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2005-01-0398

SAE TECHNICAL
PAPER SERIES

Influence of Chassis Characteristics on


Sustained Roll, Heave and Yaw Oscillations
in Dynamic Rollover Testing
Aleksander Hac
Delphi Corporation

Reprinted From: Vehicle Dynamics and Simulation 2005


(SP-1916)

2005 SAE World Congress


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April 11-14, 2005

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Printed in USA
2005-01-0398

Influence of Chassis Characteristics on Sustained Roll, Heave


and Yaw Oscillations in Dynamic Rollover Testing
Aleksander Hac
Delphi Corporation

Copyright © 2005 SAE International

ABSTRACT some instances, these oscillations are so severe that


TWLO occurs not in transient, but during steady state
In dynamic rollover tests many vehicles experience part of the maneuver. Concurrently, generally weaker
sustained body roll oscillations during a portion of road oscillations occur in lateral acceleration and yaw rate
edge recovery maneuver, in which constant steering responses of vehicle. Similar behavior is observed in
angle is maintained. In this paper, qualitative explanation severe J-turn maneuvers. To the author’s best
of this phenomenon is given and it is analyzed using knowledge no satisfactory explanation of this
simplified models. It is found that the primary root cause phenomenon has been offered.
of these oscillations is coupling occurring between the
vehicle roll, heave and subsequently yaw modes In this paper an explanation of these oscillations is given
resulting from suspension jacking forces. These forces and a quantitative description is presented using
cause vertical (heave) motions of vehicle body, which in simplified models of vehicle dynamics. It is found that the
turn affect tire normal and subsequently lateral forces, primary root cause of these sustained vibrations is
influencing yaw response of vehicle. As a result, coupling occurring between the vehicle roll, heave and
sustained roll, heave and yaw oscillations occur during subsequently yaw modes resulting from suspension
essentially a steady-state portion of maneuver. Analysis jacking forces. These forces cause significant vertical
and simulations are used to assess the influence of (heave) motions of vehicle body during heavy cornering.
several chassis characteristics on the self-excited These vertical motions result in fluctuations of tire normal
oscillations. The results provide important insights, which forces. Since in the steady-state portion of the dynamic
may influence suspension design. rollover test the vehicle is at the limit of adhesion, where
lateral tire forces are approximately proportional to
normal forces, changes in normal forces exert direct
INTRODUCTION influence on the lateral forces, and subsequently yaw
response of vehicle. As a result, sustained roll, heave
Dynamic rollover testing has received a lot of attention in and yaw oscillations occur during essentially a steady-
the past several years. In an effort to build safer vehicles state portion of maneuver. These vibrations are analyzed
and to reduce the number of fatalities resulting from in this paper in more detail.
rollover accidents, vehicle manufacturers and suppliers
pursue design changes, which could lead to improved The paper is organized as follows. First, the studied
rollover resistance. These goals cannot be achieved phenomenon is described quantitatively and illustrated
without adequate testing procedures. Concurrently, the using vehicle test data and then reproduced in
need to evaluate and rank rollover resistance of vehicles simulations using a validated vehicle model. It is shown
and pass this information to consumers led to recent that in addition to roll oscillations, significant body heave
introduction by National Highway Traffic Safety oscillations occur. The effect of several parameters on
Administration (NHTSA) of a dynamic rollover test as amplitude of oscillations is then examined. It is found that
part of a New Car Assessment Program (NCAP). In this reducing the jacking effects in suspension can nearly
test, vehicle driven on a level, dry surface is steered by a eliminate persistent body roll and heave oscillations.
robot at high rates and large amplitudes of steering angle Using simplified vehicle models, local stability of the
first in one direction, then the other in order to emulate vehicle system in the neighborhood of the operating point
driver steering input in an emergency road edge recovery is analyzed based on system equations linearized about
maneuver. The vehicle fails the test when it experiences that point. Influence of several chassis characteristics on
a Two Wheel Lift Off (TWLO) of 2 inches (about 5 cm) or the self-excited oscillations is examined. The results
more. After the second turn, the steering angle is provide important insights, which may influence
maintained for about four seconds. During this portion of suspension design.
maneuver, many vehicles experience sustained, and
sometimes even increasing, body roll oscillations. In
QUALITATIVE DESCRIPTION maneuver obtained using a validated vehicle model are
also shown. The results of simulation match the test data
NHTSA dynamic rollover test, known as a “road edge quite well; more importantly, the model accurately
recovery maneuver” or “fishhook” test is designed to predicts the roll angle oscillations. It should be
measure vehicle propensity to tip up or rollover during an emphasized that in the simulations the road was
emergency maneuver. The result of the test, along with assumed to be perfectly smooth and the surface
the Static Stability Factor (SSF), are combined to yield coefficient of adhesion was uniform. Thus the resulting
the rollover stability star ranking of the vehicle, although oscillations cannot be explained by variations in road
the contribution of the dynamic test to the overall ranking surface, or by road roughness. It is also noted that many
is relatively small. In the test, vehicles steered by a robot vehicles tested by NHTSA (Forkenbrock et al., 2002)
are swerved in rapid succession in two directions on experienced much more severe body roll oscillations
smooth, level and dry pavement. Following the second than those observed in Figure 2.
turn, the steering angle is kept constant for about four
seconds. Details of this test, as well as results obtained
400 10
for several vehicles have been published by NHTSA

Hand Wheel Angle [deg]

Meas. Lat. Accel. [m/s ]


2
measured
(Forkenbrock et al., 2002). One unexpected result of 200 5 simulated
these tests was that, rather than approaching a steady-
state condition during the portion of the test with constant 0 0

steering angle, most vehicles experienced quite severe, -200 -5


sustained body roll oscillations. These were observed
regardless of whether the ESC systems were available -400 -10
0 2 4 6 8 0 2 4 6 8
or enabled on tested vehicles or not. In some cases, the
roll oscillations were so severe that the two-wheel lift off 40 10
(TWLO), as defined by NHTSA, was achieved during the

Yaw Rate [deg/s]


steady-state portion of the maneuver. In rare instances

Roll Angle [deg]


20 5
the roll oscillations were increasing.
0 0

In order to study this phenomenon, vehicle tests were -20 -5


performed using a large pick up truck. The test vehicle is
-40 -10
shown in Figure 1. 0 2 4 6 8 0 2 4 6 8
Time [s] Time [s]

Figure 2. Measured and Simulated responses of Vehicle


in a Fishhook Test Performed at 40 mph

In order to obtain further insight, vehicle roll angle and


vertical position of the body in the same maneuver are
shown in Figure 3.

10
Roll Angl e [deg]

Figure 1. Test Vehicle -5 measured


simul ated

The load rack above the truck bed was used to vary the -10
0 1 2 3 4 5 6 7 8

height of vehicle center of mass. The weight of the


vehicle equipped with all safety and test equipment 2

approached the gross weight. A representative test result


0
in a fishhook maneuver performed at an entry speed of
Body Heave [cm]

40 mph (about 18 m/s) is shown in Figure 2. The same -2

entry speed is used throughout this section. -4

-6

The measured steering angle, lateral acceleration at


-8
vehicle center of gravity, yaw rate and roll angle are 0 1 2 3 4 5 6 7 8

Time [ s]
shown. It is seen that vehicle experiences significant
body roll oscillations and some oscillations in lateral Figure 3. Roll and Heave Motions Of Vehicle Body
acceleration and yaw rate responses during the portion During Fishhook Maneuver
of the maneuver when the steering angle is held
constant. The results of simulation for the same
According to SAE sign convention, positive vertical performance. Among other parameters considered, the
position corresponds to the body being down relative to height of roll centers and, to a lesser extent, nonlinearity
the static equilibrium. In the test data, the body roll angle in suspension stiffness characteristics proved to have the
and the vertical position were determined from three largest influence on vehicle behavior. Within the typical
height sensors placed in three corners of the body. Thus, range of values, reducing the height of roll centers and
the “measured” vertical position at the body center of making the stiffness characteristic more linear both
gravity is a derived value and may be inaccurate; hence reduced the amplitude of body oscillations, although they
the discrepancy between the traces of body heave increased the steady-state roll angle, about which the
obtained from test data and simulation. During a portion oscillations occur. An illustrative example is shown in
of the maneuver performed at a constant steering angle, Figure 5. Here the results for nominal vehicle, vehicle
the vehicle body is subjected to approximately periodic with linear suspension stiffness characteristic (versus
oscillations in both roll and heave of approximately the progressive characteristic for nominal suspension), and
same frequency of about 1.6 Hz. Both types of vehicle with nominal stiffness characteristic and roll
oscillations appear to be coupled; furthermore, vertical centers at the road level are shown.
oscillations appear to be coupled with the lateral
acceleration (not shown in Figure 3), as expected. A
possible explanation is that the vertical body motions 10 40

Meas. Lat. Accel. [m/s ]


2
nominal
cause changes in vertical tire forces, which induce

Yaw Rate [deg/s]


5 linear 20
fluctuations in lateral forces that in turn affect lateral zero rollc
acceleration and subsequently sustain body roll 0 0
oscillations.
-5 -20

In order to investigate the effects of vehicle suspension -10 -40


0 2 4 6 8 0 2 4 6 8
parameters on the studied phenomenon, several of them
were varied in simulations. To illustrate, the results for
20 5
vehicle with nominal damping, two thirds of nominal
damping and one and a half of the nominal damping at

Body Heave [cm]


Roll Angle [deg] 10
0
all four corners are shown in Figure 4.
0
-5
-10
10 40
Meas. Lat. Accel. [m/s 2]

2/3 nominal
-20 -10
Yaw Rate [deg/s]

5 nominal 20 0 2 4 6 8 0 2 4 6 8
1.5 nominal Time [s] Time [s]
0 0

-5 -20
Figure 5. Effects of Roll Centers Heights and Nonlinearity
-10 -40
0 2 4 6 8 0 2 4 6 8 in Suspension Stiffness Characteristics on Vehicle
Behavior in Fishhook
10 5
Reducing the heights of roll centers increases the peak
Body Heave [cm]
Roll Angle [deg]

5 0
and steady-state values of roll angle, but it also
0 -5 significantly reduces amplitude of body heave vibrations
and roll oscillations at steady-state. The effect of
-5 -10
suspension nonlinearity is subtler, but making the
-10 -15 suspension stiffness characteristic linear also reduces
0 2 4 6 8 0 2 4 6 8
the roll and heave oscillations and makes them appear
Time [s] Time [s]
better damped. This is not surprising, since reducing
suspension stiffness at the operating point, while keeping
damping unchanged, increases the damping ratio.
Figure 4. Effect of Suspension Damping on Vehicle Reducing suspension nonlinearity and the heights of roll
Response in Fishhook Maneuver centers are both factors contributing to reduction in the
suspension jacking forces. These are the unbalanced
As expected, reducing the suspension damping vertical components of the suspension forces, which
increases the amplitude and time duration of oscillations, occur during cornering on a smooth road surface and
while increasing it has an opposite effect. Simulations tend to lift the vehicle body above the static equilibrium.
performed for wider range of damping variations showed Reducing the height of the roll centers reduces the
similar trend, with only minimal and quickly damped vertical components of the resultant forces in the rigid
oscillations when damping is increased to double the suspension arms during cornering. Reducing nonlinearity
nominal value. However, for the vehicle considered here, in the suspension stiffness characteristic makes the
oscillations cannot be entirely eliminated by variation of compression of the outside suspension closer to the
suspension damping within the range, which is normally extension of the inside suspension, thus reducing the
judged acceptable for good body isolation (ride)
lifting of body center. This is explained in more detail in state portion of maneuver. In order to verify this
the next section. conjecture, provide further insights, and establish
quantitative relationships between vehicle parameters
In maneuvers performed on smooth roads, jacking and the investigated phenomenon, stability analysis of
forces in the suspension constitute a primary coupling vehicle during steady-state limit cornering was
mechanism between the body roll and heave modes. conducted. It is described in the next section.
Nonlinearities in suspension damping can also contribute
an unbalanced vertical force during transient maneuvers, ANALYSIS
but this effect is generally smaller and occurs only during
transients. In this section a simplified analytical model is developed,
which describes the coupling between the roll and heave
The effects of other parameters of the vehicle were body modes and subsequently the yaw plane motion.
considered in simulations. For example, the influence of The model needs to be simple enough to facilitate
front steer compliance is illustrated in Figure 6. studies of the system stability and to describe explicitly
Performance of a vehicle with nominal steer compliance the effects of important design parameters on vehicle
is compared to one with one half and double the nominal body roll oscillations in fishhook tests. At the same time,
compliance. Within a reasonable range of values the the model should capture the important aspects of
effect of steer compliance is small. However, even when vehicle behavior in a steady-state turn at the limit lateral
the front steer compliance is twice the nominal value, the acceleration, as the vehicle experiences in the second
body roll and heave oscillation do not decrease, even phase of fishhook maneuver. In particular, the effects of
though the steady-state values of lateral acceleration and suspension jacking forces, which couple the roll and
roll angle are reduced. This is somewhat surprising, heave modes must be included in the model.
since the oscillations generally decrease as severity of
maneuver is reduced. Additional simulations As described earlier, during steady-state cornering
demonstrated that in maneuvers performed at higher jacking forces arise primarily due to two sources: vertical
speeds, increasing front steer compliance may even lead components of forces transmitted by suspension rigid
to increased body roll oscillations in the steady-state links and nonlinearities in suspension stiffness
portion of maneuver. This effect is further analyzed in the characteristics. The first effect is illustrated in Figure 7.
next section.

10 40 hroll
Meas. Lat. Accel. [m/s 2]

1/2 st.com.
Yaw Rate [deg/s]

5 nominal 20
2 st.com.
C
0 0

-5 -20
R
Fz
-10 -40 F
0 2 4 6 8 0 2 4 6 8 hrollc
Fy
10 2 γ

0
Body Heave [cm]
Roll Angle [deg]

5 tw/2
-2
0
-4
-5
-6
Figure 7. Jacking Force Exerted by Suspension Links
-10 -8
0 2 4 6 8 0 2 4 6 8
Time [s] Time [s] Lateral forces generated during cornering maneuvers are
transmitted between the body and the wheels through
relatively rigid suspension links. In general, these
members are not parallel to the ground; therefore the
Figure 6. The Effect of Front Steer Compliance on
reaction forces in these elements have vertical
Vehicle Response in Fishhook Maneuver
components, which usually do not cancel out during
cornering, resulting in a vertical net force, which pushes
It is concluded that the most likely primary cause of the body up. It is known (Gillespie, 1993; Reimpell and
sustained body roll oscillations in steady-state portion of Stoll, 1996) that forces transmitted between the vehicle
the maneuver is coupling between the vehicle roll, heave body and a wheel through lateral arms are dynamically
and subsequently yaw modes resulting from suspension equivalent to a single force, which reacts along the line
jacking forces. These forces cause vertical (heave) from the tire contact patch to the roll center of
motions of vehicle body, which in turn affect tire normal suspension. The roll center is by definition the point in
and subsequently lateral forces, influencing yaw the transverse vertical plane at which lateral forces
response of the vehicle. As a result, sustained roll, heave applied to the sprung mass do not produce suspension
and yaw oscillations occur during essentially a steady- roll. This is illustrated in Figure 7 for a double A arm
suspension. If the tire lateral force is Fy, then the jacking ∆z ext − ∆z comp
force, Fz, is ∆z = (2)
2
Fz = F y tan γ (1)
Thus for any value of roll moment (in static conditions)
the corresponding values of roll angle and vertical rise of
where γ is the inclination angle of the line connecting tire body center can be determined. This vertical
contact patch with the roll center to the horizontal. Note displacement can be expressed in terms of suspension
that in SAE sign convention the force lifting the body up force at the operating point. Carrying out these
is negative. calculations for front and rear suspensions, the jacking
effect at vehicle center of gravity can be determined and
The second jacking effect is due to non-linear spring expressed in terms of vertical force in response to body
characteristics. Suspension stiffness characteristics are roll angle:
usually progressive; that is, stiffness increases with
suspension deflection in order to maintain good ride Fzs = k zφ (φ )φ (3)
properties with a full load and to minimize bottoming of
suspension. During cornering maneuvers, a progressive
Here Fzs is the jacking force due to the non-linearity in
characteristic of suspension permits smaller deflection in
compression of the outside suspension than deflection in suspension stiffness and kzφ denotes the coefficient
extension of the inside suspension. As a result, height of relating the jacking force to roll angle. Note that since the
vehicle center of gravity increases. This effect can be jacking force is always negative in SAE sign convention,
particularly significant for fully loaded vehicle, for which kzφ is negative for positive roll angles.
the suspension can become fully compressed during
heavy cornering, thus entering the region of high STABILTY ANALYSIS OF ROLL AND HEAVE MOTION
nonlinearity. This effect is illustrated in Figure 8.
As stated earlier, our objective here is to develop a
simplified model, which would permit one to study the
Fz effects of design parameters on stability of roll and heave
modes during limit cornering. According to Liapunov’s
∆zcomp ∆zext indirect method, local stability of a nonlinear system can
be determined, under quite general conditions, by
studying the stability of linearized model, as long as the
linearized system is not marginally stable (Vidyasagar,
∆Fz 1978, Section 5.4). In this section we first introduce a
O simple non-linear model describing the lateral motion of
∆z
vehicle along with the body heave and roll, which takes
A into account fundamental couplings between these
∆Fz
modes. Subsequently, we linearize equations for this
model around the operating point corresponding to
steady-state limit cornering; using this linearized
equations, we formulate necessary and sufficient
conditions for the asymptotic stability (or instability) of the
system. Since the parameters in the equations of motion
depend on the characteristic parameters of the vehicle
Figure 8. Jacking Effect Resulting from Non-linearity in and the suspension system, the effects of these design
Suspension Stiffness Characteristic parameters on stability in steady-state limit cornering can
be examined.
The nominal operating point, corresponding to static
equilibrium of lightly loaded vehicle is the point O, and The lateral, roll and heave modes can be approximately
the operating point with full load is A. In Figure 8 described by the following equations:
suspension extension is positive and compression
negative. During cornering, part of the roll moment,
which is not balanced by a roll bar, Mrolls, is balanced by ma y + m s (hroll − z )φ = F yf cos δ + F yr
the suspension springs, resulting in a vertical load I xx φ + cφ φ + k φ φ = −m s (hroll − z )(a y − gφ )
transfer of ∆Fz = Mrolls/ts, where ts is either the lateral (4)
distance between the suspension springs (for a rigid
( )
m s z + c z z + k z z = − F yLF − F yRF cos δ tan γ f

axle) or a track width multiplied by suspension linkage ( )


− F yLR − F yRR tan γ r + k zφ (φ )φ − m s g (1 − cos φ )
ratio. Due to nonlinear spring characteristics, this change
in spring load brings about extension of the inside
In the above equations m denotes vehicle mass, ms the
suspension by ∆zext, which is larger in magnitude than body (sprung) mass, hroll is the height of body center of
compression of the inside suspension, ∆zcomp. As a mass above the roll axis at equilibrium, Ixx the body roll
result, in addition to body roll, the center of the body will moment of inertia about the roll axis, Fyf and Fyr are the
experience a vertical displacement of lateral forces of front and rear axle, δ is the front wheel
steering angle, cφ and kφ are the roll damping and roll F yf cos δ + F yr = µ y (mg − m s z) (9)
stiffness of suspension, cz and kz are the suspension
damping and stiffness in vertical direction (in heave),
FyLF, FyRF, FyLR, and FyRR are the lateral tire forces, γf and where µ y = a y max / g and aymax is the maximum steady-
γr are the inclination angles of lines connecting the tire state acceleration, which vehicle can sustain on dry road.
contact patches to the roll centers for front and rear The sign of expression on the right hand side is the
suspensions, respectively, kzφ is the term describing the same as that of ay. Substituting equations (7) and (9) into
jacking force due to suspension stiffness nonlinearity, equations (4) yields
and g is gravity acceleration. Variable ay denotes lateral
acceleration, φ - the body roll angle, and z vertical ma y + m s (hroll − z )φ = µ y (mg − m s z)
position of the body with respect to static equilibrium.
I xx φ + cφ φ + k φ φ = − m s (hroll − z )(a y − gφ )
SAE sign convention is used in equations (4). The (10)
stiffness parameter values kφ and kz include the effects of ( ) (
m s z + c z z + k z z = − A f + Ar a y a y − gφ )
suspension and tire compliance and they correspond to + k zφ (φ )φ − m s g (1 − cos φ )
linearized values about the operating point.

In order to simplify the terms involving the differences in The system of equations (10) can now be linearized
lateral tire forces appearing in the last of equations (4), it about the operating point (ay0, φ0, z0), which corresponds
is assumed that the tire lateral forces in limit cornering to steady-state limit cornering. Let us denote
are proportional to the normal forces. That is, for the
front axle a y = a y 0 + ∆a y , φ = φ 0 + ∆φ , z = z o + ∆z (11)

F yLF − F yRF FzLF − FzRF where the symbol ∆ signifies presumably small
= (5)
F yf Fzf incremental variables. Carrying out the linearization
procedure (that is, substituting (11) into (10), canceling
where subscript z refers to vertical forces. Similar equal terms on both sides of equations, and neglecting
equation holds for the rear axle. In addition, the normal higher order terms in incremental variables), the
force for the left front tire can be approximated by the following linear equations are obtained:
following equation
m∆a y + m s hroll1 ∆φ = − µ y m s ∆z

FzLF =
mb  m 
 g − s z + κ f
mh
(
a y − gφ ) (6) I xx ∆φ + cφ ∆φ + kφ1 ∆φ − m s a y 2 ∆z = − m s hroll1 ∆a y
(12)
2L  m  tw
( )
m s ∆z + c z ∆z + k z ∆z = −2 A f + Ar a y1 ∆a y

Here L denotes vehicle wheelbase, b is the distance of [ ( )


+ k zφ + A f + Ar a y 0 g − m s g sin φ 0 ∆φ ]
vehicle center of mass to the rear axle, h the height of
vehicle center of mass above the ground, and κf is the The following notation is used in the above equations:
fraction of the total suspension roll stiffness contributed
by the front suspension. In addition to the static hroll1 = hroll − z 0 , k φ1 = k φ − m s g (hroll − z 0 )
component, this equation reflects the influence of the (13)
1
quasi-static load transfer due to cornering and the effect a y1 = a y 0 − gφ 0 , a y 2 = a y 0 − gφ 0
of body heave. Analogous equations can be written for 2
the remaining tires. Using equations (5) and (6) and their
analogues for remaining tires, as well as the stated Note that since z0 < 0, hroll1 > hroll. Eliminating the
assumption that the lateral forces are proportional to the incremental lateral acceleration, ∆ay, from equations (12)
normal forces, the following equations are obtained: yields a system of two second-order linear differential
equations with two unknowns. After taking the Laplace
(FyLF − FyRF )cos δ tan γ f = A f a y (a y − gφ ) transform on both sides of these equations, the following
(7)
(FyLR − FyRR )tan γ r = Ar a y (a y − gφ ) fourth-order characteristic equation is obtained:

b4 s 4 + b3 s 3 + b2 s 2 + b1 s + b0 = 0 (14)
Here Af and Ar are the following coefficients:

Af =
2mκ f h
tan γ f , Ar =
(
2m 1 − κ f h ) tan γ r (8)
In order to abridge the subsequent equations, the
following notation is introduced:
tw g tw g

It can further be assumed that in the limit cornering, the


sum of all lateral tire forces is proportional to the total
normal load. That is
m s2 hroll
2 linearized equations (12). Instability of the linearized
I xx1 = I xx −
m
1 m
, b22 = 2 A f + Ar a y1 s hroll1
m
( ) model implies only local instability of the nonlinear
vehicle model, since as the amplitude of oscillations
m s1 = m s − 2 A f + Ar a y1 µ y s
m
m
( )(15) increases, the assumption that the incremental variables
are small is violated. Thus, the nonlinear system may not
(
k zφ 1 = k zφ + A f + Ar a y 0 g − m s g sin φ 0 , ) become unstable, but develop a limit cycle. On the other
hand, significant oscillation may occur when the
linearized system is stable, but with poorly damped
Now the coefficients in equation (14) are given by:
mode(s). In this case vibrations induced during the
transient phase of fishhook maneuver will not increase,
b0 = k z k φ 1 − m s a y 2 k zφ1 , b1 = cφ k z + k φ 1c z , but may decay very slowly.
m s2 hroll1
b2 = I xx1 k z + k φ 1 m s1 + cφ c z − µ y k zφ 1 It has been known based on quasi-static analysis (Hac,
m 2002) that in order to maximize rollover resistance, roll
(16)
− m s a y 2 b22 , centers cannot be too high, since then the positive effect
m s2 hroll1 of reducing steady-state roll angle may be offset or even
b3 = I xx1 c z + cφ m s1 , b4 = I xx1 m s1 − µ y b22 dominated by the negative effect of increase in height of
m the body center of mass during cornering due to jacking
forces. The analysis in this paper demonstrates that the
Stability of the linear system of equations (12) is heights of roll centers are also limited by the requirement
determined by the roots of the characteristic equation of stable roll response in the steady-state portion of the
(14). All of them must have negative real parts for the fishhook test. Although for the vehicle considered here,
system to be asymptotically stable. The presence of the heights of roll centers that can induce unstable
exponentially stable, but weakly damped modes can also behavior are larger than typically occurring in light
be detected. Since the coefficients of equations (12) and vehicles, even lower values can contribute to stable, but
(14) depend on the parameters of the vehicle and on poorly damped response.
suspension design parameters, their effects on system
stability can be investigated. To illustrate, the effect of It should be noted that when both roll centers are at the
location of roll centers on vehicle stability is shown in ground level and the suspension characteristic is linear,
Figure 9. These results were obtained for nominal then the coefficients Af = Ar = 0 (equation 8) and kzφ= 0.
vehicle parameters and lateral acceleration at the Consequently, there is no coupling between the roll and
2
operating point ay0 = 8.5 m/s . heave modes according to equation (12) and heave
mode is not excited at all; as a result, the system is
asymptotically stable.

0.5
Similarly the effects of other vehicle design parameters,
which affect parameters in equation (12), on stability of
vehicle in steady state limit cornering can be
Rear Roll Center Height [m]

0.4
UNSTABLE investigated. These parameters include suspension
stiffness and damping, roll stiffness distribution between
0.3
front and rear axles, vehicle mass (payload), roll moment
of inertia, etc. Although the effect of tires is not directly
0.2
STABLE included, it is reflected to some extend in the steady
state lateral acceleration at the limit, ay0. For example, it
0.1 can be shown that increasing this value by use of more
aggressive tires makes the linearized system less stable.
0
0 0.1 0.2 0.3 0.4 0.5 It is noted that during Fishhook maneuvers vehicle body
Front Roll Center Height [m]
experiences not only roll and heave, but also pitch
motion. This has primarily two causes: longitudinal
Figure 9. Influence of Roll Center Locations on Stability deceleration of vehicle during hard cornering and
of Linearized System differences in proportion between front and rear jacking
forces relative to weigh distribution. The effect of body
Increasing the height of roll centers (with other pitch was neglected in the interest of simplicity. Taking it
parameters unchanged) can make the vehicle unstable. into account would not provide significant new insights,
The size of the stability region, however, is sensitive to but would make close form solution too complex.
the operating point, in particular to the lateral
acceleration, ay0. The line separating the stable and ANALYSIS OF EFFECT OF STEER COMPLIANCE
unstable regions is a straight line since the effects of roll
center heights are contained in parameters hroll, Af and Vehicle response in the steady-state cornering at the
Ar, with the first being a linear function of roll center limit can be affected by steering compliance, which
heights and the latter appearing only as a sum in introduces coupling between the lateral acceleration and
front steering angle. Considering a vehicle model that
describes yaw plane motion along with the roll and heave Fyf
body motions yields equations that are too complex for β0 Cf0 = tanβ0
explicit analysis. Fortunately, significant insights
regarding this coupling mechanism can be gained by
considering vehicle motion in the yaw plane only. The
equations of motion are:

( )
m v y + v x Ω = F yf cos δ + F yr
(17)
 = F a cos δ − F b
I zz Ω yf yr

Cfl = tanβl
Here Ω denotes vehicle yaw rate, vx and vy are the
longitudinal and lateral velocities of vehicle center of βl
mass, a and b are the distances of vehicle center of αf
mass to the front and rear axles, respectively, Izz denotes
vehicle yaw moment of inertia and the meaning of other
symbols remains the same as before. Due to front steer Figure 10. Front Axle Lateral Force Characteristic
lateral force compliance, the front steer angle is
The incremental front axle lateral force, ∆Fyf, is related to
δ = δ 0 − K F F yf (18) the front axle incremental slip angle, ∆αf, as follows:

where δ0 is the front steer angle without compliance and  ∆v y + a∆Ω 


KF is the lateral force steer compliance coefficient, which ∆F yf = −C f 0 ∆α f = −C f 0  − ∆δ f 
 (21)
 vx 
is assumed constant. Assuming that the incremental
steer angle due to compliance, K F F yf , is much smaller
Since, however, due to equation (18)
than δ0, the function cos δ can be approximated by a
Taylor expansion limited to linear terms. This yields ∆δ f = − K F ∆F yf (22)

cos δ = cos δ 0 + K1 F yf , K1 = K F sin δ 0 (19)


equations (21) and (22) yield

Note that the presence of compliance reduces the Cf0 ∆v y + a∆Ω


steering angle, δ, compared to δ0, but increases cosδ, ∆F yf = − (23)
thus increasing the forcing term in equation (17). 1+ C f 0KF vx
Substituting equation (19) into (17) and subsequently
linearizing these equations about the operating point (vy0, Similarly for the rear axle,
Ω0), the following system of equations for incremental
variables is obtained:  ∆v y − b∆Ω 
∆F yr = −C r 0 ∆α r = −C r 0  
 (24)
vx
( ) ( )
m ∆v y + v x ∆Ω = ∆F yf cos δ 0 + 2 K 1 F yf 0 + ∆F yr  
(20)
 = ∆F a (cos δ + 2 K F )− ∆F b
I zz ∆Ω Substituting equations (23) and (24) into the state
yf 0 1 yf 0 yr
equations (20) and performing some manipulations
In the above Fyf0 is the front axle lateral force at the yields
operating point. Let us assume further that the cornering
stiffness of both tires of front and rear axles at the C f 1 + Cr0  C r 0 b − C f 1a 
operating point are Cf0 and Cr0, respectively. The ∆v y = − ∆v y + − v x +  ∆Ω
mv x  mv x 
cornering stiffness at the operating point can be (25)
interpreted as a tangent of the inclination angle of the C r 0 b − C f 1a C f 1a 2 + C r 0 b 2
lateral force versus slip angle characteristic at the tire ∆Ω
 = ∆v y − ∆Ω
I zz v x I zz v x
slip angle corresponding to the operating point. This is
conceptually illustrated in Figure 10 for the front axle.
The cornering stiffness in the linear range of the tire In the above equations
characteristic is Cfl and at the operating point
corresponding to severe cornering it is Cf0. The latter is 1 + 2 K F tan δ 0 Fyf 0
C f 1 = C f 0 cos δ 0 (26)
much smaller than the former. 1+ C f 0KF

Equations (25) lead to a second order characteristic


equation, from which stability conditions can be derived.
However, these equations have the same form as those apparent front cornering stiffness of the linearized model
describing a linear bicycle model (Wong, 1993). is the result of two influences, one of which acts to
Therefore, when Cf1 and Cr0 are both positive, the increase, the other to reduce, the cornering stiffness
sufficient condition for asymptotic stability at all speeds is (and consequently the lateral force). The net result
that the value of Cr0b-Cf1a, which is directly related to the depends on which effect dominates. In fact, the steer
undesteer gradient, be positive. Using equation (26) it is compliance reduces the cornering stiffness of the
straightforward to show that the following two conditions linearized system, as seen in equation (23). However,
must be satisfied in order to make the understeer the steer compliance also reduces the steering angle, δ,
gradient of the linearized system negative: and thus increases cosδ, as expressed in equation (19).
The latter effect is significant only for large steering
C r 0 b − 2aF yf sin δ 0 < 0 (27a) angles. Since the front axle lateral force in equation (17)
is a product of Fyf, which is reduced, and cosδ, which
C r 0 b − C f 0 a cos δ 0 increases, the net result depends on which effect
KF > (27b) dominates. For very large steering and slip angles of
2aF y 0 sin δ o − C r 0 b front axle, the steering compliance may provide a
positive feedback of lateral force, thus increasing the
For realistic values of parameters these conditions coupling between vertical and yaw modes of vehicle and
cannot be satisfied. However, the handling model contributing to instability.
becomes less stable as a result of steer force
compliance if the presence of compliance increases the CONCLUSION
value of coefficient Cf1, since in this case the value of
Cr0b-Cf1a, and consequently the understeer gradient, are In this paper sustained body roll oscillations experienced
reduced. According to equation (26), Cf1 = Cf0cosδ0 when by vehicles during a steady-state portion of road edge
the steer force compliance, KF = 0. Thus the presence of recovery maneuver were explained and analyzed. It was
compliance increases the apparent front cornering found that these oscillations occurring during hard
stiffness value, Cf1, if cornering arise primarily because of coupling between
the body roll and heave, and subsequently vehicle yaw
C f 0 < 2 F y 0 tan δ 0 (28) modes resulting from suspension jacking forces. These
forces result in vertical motions of vehicle body, which
cause fluctuations in tire normal forces and consequently
In the linear range of tire operation this condition is not tire lateral forces. The lateral forces directly influence
satisfied since Cf is much larger than Fy (for example, for lateral acceleration of vehicle, which in turn affects body
the vehicle considered here, Cf ≈ 110,000 N/rad and Fy is roll. The presence of front steer compliance may
always less than 20,000 N). Thus in the linear range, the reinforce the coupling between the vertical and yaw
steer force compliance reduces the front cornering modes and make the vehicle yaw motion less stable
stiffness coefficient, Cf1, improving stability. When the under the conditions analyzed here, but for realistic
vehicle is at the limit, however, as is the case in the parameter values this is a higher order effect.
fishhook maneuver, the front cornering stiffness can be
lower than Cf by an order of magnitude and may even be Stability analysis of coupled roll, heave and yaw motions
close to zero, as illustrated in Figure 10. At the same demonstrated that increasing roll center heights, which
time, the value of 2Fy0tanδ0 can be substantial when the increases jacking forces and can be used as means of
front steering angle is very large. For example, for the reducing steady-state roll angle, generally reduces
vehicle considered here in the fishhook maneuver dynamic stability of vehicle roll and heave motion in limit
o
2Fy0tanδ0 ≈ 2*15,000N*tan20 ≈ 11,000 N, which can be cornering by reinforcing the coupling between the roll
larger than Cf0 at the limit. Thus, the presence of front and heave modes, which is the primary mechanism
steer compliance can significantly reduce the stability responsible for sustained oscillations. Thus, in addition to
margin of vehicle in the yaw plane for large steering other considerations, the heights of roll centers are
angles experienced in fishhook maneuver. This is limited by the requirement of stable roll response in the
particularly true for maneuvers performed at higher steady-state portion of the fishhook test. Other
speeds, when front tire slip angle becomes large, suspension design characteristics, which lead to
resulting in small values of front axle cornering stiffness increase of jacking forces, such as extremely
at the operating point. Therefore, yaw plane motion of progressive suspension stiffness characteristic at the
the vehicle becomes more sensitive to changes in operating point (which may be the case when
normal loads, thus reinforcing the coupling between the suspension bottoms) also contribute to oscillatory
body roll and heave and vehicle yaw modes. response. As expected, increasing suspension damping
makes vehicle response more stable, but the levels of
The observation that the presence of steer force damping necessary to effectively suppress the
compliance may reduce vehicle stability margin by oscillations may be, for some vehicles with high center of
increasing the apparent front axle cornering stiffness of gravity, difficult to reconcile with requirements of ride
the linearized model at large steering angles may seem comfort in normal conditions.
surprising. This can be heuristically explained as follows.
The impact of the steer force compliance on the
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Chassis. Engineering Principles”, SAE, Inc.,
1. Forkenbrock, G. J., Garrott, W. R., Heitz, M. and Warrendale, PA.
O’Harra, B. C., 2002, “A Comprehensive 5. Vidyasagar, M., 1978, “Nonlinear System Analysis”,
Experimental Evaluation of Test Maneuvers that May Prentice Hall, Englewood Cliffs, NJ.
Induce On-Road, Untripped, Light Vehicle Rollover. 6. Wong, J. Y., 1993, “Theory of Ground Vehicles”,
Phase IV of NHTSA’s Light Vehicle Research John Wiley & Sons, New York, NY.
Program”, NHTSA DOT HS 809 513.
2. Gillespie, T. D., 1992, “Fundamentals of Vehicle
Dynamics”, SAE, Inc., Warrendale, PA.
3. Hac, A., 2002, “Rollover Stability Index Including
Effects of Suspension Design”, SAE paper No. 2002-
01-0965, SAE Congress, 2002.

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