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CCIAA
BO 0346208
Iscr.Reg.Imp. BO61078
Cod. Fisc.
Part. Iva
info@digisystemsrl.it
01561001205
01561001205
filename: AP9201D6_ENG
Introduction
The vibrators power supply has been designed to keep in vibration the feeded system
giving it the necessary energy in the exact moment it is required.
The most common application of this device is the feeding of the electro-magnets
excitation coils which are installed in the vibrating system, linear and circular, usually
employed as feeding devices in automation systems.
All the feeders traditionally used supply the load with a fixed frequency depending
on power mains.
As we have to fit the springset to the feeding frequency we dont have
satisfactory results.
To approach as much as possible the resonance condition, the manufacturer of this
feeding system is obliged to do many adjustments on the springset supporting the holder of
the pieces to feed.
This complicated operation seldom reaches the resonance condition1.
Using the vibrators power supply, to change the feeding frequency in order to reach
the resonance condition, it is sufficient to regulate the dipwitch SW2 placed on the card.
Having the possibility to adjust the feeding frequency to the springset the
improvements reached are immediately verifiable.
This device proved utility also after the first installation.
We could test that as the time went by the springset changed its elasticity owing to
phenomenons linked to the enervation of the material.
It is possible to keep unchanged the system performances by the years.
1RESONANCE
CONDITION: It is the frequency by which the feeding system delivers the minimum energy
to obtain the maximum vibration: The system is composed by the springset and the container of the products
to be feeded.
INDEX
3 diagnostic leds,
With reference to the drawing at the bottom of this manual, you will locate these
components.
Chapter 4: settings.
In case of device replacement report on the new device the settings of the
previous one.
The device is delivered with default settings and in case of replacement of the device
installed with a new one we recommend to report the settings previously set.
Jumper H1: the jumper position in connection with the entry of the terminal box
states the start/stop condition of the device.
With (H1) in position 1 the device is normally in motion. The stop condition is
obtained with the active presence of the start/stop signal.
With (H1) in position 2 the device is normally in stop. The start condition is
obtained with the active presence of the start/stop signal.
The default setting of H1 is in position 1.
Dip switch SW1: the configuration of the dip switch states the highest delivering
current and has the purpose to protect the load feeded.
In the following table there are the current limit values relating to the dip-switch settings.
SW1
1
on
off
on
off
on
off
on
off
on
off
on
off
on
off
on
off
2
on
on
off
off
on
on
off
off
on
on
off
off
on
on
off
off
3
on
on
on
on
off
off
off
off
on
on
on
on
off
off
off
off
4
on
on
on
on
on
on
on
on
off
off
off
off
off
off
off
off
CURRENT
(amperes)
0,13
0,27
0,47
0,67
2,46
2,6
2,73
3,13
4,2
4,33
4,46
4,66
5,59
5,73
5,86
6,00
With all the switches in off (default setting) the device delivers the maximum current.
After having reached the set limit, the device stops to feed the load.
After few seconds, the device automatically restarts feeding the load again.
If the condition causing the anomalous current input is not removed, the device will
continuously switch from start to stop.
After having checked the input current data required from the vibrator manufacturer,
set the current with reference to the corresponding value.
In case of replacement of a device report on the new one the previous settings.
Dip switch SW2: the configuration of these dip switches states the output frequency
and should be selected near the frequency required by the vibrator manufacturer.
The output frequency is not affected from input frequency.
Table of connection between the dip switch setting and the output frequency.
SW2 (1=ON)
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
3
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
FREQ.
2
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
(HZ)
40,69
40,9
41,12
41,34
41,56
41,78
42
42,23
42,46
42,69
42,93
43,16
43,4
43,65
43,89
44,14
44,39
44,64
44,9
45,16
45,42
45,69
45,96
46,23
46,5
46,78
47,06
47,35
47,64
47,93
48,23
48,52
48,83
49,14
49,45
49,76
50,08
50,4
50,73
51,06
51,4
51,74
52,08
SW2 (1=ON)
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
5
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
4
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
3
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
FREQ.
2
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
(HZ)
52,43
52,79
53,15
53,51
53,88
54,25
54,63
55,02
55,41
55,8
56,21
56,61
57,03
57,44
57,87
58,3
58,74
59,19
59,64
60,1
60,56
61,04
61,52
62
62,5
63
63,52
64,04
64,57
65,1
65,65
66,21
66,77
67,35
67,93
68,53
69,14
69,75
70,38
71,02
71,67
72,34
73,01
SW2 (1=ON)
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
3
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
FREQ.
2
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
(HZ)
73,7
74,4
75,12
75,85
76,59
77,35
78,13
78,91
79,72
80,54
81,38
82,24
83,11
84,01
84,92
85,85
86,81
87,78
88,78
89,8
90,84
91,91
93,01
94,13
95,27
96,45
97,66
98,89
100,16
101,46
102,8
104,17
105,57
107,02
108,51
110,04
111,61
113,22
114,89
116,6
118,37
120,19
Example: the output frequency of 50,08 Hz is obtained with the following setting:
Chapter 5: Troubleshooting
In this chapter we want to help the user to solve the most common problems by
explaining the condition of the signal gears placed on the frontal panel.
If the problem continue also after having checked what we are going to suggest, we
recommend to send a e-mail to our technical assistance info@digisystemsrl.it
There are 3 leds that you can see removing the aluminium cover; see in chapter 2
instructions to open device.
Condition of insufficient feeding (L1 = off, L2 = off, L3 = off).
Check in succession the following points:
1. Voltage of the power supply (230 Vca)
2. A correct connection of the terminal box
3. Fuses condition.
Condition of wrong signalling (L1 = off, L2 = on, L3 = off).
1. Check the integrity of the lamp (L1).
Condition of standby (L1 = on, L2 = off, L3 = off).
The device is ready and is waiting for the start command.
Check in succession the following points:
1. Check jumper (H1), refer to Chapter 4 to determine the start/stop condition of the
device.
2. Repeatedly, start and stop the motion control and check the led (L2) condition.
The correct operation foresees that the led switches on when the start command is
detected.
Condition of normal running (L1 = on, L2 = on, L3 = off).
If the load is not correctly feeded, check the following points in succession:
1. A correct connecting of the plug M1
2. A correct setting of the dip switches SW2
3. A correct setting of the voltage reference (from external potentiometer or PLC)
Block condition owing to current overload (L1 = on, L2 = off, L3 = on).
The device is required to deliver a current which is higher than the limit value set by
the dip switch SW1 placed inside the device.
Turn counterclockwise the external potentiometer or decrease reference voltage to
obtain that the led L3 is always off.
If you want to change the set current limit make reference to Chapter 4.
Anomalous condition (L1 = on, L2 = on, L3 = on).
Chapter 6: Connections
Input
230 Vca 10%
1M5
1M4
Output to
1M9
1M10
VIBRATOR
GND
GND
1M1
+24Vdc ->
Start/stop
0Vdc
<-
1M12
->
1M2
INVERTER OK
1M11
CW
+24Vdc
2K
S
CCW
1M3
1M8
1M7
GND
PNP connection: feeding from the outside pin 1M1 with +24 Vdc and pin 1M2 with
0V, the device will be in motion or in stop condition depending on the jumper SW1
position. (see Chapter 4).
PNP connection: feeding from the outside pin 1M12 with +24Vdc, you will have in
exit from pin 1M11 the READY TO RUN signal.
WIRING TABLE
PIN
1M1
SIGNAL DESCRIPTION
+ START/STOP INPUT
1M2
- START/STOP INPUT
0,5
0V TO COMMAND START
1M3
0,5
POTENTIOMETER
1M4
OUTPUT TO VIBRATOR
1,5
VIBRATOR
1M5
1,5
MAINS
1M6
NOT CONNECTED
1M7
0,5
PLC OR POTENTIOMETER
0,5
PLC OR POTENTIOMETER
1M9
1,5
MAINS
1M10
OUTPUT TO VIBRATOR
1,5
VIBRATOR
1M11
0,5
1M12
0,5
+ 24V
1M8
NOT CONNECTED
Power output
Voltage
Frequency
50 or 60 Hz
70 Vca
Maximum voltage
220 Vca
40,69 Hz
Maximum frequency
120,19 Hz
Tolerance
0,5%
Protection degree
IP10
Dimensions mm
Weight
0,8 Kg.
Other features:
Soft start of the feeded load with ramp of about one second.
Optocoupled control start/stop
Optocoupled remote signalling of device ready to start
Electronic protection of the device in presence of overload or
short circuit on the feeded load.
REF.
Red led
Green led
Red led
Dip-switch
Dip-switch
Jumper
DL1
DL2
DL3
SW1
SW2
H1
FUNCTION
Presence of high voltage on power capacitors
Power supply is feeding the vibrator
Power supply is in overload or out of order
Select current limit
Select output frequency
Select start command (H1-2) or stop command (H1-1)
10