Professional Documents
Culture Documents
User manual
ENGLISH
Edition
Rev
12-2005
02
Serial Number
IMPORTANT
IDM C043600102.fm
The reproduction, even partial, of this document is prohibited without authorization from the builder. The builder is engaged in a program of continuous improvement and reserves the right to modify this document without any obligation to
provide advance notice so long as it is no safety risk. 2002 - IDM technical communication experts - Forl - Author of the text, the illustrations and the pagination. The text is registered and the intellectual property of IDM and may be reproduced,
in whole or in part, so long as the author is cited.
P.E. srl
Via Europa, 25 - 46047 Porto Mantovano (Mantova) - Italy
Tel. +39 0376 389311 - Fax +39 0376 389411 - E-mail:pe.labellers@interbusiness.it
http://www.pelabellers.com
SUMMARY
1
2
3
4
5
6
7
8
9
ANALYTICAL INDEX
Container support, change plates, 34
Conveyor belt guide, positioning, 40
Conveyor belt positioning guide, 40
Conveyor change, 34
A
Accessories, description of the optional, 12
Accompanying documentation, 4
Additional aligner device, adjustment, 26
Adjustment and maintenance, rules for, 16
Adjustment of additional aligner, 26
Adjustment of the transmission belt, 26
Adjustment of the transmission chain, 25
Adjustments, recommendations for, 25
Air filters, replacing, 71
Alignment and leveling, 21
Assistance, methods of requesting, 4
Auger drive oil change, 61
Automatic cycle start, 29
Automatic cycle stop, 30
Automatic joiner pins, change, 38
Automatic lubrication oil change, 60
Axis encoder, replacement of, 74
D
Decommissioning, machine, 76
Description of the commands, 27
Description of the optional accessories, 12
Diagram of lubrication points, 48
Disassembled parts, installing, 21
E
Electrical devices, 9
Electrical heating elements, replacing, 73
Electrical hook-up, 22
Emergency stop and restart, 31
Entry blocking device, positioning, 33
Entry star change, 33
Exit start change, 34
IDM C043600102.fm
B
Block entry device positioning, 33
Builder and machine, identification of, 3
F
Format change, 31
"FR unit" air filter, replacing, 71
Fume exhaust hook-up, 23
C
Central turntable encoder replacement, 73
Central turntable, encoder replacement, 73
Change automatic joiner pins, 38
Change contrast device, 39
Change label application roller, 35
Change label cutter shells, 36
Change label reel format, 37
Change lubrication cartridge, 59
Change spiral conveyor spacer, 32
Change value of label held, 36
Check cutting blade efficiency, 66
Check for plate drive wear (machine version S), 64
Check for plate rotation belt wear (machine version N), 65
Check glue uniformity and distribution, 62
Check head drive device bearings, 65
Check head rotation, 63
Check idle roller rotation, 63
Check transmission chain tension, 66
Clean brake reel, 55
Clean cutting roller, 50
Clean glue roller, 51
Clean label application roller, 50
Clean label application roller slides, 51
Clean oil filter, 53
Clean the vacuum distributor, 53
Cleaning the air filters, 52
Cleaning the cutting shells, 52
Cleaning the glue filter, 54
Cleaning the glue tub, 55
Cleaning the labeling unit, 49
Cleaning the opening blower device, 56
Cleaning, machine, 49
Container support plates change, 34
English
G
General description of the machine, 5
General rules, 15
Glossary and terminology, 4
H
Handling and installation, rules for, 15
Handling and lifting, 20
Handling and loading, recommendations for, 19
Head drive device, check bearings, 65
Head drive device, lubrication, 58
Head rotation, check, 63
Hook-up, electrical, 22
Hook-up, fume exhaust, 23
Hook-up, pneumatic, 22
Hook-ups, recommendations for, 22
I
Identification of builder and machine, 3
Improper uses, 12
Information and safety, signals, 17
Installation and handling, rules for, 15
Installing disassembled parts, 21
Installing the machine, 20
L
Label application roller, change, 35
Label application roller, slide replacement, 72
Label cutter shells, change, 36
Label presence control photocell, positioning, 39
Label reel, format change, 37
Labeling unit positioning, 40
Labelling unit chain, lubrication, 58
Leveling, alignment and, 21
user manual
S
Safety and environmental impact rules, 16
Safety and information, signals, 17
Safety devices, 8
Safety signals and information, 17
Signal position, 14
Spiral conveyor spacer, change, 32
Spiral conveyor spacer, positioning, 32
Suction of held label, change, 36
O
Operating cycle, 7
Operation and use, rules for, 16
Operation, recommendations for use and, 27
Optional accessories, description of the, 12
T
Table, lubricants, 48
Table, maintenance interval, 45
Technical data, 12
Testing, machine, 23
Transmission belt (machine version N), replacement, 75
Transmission belt replacement (machine version N), 75
Transmission belt, adjustment, 26
Transmission chain, adjustment, 25
Transport, 19
Troubleshooting, 67
P
Packing and unpacking, 19
Perimeter work areas, 14
Plate drive rollers (machine version S), check wear, 64
Plate roller lubrication oil change, 60
Plate rotation belt (machine version N), check wear, 65
Pneumatic devices, 11
Pneumatic hook-up, 22
Positioning of the label presence check photocell, 39
Positioning of the spiral conveyor spacer, 32
Principal components, 6
Purpose of the manual, 3
U
Unpacking, packing and, 19
Use and operation, recommendations for, 27
Use and operation, rules for, 16
R
Recommendations for adjustments, 25
Recommendations for handling and loading, 19
Recommendations for hook-ups, 22
IDM C043600102.fm
V
Vacuum distributor, cleaning, 53
English
user manual
GENERAL INFORMATION2
Chapter
The builder has developed this manual, which is an integral part of the machine, to provide the necessary information to those who are authorized to interact with
it during the course of its expected life.
Several symbols, whose meaning will be described below, have been adopted to emphasize some particularly important parts of the text or to indicate important
specifications.
In addition to adopting good usage techniques, the recipients of this information must carefully read and rigorously apply it.
The builder this information in its original language
(Italian) and it may be translated in other languages to
satisfy legal and/or commercial requirements.
Danger - Warning
Indicates situations of serious danger that, if ignored, could seriously jeopardize the health and
safety of yourself and others.
Caution - Precaution
Indicates that it is necessary to adopt the appropriate behavior to avoid jeopardizing the health and
safety of yourself and others as well as not causing property damage.
Information
B
C
IDM C143600102.fm
D
E
H
M
Q
N
G
IDM-43600100101.tif
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user manual
GENERAL INFORMATION
1
Chapter
2.3.
Extraordinary maintenance: the total of all operations necessary for maintaining the machine at the appropriate level of functionality and efficiency.
Operator: a trained, authorized person who is selected from among those possessing the requirements,
skills and information necessary for using and overseeing the machine.
Regular maintenance: the total of all operations necessary for maintaining the machine at the appropriate
level of functionality and efficiency. Normally, these
operations are scheduled by the builder who defines
the necessary skills and the intervention methods.
System manager: a technician selected and authorized to oversee all organizational and operational aspects of the persons assigned to the system and its
productive activities.
IDM C143600102.fm
The customer is being provided with the indicated documentation in addition to this manual.
Electrical diagram
Pneumatic diagram
Operations terminal manual
Equipment table (format change)
Documentation commercial components installed
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user manual
TECHNICAL INFORMATION2
Chapter
DX
SX
IDM C243600102.fm
SX
Information
DX
IDM-43600100201.tif
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user manual
TECHNICAL INFORMATION
Chapter
PRINCIPAL COMPONENTS
2.2.
Conveyor belt (A): feeds the machine and transports the exiting containers.
Entry blocking device (B): regulates the flow of
containers entering the machine
Spiral conveyor spacer (C): spaces the containers.
Entry star (D): transfers containers to the central
turntable.
Central turntable (E): transfers the containers during labeling.
Plate (F): supports and rotates the container during
labeling.
Container stop head (G): locks the container during labeling.
Head activation device (H): raises and lowers the
head.
Contrast device (J): presses the label on the container to smooth it and apply it correctly.
Device installed on the machines that do not perform the "slide to slide" smoothing of the labels.
Glue tub (L): holds and melts the glue.
Glue roller (M): applies and the glue to the labels.
Film feed roller (N): motorized and feeds the film to
the cutting roller.
additional aligner
device (P1)
plate (F)
automatic lubrication
system (X)
IDM C243600102.fm
English
user manual
TECHNICAL INFORMATION
2
Chapter
heads (G)
plate (F)
central turntable (E)
IDM-43600800300.tif
Labeling phase
Feed roller (N) unwinds the film and transfers it to
roller (T) for cutting.
The cut label is sucked by roller (U) and transferred
to roller (M) for the application of the glue.
The container is correctly positioned in front of roller
(U) for the application of the label.
During the labeling phases, container (Q) rotates so
as to allow the definative smoothing of label (P).
container (Q)
label (P)
plate (F)
label application
roller (U)
label (P)
film reel
IDM C243600102.fm
IDM-43600800400.tif
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user manual
TECHNICAL INFORMATION
2
Chapter
Container exit
Upon the completion of the labeling
phase, the containers are picked by
star (Z) and transferred to the exit
by conveyor belt (A).
conveyor belt (A)
exit star (Z)
IDM-43600800500.tif
IDM C243600102.fm
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user manual
TECHNICAL INFORMATION
Chapter
The illustration shows all the necessary devices for actuating and controlling the machine's functions.
Gear motor reducer (1): drives the main transmission.
Gear motor reducer (2): regulates the height of upper turntable.
Gear motor reducer (3): regulates the height of the
labeling unit.
BRUSHLESS motor (4): drives the film feed roller.
Gear motor reducer (5): starts the rotation of the labelling unit.
Gear motor reducer (6): drives the glue feed pump.
Gear motor reducer (7): starts the central automatic lubrication pump.
Suction unit (8): creates suction to hold the label.
Photocell (9): detects the correct position of the label tape.
Photocell (10): detects the passage of the label film
notches and synchronises the cutting and pull rollers.
Sensor (11): detects the quantity of glue on the tub.
microswitch (16)
sensor (14)
sensor (22)
photocell (26)
gear motor reducer (7)
microswitch (16)
sensor (13)
encoder (18)
mobile pushbutton
pad (20)
gear motor reducer (6)
encoder (19)
microswitch (16)
sensor (24)
sensor (11)
sensor (25)
mobile pushbutton
pad (21)
sensor (12)
sensor (23)
gear motor reducer (1)
IDM C243600102.fm
photocell (9)
motor (4)
sensor (12)
photocell (10)
motor (15)
IDM-43600100402.tif
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user manual
TECHNICAL INFORMATION
Chapter
Photocell (26): detects that the label has been applied on the container.
Electric clutch brake (27): intervenes on the spiral
conveyor spacer in order to stop the flow of containers to the machine.
microswitch (16)
sensor (14)
sensor (22)
photocell (26)
gear motor reducer (7)
microswitch (16)
sensor (13)
encoder (18)
mobile pushbutton
pad (20)
gear motor reducer (6)
encoder (19)
microswitch (16)
sensor (24)
sensor (11)
sensor (25)
mobile pushbutton
pad (21)
sensor (12)
sensor (23)
gear motor reducer (1)
photocell (9)
motor (4)
sensor (12)
photocell (10)
motor (15)
IDM C243600102.fm
IDM-43600100402.tif
English
10
user manual
TECHNICAL INFORMATION
2
Chapter
The illustration shows all the necessary pneumatic devices for actuating and controlling the machine's functions.
Air Treatment Unit (1)
Pressure switch (2): detects when the operating
pressure drops to the minimum value.
Solenoid valve (3): controls the start of the pneumatic system.
Regulator (4): regulates the operating pressure of
the "opening blower".
Turn the knob to change the pressure value shown
on the manometer
Regulator (5): regulates the operating pressure of
the "cutting blower".
Turn the knob to change the pressure value shown
on the manometer
Regulator (6): regulates the operating pressure of
the tensioner.
Turn the knob to change the pressure value shown
on the manometer
(5)
(4) (11)
pressure regulator
IDM C243600102.fm
IDM-43600100502.tif
English
11
user manual
TECHNICAL INFORMATION
Chapter
The builder makes the accessories listed below available to enhance the machine's performance and versatility.
Automatic joiner: For automatically joining spools
and eliminating idle time changing spools.
Container pressurization system: Fills the containers with pressurized air for labeling.
Conveyor belt motor drive: synchronizes the
speed of the belt to that of central turntable through
an inverter. This is installed when the machine is not
directly connected to the production line.
Information
Consult the layout attached to this manual to identify the actual machine configuration.
Machine technical characteristics
720 - 16T
810 - 18T
960 - 24T
Installed power
20 Kw
380 V
24 Kw
380 V
27 Kw
380 V
35 Kw
380 V
35 Kw
380 V
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
50/60 Hz
7 bar
7 bar
7 bar
7 bar
7 bar
900 l/min
900 l/min
900 l/min
900 l/min
900 l/min
IDM C243600102.fm
English
12
user manual
TECHNICAL INFORMATION
2
Chapter
IDM-43600100700.tif
1-2-375
2-3-375
2-4-375
2-4-250
Minimum diameter
55 mm
40 mm
Maximum diameter
115 mm
Minimum height
170 mm
75 mm
170 mm
Maximum height
370 mm
370 mm
1-2-375
2-3-375
2-4-375
2-4-250
185 mm
140 mm
375 mm
250 mm
40 mm
40 mm
180 mm
180 mm
140 mm
140 mm
600 mm
600 mm
7 mm
7 mm
245 mm
245 mm
1112 mm
1112 mm
Noise level
During operation the machine generates noise levels
lower than 85 Db, in conformity with the current law.
IDM C243600102.fm
English
13
user manual
TECHNICAL INFORMATION
Chapter
2.10.
E
A
E
IDM-43600100800.tif
Information
IDM C243600102.fm
Make sure that the plates can be read easily, otherwise replace and position them in the same point.
IDM-43600112200.tif
English
14
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SAFETY INFORMATION2
Chapter
GENERAL RULES
3.1.
During operation, use only the clothing and/or individual protective devices indicated in the instructions for
use provided by the builder and those required by current occupational safety regulations.
During normal use or for any intervention, maintain the
perimeter spaces, especially access to the controls,
under conditions adequate to prevent risks to the safety and health of yourself and others.
Inserting this machine into a system requires an overall plan that keeps in mind the requirements of "good
practice," as well as laws and regulations. Particular
attention should be paid to all the instructions and
technical information provided by the builder.
Lift and handle the machine with respect for the information shown directly on the packing, on the machine
and in the use instructions provided by the builder.
The personnel who load, unload and handle the machine must have ability and earned and recognized experience in the specific sector and must have mastery
of the lifting means to be used.
The machine must be lifted and transported using
equipment of adequate capacity and anchoring the
machine at the points provided by the builder. Those
who are authorized to perform such operations must
have specific abilities and experience for the purpose
of safeguarding their safety and that of the other persons involved.
IDM C343600102.fm
Before moving the vehicle, make sure that the machine and its components are adequately anchored
and that there shape does not exceed the maximum
anticipated dimensions. If necessary provide the appropriate signs.
English
15
user manual
SAFETY INFORMATION
3
Chapter
2.3.
When performing maintenance in areas that are dangerous or not easily accessible, provide adequate
safety conditions for yourself and others, following current occupational safety law.
Replace worn parts with original replacement parts.
Use the oils and greases shown in the manual. All this
will ensure that the system performs at the expected
operational and safety level.
Information
Do not discard polluting materials into the environment; dispose of them with respect for current law.
IDM C343600102.fm
2.5.
Every organization is responsible for applying procedures to identify, evaluate and control the influence
that its activities (products, services, etc.) have on the
environment.
English
16
Waste management
Soil contamination
Use of raw materials and natural resources
Local problems relative to environmental impact
user manual
SAFETY INFORMATION
3
Chapter
During use and maintenance avoid dispersing polluting products (oil, grease, etc.) into the environment
IDM C343600102.fm
English
17
user manual
SAFETY INFORMATION
IDM C343600102.fm
Chapter
English
18
user manual
Chapter
perform these operations must, if necessary, organize a "safety plan" to protect those directly involved from injury.
IDM-43600101100.tif
TRANSPORT 2.3.
IDM C443600102.fm
IDM-43600101200.tif
English
19
user manual
4
Chapter
2.4.
WITHOUT PACKING
Information
PACKED ON A FLATCAR
PACKED IN CRATES
IDM-43600801900.tif
Information
IDM C443600102.fm
All the installation phases must be taken in account, starting the with the creation of an overall
plan. In addition to defining the installation site,
before beginning these phases the person authorized to perform these operations must, if necessary, actuate a "safety plan" to protect those
directly involved from injury and to rigorously apply all the laws, with particular reference to those
regarding mobile job sites.
English
20
user manual
4
Chapter
The machine must be installed followed the procedure in the installation manual by qualified personnel
authorized by the manufacturer.
Proceed in the manner indicated.
1 -Mount reel support.
2 -Screw support feet (A) where they
attach to the structure.
support foot (A)
IDM-43600101400.tif
IDM-43600802100.tif
IDM C443600102.fm
English
21
user manual
4
Chapter
2.8.
Information
workman-like manner, keeping in mind all the regulatory and legal requirements. When the hookups are completed and before making the machine
operational, he must perform a general inspection
to verify that these requirements have been respected.
IDM-43600101700.tif
Information
IDM C443600102.fm
IDM-43600101800.tif
English
22
user manual
4
Chapter
Danger - Warning
When the hot melt glue reaches working temperature it emits vapors that are harmful to your health.
IDM C443600102.fm
The machine must be tested by qualified personnel authorized by the builder and following established procedures.
English
23
user manual
IDM C443600102.fm
Chapter
English
24
user manual
ADJUSTMENT INFORMATION2
Chapter
Before making any type of adjustment, the authorized personnel must active all the security devices
and evaluate whether or not it is necessary to inform the personnel that are working in the vicinity.
In particular, place suitable signs around the pe-
cover (A)
Information
screw (B)
tensioner (C)
IDM-43600109600.tif
screw (D)
Information
screw (D)
feeler gauge (E)
brake
lining (G)
lock ring (F)
IDM C543600102.fm
IDM-43600110000.tif
6 -Check that the reel support turns freely, without being braked.
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user manual
ADJUSTMENT INFORMATION
5
Chapter
belt (N)
cover (H)
screw (L)
Information
tensioner (M)
IDM-43600110100.tif
2.5.
cover (P)
IDM-43600112300.tif
IDM C543600102.fm
English
26
user manual
USE INFORMATION2
Chapter
Operating terminal (1): sets or modifies the machine's operating parameters (see "Operating terminal" manual)
Emergency button (2): stops the every machine
component in a condition of imminent risk.
Luminous button (blue light) (3): for resetting
alarms.
Mushroom button (black) (4): stops automatic machine operation.
Luminous button (green light) (5): starts automatic machine operation.
Mushroom button (black) (6): stops the conveyor
belt.
Button is only present if the machine has a conveyor
belt with independent motor drive.
Luminous button (green) (7): starts the conveyor
belt.
IDM-43600101901.tif
IDM C643600102.fm
English
27
user manual
USE INFORMATION
6
Chapter
IDM-43600111000.tif
reel (A)
command
panel (14)
reel "A"
indicator (15)
reset button (16)
reel (B)
IDM C643600102.fm
IDM-43600801400.tif
English
28
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USE INFORMATION
6
Chapter
cover (A)
IDM-43600111100.tif
Information
button (B)
button (C)
2.4.
IDM C643600102.fm
English
29
user manual
USE INFORMATION
6
Chapter
5 -Turn main switch (8) to position (O) (OFF) to disconnect the electricity.
The machine is in a safe condition and isolated
from its sources of energy.
IDM C643600102.fm
English
30
user manual
USE INFORMATION
6
Chapter
2.6.
IDM-43600111400.tif
Information
IDM C643600102.fm
English
31
user manual
USE INFORMATION
6
Chapter
spiral
conveyor (H)
handle (G)
cover (F)
2.9.
Information
handle (D)
3 -Push the spiral conveyor unit in order to stop the stopper (C) on the
screw (B).
handle (D)
drum (A)
screw (B)
IDM C643600102.fm
stopper (C)
IDM-43600111800.tif
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32
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USE INFORMATION
6
Chapter
handle (L)
entry blocking device (M)
handle (L)
container
IDM-43600102301.tif
bracket (N)
bracket (N)
IDM C643600102.fm
IDM-43600102401.tif
English
33
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USE INFORMATION
6
Chapter
conveyor (R)
handle (Q)
IDM-43600102501.tif
bracket (S)
cover (F)
bracket (S)
IDM-43600112000.tif
cover (U)
IDM C643600102.fm
plate (V)
IDM-43600111500.tif
English
34
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USE INFORMATION
6
Chapter
handle (A)
2 -replace lobe cam (B) with the specific one for the new format.
3 -Tighten handles (A).
4 -Turn registration screw (C) until
the correct reference value appears on revolution counter (D).
Information
cover (H)
IDM-43600111900.tif
IDM C643600102.fm
English
35
user manual
USE INFORMATION
6
Chapter
screw (T)
shell (S)
shell (U)
screw (T)
IDM-43600102901.tif
Danger - Warning
knob (V)
display (Z)
IDM C643600102.fm
IDM-43600111600.tif
English
36
user manual
USE INFORMATION
6
Chapter
2.19.
Information
reel (C)
IDM-43600111700.tif
knob (G)
IDM C643600102.fm
IDM-43600103100.tif
English
37
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USE INFORMATION
6
Chapter
indicator (M)
Information
indicator (H)
The variation of the luminous intensity of the pilot light shows that a
self-learning phase is complete.
IDM-43600109900.tif
IDM-43600105900.tif
2.20.
IDM C643600102.fm
pin (N)
IDM-43600106100.tif
English
38
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USE INFORMATION
Chapter
cover (A)
IDM-43600112400.tif
2.22.
Information
handle (D)
photocell (F)
handle (E)
IDM C643600102.fm
IDM-43600112500.tif
English
39
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USE INFORMATION
6
Chapter
Information
knob (P)
IDM-43600103301.tif
IDM C643600102.fm
IDM-43600103201.tif
English
40
user manual
USE INFORMATION
6
Chapter
reel (C)
Information
IDM-43600103000.tif
reel (C)
English
IDM-43600103001.tif
41
user manual
USE INFORMATION
Chapter
8 -Rotate roller support (G) and lock it with closing device (H).
start cycle
button (5)
handle (A)
IDM C643600102.fm
IDM-43600103401.tif
English
42
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USE INFORMATION
Chapter
Information
biadhesive
reel (C)
Information
ring (D)
IDM-43600804400.tif
pad (G)
IDM C643600102.fm
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43
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USE INFORMATION
6
Chapter
cover (A)
fins (B)
IDM-43600103500.tif
Caution - Precaution
Information
IDM C643600102.fm
English
44
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MAINTENANCE INFORMATION2
Chapter
Before making any type of adjustment, the authorized personnel must active all the security devices
and evaluate whether or not it is necessary to inform the personnel that are working in the vicinity.
In particular, place suitable signs around the pe-
2.2.
Information
11
10
14 15 17
12
6
5
1
3
7
9
16
13
IDM C743600102.fm
Frequency
Frequently and as
needed
Component
Label application
roller
4 2 18
Reference
Cleaning
English
IDM-43600106301.tif
45
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MAINTENANCE INFORMATION
Chapter
11
10
14 15 17
12
6
5
1
3
7
9
16
13
Frequency
Component
Inspections and
checks
Check for wear and the cutting See "Check cutting blade
efficiency of the blades
efficiency"
Cleaning
IDM C743600102.fm
Inspections and
checks
4 Idle rollers
Inspections and
checks
3 Glue roller
Inspections and
checks
Container conveying
device greasers
5 (belts, spiral
Lubrication
conveyors, stars,
turntable, etc.)
3 Glue roller
Lubrication
Inspections and
checks
Every 15 days
1
English
Reference
3 Glue roller
Every week
IDM-43600106301.tif
Cleaning
2 Cutting roller
Frequently and as
needed
4 2 18
Label application
roller
46
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MAINTENANCE INFORMATION
Chapter
Frequency
Component
Reference
2 Cutting roller
Cleaning
Cleaning
Label application
1
roller
Cleaning
Every month
9 Glue tub
Cleaning
4 Idle rollers
Inspections and
checks
2 Cutting roller
Inspections and
checks
Check for wear and the cutting See "Check cutting blade
efficiency of the blades
efficiency"
Container support
plates
Lubrication
Lubrication
Inspections and
checks
Inspections and
checks
10
18
Every 2 months
Inspections and
checks
Check for worn bearings and See "Check head drive device
replace them, if necessary
bearings"
Inspections and
checks
9 Glue tub
Cleaning
16 Transmission
Lubrication
Lubricate gears
Lubrication
Spiral conveyor
spacer
17
Automatic lubrication
Replacing the oil
tank
Spiral conveyor
15
spacer
Inspections and
checks
IDM C743600102.fm
Every 6 months
13 Reel support
15
Every 3 months
Automatic lubrication
Cleaning
tank
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MAINTENANCE INFORMATION
7
Chapter
IDM-43600103602.tif
Grease gun
Use
IDM C743600102.fm
English
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MAINTENANCE INFORMATION
7
Chapter
MACHINE CLEANING
2.5.
Information
All maintenance interventions that require a precise skill or particular ability must be performed
exclusively by qualified personnel with recognized
experience earned in the specific intervention sector.
Those performing this operation must prepare adequate safety conditions to guarantee the protection of the operators involved.
Caution - Precaution
Information
The manufacturer recommends performing this procedure with the machine empty.
IDM C743600102.fm
3 -Act on the operating terminal to deactivate the labeling unit and vacuum pump (see "Operating terminal" manual)
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MAINTENANCE INFORMATION
7
Chapter
label application
roller
button (B)
cover (A)
IDM-43600110300.tif
2.8.
button (B)
cover (A)
IDM C743600102.fm
Information
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MAINTENANCE INFORMATION
7
Chapter
knob (B)
Information
cover (C)
4 -Unscrew the handle (D) to distance the doser from the glue roller.
5 -Clean any residue from the roller.
cover (A)
Information
handle (D)
IDM-43600110500.tif
2.10.
Information
cover (A)
IDM C743600102.fm
English
screw (C)
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7
Chapter
Information
cover (A)
mode selector (9)
shell (B)
filter (B)
cover (A)
IDM-43600106700.tif
IDM C743600102.fm
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MAINTENANCE INFORMATION
7
Chapter
Information
cover (A)
mode selector (9)
distributor (C)
IDM-43600106801.tif
Information
filter (B)
IDM C743600102.fm
IDM-43600106900.tif
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7
Chapter
screw (B)
cover (A)
IDM-43600107001.tif
filter (D)
IDM C743600102.fm
IDM-43600107200.tif
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7
Chapter
2.16.
Information
IDM-43600107101.tif
plug (B)
cover (A)
mode selector (9)
IDM-43600805700.tif
Information
IDM C743600102.fm
English
Information
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MAINTENANCE INFORMATION
7
Chapter
plug (B)
cover (A)
mode selector (9)
IDM-43600805700.tif
roller (B)
cover (A)
mode selector (9)
blow open
device (D)
screw (C)
IDM-43600107601.tif
IDM C743600102.fm
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MAINTENANCE INFORMATION
7
Chapter
greasers (C)
Information
roller (B)
cover (A)
mode selector (9)
Information
greasers (C)
IDM-43600107801.tif
Information
Information
cover (A)
mode selector (9)
IDM C743600102.fm
IDM-43600108101.tif
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MAINTENANCE INFORMATION
Chapter
2.21.
cover (D)
guard (F)
Information
screw (E)
IDM-43600108301.tif
chain (B)
Information
IDM-43600108400.tif
IDM C743600102.fm
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MAINTENANCE INFORMATION
7
Chapter
Information
cover (A)
IDM-43600108500.tif
cartridge (H)
cover (D)
Information
IDM C743600102.fm
IDM-43600108601.tif
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MAINTENANCE INFORMATION
Chapter
Information
indicator
cover (A)
Information
The oil level should be included between the minimum and maximum marks.
Information
2.26.
cover (A)
Information
tap (B)
IDM C743600102.fm
Information
IDM-43600112600.tif
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MAINTENANCE INFORMATION
7
Chapter
cover (A)
loading plug (B)
Information
indicator
Information
Information
Do not discard polluting materials into the environment; dispose of them with respect for current law.
IDM C743600102.fm
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MAINTENANCE INFORMATION
Chapter
knob (B)
Information
cover (C)
cover (A)
mode selector (9)
IDM-43600806300.tif
blade (E)
roller (F)
screw (G)
pin (D)
5 -Check that the glue is correctly distributed on the label (see the figure)
6 -If the glue is not properly distributed, put the blade (E) next to the
roller (F).
To move the blade , loosen the
screw (G) and rotate slightly the
eccentric pin (D).
IDM-43600112700.tif
glue area
glue area
label
glue area
glue area
IDM C743600102.fm
label
IDM-43600604700.tif
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7
Chapter
hood (B)
Information
roller
IDM-43600109300.tif
2.30.
head (M)
cover (L)
Information
IDM-43600806500.tif
IDM C743600102.fm
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MAINTENANCE INFORMATION
7
Chapter
2.31.
cover (L)
Information
handle (N)
IDM-43600110700.tif
cover (L)
plate drive
roller (Q)
IDM-43600109101.tif
IDM C743600102.fm
button (B)
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7
Chapter
Information
belt (R)
button (B)
mode
selector (9)
IDM-43600109201.tif
Information
screw (E)
guard (F)
Information
bearing (S)
IDM-43600109501.tif
If several bearings need to be replaced, it's a good idea to replace them all.
IDM C743600102.fm
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7
Chapter
2.34.
button (B)
cover (A)
mode
selector (9)
IDM-43600112100.tif
IDM-43600606500.tif
cover (A)
Information
IDM C743600102.fm
English
IDM-43600110900.tif
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TROUBLESHOOTING INFORMATION2
Chapter
TROUBLESHOOTING 8.1.
maneuver and give approval to the next maneuver. For
this reason, when the work cycle is interrupted, it is
possible to identify the last movement performed that
did not give its approval to the next maneuver.
The table shows a list of several generic problems that
may be encountered during use of the machine.
Cause
Solution
Clogged filter
Defective reel
Cutting blade not correctly adjusted and/ Adjust the blades, or replace, if
or worn
necessary (see attached manual)
Adjust the value of the label-holding
suction (see "Change value of label
held")
The label-holding suction value is not
correct.
The label is not correctly
positioned on the label
application roller
Cutting blade not correctly adjusted and/ Adjust the blades, or replace, if
or worn
necessary (see attached manual)
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TROUBLESHOOTING INFORMATION
Chapter
Problem
Cause
Solution
IDM C843600102.fm
Defective containers
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TROUBLESHOOTING INFORMATION
Chapter
Problem
Solution
IDM C843600102.fm
Cause
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TROUBLESHOOTING INFORMATION
IDM C843600102.fm
Chapter
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Chapter
nal replacement parts and repairs performed without the builder's authorization. To request
components, follow the instructions shown in the
replacement parts catalogue.
This operation must be performed by expert operators, in observance of current occupational safety laws. Do not disperse non-biodegradable
products, lubricating oils and non-ferrous components (rubber, PVC, resins, etc.) into the environment.
Information
filter (C)
cover (A)
IDM-43600103800.tif
cup (D)
IDM C943600102.fm
cover (E)
IDM-43600103900.tif
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Chapter
cover (H)
screw (F)
Information
filter (G)
IDM-43600104001.tif
Information
screw (H)
cover (F)
mode selector (9)
IDM C943600102.fm
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9
Chapter
screw (R)
flange (S)
protection (T)
Information
heating
element (V)
protection (U)
Danger - Warning
IDM-43600104201.tif
index (F)
Information
cover (A)
screw (B)
encoder (D)
IDM C943600102.fm
connector (C)
IDM-43600104700.tif
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Chapter
IDM-43600104801.tif
screw (H)
encoder (M)
connector (L)
cover (G)
Information
IDM-43600105700.tif
IDM C943600102.fm
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9
Chapter
2.9.
conveyor (R)
entry star (P)
central turntable (T)
Information
screws (S)
cover (N)
IDM-43600109701.tif
screws (U)
support (V)
guard (Y)
screws (X)
IDM-43600105000.tif
belt (Z)
IDM C943600102.fm
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Chapter
products, lubricating oils and non-ferrous components (rubber, PVC, resins, etc.) into the environment.
IDM C943600102.fm
This operation must be performed by expert operators, in observance of current occupational safety laws. Do not disperse non-biodegradable
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