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A packed column distillation process experiment was conducted with the goal of
understanding the operation of vapour liquid separation, analyzing the sample for the top
and bottom product by refractometer to obtain the refractive index (RI) in order to determine
their respective composition and also to obtain the time when the vapour liquid separation
is nearly finish. In this experiment 30 litres of 10% v/v (volume/volume) mixture of Ethanol
in water was prepared and filled in a reboiler vessel. The mixture was allowed to boiled until
almost all component with low boiling point has been vaporized from the mixture.
Temperature readings of all Temperature Indicator, samples from the Reboiler and the
overhead from the Sampling Port were observed and recorded for every 5 minutes. The
concentration of the samples drawn was measured using refractometer. After analyzing the
data collected from this experiment, it was found that the refractive index obtained for top
product is 1.361 and for bottom product is 1.333 thus, the top product was Ethanol while the
bottom product was water. The time obtained for the vapour liquid separation is nearly
finish was 30 minute because the temperature reading was almost constant at 20-30 minutes
after boiled. This led to a conclusion that this method used for the separation of Ethanolwater mixture can be considered a reasonably reliable method.
INTRODUCTION
There are many types of distillation columns, each designed to perform specific types
of separations, and each design differs in terms of complexity. One way of classifying
distillation column type is to look at how they are operated. Thus they are batch process and
continuous column. In batch operation, the feed to the column is introduced batch-wise. That
is, the column is charged with a 'batch' and then the distillation process is carried out. When
the desired task is achieved, a next batch of feed is introduced.
The distillation column contains one feed stream and two product streams. The feed
contains a mole percent of the light component, ZF. The product stream exiting the top has a
composition of XD of the light component. The product stream leaving the bottom contains a
composition of Xb of the light component. The column is broken in two sections. The top
section is referred to as the rectifying section. The bottom section is known as the stripping
section. The top product stream passes through a total condenser. This effectively condenses
all of the vapor distillate to liquid. The bottom product stream uses a partial reboiler. This
allows for the input of energy into our column.
OBJECTIVES
Analyze the sample for the Top and Bottom Product by Refractometer to obtain the
Refractive Index (RI) in order to determine their respective composition.
To obtain the time when the Vapour Liquid Separation is nearly finish.
PROCEDURE
Safety Considerations
Should familiarized with each item such as the Reboiler, Condenser, Distillation Unit
and the flow paths and apparatus before conducting of the experiment. This
distillation operation usually deals with very hot and highly flammable materials.
Extreme care should be taken when handling the apparatus, in taking readings and
collecting samples.
The Flow Meters should be operated smoothly in order to avoid pressure surges
within the equipment.
The equipment was inspected visually for any damaged components or glass
breakage. If any such defects were noticed, please report to technician.
Goggles must be worn at all times in the laboratory.
Worn an appropriate rubber gloves must be when handled Organic Solvents.
Avoided by wearing clothes which could easily caught by the fire.
The flow rates of liquids should not exceed the maximum of the rates that showed in
the flow meter.
The water supply pressure to the Condenser and the Coolers should not exceed 2 bar
gauge.
The equipment was inspected visually for glass breakage and leakage.
The water pressure did not allowed to exceed 2.0 bar maximum as indicated by PI.2.
V8 was always maintained in the open position during atmospheric operation (avoid
system pressurizing).
The cooling water did not isolated until the heating has been shut down (at least 10
minutes).
The immersion heater did not switch on the level in the reboiler below the heater
elements or when the reboiler is empty.
Dont return the product distillate collected to the reboiler vessel when the equipment
is in operation.
Do not allow the liquid level to raise much above the top graduation on the tube
before the stop valves V2 and V3 were opened.
RESULT
Time
(Min)
TI2
TI3
TI 4
TI 5
TI 6
RI
RI
Top
Bottom
Product
Product
1.333
1.333
76
78
92
94
46
32
1.361
78
78
81
91
93
94
94
95
46
46
32
32
1.361
1.361
79
92
94
95
46
32
1.361
1.333
82
92
94
96
46
32
1.361
1.333
84
93
95
96
46
32
1.362
1.334
84
94
96
96
46
32
1.362
1.334
10
15
20
25
30
1.333
100
80
TI 1
TI 2
Temperaturenreadings ((C)
TI 3
60
TI 4
TI 5
TI 6
40
20
0
0
10
15
20
25
30
Time (min)
35
DISCUSSION
In this experiment, packed column distillation was used for vapour-liquid separation.
It has pack tower contain layer of device called packing. The tower of the packed column
have section filled with cylindrical ring known as raschig ring. The packing breaks up the
liquid so that it flows over a large amount of surface area. This exposes more liquid to the
vapor and increase heat transfer from the vapor to the liquid. The mixture of Ethanol and
distilled water was used as the sample, it was prepared by mixing 3L of Ethanol with 27 L of
distilled water and then it was boiled. The temperature readings was observed and recorded
for every 5 minutes after the equipment achieve thermal equilibrium. During record the
temperature, the sample of bottom product and top product was take and being analyzed
using spectrometer to obtain the refractive index of both samples.
Based on the result it was found that, the temperature readings for TI 1, TI 2, TI 3,
AND TI 4 were increased with time while TI 5 and TI 6 were constant. The increased
temperature of TI1 until TI4 show the boiling point of water. It also show that water has
lower volatility because it remain in the column while Ethanol has high volatility due to it
vapourized and condensed. For the refractive index obtain the average reading for top product
is 1.361 and for bottom product is 1.333. it also found that the top product was Ethanol while
the bottom product was water. The time obtained for the vapour-liquid separation nearly
finish was 30 minute because the temperature was almost constant at minute 20-30.
Packed column distillation is more efficient compared to bubble cap distillation for
vapour-liquid distillation because it has greater number of theoretical plate. A theoretical
plate is a small surface where a distillation can take place. When the sample was heat and it
vapourizes the vapor should be slightly enriched in the lower boiling liquid as it moves up the
column and it comes in contact with the sides of the column it recondenses because the glass
is cooler then the vapor. But then some more hot vapor moves up heats up the condesed
liquid and vaporizes it. When it does that vapor should be slightly more enriched in the lower
boiling liquid then the first time. Each time this happens it is like a mini fractional distillation
because each time it revaporizes it will be slightly more low boiler then high boiler. In this
experiment it use raschig ring or cylindrical ring, It breaks up the liquid so that it flows over a
large amount of surface area. The more theoretical plates the better the separation.
CONCLUSION
REFERENCES
E-Books
HENRY KISTER, (1990) Distillation Operation. [online] UK: McGraw-Hill. Available from:
http://books.google.com.my/books?id=vr1TAAAAMAAJ&dq=henry%20kister
%20distillationoperation&source=gbs_book_other_versions [Accessed: 6th April 2014]
Websites
UOLAB.LSU. (2013) Packed Distillation Column. [online] January 2013. Available from:
http://www.uolab.lsu.edu/packed_distillation_column.htm [Accessed: 6th April 2014]
UNKNOWN. (2005) Packed Distillation Column. [Online]. October 2005. Available from:
http://cuo2.kkft.bme.hu/packed.pdf . [Accessed: 6th April 2014]