 505Z
dimensions see DM 505
manometer connection
G 1/4 (option)
sense line connection

G 1/4
Recommended Installation
Bypass for maintenance
1
2
3
4
Strainer
Shutoff Valves
Pressure Reducer
Safety Valve
5 Pressure Gauge
6 Sense Line G 1/4 (DM 505Z)
7 Leakage Line G 1/8 (option)
Sense line connection 10 - 20 x DN behind the valve
WIR REGELN DAS SCHON

FIRMLY IN CONTROL
Mankenberg GmbH Spenglerstrae 99 D-23556 Lbeck Tel. +49-451-8 79 75 0 Fax +49-451-8 79 75 99 gm@mankenberg.de www.mankenberg.de
Sheet no. DM 505/3.1.061.1 - issue 12.06.2006
pressure range
[bar]
OPERA TING INSTRUCTIONS

PRESSURE REDUCING VA L VE
TYPE 505
Sheet no.
DM 505/5.1.032.1.1
OPERA TION
The outlet pressure to be controlled exerts a force on the diaphragm which balances the load exerted by the spring in the normal operating state. As the outlet pressure increases above the pressure set via the setting screw, the valve closes; the valve opens when the outlet pressure falls below the set pressure. The valve is open when the pipeline is depressurised.
INSTA L L A TION
Before installing the valve the pipeline should be flushed through thoroughly. If coarse particles of dirt and foreign bodies cannot be avoided during operation, a strainer should be fitted. Remove any packaging material including
plastic plugs and install the valve into the pipeline ensuring that the arrow on the valve points in the direction of flow and the valve is free
of stress. The spring cover can, unless specified otherwise, be at the top or the bottom.
Type 505Z should always be installed with the spring cover at the bottom; type 505 should be installed with its spring cover at the bottom
only for liquids and outlet pressures up to 1.1 bar. The installation site should always be in a horizontal section of the pipeline that is not
subject to turbulence. Manifolds, stop valves or other restrictions immediately upstream or downstream from the valve should be avoided.
Pilot lines* should be connected at a distance of at least 10 times nominal bore downstream from the pressure reducer. The diameter
should match the valve connection diameter. In the case of steam installations operating at pressures below 0.1 bar the pilot line should
be fitted with an expansion vessel.
*applies only to pressure settings up to 1.1 bar and valve type 505Z
SA FETY DEVICES
Pressure reducers are not stop valves which provide a leak-proof shutoff function. According to VDI/VDE Guideline 2174 a leakage rate of
0.05% of the constant volume flow value is permitted. For this reason the German accident
prevention regulations VBG17 specify the installation of a safety device which prevents the maximum permitted system pressure being
exceeded. Unless otherwise specified, the pressure reducer itself should be protected in such a way that 1.5 times the maximum set pressure is not exceeded; e.g. with a set pressure of 5 bar the relief pressure of the safety valve should not exceed 7.5 bar. The relief pressure
must, however, not exceed the rated pressure of the valve body.
In addition the user must ensure that in the case of a diaphragm rupture any escaping fluid does not create a hazard. If necessary, a drain
line should be connected to the diaphragm housing breather orifice.
COMMISSIONING
The pressure reducer has been tested for correct operation and leakage before despatch from the works. The valve is supplied with the
spring relaxed. In the case of steam applications the control chamber should be filled with water via the pilot line connection before the
valve is commissioned. During commissioning the valve inlet should be opened slowly ensuring that the fluid drains from the outlet side.
Pressure surges must be avoided. Finally the outlet pressure should be set using the setting screw. The spring should not be compressed
beyond the specified maximum pressure to avoid restricting the diaphragm movement or jamming the valve in open position. The outlet
pressure may be increased temporarily by applying a light axial pressure to the setting screw.
MA INTENA NCE
Depending on the properties of the medium and the operating conditions of the system, the valve should be serviced and checked for correct functioning once a year or at shorter intervals.
The following procedure should be adopted in case of maintenance or repair: depressurise valve, relax spring, remove spring cover.
Check control mechanism for freedom of movement. In case of jamming remove any high spots using fine emery cloth. Leakage or diaphragm damage is indicated by fluid escaping from the spring cover breather orifice. If a leak cannot be remedied by slightly tightening the
clamp ring or spring cover bolts, the diaphragm should be checked. To do this the spring should be relaxed, the spring cover removed and
the spindle nut tightened. Then all components should be reassembled and the valve checked for leaks. If the leak persists the diaphragm
should be renewed as follows: unscrew spindle nut on diaphragm, withdraw diaphragm disc and remove diaphragm together with its Oring (if fitted). Once the new diaphragm has been fitted complete with O-ring, the spindle nut and clamp ring bolts should be fully tightened
whereas the spring cover screws should be torqued only gently to avoid crushing the diaphragm.
A strongly increasing outlet pressure at low flow rates indicates a defective cone seal. To remove the valve cone remove the spring cover
as described above, remove the diaphragm from the spindle and unscrew the spindle approximately 10 mm from its guide. Then lift the
spindle complete with its guide and cone (towards the bottom of the valve body) and withdraw completely past the seat towards the outlet.. Renew the valve cone. When screwing the spindle back into its guide please make sure that the valve cone moves freely in its seat.
IMPORTA NT: L u b r i c at e O-r i n g s , s l i d i n g s u r f ac es an d t h r ead s w i t h g r eas e.
Us e Par k er " Su p er -L u b e" t o l u b r i c at e EPDM O-r i n g s (Pl eas e n o t e: t h i s l u b r i c an t c o n t ai n s s i l i c o n e). Us e o n l y r ec o m m en d ed l u b r i c an t s f o r i n t er n al l u b r i c at i o n .
REPL A CEMENT PA RTS
When ordering spare parts please provide the serial or catalogue number of the
product as well as the item number on the drawing and an accurate description of the part.
1 Strainer*
2 Shut-off valve
3 Pr es s u r e Red u c er *
4 Safety valve*
5 Pressure gauge*
6 Control line G 1/4
7 Damping pot
*
use MANKENBERG products
Mankenberg reserves the right, without notice, to alter or improve the designs or specifications of the products described herein.
31.03.2003
Mankenberg GmbH Spenglerstr. 99 D-23556 Lbeck Tel. +49 - 451 - 8 79 75 0 Fax. +49 - 451 - 8 79 75 99 www.mankenberg.de e-mail: gm@mankenberg.de
FINAL DOCUMENTATION
A1-5
Stainless Steel Ball Valve Datasheet
GEROI Ball Valve F 201
Edition 02-2006
GEROI Stainless steel Ball Valve

Type: F 201
with flange connection
with ISO head flange
Stainless steel Ball Valve
2-pieces, full port
Pressure:
Temperature:
PN 40, 16
-28,9 C to 205 C
Face to Face:
Flanges:
DIN 3202 - F1
DIN 2545
PED 97/23/EC Category II, Module D1
Dimensions
Dimensions [mm]
Head flange
DN
HxQ
PN
ISO
5211
SW
ca.
weight
[kg]
15
130
95
65
14x4
42
M5
40
F 04
11
2,10
20
150
105
75
14x4
42
M5
40
F 04
11
2,90
25
160
115
85
14x4
42
M5
40
F 04
11
3,70
32
180
140
100
18x4
50
M6
40
F 05
14
5,50
40
200
150
110
18x4
50
M6
40
F 05
14
6,80
50
230
165
125
18x4
70
M8
40
F 07
17
9,60
65
290
185
145
18x4
70
M8
16
F 07
17
16,20
80
310
200
160
18x8
102
M 10
16
F 10
17
24,00
100
350
220
180
18x8
102
M 10
16
F 10
22
33,90
Page 1 of 2
GEROI Ball Valve F 201
Edition 02-2006
GEROI Stainless steel Ball Valve

Type: F 201
with flange connection
with ISO head flange
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part
Body
Stem
Thrust washer
Ball seat
Ball
Ball seat
Joint gasket
End cap
Stud
Nut
Gland packing
Gland ring
Disc washer
Adjust nut
Stop washer
Handle
Locking handle
Handle cover
Handle nut
Stop pin
Stop nut
Material
1.4408/1.0619
1.4401
PTFE
PTFE
1.4408
PTFE
PTFE
1.4408/1.0619
ASTM A193 Gr B8
ASTM A194 Gr 8
PTFE
AISI 304
AISI 301
ASTM A194 Gr 8
AISI 304
AISI 304
AISI 304
PVC
ASTM A194 Gr 8
ASTM A 193 Gr B8
ASTM A194 G 8
Page 2 of 2
FINAL DOCUMENTATION
SECTION A
Part II Technical Data
FINAL DOCUMENTATION
NIL
FINAL DOCUMENTATION
SECTION A
Part III Drawings
FINAL DOCUMENTATION
A3-1
Plan and Elevation Drawing
We reserves all rights in this document and it's subject matter.

The recipient herby acknowledges these rights and assures the use of this
document only for the purpose it was delivered. Solid Solutions AG
Dieses Dokument ist unser geistiges Eigentum. Es darf ohne unsere ausdrckliche Genehmigung
weder kopiert, vervielfltigt oder verwertet, noch an Dritte weitergegeben werden. Zuwiderhandlung
ist strafbar und wird strafrechtlich verfolgt.
Copyright reserved!
Solid Solutions AG
1000
1000
1400
1020
1600
600
600
1600
700
2200
700
1200
3000
2770
12000
4750
3500
3000
5400
2500
2750
4500
500
1300
7
Please note:
Pipework between dosing system and static
mixer has to be installed directly on site,
as the position of static mixer is not yet defined
SWITZERLAND
(HEAD OFFICE)
Industriestr. 2
CH-8590 Romanshorn
Tel. +41 71 466 80 80
Fax +41 71 466 80 66
info@ascoco2.com
Filename:
Drawingnumber:
Material:
Articlenumber:
Status:
Hydrochem Salalah
Relased
dosing system complete
Machine/System:
Customer:
11
10
11
2010-SW033
plan and elevation
10
Kel
Drawn by:
Size:
Plotdatum: 23.11.2010
Index:
1:100 A2
Format:
25.10.2010
Date:
16.10.2010
Date:
Last change by: Date:
KI
Checked by:
12
CAD-System: SolidWorks
2100
10000
16400
FINAL DOCUMENTATION
A3-2
P&ID Drawing
FINAL DOCUMENTATION
A3-3
Interfacing Details Drawing

document only for the purpose it was delivered. Asco Carbon Dioxide
Copyright reserved!
Asco Carbon Dioxide
5
6
SWITZERLAND
(HEAD OFFICE)
Industriestr. 2
CH-8590 Romanshorn
Tel. +41 71 466 80 80
Fax +41 71 466 80 66
info@ascoco2.com
Filename:
Drawingnumber:
Material:
Articlenumber:
Hydrochem Salalah
Relased
2010-SW034
interfacing details
Machine/System:
Customer:
Status:
2x water-connections: static mixer-sidestream (customers responsibility)

static mixer: flange connection DIN 2576 DN100 PN10
gas-connection: dosing systems-static mixer

dosing system: flange connection DIN2635 DN15 PN40
static mixer: flange connection DIN2635 DN15 PN40
liquid-connection: vaporiser-change over

vaporiser: flange connection DIN2635 DN25 PN40
gas-connection: vaporizer-dosing system

vaporiser: flange connection DIN2635 DN25 PN40
liquid-connection: system1-system2
change over: flange connection DIN2635 DN15 PN40
gas-connection: system1-system2
change over: flange connection DIN2635 DN15 PN40
liquid-connection: tank-pipework
tank: brazed connection for 33.7mm pipe
gas-connection tank-pipework
tank: 1"BSP female
gas filling connection:

tank: 1 1/2" BSP-male
liquid filling connection:

tank: 1 1/2" BSP-male
25.10.2010
Date:
16.10.2010
Date:
Format:
Index:
1:100 A3
Size:
16.11.2010
Kel
KI
Checked by:
Kel
Drawn by:
FINAL DOCUMENTATION
A3-4
Foundation Drawing
FINAL DOCUMENTATION
A3-5
Electrical Drawing
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FINAL DOCUMENTATION
A3-6
LCP External Drawing
FINAL DOCUMENTATION
A3-7
LCP Internal Drawing
FINAL DOCUMENTATION
A3-8
Dosing System Frame Drawing

document only for the purpose it was delivered. Asco Carbon Dioxide
Copyright reserved!
Asco Carbon Dioxide
27
33
29
40
22
28
23
26
17
120235
912119
automatic shut of valve 1/2" flange connection

Safety valve R1/4", 10bar
Drawn by:
Remark
1
4
1
1
1
1
1
1
2
33
29
28
27
26
24
23
22
17
Filename:
Drawingnumber:
Material:
Hydrochem Salalah
Relased
Size:
Index:
A3
Format:
25.10.10
Date:
21.09.2010
Date:
KI
Checked by:
Kel
2010-SW032
1:20
dosing system & frame 30-300kg
Machine/System:
Customer:
Status:
Description
Articlenumber:
Ball valve RK 1/4" BSP/BSP
120250
Throttle valve DN15 PN40

Non return valve PN6/40, DN15
pneumatical reg. control valve DN15 comp. typ 8802, 8mm
filtration unit complete 1", type NEA
Pressure gauge 0-16bar, 63, G1/4"
Pressure transmitter 0-25bar/4-20mA

Ball valve RK 1/2" BW/BW
ASCO CO2 Flowmeter M1 for Dosing System
Pressure regulator 4-12 bar
Articlenumber
908514
908540
908565
914270
145020
145050
120255
910200-S
145044
SWITZERLAND
(HEAD OFFICE)
Industriestr. 2
CH-8590 Romanshorn
Tel. +41 71 466 80 80
Fax +41 71 466 80 66
info@ascoco2.com
14
5
POSQTY
NR.
2
1
40
35
24
35
14
FINAL DOCUMENTATION
A3-9
Static Mixer Drawing
FINAL DOCUMENTATION
A3-10
CO2 Tank Legend
FINAL DOCUMENTATION
SECTION A
Part IV Spare Parts
FINAL DOCUMENTATION
NIL
FINAL DOCUMENTATION
SECTION B
EQUIPMENT OPERATING & MAINTENANCE MANUAL
FINAL DOCUMENTATION
B1
Actuator
IMAT 4thGU-E
ISSUE: 12/09
GB
INSTALLATION, MAINTENANCE AND OPERATING INSTRUCTION

MANUAL FOR 4TH GENERATION Upgrade Series ACTUATORS
For AIR TORQUE ACTUATORS Model/Type:
AT045U AT801U
Double acting D and Spring return S
90 180 Stroke
GB
IMAT 4thGU-E
CONTENTS
1) GENERAL
.........................................................................................
pag.
2) WARNING
.........................................................................................
pag.
pag.
............................
pag.
5) INSTALLATION INSTRUCTIONS
.............................................................
pag.
6) MAINTENANCE INSTRUCTIONS
............................................................
pag.
...................................................................
pag.
11
.....................................................................
pag.
11
3) WORKING CONDITIONS AND TECHNICAL DATA
.......................................
4) OPERATING FUNCTION AND DIRECTION OF ROTATION
7) STORAGE INSTRUCTIONS
8) LIFTING AND HANDLING
GB
IMAT 4thGU-E
1) GENERAL
This instruction manual contains important information
regarding the installation, operation, maintenance and
storage for AIR TORQUE rack and pinion pneumatic actuators.
Please read these instructions carefully and keep them
for future reference. It is important that the use and
maintenance of the actuator is made only by properly
trained personnel.
m 2) WARNING
Do not operate the actuator using inflammable,

oxidizing, corrosive, explosive or unstable gases
or liquids (use only not dangerous fluids - group 2
according to 97/26/EC directive). Moreover, for
actuators installed in potentially explosive zones,
make sure that the internal parts of the actuator do
not come into contact with the external atmosphere.
Referring to the Machinery Directive 2006/46/EC,
the actuators can be classified as PARTLY
COMPLETED MACHINERY (see the DECLARATION
OF INCORPORATION). Therefore the actuator can
not put into service until the machinery and/or the
system, where the actuator is incorporated, will be
declared in compliance with the requirements of the
Directive 2006/42/EC.
Air Torque actuators are designed, produced and
classified according to the ATEX Directive 94/9/EC
(see actuator label and safety instructions). The use
of the actuators in potential explosive atmosphere
zones has to comply with the ATEX classification
indicated on the actuator label and according to the
ATEX safety instructions.
The use, the installation and the maintenance of
the Air Torque actuators must be made by adequately
trained personnel. For the use, installation and
maintenance of Air Torque actuators it is recommended to comply to the safety notice and to
use proper equipment to protect health and prevent
accidents.
It is important that the actuator is used only within
the working limits indicated in the technical specifications.
Do not operate the actuator over temperature limits:
this could damage internal and external components
(disassembly of spring return actuator may become
dangerous).
Do not operate the actuator over pressure limits: this
could damage internal parts as well as cause damage
to the housing and end-caps.
Do not use the actuator in corrosive environments
with incorrect protection: this could damage the
internal and external parts.
Do not disassemble individual spring cartridges, this
may result in personal injury. If maintenance to
springs is necessary, send them to AIR TORQUE.
Close and disconnect all air supply lines and make
sure that air connections are vented during maintenance and installation on valve.
Do not disassemble the actuator or remove end
caps while the actuator is pressurized.
The 4TH GENERATION Upgrade Series actuators are
designed to be used only on valves.
Before installing the actuator onto the valve make
sure that the rotation direction and the position

indicator are in the correct position.
If the actuator is incorporated in a system or used
within safety devices or circuits, the customer shall
ensure that the national and local safety laws and
regulations are observed.
3) WORKING CONDITIONS AND TECHNICAL DATA

Operating media:
Dry or lubricated air or inert gases, provided that they
are compatible with the actuator internal parts and
lubricant. The operating media must have a dew point
equal to 20C (-4F) or at least 10C below the ambient
temperature. The maximum particle size contained into
the operating media must not exceed 30 m.
Supply pressure:
The maximum supply pressure is 8 bar (116 Psi), only
for AT801U it is 7 bar (101,5 Psi).
For double acting and spring return actuators the working
pressure is from 2.5 bar (36 Psi) to 8 bar (116 Psi).
Operating temperature:
==> Standard actuators from -40C (-40F) to +80C
(+176F)
==> Actuators for high temperature HT from -15C
(+5F) to +150C (+300F)
==> Actuators for extreme low temperature LLT from
-55C (-67F) to + 80C (+176F)
Caution: for low and high temperature service, special
grease and special components are required. Please
contact AIR TORQUE. Working at high or low temperature
can affect the life and the output torque of the actuator.
Operating time (see technical data sheet):
Caution: the operating time depends on several factors
such as supply pressure, supply system capacity (pipe
diameter, flow capacity of pneumatic accessories), valve
type, valve torque and figures, applied safety factor,
cycle frequency, temperature, etc.
Rotation and stroke adjustment (see technical data
sheet):
For standard actuators (90 rotation), 120 actuators
(120 rotation), 135 actuators (135 rotation) and 180
actuators (180 rotation).
Stroke adjustment at 0(closed pistons): +15max/ - 5.
Stroke adjustment at 90, 120, 135 and 180(open
pistons): +5/-15max. For actuator AT045U the stroke
adjustment at 90 (open pistons) is available only on
request.
Lubrication:
The actuators are factory lubricated for the life of the
actuator in normal working conditions.
The standard lubricant type GSTD is suitable for use
from -40C (-40F) to +80C (+176F).
For extreme low temperature (LLT) and high temperature
(HT) service, special grease is required: please contact
Air Torque.
Construction: rack and pinion actuator design suitable
for both indoor or outdoor installations.
Protection and corrosion resistance:
All the actuators are supplied with corrosion protection
for normal environments. For corrosion resistance of the
different types of protection see technical data sheet.
Before installing the actuator in aggressive environment,
ensure that the selected protection level is suitable.
GB
IMAT 4thGU-E
Actuator designation and marking (see technical data

sheets):
The actuator type, size, operating pressure, output
torque, direction of rotation, spring action, operating
temperature and type of connections/interfaces are
determined by designation.
All AIR TORQUE actuators are supplied with an identification label showing the serial number and all necessary
information on use, service, operation and product
designation. Where applicable, the label indicates the
classification according to ATEX Directive 94/9/EC.
SINGLE ACTING OPERATION FUNCTION

(STANDARD ROTATION TYPE ST) TOP VIEW
4) OPERATING FUNCTION AND DIRECTION OF

ROTATION
The actuator is a pneumatic device for remote operation of industrial valves. The operation (90,120,135 or
180 rotation) may be activated by different methods:
Direct mounting of solenoid valve (5/2 for double acting,
3/2 for spring return) to pressure connections 2 and 4,
connected to supply and control lines.
Screwed connection (to pressure connections 2 and 4)
with air lines from separate control cabinet.
The standard rotation (when port 4 is pressurized or
for spring action) is clockwise to close. When port 2 is
pressurized, counter-clockwise rotation is obtained.
Air Torque actuators can be supplied with different types
of assembly/rotation direction depending on the type of
required operation and/or installation, see technical data
sheets.
Air supplied to Port 2 forces the pistons toward the actuator end caps,
compressing the springs.
A counter-clockwise rotation is achieved. Exhaust air exits from Port 4.
The loss of air pressure (air or electric failure) at Port 2 allows the springs
to force the pistons inward.
A clockwise rotation is achieved.
Exhaust air exits from Port 2.
DOUBLE ACTING OPERATION FUNCTION

(STANDARD ROTATION TYPE ST) TOP VIEW
Air supplied to port 2 forces the pistons towards the actuator end caps.
A counter-clockwise rotation is achieved.
5) ACTUATOR INSTALLATION INSTRUCTIONS

The Air Torque actuator is a pneumatic device for the remote
operation of industrial valves. The actuator will operate through
90,120,135 and 180 rotation permitting the opening and
closing of many types of valves up to 180 rotation.
All the necessary technical information to install the actuator
correctly and safely onto a valve i.e.:
Dimensions, Output torque, Supply pressure, Air volume,
Stroke adjustment, Operating time, Operating temperature,
Direction of rotation and Weight is stated clearly on the
Actuator label, in the catalogue and technical data sheets.
Please read all technical information before proceeding with
the actuator installation.
m 5.1) Important safety notice!
Air supplied to Port 4 forces the pistons inward.

A clockwise rotation is achieved.
For safety reasons, the actuator must not be pressurized

at any time during installation as injury may result.
The utmost cleanliness is required during air supply
connection to the actuator i.e. the connecting pipe
thread, fittings and seals must be clean and dirt-free.
When fitting accessories onto the actuators, assemble
them in such a way that the emergency control of the
solenoid valve and the top of the drive shaft are easily
accessible, should emergency manual operations be required.
Before fitting onto the valve, make sure that the actuator/
valve are correctly orientated, depending upon which
direction of rotation is required.
For spring return actuators, avoid that dangerous and/or
corrosive substances in the working environment enter
into the external chambers by using adequate filters
and/or solenoid valves.
GB
IMAT 4thGU-E
Remove plugs from actuator air connections during

installation and operation. Protect the air connections of
actuators not being used immediately.
5.2) Interfaces for actuator control and connections, figure A:
5.4) Assembly of valve figure C:

Before proceeding with the assembly of the actuator onto
the valve, be sure that the actuator operates in the desired
direction of rotation when pressurised and both actuator/
valve are in the correct position.
Fig. C
Fig. A
5.3) Assembly of accessories: solenoid valves and

switchboxes, figure B:
Important: when using a spring return actuator for a fail

safe operation, ensure that when air or electricity failure
occurs the direction of rotation is correct for your application.
Fit the actuator 3 onto the valve 5. It is possible to assemble
the valve onto the actuator in two ways:
Direct-mount: fit the stem of the valve 5 directly into the
female connection of the actuator 3 and bolt together
through the valve ISO pad (max. tightening torque see table).
Bracket-mount: mounting with a bracket 6 and coupling
7, the bracket is bolted to the actuator / valve to join
them together and the coupling is used to connect the
actuator output drive to the valve stem (max. tightening
torque see table).
Tightening torque table:
Fig. B
Solenoid valve mounting:

Before mounting a solenoid valve, ensure that the
actuator is in its normal position (closed position) with
pistons inwards.
For standard rotation type ST (clockwise to close)
assembly: the groove on the drive shaft or on the position
indicator 2 must be horizontal to the longitudinal axis of
the actuator in closed position.
Fit the solenoid valve 4 onto the actuator 3 using the
provided screws (max. tightening torque see table).
Switchbox mounting:
Fit the switchbox and bracket 1 onto the actuator 3 using
four provided screws (max. tightening torque see table).
M..
M5
M6
M8
M10
M12
M14
M16
M20
M24
M30
Nm
5 6
10 11
23 25
48 52
82 86
132 138
200 210
390 410
675 705
1340 1400
6) MAINTENANCE INSTRUCTION
With the information given below, AIR TORQUE provides
the end user with all the required information necessary
for maintenance. Under normal conditions, the actuator
requires only periodic observation to ensure proper operation.
Maintenance (disassembly, maintenance and rebuilding)
of AIR TORQUE actuators is allowed only to AIR TORQUE
personnel or properly instructed personnel. In case of
controversy the product guarantee will expire!
Spare kits for maintenace are available to replace all
seals and bearings (soft parts indicated into the table),
that may be necessary between 300.000 and 1.000.000
cycles depending on operating and environmental
conditions and actuator size.
GB
IMAT 4thGU-E
6.1) DRAWING WITH ITEMIZED COMPONENTS AND RECOMMENDED SPARE PARTS
60.1
d mm
Model
Ex1 mm
Ex2 mm
AT045U
13
AT051U
10
14
AT101U
10
10
16
AT201U
13
10
22
AT251U
13
10
25
AT301U
17
13
26
AT351U
19
13
36
AT401U
19
17
38
AT451U
22
17
45
AT501U
22
19
48
AT551U
24
19
52
AT601U
30
22
58
AT651U
30
24
68
AT701U
36
22
80
AT751U
46
24
85
AT801U
46
24
90
GB
IMAT 4thGU-E
PA R T N
UNIT Q.TY
PART DESCRIPTION
NOTE
01
NA for AT045U
OCTI-CAM (Stop arrangement)
02
NA for AT045U
STOP CAP SCREW
03
NA for AT045U
WASHER
04
NA for AT045U
NUT (Stop screw)
05*
BEARING (Piston back)
06*
BEARING (Pinion top)
07*
BEARING (Pinion bottom)
08*
1 Pcs. for model AT045U
THRUST BEARING (Pinion)
09*
NA for AT801U
PLUG
09.1*
"O" RING (For AT801U)
10
THRUST WASHER (Pinion)
11*
NA for AT045U
"O" RING (Stop screw)
12
NA for AT045U
PISTON GUIDE
13
8/12/16
(A)
CAP SCREW (End cap)
14*
"O" RING (End cap)
15*
BEARING (Piston head)
16*
"O" RING (Piston)
17
min.5/max.12
17.1
max. 2 for AT045U
17.2
max. 4 for AT051U
17.3
for AT101U AT801U
SPRING (Cartridge)
NA for AT101U AT801U
SPRING (For AT045U AT051U)
18
SPRING CLIP (Pinion)
19
POSITION INDICATOR (For AT045U
19.0
GRADUATED RING
19.1
POSITION INDICATOR
19.5
TOP ADAPTOR
19.6
HEX. SOCKET SCREW (Top Adaptor)
20*
"O" RING (Pinion bottom)
21*
"O" RING (Pinion top)
30
END CAP
39
CAP SCREW (Indicator)
40
PISTON
41
ACTUATOR IDENTIFICATION LABEL
42
43
SPIGOT (Only on request)
50
BODY
60
DRIVE SHAFT
60.1
65
only for AT045U, AT751U
only for protec. level "E"and "F"
AT101U)
END CAP LABEL
INTEGRAL DRIVE SHAFT

PLASTIC INSERT
* Suggested SPARE PARTS for maintenance

Notes: A) 12 Pcs. for models AT701U / AT751U, 16 Pcs. for models AT801U
GB
IMAT 4thGU-E
6.2) DISASSEMBLY
When disassembly of actuator is required for maintenance,
firstly remove the actuator from the valve. Before
performing any disassembly operations it is important
to verify that the actuator is not pressurised.
Always use caution and double check that the ports 2 and
4 are vented and are free from any accessory and/or
device. When the actuator is a spring return unit, make
sure that the actuator is in the failed position and with
pistons completely inwards before disassembling.
A) Removal of position indicator and graduated ring
(Part N 19,19.0,19.1), figure 01:
Remove cap screw (39) if

fitted.
Lift position indicator (19
or 19.1) off shaft, it may
be necessary to pry gently
with a screwdriver.
Lift, if necessary, the
graduated ring (19.0)
off the body, it may be
necessary to pry gently
with a screwdriver.
Fig. 01
Fig. 03
Remove the o-rings (14) using a screwdriver. Discard soft

parts if replacing.
Only for actuators with adjustment 50% or 100%, remove
the nut 04R, the washers 03R and o-rings 11R and
discard soft parts if replacing.
D) Pistons disassembly (Part N 40), figure 04:

Holding the body (50) in a vice or similar device, rotate the
drive shaft (60) until the pistons (40) are released. Caution:
air pressure should not be used to remove the pistons from
the body.
Remove o-rings (16) using a screwdriver. Remove the
piston back (05) and piston head (15) bearings.
Discard bearings when replacing all soft components.
Fig. 04
B) Removal of stop cap screws (Part N 02), figure 02:
Remove both stop cap

screws together with nut
(04) and washer (03).
Remove stop screw
o-rings (11) and discard if
replacing all soft parts.
Fig. 02
C) End caps disassembly (Part N 30), figure 03:

End caps disassembly for spring return actuators
(disassemble one end cap at a time).
Unscrew the end cap bolts (13) in the sequence shown in
figure 03, until the end-caps are free from springs force
(for AT045U and AT051U 20-23 turns of the screws, for
AT101U to AT801U 4-5 turns of the screws).
Then completely unscrew the screws and remove the
end-cap and the springs.
If there is still force on the end-caps after unscrewing as
indicated above, this may indicate that spring cartridge is
damaged or that the pistons are not completely closed,
so any further disassembly should be discontinued.
Further disassembly of the end caps may result in injury.
End caps disassembly for double acting actuators
(disassemble one end cap at a time)
Unscrew the end cap bolts (13) in the sequence shown in
figure 03, until the screws are completely unscrewed and
the end caps are free.
E) Drive shaft disassembly (Part N 60), figure 05:

If necessary, remove the graduated ring (19.0) with a
screwdriver, remove the spring clip (18) using snap-ring
pliers or screwdriver for spiral rings, remove the thrust
washer (10) and the external thrust bearing (08). Apply
downward force to top of drive shaft (60), until it is partially
out of the bottom of the body when it is possible to
remove the internal thrust bearing (08) and the octi-cam
(01), then push the pinion (60) completely out of the
body. If pinion is not easily removed, gently tap the top
of the shaft with a plastic hammer.
Fig. 05
GB
IMAT 4thGU-E
Remove top (06) and bottom (07) pinion bearings and top
(20) and bottom (21) pinion o-rings.
Discard bearings (06) and (07), internal and external thrust
washer (08) and o-rings (20) and (21) if replacing the soft
components.
Fig. 07A
All the components disassembled and not replaced will

have to be cleaned and inspected for wear and before
reassembly, if necessary, also replace the plugs (09).
6.3) ASSEMBLY:
Prior to assembly, ensure that:
all the components are perfectly clean and in good
condition.
the spare parts and the lubricant used are suitable for the
operating temperature of the actuator (see Air Torque
technical data sheets).
Note: The lubricants suitable for the various operating
temperatures (Standard, HT and LLT actuators) are
available in Air Torque.
Only for standard actuators, for temperature from -40C
(-40F) to +80C (+176F), it is possible to use lubricant
Dow Corning type Molykote G-2003.
A) Drive shaft assembly (Part N 60), figures 06, 07
and 07A:
Install top (06) and

bottom (07) bearings,
grease and insert the
bottom (20) and top
(21) pinion o-rings
onto the shaft.
Grease the outside
surface of the drive
shaft as shown in figure
06.
B) Pistons assembly (Part N 40), figures 08, 09, 10 and 11:

Grease and install o-rings (16), piston back (05) and
piston head (15) bearings.
Grease the internal surface of the body (50) and the
piston (40) rack teeth.
Insert the female connection of the drive shaft (60) in a
properly fixed coupling.
Ensure that the octi-cam is in the right position as shown
in figure 09.
Fig. 08
Fig. 06
Fit external thrust bearing (08), thrust washer (10) and then
external spring clip (18) using snap ring pliers or screwdriver
for spiral rings.
Insert partially the drive shaft (60) in the body (50),

install octi-cam (01) in the correct position (for standard
assembly or for lock-out) as shown in figures 07 and
07A, related to the bottom and top of the drive shaft and
the rotation of the actuator when energised. Install the
internal thrust bearing (08). Insert completely the drive
shaft in the body.
Fig. 09
For standard rotation assembly type ST (clockwise to

close), rotate the body (50) about 40-45 clockwise from
top view, as shown in figure 10.
Fig. 10
Fig. 07
Insert and press the two pistons (40) simultaneously

inside the body (50) until the pistons are engaged, then
rotate the body anticlockwise from top view until the
stroke is completed.
Ensure that with pistons completely closed, the rotation
obtained referred to the axis of the body is about over 0
GB
IMAT 4thGU-E
for models AT051UAT801U (0,5 over 0 for AT045U)

and that the dimension A on both sides is the same as
shown in figure 11.
AT051U configuration:
Side B
Fig. 11
Side A
Spring
AT051U
AT051U
AT051U
AT051U
Set
Internal
External
Internal
External
Spring type Spring type Spring type Spring type
C)
End cap (Part N 30) assembly, figures 12, 13 and 14:

Assemble one end cap at a time.
Lubricate the body.
For spring return actuators, insert the springs in each
end cap according to the desired configuration, as shown
in figure 12 and related tables. For models
AT101UAT801U insert spring cartridges as shown in
figure 13.
S1
1(green)
------------
------------
2 (black)
S2
------------
2 (black)
------------
2 (black)
S3
------------
2 (black)
------------
3 (red)
S4
------------
3 (red)
------------
3 (red)
S5
------------
3 (red)
1 (green)
2 (black)
S6
1 (green)
2 (black)
1 (green)
2 (black)
S7
1 (green)
2 (black)
1 (green)
3 (red)
S8
1 (green)
3 (red)
1 (green)
3 (red)
Fig. 13
Fit end cap o-ring seal (14) into the groove on both end caps.
Fig. 14
Fig. 12
SPRING SET CONFIGURATION

AT045U configuration:
Side B
Side A
AT045U
AT045U
Spring type
Spring type
S1-1
1 (green)
1 (green)
S1-2
1 (green)
2 (red)
S2-2
2 (red)
2 (red)
S2-3
2 (red)
3 (black)
S3-3
3 (black)
3 (black)
Spring Set
10
Fit end caps onto the body (50), verifying that the o-ring
remains in the groove.
Only for actuators with 50% or 100% stroke adjustment,
ensure that the adjustment screws 221G/222G are
completely screwed into the end-cap.
Insert the cap screws (13) and tighten each only partially.
Complete tightening by making 1-2 turns for each screw
in the sequence shown in figure 14 until tightening is
completed. See the table for screw tightening torque.
D) Assembly of stop cap screws (Part 02) and stroke

adjustment for models AT051UAT801U, figures 15
and 16:
Insert on both stop screws (02) the nut (04), the washer
(03) and the o-ring (11).
Fit the stop cap screws (02) in the body.
Stroke adjustment for actuators with standard type ST
rotation / assembly (clockwise to close).
GB
IMAT 4thGU-E
Stroke adjustment in close position: with the actuator in

close position 0, screw or unscrew the right (from top
view) stop cap screw until the desired stop position is
achieved. Then tighten the stop adjustment nut (04) to
lock it in place.
Stroke adjustment in open position: with the actuator in
open position 90, screw or unscrew the left (from top
view) stop cap screw until the desired stop position is
achieved. Then tighten the stop adjustment nut (04) to
lock it in place.
For spring return actuators, it could be necessary to make
rotation tests to verify the correct stroke adjustment in
open position.
Only for actuators with adjustment 50% or 100%, fit on
end-cap adjustment screws 221G/222G the o-rings 11R,
the washers 03R and the nuts 04R. To adjust the stroke
in open position: with the actuator in partially or totally
open position, screw or unscrew the end-cap adjustment
screw 221G/222G until the desired position is achieved. It
is important that the two end-cap adjustment screws are
both in contact with the pistons. Then lock the nuts 04R.
Fig. 15
Fig. 16
Fig. 18
Fig. 19
7) STORAGE INSTRUCTIONS
If the actuator is not for immediate use, the following
precaution must be taken for storage:
Store the actuator in a clean and dry environment and at
temperature between 20C (-4F) and +40C (+104F).
It is recommended that the actuator be stored in its
original box.
Do not remove the plastic plugs on air supply ports.
8) LIFTING and HANDLING
It is recommended to lift the actuators with proper, adequate
and permitted systems in relation to the actuator weight and
by following the ruling laws in terms of safety and health
protection. The weight of the actuators is indicated on the Air
Torque catalogue and on the related technical data-sheets.
During the lifting and the handling of the actuators, it is
recommended to avoid clashes and/or accidental falls in
order to avoid irreparable damages to the actuators and to
compromise the functionality.
Contact Air Torque for any information and technical
data-sheets.
E) Assembly of graduated ring and position indicator

(Part N 19,19.0,19.1), figures 17,18 and 19:
Fix the graduated ring (19.0) to the body.
If necessary, correctly position the Top Adaptor (19.5)
and lock it with the proper screws (19.6).
Insert the indicator (19 or 19.1) making sure that it indicates
the correct actuator position.
Screw the indicator screw (39) if assembled.
Fig. 17
11
AIR TORQUE S.p.A.

societ uninominale
Via Alla Campagna, 1 - 24060 COSTA DI MEZZATE (BG) - Italy
Tel.:+39 035 682299 - Fax: +39 035 687791
info@airtorque.it - www.airtorque.it
This manual is property of AIR TORQUE S.p.a. - Costa di Mezzate - Italy and all rights of use and reproduction are reserved - Subject change without notice
Head office Works:
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FINAL DOCUMENTATION
B2
Ball Valve
Zentrale - Wels:
Telefon
: +43(0)72 42 / 66811-0
Fax
: +43(0)72 42 / 66811-26
E-mail
: office@gebetsroither.at
Filiale - Gumpoldskirchen:
Telefon
: +43(0)22 52 / 607100
Fax
: +43(0)22 52 / 607100-10
E-mail
: filiale@gebetsroither.at
Mounting and operating instruction for

GEROI - stainless steel - ball valves
3-piece DN 10 - 100
Version 21.5.2001
page 1 of 5
Material-codes for GEROI ball-valves

Symboles are describing the materials of the body and the caps.
Materials:
symbol
body / caps
insert parts
Xc
stainless steel
all parts acid

resertance
part
1 body
2 extension
3 pressure disk
4 ball
5 seat-sealing
6 body-sealing
7 flanged end piece
8 screw bolt
9 washer
10 hex nut
11 gland nut
12 adjusting nut
13 lever
14 Sperrlasche
15 lever prodection
16 locking ring
17 hex nut
Version 21.5.2001
material code
ASTM A351 CF8M
SS 316
PTFE
ASTM A351 CF8M
PTFE
PTFE
ASTM A351 CF8M
SS 304
SS 304
SS 304
PTFE
SS 304
SS 304
SS 304
Kunststoff
SS 304
SS 304
page 2 of 5
colour of the
ball-valves
pickling treated
Operation instruction
GEROI ball valves are delivered in "open position". The ball-valves may only be stored in closed
storage rooms, in non-aggressive atmosphere and must be stored protected for damps and
contamination. Furthermore, please take care that the valves are not used for higher
temperatures and pressures as indicated. A guarantee for a certain period can only be granted
under these conditions. Only parts, underlying a natural wearing through corrosion, erosion etc.
are excluded. In case of a longer downtime the valves must be drained when you have frozen
mediums in use, and for expanded mediums you have to provide for a pressure balance. By
appearing leaks, the torques of the body or stem packing screws are to be checked according
table 1,2. In case of longer downtimes or only a few operations, we recommend a minimum use
of 6 x / year to increase the fatigue life.
table 1: tightening torque of the stem packing screw
size
1/4"
3/8"
3/4"
1"
1 1/4"
1
2"
2
3"
4"
torque (Nm)
11
11
23
23
50
50
60
60
120
120
160
tolerance (Nm)
+5
+5
+5
+5
+5
+5
+5
+5
+ 10
+ 10
+ 15
table 2: tightening torque of the body screws

screw
size
M6
M6
M8
M8
M8
M 10
M 10
M 10
M 12
5/8"
5/8"
Version 21.5.2001
torque (Nm)
tolerance
10
10
20
20
35
35
55
55
100
100
130
+ - 10 %
page 3 of 5
Generals:
GEROI ball-valves are suitable for gas and arc welding processes. A tightness can only be
granted for weldings carried out by an expert.
putting into operation

Solids of any kind which are not components of the medium must be removed before the ball
valve is put into operation. We want to point out, that damages due to medium external particles
are not covered by the guarantee.
Mounting instruction
GEROI ball-valves may be integrated into the line system in whatever position desired. The
installation, however, must be in "open position". The types S30, F30 may be
integrated into the line system in assembled condition.
How to install welded ball valves of type S30B
Due to the short overall length a too high temperature appears in the sealing element area during
the welding process.
For that reason, the vall valve must be dismounted before you start with the welding process.
* valve to be tacked with weld points into the line system
* body connecting bolts to be removed
* body middle piece to be taken out
* we recommend to screw in a separator of the same size as the body part, to keep the
welding caps plane parallel during the welding process. Furthermore, please take care
that the line system is alignment truly axial at the sectioning part.
* connecting piece to be welded with the line system by an expert
* after cooling, please disasemble the separator insert the body middle piece and fix with
the connecting bolts
* ball set to "closed position"
* body connecting bolts to be tightened with the indicated torques (table 2)
* performance check
Version 21.5.2001
page 4 of 5
change of the seat

* drain and depressurize the line system
* valve to set in "open position"
* unscrew the body connecting bolts, depending on the size, please dismount one or two
screws.
To dismount a flange ball-valve, it must be taken out completely as the screw bolts can not
be dismounted under installed conditions.
* take out the body middle piece
* squeezing out the seat be turning the ball
* ball to set in "closed position"
* set new seats in the body adaption
* set body middle piece in origin position, aline it centrical to the connecting piece introduce
missing connecting bolts and tighten them slightly
* tighten them with indicated torques
* performance check
change of stem packing

1) standard stem packing set:
* dismount the ball valve as described before (see change of seat)
* ball to be taken out of the body
* unscrew the hexagon screw of the stem, lift off the handle
* unscrew the second hexagon screw
* stem to be pressed in the body
* stem packing to be dismounted from outside
* PTFE disc for stem to be removed from inside, out of the body or to be stripped from the
stem
All reusable parts, showing no damages are to be cleaned carefully. Please renew defect parts
and assemble them as below:
* PTFE disc to be put over to stem (screwed side)
* stem to be taken in the drill of the stem packing from the inside of the body
* please insert the same quantity of stem packing rings stratified. If necessary, please hold
up at the stem over the interior of the body.
* unscrew the hexagon screw
* set off handle and jam with a second nut
* dehedron of the stem to be turred in tubular axle for taking the ball - insert the ball and make a
90 twist (closed position-handle in 90 to tubular axle)
* installation of all other parts as described for the change of the sealing elements
* torques are indicated in table 1
Version 21.5.2001
page 5 of 5
GEROI Ball valve F 201
Edition 03-2006
Installation Instructions, Handling and Care of
GEROI
F 201
2-pieces Ball valve
DN 6 DN 100, Full Port
PN 63, -28,9 C to 205 C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Body
Stem
Thrust washer
Ball seat
Ball
Ball seat
Joint gasket
End cap
Stud
Nut
Gland packing
Gland ring
Disc washer
Adjust nut
Stop washer
Handle
Locking handle
Handle cover
Handle nut
Stop pin
Stop nut
Page 1 of 7
Edition 03-2006
OPERATING INSTRUCTION
GEROI ball valves are delivered in "open position". The ball-valves may only be
stored in closed storage rooms, in non-aggressive atmosphere and must be stored
protected for damps and contamination. Furthermore, please take care that the
valves are not used for higher temperatures and pressures as indicated. A guarantee
for a certain period can only be granted under these conditions. Only parts,
underlying a natural wearing through corrosion, erosion etc. are excluded. In case of
a longer downtime the valves must be drained when you have frozen mediums in
use, and for expanded mediums you have to provide for a pressure balance. By
appearing leaks, the torques of the body or stem packing screws are to be checked
according table 1, 2. In case of longer downtimes or only a few operations, we
recommend a minimum use of 6 x / year to increase the fatigue life.
CAUTION
1. Before installing or performing maintenance, be sure line pressure has been
relieved and any hazardous liquid, gas, or steam is drained or purged from the
system.
2. The maximal temperature for our ball valve with the PTFE is 200 C the
minimum temperature is -23 C. But the pressure has to match the pressure
and temperature shown in the chart of pressure-temperature. The principle is
that high temperature goes with low pressure. Remember that different
temperature goes with different pressure.
3. When the valve is used at high temperature, the proper protection equipment,
for example anti-heating gloves, is highly suggested. Do not tough the valve
directly.
4. Any unsuitable operation action will cause the leaking or other problems. If
that happens, the first step is to turn of the pipe fluid and valve. Then,
disassemble the valve.
5. This valve is not used for unstable gases, H2SO4, HF, HCL and other
dangerous fluid. (any problem about for the used fluid, please contact the
manufactory).
Page 2 of 7
Edition 03-2006
MAINTENANCE
Periodically observe the valve to be sure of proper performance more frequent
observation is recommend under extreme operating condition.
Routine maintenance consists of tightening the stem nut turn periodically to
compensate for the wear caused by the stems turning against the resilient PTFE
seal.
DISASSEMBLY
Note: If complete disassembly becomes necessary, replacement of all seats and
seals is recommend refer to service kit chart.
1.
2.
3.
4.
Close the valve. Then remove the upper handle nut, handle.
Remove the stop washer, adjustment nut, disc washer, and gland ring.
Unscrew and remove nuts, end cap, and joint gasket, heat may be required
If the ball, and ball seat, do not fall from the body with the ball in the fully
closed position, use a piece of wood, or some other soft material to gently tap
the ball. This will unseat these parts without damaging the ball.
5. Press the stem, from the top into the valve body and remove it through the
end cap end of the body.
6. Using a pointed instrument, pry out and discard the old gland packing, thrust
washer, if applicable. Be very careful not to scratch any sealing surfaced in the
valve body ( surfaces on which seats and seal rest).
Page 3 of 7
Edition 03-2006
INSTALLATION
Install the raise face flanged end, turn two opposite end diameter nuts of the flanged
end firstly, and do the same number of turning until all the nuts are finished. Use
hands to tighten the spanner from 1 or 3 or 4 turning to the nuts, and then do the
same number of turning to tighten every nut. Please refer to procedure repeats for
several times till the degree of the tightening meets your rewuest. The raise face will
have the equal stress, please reduce the leakage of the sealing.
ASSEMBLY
1. Clamping valve body, drop in an ball seat, with the flat surface on the bottom.
2. Insert from the inside a trust washer, into the lower stem bore.
3. Insert the stem, trough the open end of the body, being careful not to scratch
thrust washer, and thrust washer surface. Press it gently up into the stem hole.
4. Holding the trust washer, in place from inside the valve, install three gland
packing, the gland ring, disc washer, adjustment nut, and threaded until the
stem starts to turn.
5. Place a wrench through the body on the bottom of the stem blade to hold the
stem stationary. Place another wrench on the adjustment nut, and turn down
until the seals bottom and the stem comes snugly in place tighten the gland
ring, disc washer, until snug, plus an additional - turn.
6. align the stem blade inside the valve body, with the ball, insert the ball, and
rotate the stem, to the ball fully closed position.
7. Screwed all bolts, and insert second ball seat, into the end cap, so that the
sealing surface of the seat is towards the ball insert the joint gasket.
8. cover the end cap, and tighten the nuts, to the required torque, see table for
body bolts torque specification.
9. place the stop washer, handle, and handle nut, over the stem, tighten the
handle nut, until snug and put the stop pin.
10. Cycle the valve slowly twice to ensure permanent position of the ball between
the two seats.
Page 4 of 7
Edition 03-2006
CHANGE OF THE SEAT

* drain and depressurize the line system
* valve to set in "open position"
* unscrew the body connecting bolts, depending on the size, please dismount
one or two screws.
To dismount a flange ball-valve, it must be taken out completely as the screw
bolts can not be dismounted under installed conditions.
* take out the body middle piece
* squeezing out the seat be turning the
ball * ball to set in "closed position" * set
new seats in the body adaption
* set body middle piece in origin position, aline it centrical to the connecting
piece introduce missing connecting bolts and tighten them slightly
* tighten them with indicated torques
* performance check
Table 1: Tightening torque of the body cap (bolt and nut)

Size
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Torque (Nm)
10,1
10,1
17,9
17,9
43,9
43,9
43,9
43,9
43,9
Tolerance (%)
+10
+10
+10
+10
+10
+10
+10
+10
+10
Page 5 of 7
Edition 03-2006
CHANGE OF STEM PACKING

1) Standard stem packing set:
* dismount the ball valve as described before (see change of seat)
* ball to be taken out of the body
* unscrew the hexagon screw of the stem, lift off the handle
* unscrew the second hexagon screw
* stem to be pressed in the body
* stem packing to be dismounted from outside
* PTFE disc for stem to be removed from inside, out of the body or to be stripped
from the
stem
All reusable parts, showing no damages are to be cleaned carefully. Please
renew defect parts and assemble them as below:
* PTFE disc to be put over to stem (screwed side)
* stem to be taken in the drill of the stem packing from the inside of the body
* please insert the same quantity of stem packing rings stratified. If necessary,
please hold up at the stem over the interior of the body.
* unscrew the hexagon screw
* set off handle and jam with a second nut
* dehedron of the stem to be turred in tubular axle for taking the ball - insert the ball
and make a 90 twist (closed position-handle in 90 to tubular axle)
* installation of all other parts as described for the change of the sealing
elements * torques are indicated in table 1
Page 6 of 7
Edition 03-2006
PRESSURE TEMPERATURE RATING
FULL BORE TORQUE

Size
1/4"
3/8
1/2"
3/4"
1
5/4
6/4
2
2 1/2"
3
4
BREAK N.m.
4,41
4,41
4,90
7,84
15,68
21,56
34,30
47,04
66,64
82,32
161,70
OPERATING N.m.
2,74
2,74
2,94
3,92
7,06
8,82
15,68
18,62
29,40
41,16
98,00
Torque tolerance +/- 20%
Page 7 of 7
FINAL DOCUMENTATION
B3
Control Valve Operating Instruction
"EDIENUNGSANLEITUNG
)NSTRUCTIONSDE3ERVICE
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WARNING!
7ARNSOFANIMMEDIATEDANGER
Failure to observe the warning may result in a fatal or serious injury.

ENGLISH
DESIGNATESAPROCEDUREWHICHYOUMUSTCARRYOUT
REFERSTOINFORMATIONINTHESEOPERATINGINSTRUCTIONSORIN
OTHERDOCUMENTATION
7ARNSOFDAMAGETOPROPERTY
Failure to observe the warning may result in damage to the device
or the equipment.
&AILURE TO OBSERVE THESE INSTRUCTIONS MAY RESULT IN HAZARDOUS

SITUATIONS
The operating instructions must be read and understood.
DESIGNATESADDITIONALSIGNIFICANTINFORMATIONTIPSANDREC
OMMENDATIONSWHICHAREIMPORTANTFORYOURSAFETYANDTHE
PROPERFUNCTIONOFTHEDEVICE
NOTE!
4HEOPERATINGINSTRUCTIONSCONTAINIMPORTANTSAFETYINFORMATION
CAUTION!
7ARNSOFAPOSSIBLEDANGER
Failure to observe this warning may result in a moderately severe
or minor injury.
/0%2!4).').3425#4)/.3
4HEOPERATINGINSTRUCTIONSDESCRIBETHEENTIRELIFECYCLEOFTHEDEVICE
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)FEXPORTINGTHESYSTEMDEVICEOBSERVEANYEXISTINGRESTRICTIONS

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AHAZARDTOPEOPLENEARBYEQUIPMENTANDTHEENVIRONMENT
The device is designed for the controlled flow of liquid and
gaseous media. Operation is possible only in combination with a
suitable activation unit.
The admissible data, the operating conditions and conditions of
use specified in the contract documents, operating instructions and
on the rating plate are to be observed during use. The designated
application cases are specified in the chapter entitled Product
description.
The device may be used only in conjunction with third-party devices
and components recommended and authorised by Brkert.
Correct transportation, correct storage and installation and careful
use and maintenance are essential for reliable and problem-free
operation.
Use the device only as intended.

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Do not put any loads on the valve (e.g. by placing objects on it or

standing on it).
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The actuator housing must not be opened.
2ISKOFINJURYWHENOPENINGTHEACTUATORHOUSING
WARNING!
2ISKOFELECTRICSHOCK
Before reaching into the device, switch off the power supply and
secure to prevent reactivation!
Observe applicable accident prevention and safety regulations
for electrical equipment!
$ANGERkHIGHPRESSURE
Before loosening the lines and valves, turn off the pressure and
vent the lines.
p LOCAL SAFETY REGULATIONS THE OPERATOR IS RESPONSIBLE FOR OBSERVING

THESEREGULATIONSALSOWITHREFERENCETOTHEINSTALLATIONPERSONNEL
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4HE STRAIGHT SEAT CONTROL VALVE 4YPE WAS DEVELOPED

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4OPREVENTINJURYENSURETHAT
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Installation and repair work may be carried out by authorised
technicians only and with the appropriate tools.
After an interruption in the power supply or pneumatic supply,
ensure that the process is restarted in a defined or controlled
manner.
The device may be operated only when in perfect condition and
in consideration of the operating instructions.
The general rules of technology apply to application planning and
operation of the device.
'ENERALHAZARDOUSSITUATIONS
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2ISKOFBURNS
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Type 8692 / 8693

Positioner
Electropneumatic position controller
Elektropneumatischer Stellungsregler
We reserve the right to make

technical changes without notice.
Technische nderungen
vorbehalten.
Sous resrve de modification
techniques.
www.burkert.com
Quickstart
2008 Brkert Werke GmbH & Co. KG

Operating Instructions 0802/00_EU-ml_00805803
QUICKSTART
WARNING!
Important Safety Information!
Read Quickstart carefully and thoroughly. Study in particular the chapters entitled General Safety Instructions and
Correct Use.
Quickstart must be read and understood.
Quickstart for positioner Type 8692 / 8693 explains, for
example, how to install and start-up the device.
A detailed description of the device can be found in the
operating instructions for positioner Type 8692 / 8693. These
instructions also include the warranty terms and details about
the correct disposal of the device.
The operating instructions can be found on the enclosed CD and on the Internet at:
www.burkert.com !"!Documentation !"!
manuals / data sheets !"! Type 8692 / Type 8693
SYMBOLS
The following symbols are used in these instructions.
DANGER!
Warns of an immediate danger!
Failure to observe the warning may result in a fatal or
serious injury.
WARNING!
Warns of a potentially dangerous situation!
Failure to observe the warning may result in a serious or
fatal injury.
CAUTION!
Warns of a possible danger!
Failure to observe this warning may result in a moderately severe or minor injury.
NOTICE! (without hazard symbol)
Warns of damage to property!
Important tips and recommendations for safe and
problem-free operation of the device.
" designates a procedure which you must carry out.

2
English
English
CORRECT USE
WARNING!
Incorrect use of the positioner Type 8692 and
Type 8693 can be dangerous to people, nearby equipment and the environment.
The device must not be used outside.
The device must not be exposed to direct sunlight.
The device may be used only in conjunction with thirdparty devices and components recommended and authorised by Brkert.
In view of the wide range of possible application cases,
check whether the positioner is suitable for the specific
application case and check this out if required.
Correct transportation, correct storage and installation,
and careful operation and maintenance are essential for
reliable and problem-free operation.
Use the positioner Type 8692 and Type 8693 only as
intended.
Forseeable Misuse
The positioner Type 8692 and Type 8693 must not be used
in areas where there is a risk of explosion.
Do not introduce any aggressive or flammable media into
the system's media connections.
Do not introduce any liquids into the media connections.
Do not put any loads on the housing (e.g. by placing objects
on it or standing on it).
Do not make any external modifications to the device housings. Do not paint the housing parts or screws.
Follow the instructions, the conditions of use and the permitted data for positioner Type 8692 and Type 8693 which
are specified in the chapter entitled Technical Data in these
instructions and in the valve instructions for the respective
pneumatically actuated valve to ensure faultless operation
and long service life of the device.
4
English
BASIC SAFETY INSTRUCTIONS

DANGER!
Risk of injury from high pressure.
Before loosening the lines and valves, turn off the pressure and vent the lines!
Risk of electric shock.
Risk of electric shock when reaching into the equipment.
Before starting work, always switch off the power supply
and safeguard to prevent re-activation!
Observe applicable accident prevention and safety
regulations for electrical equipment!
WARNING!
Risk of injury from unintentional activation.
Take appropriate measures to prevent unintentional
activation!
English
English
WARNING!
Hazardous situations can arise during installation and
maintenance work.
This work may be carried out by authorised technicians
only and with the appropriate tools!
After an interruption in the power supply or pneumatic
supply, ensure that the process is restarted in a defined
or controlled manner!
CAUTION!
The general rules of technology apply to applications
planning and operation of the device!
Failure to observe these rules may result in injuries and/
or damage to the device, and possibly its environment as
well.
Observe the general rules of technology!
The positioner Type 8692 / Type 8693 was developed
with due consideration given to the accepted safety
rules and is state-of-the-art. However, dangers can
still arise.
Operate the device only when it is in perfect condition and
in accordance with the operating instructions. Failure to
observe these instructions and unauthorised tampering with
the device release us from any liability and also invalidate the
warranty covering the devices and accessories!
English
NOTICE!
GENERAL INFORMATION
Electrostatic sensitive components/modules!

The device contains electronic components which react
sensitively to electrostatic discharge (ESD). Contact with
electrostatically charged persons or objects is hazardous
to these components. In the worst case scenario, they will
be destroyed immediately or will fail after start-up.
Observe the requirements in accordance with EN 100015 1
to minimise or avoid the possibility of damage caused by
sudden electrostatic discharge.
Also ensure that electronic components do not come into
contact with a nearby power supply.
Product Package
Check immediately upon receipt of delivery that the contents
are not damaged and that they correspond to the type and
quantity as indicated on the delivery note or packing list.
If there are any discrepancies, please contact us immediately.
Germany
Contact address:
Brkert Fluid Control Systems
Sales Center
Chr.-Brkert-Str. 13-17
D-74653 Ingelfingen
Tel.: 07940 - 10 111
Fax: 07940 - 10 448
E-mail: info@de.buerkert.com
International
Contact addresses can be found on the final pages of
these operating instructions.
And also on the internet at:
www.burkert.com
Brkert
English
Company
Locations
English
STRUCTURE AND FUNCTION

Position controller
Actuator drive
Valve
Functions
Position controller Type 8692
The position of the drive (stroke) is regulated according to
the position set-point value. The position nominal value can
be specified by an external unit signal.
Process controller Type 8693
The positioner is integrated into a control loop. The stroke
of the valve is calculated from the process nominal value
and the process actual value via the control parameters
(PID controller). The process set-point value can be set by
an external signal.
Positioners Type 8692 and Type 8693 are electropneumatic positioner controllers for pneumatically actuated control
valves with single-action or double-action drives.
The positioner, together with the pneumatic drive, make up
an optical and functional unit.
The control valve systems can be used for a wide range of
control tasks in fluid technology and, depending on the application conditions, different process valves from the Brkert
range can be combined with the positioner. Slanted seat
valves, straight seat control valves, diaphragm or ball valves
are suitable.
10
English
English
11
Operating Conditions
TECHNICAL DATA
Structure of positioner
WARNING!
Risk of injury from overheating of the control head.
Control module with

display and keys
Heating above the permitted temperature range can endanger people, the device and the environment.
Ensure that the device is not exposed to direct sunlight
or other heat sources.
Ambient temperature 0 ... + 55 C
Electrical connection module

(here with multi-pole plugs)
Protection class
IP 65 / IP 67 according to
EN 60529
(only if cables, plugs and sockets
have been connected correctly)
Mechanical Data
Exhaust air
connection
(connection: 3)
12
Supply pressure
connection 3 ... 7 bar
(connection: 1)
Dimensions
see data sheet
Housing material
exterior: PPS, PC, VA,

interior: PA 6; ABS
Sealing material
NBR / EPDM
English
English
13
Pneumatic Data
Electrical Data
Control medium
Connections
Cable entry (24 V DC)

or multi-pole plug
(Profibus DP, DeviceNet, 24 V DC)
Power supply
24 V DC 10 %
max. residual ripple 10 %
Power input
<5W
Quality classes in accordance with

DIN ISO 8573-1
Dust content class 5 max. particle size 40 m,

max. particle density 10 mg/m
Water content class 3 max. pressure dew point - 20 C
or min. 10 degrees below the
lowest operating temperature
Oil content class 5
max. 25 mg/m
Temperature range
of the compressed air
0 ... + 50 C
Pressure range
3 ... 7
bar Air output,

control valve
connections
14
English
7 lN / min
(for aeration and deaeration)
(QNn value according to definition
when pressure drop from
7 to 6 bar absolute)
optional: 130 lN / min
(for aeration and deaeration)
(only single-action)
Input resistance
for actual value signal 180 # at 4 - 20 mA /
Resolution 12 bit
17 k# when frequency,
0 ... 1000 Hz / 1
of measured value
> 300 mVss sine, square,
triangle
PT 100 - 20 ... + 220 C,
resolution < 0.1 C
Plug-in hose connector

6 mm / 1/4"
on request:
Socket connection G1/8
English
15

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FINAL DOCUMENTATION

OMAN POWER & WATER PROCUREMENT COMPANY

SEMBCORP SALALAH POWER AND WATER COMPANY SAOC

BLACK & VEATCH INTERNATIONAL COMPANY

AL MANARAH ENGINEERING CONSULTANCY

SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION

SALALAH INDEPENDENT WATER AND POWER PLANT PROJECT

LIQUID CO2 DOSING SYSTEM

KKS CODE AND DESCRIPTION LIST

A) EQUIPMENT MECHANICAL MANUAL

Differential Pressure Meter Datasheet

Part II Technical Data

Part III Drawings

Plan and Elevation Drawing

Part IV Spare Parts

B) EQUIPMENT OPERATING & MAINTENANCE MANUAL

C) PROGRAMMABLE SYSTEM MANUAL

D) INSTALLATION INSTRUCTION MANUAL

CO2 Tank Installation Manual

E) QUALITY RECORD MANUAL

Inspection Test Plan

Differential Pressure Meter Datasheet

Differential Pressure Meters

Easy configuration using TROVIS-VIEW software

Only with Media 6 Z

Associated Information Sheet

Edition July 2006

Principle of operation (Fig. 3)

Indicating unit with LCD

The RS-232 interface (10) enables the device to be configured

Media 6 with valve block

Ar, N2, O2,

Fig. 2 Principle of level measurement for liquefied gases

1) Only with Media 6 Z

Fig. 3 Principle of operation

Table 1 Technical data All pressures in bar or mbar (gauge)

Adjustable measuring span in mbar

PN 50, overloadable on one side up to 50 bar

< 0.25 % or < 0.5 % depending on measuring span selected

Effect of static pressure

< 0.03 %/1 bar

Effect of ambient temperature

< 0.2 %/10 K

Two variably configurable software limit switches or

Control circuit, adjustable in

Rating according to the connected switching amplifier 3)

Intrinsically safe acc. to PTB 00ATEX 2074

Supply voltage UB for

12 to 28 V DC - only in conjunction with an

Perm. ambient temperature range

Output current circuit

Perm. storage temperature range

CW617N (brass) or CrNi steel

1) Other material on request

Data can be transmitted either directly to the control room or, in

Ar, N2, O2,

Switching amplifier acc. to EN 60947-5-6 PC with Media MTM 98

Two-wire circuit with MTM 32 Tank Management System and

Fig. 4 Data transmission

Connector A Two-wire circuit for 4 to 20 mA signal

Connector B Software limit switches/pulse output

Software limit switches for switching amplifier acc. to

Fig. 5 Electric connection and terminal assignment