Professional Documents
Culture Documents
ULTRASONIC FLOWMETER
TYPE: FLV
FLW, FLD
ULTRASONI
C FLOW
METER
INF-TN3FLVa-E
PREFACE
We are grateful for your purchase of Fuji Electrics Ultrasonic flowmeter.
First read this instruction manual carefully until an adequate understanding is acquired,
and then proceed to installation, operation and maintenance of the converter (sensor) of
the ultrasonic flowmeter. Wrong handling may cause an accident or injury.
The specifications of this flowmeter will be changed without prior notice for further
product improvement.
Modification of this flowmeter is strictly prohibited unless a written approval is obtained from the manufacturer. Fuji Electric will not bear any responsibility for a trouble
caused by such a modification.
This instruction manual shall be stored by the person who actually uses the flowmeter.
After reading the manual, be sure to store it at a place easier to access.
This instruction manual should be delivered to the end user without fail.
Manufacturer:
Type:
Japan
Request
It is prohibited to transfer part or all of this manual without
Fuji Electrics permission in written format.
INF-TN3FLVa-E
Type
Output
Supply
Ser.No.
Mfd.
Fuji Electric Systems Co., Ltd. Made in Japan
Type.
Ser.No.
Mfd.
Type.
Ser.No.
Mfd. Fuji Electric Systems Co., Ltd.
Made in Japan
High-temperature sensor
0470
@2 G
ii
0470
@2 G
F L VS
9 10 11 12 13
3 -
Y Y
1
4
Y
T
E
F
(Note)
Description
iii
9 10 11
F LW
Y Y
2
1
4
5
5
2
1
1
0
Description
Type
Small sensor (50 to 400)
Middle sensor (200 to 1200)
Large sensor (200 to 6000)
Large sensor (200 to 6000)
Option
None
Tag name plate
0
0
0
0
Y
A
Mounting method
Y
Standard
2
Z method
(Note) Signal cables are not provided with detector.
Signal cable FLY should be ordered separately.
Moulded type
1 2 3 4 5 6 7 8
F LW
9 10 11
2
1
4
5
5
Description
Type
Small sensor
Middle sensor
Large sensor
Large sensor
2
1
1
0
(50 to 400)
(200 to 1200)
(200 to 6000)
(200 to 6000)
Use
Submergence-proof type
Explosion-proof type per EN50028
1
2
Option
None
Tag name plate
Y
A
Special cable
10 m
20
30
40
50
60
70
80
90
100
110
120
130
140
150
BY
CY
DY
EY
FY
GY
HY
JY
KY
LY
MY
NY
PY
QY
RY
Note)
1. High turbid fluid or scales sticking on the
internal wall of pipes may interrupt the
ultrasonic propagations.
Previous check with a portable type
ultrasonic flowmeter is recommended.
2. In case of cast iron pipes or pipes with
lining, the Large sensor is recommended
rather than the Middle sensor.
3. If the pipe has poor inside surface conditions or highly attenuating fluids, you may
not be able to a reliable signal, therefore
you should use the FLW50 sensor.
Y
2
Mounting method
Standard
Z method
F LD
4 Optional guide rail should be
used as much as possible for
fluid of high turbidity, pipes
such as old pipes, cast iron
pipes, and mortar lining pipes,
through which it is difficult for
ultrasonic signals to pass.
Mount the sensor by Z method.
iv
Description
S1 - Y
Type
Small diameter sensor
(13 to 100)
High-temparature sensor*4 (50 to 400)
2 2 0
3 2 0
S
Y
Special cable
None
F L Y
Description
Type of sensor (4th digit code)
Small, middle and large sensor (FLW120/410/510)
Small dia. and high temp. sensor (FLD 22/32)
1
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
0
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
0
1
2
3
4
5
5
0
5
0
5
0
5
0
5
0
5
0
5
0
5
0
5
0
5
0
0
0
0
0
0
Converter
Manual
Sensor FLW, FLD: Sensor unit
Signal cable
Mounting chain/ belt/ wire
Silicone rubber/ grease (100gr)
Signal cable FLY: Orignal cable (2 wires)
CAUTION ON SAFETY
First of all, read this Caution on safety carefully, and then use the flowmeter in the correct way.
The cautionary descriptions listed here contain important information about safety, so they should
always be observed. Those safety precautions are ranked in 2 levels; DANGER and CAUTION.
DANGER
CAUTION
CAUTION
vi
CONTENTS
PREFACE ........................................................................................................................................ i
CAUTION ON SAFETY .............................................................................................................. vi
CONTENTS ................................................................................................................................. vii
1.
2.
3.
4.
5.
2.1
2.2
2.3
3.2
Wiring ........................................................................................................................................ 5
3.3
3.4
4.2
5.2
5.3
5.4
5.4 (4)
5.4 (5)
5.4 (6)
5.4 (7)
5.4 (8)
5.4 (9)
vii
6.
7.
Maintenance ............................................................................................................................. 35
6.2
Inspection ................................................................................................................................. 35
TROUBLESHOOTING ........................................................................................................ 36
7.1
7.2
8.
7.1 (4)
7.2 (5)
8.1 (4)
8.1 (5)
8.1 (6)
8.1 (7)
8.1 (8)
8.1 (9)
viii
ix
PIPE
I-out
TR-out1
TR-out2
UP STR
7
10
SH
ZERO
CUT OFF
DISP
STATUS
CAL
SYSTEM
FUNK
ESC
CHECK
ENTER
DC2030V
1
Green
DAMP
8
TOTAL
DOWN STR
GND HF GND HF
SH
OUTPUT
7
FLOW SW
Green
Black
Item
Description
q Wiring port
w Data indicator
e Key board
y Parameter table
2. MOUNTING OF CONVERTER
2.1 Selection of mounting place
OP
240
240
580 or more
100
or more
Top
M8 bolt
312
312
72
Bottom
Mounting size
(0 to 270)
(50A to 300A)
72
72
500
312
220
20
2-
Sensor
3.2
95
14
230
Pipe
Name plate
39
Frame end
80
60
Ground terminal
40
40 40 40 40
Converter FLV
Scale (inch)
33
Scale (mm)
Distance between
two sensors 0 to 133
320
BNC connector
Lock nut
BNC connector
530
Scale(mm)
Scale(inch)
Distance between
two elements 0 to 330
Saddle
Lock nut
Element holder
36
90 max
33
Element holder
Cursor
Cursor
26
52.5
33
90max
205max
52
Ground terminal
104
72
Sensor
114
114
Wire rope
60
93
Sensor
Mtg.spring
Mtg.spring
62
19
40
Wire rope
Sensor FLW5
0
0 (Large sensor)
1
19
Sensor
72
104
Sensor
Ground terminal
114
Wire rope
93
60
Mtg.spring
Wire rope
12
2
41
(Small/Middle explosion-proof sensor)
Mtg.spring
62
40
Ground terminal
Type
FLW122
68
10
FLW412 114
19
19
Sensor FLW
1
Sensor FLW5 0 2
(Large explosion-proof sensor)
For signal cable between the sensor and converter, use double-shielded coaxial cables specified
by Fuji Electric. The coaxial cable should be refrained from connecting midway.
The signal cable between the sensor and converter should be run in metalic conduits.
To prevent the effects of induction noise, upstream and downstream signal cables should be wired as
far away from power cable as possible.
To prevent the effects of noise, do not install signal cables together with power cable in the same
duct.
A power cable is provided with earth wire, it should be connected to the ground.
As this instrument is not equipped with a power switch, be sure to mount a power switch on the
instrument.
Wiring ports should be closed when they are not ready to use.
3.2 Wiring
Use the following cables :
Power cable
AC power
PIPE
OUTPUT
DAMP
ZERO
FLOW SW
TOTAL
CUT OFF
DISP
STATUS
CAL
SYSTEM
ESC
FUNK
AC power terminal
AC
CHECK
ENTER
DC power
DC power terminal
DC
100 to 240V AC
20 to 30V DC
(Note 1)
M4 screw
I-out
TR-out2
5
+ + +
10
GND HF GND HF
SH
Black
SH
White
White
Green
Green
Total/status output
(transister contact)
Black
To sensor on
the up stream side
To sensor on the
down stream side
Note 1) Power board terminal block (for power) and case grounding terminals are available for
grounding terminals.
Be sure to earth either of them. (Class D, wiring)
Power
Power check See Item 4.2 (1)
2.
Wiring
q Check of main board terminal block
w Check of power board terminal block
e Check of grounding terminal
3.
Piping
q Check that a piping is filled with fluid.
w Check that there is no problem when water stops or flows.
Power specification
AC power
Use power supply of 100 to 240VAC 10% (50/60 Hz).
DC power
A power of 20V to 30V DC is available.
(2)
Power ON
When the instrument is turned on, the following data are displayed on the LCD after making a
self-check of the devices.
The numerical values and symbols being displayed are as described below:
T I M E
D E L T A
F L V 3
B A C K U P
M E M O R Y
L O A D I N G
S t a b i
t y
W a i
t !
Measuring screen
0 . 0 0 0
0 . 0 0 0
m / s
m 3 / s
5. SETTING OF PARAMETERS
5.1 Outline of operating procedures
Proceed to the following procedure before starting measurements.
Chapter 3
Chapter 4
Power ON
Check of piping
specification
5.4 (1)
NG
5.4 (1)
Input of piping
specification
OK
Chapter 8
Installation of sensor
Measurement error
Chapter 7
Troubleshooting
Measurement OK
5.4 (6)
Zero adjustment
Measurement
Chapter 6
PIPE
OUTPUT
DAMP
ZERO
FLOW SW
TOTAL
CUT OFF
DISP
STATUS
CAL
SYSTEM
ESC
FUNC
CHECK
ENTER
Name
Ten-keys
ENTER
Key display
0 to 9 , ,
ENTER
Description
To enter data and numeric values of piping specifications.
By pressing this key, numeric data and selected interactive items are set. In the interactive mode, questions are
displayed.
Pressing the
Pressing the
ESCAPE (Stop)
ESC
FUNC. (Function) FUNC
Name
Key display
PIPE
OUTPUT
(Analog output)
DAMPING
FUNC PIPE
FUNC
OUTPUT
FUNC
DAMP
FUNC ZERO
FUNC DISP
ZERO
DISPLAY
CUT OFF
(Low flow cut)
TOTAL
(Integration)
FLOW SW
(Flow switch)
STATUS
CAL.
(Calibration)
SYSTEM
CHECK
10
FUNC
CUT OFF
FUNC
TOTAL
FUNC
FLOW SW
FUNC
STATUS
FUNC CAL
Description
By pressing this key, the circumstance of pipe, which has
been entered, is converted into the outside diameter.
(valid only when setting the outside diameter of pipe)
To enter the size and material of the sensor piping.
To set the condition of an analog output.
(units, range, limit, burn-out)
To set the damping.
To use when zero adjustment is performed.
Keys used to change items or unit system on the measurement display screen.
To set the low flow cut.
To set condition required for integration of flow rate.
(units, constant, preset value, integral switch, pulse width)
To set the measured high/low value switch.
Measurement screen
11
Entry
Numeric value
Selectable
Selectable
Numeric value
Range or menu
13mm to 6100mm
CARBON STEEL, STAINLESS STEEL, PVC,
COPPER, CAST IRON, ALUMINUM, FRP, ASBESTOS, DUCTILE IRON, PEEK, PVDF, ACRYLIC,
OTHERS*1
0.1mm to 100mm
NO LINING, TAR EPOXY, MORTAR, RUBBER,
TEFLON, PYREX GLASS, PVC, OTHERS *1
WATER, SEAWATER, OTHERS *1
0.001E-6m2/s to 999.999E-6m2/s *2
Numeric value
Selectable
Selectable
V METHOD, Z METHOD
Selectable
Transmission voltage of
sensor
Selectable
12
Key operation
Description
FUNC PIPE
or
1 1 4
ENTER
or
3 ,
, ENTER
5 , ENTER
or
, ENTER
Display
SENSOR SPACING
0.00 mm (V)
OUTER DIAMETER
mm
114.3
PIPE MATERIAL
CARBON STEEL
WALL THICKNESS
mm
4.5
Select :MORTAR.
LINING MATERIAL
MORTAR
5 , ENTER
LINING THICKNESS
mm
1.25
or
, ENTER
Select OTHERS.
KIND OF FLUID
OTHERS
8 , ENTER
FLUID S.V.
m/s
1388
1 . 1
ENTER
or
9 ,
VISCOSITY
1.129E-6 m2/s
, ENTER
Select V METHOD.
SENSOR MOUNTING
V METHOD
or
, ENTER
Select FLW12.
SENSOR TYPE
FLW12
Note 3
or
, ENTER
SELECT 8 TIMES.
TRANS. VOLTAGE
8 TIMES
SENSOR SPACING
79.49 mm (V)
(Measurement display)
13
Auto 2 range
Analog output
Analog output
20mA
20mA
4mA
Flow rate
BASE
SCALE
FULL
SCALE
20mA
4mA
BASE
SCALE
Flow rate
FULL
SCALE1
FULL
SCALE2
4mA
FULL
SCALE2
BASE SCALE
Hysteresis setting
FULL
SCALE1
Hysteresis setting
Setting of range
BASE SCALE
: Set flow rate value or flow velocity value for 4mA output.
Flow velocity value should be set within the range of 0 to 32m/s.
FULL SCALE
: Set flow rate value or flow velocity value for 20mA output.
Flow velocity value should be set within the range of 0.3 to 32m/s.
Setting of hysteresis
When selecting AUTO 2 RANGES or BI-DIR.RANGE from the type of range,
hysteresis is selectable.
Set the hysteresis within the range of 0 to 20% of full scale.
In case of auto 2-range : Hysteresis of span size of full-scale 1 or full-scale 2, whichever
is smaller.
In case of forward/reverse range : Hysteresis of span in action range.
Note 1) Flow units of low flow cut, flow switch and output compensation flow units are
changed with the selection of the range unit.
14
Operation (example) When setting the base scale to 0m3/h, full scale 1 to 100m3/h, full scale 2 to
-100m3/h and hysteresis to 5% in the forward/reverse range.
Key operation
Description
Display
FUNC OUTPUT
or
, ENTER
Select m3/h.
RANGE UNIT
m3/h
or
, ENTER
0 , ENTER
RANGE TYPE
BI-DIR. RANGE
BASE SCALE
0
0 , ENTER
1 0 0 , ENTER
FULL SCALE 1
100
5 , ENTER
ESC ESC
m3/h
m3/h
FULL SCALE 2
-100
m3/h
RANGE HYSTERESIS
5
(Measurement display)
15
23.2mA
20mA
Low limit
4mA
-20%
0% 100% 120%
0.8mA
Flow rate
Operation (example) Low limit : -10% (2.4mA), high limit : 110% (21.6mA)
Key operation
Description
Display
FUNC OUTPUT
OUTPUT LIMIT
or
LOW
1 0 , ENTER
OUTPUT LIMIT
LOW
0 , ENTER
-10 %
OUTPUT LIMIT
HIGH
ESC ESC
-20 %
110 %
(0%) 4mA
Base
scale
16
Full
scale 1
Full
scale 2
UPPER
LOWER
ZERO
NOT USED :
Not used.
Output stops
Internal integration
Integration stops
Note)
Note)
Note) Integrated pulse output and internal integration is integrated until the burnout timer is
energized.
Operation (example) When setting the burnout to the HOLD limit and burnout timer to 15
seconds.
Key operation
Description
Display
FUNC OUTPUT
or
OUTPUT BURNOUT
NOT USED
or
, ENTER
Select HOLD.
OUTPUT BURNOUT
HOLD
1 5 , ENTER
BURNOUT TIMER
15 sec
(Measurement display)
17
Flow rate
63%
Time
Response time
Unless otherwise specified in the order sheet, the setting time of damping is adjusted to 5 sec.
Key operation
Description
Display
FUNC DAMP
2
0 , ENTER
DAMPING
20 sec
(Measurement display)
18
Key operation
Description
Display
FUNC ZERO
or
, ENTER
ZERO MODE
SET ZERO
Zero Set Adjust!
************
Wait a moment.
(Measurement display)
19
L/s, L/min, L/h, ML/d, m3/s, m3/min, m3/h, Mm3/d (metric system)
BBL/s, BBL/min, BBL/h, MBBL/d
e Setting of decimal point position of instantaneous flow rate display
Setting of digit display after the decimal point is available.
Select any one from the following.
Position of decimal point (digit)
00000000.
0000000.0
000000.00
00000.000
0000.0000
000.00000
00.000000
0.0000000
:
:
:
:
:
:
:
:
-99999999.
-9999999.9
-999999.99
-99999.999
-9999.9999
-999.99999
-99.999999
-9.9999999
to
to
to
to
to
to
to
to
99999999.
9999999.9
999999.99
99999.999
9999.9999
999.99999
99.999999
9.9999999
Overflow times
0 to 99
Integral value
0 to 9999999
2. Display of forward/reverse difference between integral values
Difference of integrated value = forward integral value - reverse integral value.
Note : If any of integral values in the forward and reverse directions exceeds the over
flow mark, ####### is displayed.
20
Operation (example) Display instantaneous flow velocity and instantaneous flow unit in m3/h, and
instantanous flow rate in 3 digits after decimal point.
Key operation
Description
Display
FUNC DISP
or
, ENTER
Select VELOCITY.
1: DISPLAY KIND
VELOCITY
or
, ENTER
Select :m3/h.
2: FLOW UNIT
m3/h
or
, ENTER
Select 00000.000.
2: DECIMAL POINT
00000.000
m3/h
(Measurement display)
Flow rate
Cutting set value
Key operation
Description
Display
5 , ENTER
CUT OFF
0.05 m/s
(Measurement display)
21
Key operation
Description
FUNC TOTAL
TOTAL MODE
or
, ENTER
or
, ENTER
Select m3.
0 , ENTER
Display
TOTAL STOP
TOTAL UNIT
m3
TOTAL RATE
100 m3
ESC
TOTAL MODE
TOTAL STOP
or
, ENTER
ESC ESC
TOTAL MODE
TOTAL RUN
(Measurement display)
Integral mode
TOTAL STOP : Integration is stopped.
TOTAL START : Integration is started (integral parameter can not be changed at a time of start).
TOTAL RESET : Integral value is set to the integral preset value, and integration is stopped.
When the flowmeter is restored from power interruption, it will be operated in the integral mode that
was set before power interruption.
[Note : If measurement is abnormal, refer to burnout setting for integration.]
22
Preset value
Time
Key operation
Description
Display
FUNC TOTAL
Select F : TOTAL PRESET.
or
F:TOTAL PRESET
0 m3
0 , ENTER
F:TOTAL PRESET
1000 m3
ENTER
R:TOTAL PRESET
0 m3
0 , ENTER
R:TOTAL PRESET
2000 m3
ESC ESC
(Measurement display)
23
Setting value
Time
STATUS
ON
OFF
Key operation
Description
Display
FUNC TOTAL
Select TOTAL SW.
or
F: TOTAL SW
0 m3
5 0 0
ENTER
ESC ESC
24
0 ,
F: TOTAL SW
50000 m3
(Measurement display)
Key operation
Description
Display
FUNC TOTAL
Select Pulse width.
or
PULSE WIDTH
50 msec
or
, ENTER
Select 100msec.
PULSE WIDTH
100 msec
ESC ESC
(Measurement display)
25
0m/S
32m/S
ON
ON
OFF
0m/S
ON
OFF
32m/S
ON
OFF
OFF
Low limit
set value
High limit
set value
Hysteresis
Hysteresis
wSetting of hysteresis
Switching hysteresis can be held in the following range.
Set hysteresis within 0 to 20% of the analog output range full scale (with auto 2 range, and
forward and reverse auto range, effective for full scale 1 and 2, whichever small).
Operation (example) Low limit flow velocity : 3.5m/s, high limit flow velocity value : 12m/s,
hysteresis : 5%
Key operation
Description
Display
FUNC FLOW SW
3
5 , ENTER
FLOW SW LOW
3.5 m/s
2 , ENTER
FLOW SW HIGH
12 m/s
5 , ENTER
FLOW SW HYS.
5%
(Measurement display)
26
: No output.
w SIGNAL ERROR
: ON at abnormal measurement.
e F : TOTAL PULSE
r R : TOTAL PULSE
t FLOW SW HIGH
: ON when the flow rate is over the high limit set by flow switch.
y FLOW SW LOW
: ON when the flow rate is below the low low limit set by
flow switch.
u F : TOTAL ALARM
i R : TOTAL ALARM
: ON when the flow rate is below the reverse flow integration switch.
!2 R : FLOW DIRECTION
!3 RANGE OVER
: ON when the set value of the output span exceeds the range
of -10 to 110%, or integral pulse output exceeds 5 pulse/sec.
!4 BACKUP ERROR
Operation (example) When setting the forward integral pulse and contact output in the normal
mode. Channel 1 is outputted to the TR out1.
Key operation
Description
Display
FUNC STATUS
or
, ENTER
Select CHANNEL 1.
STATUS CHANEL
CHANNEL 1
or
, ENTER
or
, ENTER
Select NORMAL.
ESC
27
Operation (example) When setting the forward integral pulse and contact output in the reverse
mode. Channel 2 is outputted to the TR out2.
Key operation
or
, ENTER
Description
Display
STATUS CHANEL
Select CHANNEL 2.
CHANNEL 2
or
, ENTER
or
, ENTER
Select REVERSE.
STATUS SEL :
CH2
F : TOTAL ALARM
STATUS MODE :
CH2
REVERSE
ESC ESC
Measured value and analog output value are calculated by the following formula.
Measured value [span set value %]
+ Zero point
Output =
100
Output
Output
Calibration
SPAN value
100%
Calibration
ZERO value
Flow
0
Movement of zero point
Q
0
Movement of span
Operation (example) Calibration of zero point to -0.5m/s and span point 105%
Key operation
Description
Display
FUNC CAL
0 . 5 , ENTER
CALIBRATION ZERO
-0.5
5 , ENTER
m/s
CALIBRATION SPAN
105
(Measurement display)
28
Key operation
Description
Display
FUNC SYSTEM
or
, ENTER
Select ENGLISH.
SYSTEM OF UNITS
ENGLISH
ESC ESC
29
Key operation
Description
Display
FUNC SYSTEM
or
Select LANGUAGE.
LANGUAGE
JAPANESE
or
, ENTER
Select ENGLISH.
LANGUAGE
ENGLISH
ESC ESC
30
TRout 1
3
Ammerter
Key operation
Description
Display
FUNC SYSTEM
or
OUTPUT CHECK
0%
0 , ENTER
ESC ESC
OUTPUT CHECK
100 %
(Measurement display)
31
TRout 1
3
Ammerter
Key operation
Description
Display
FUNC SYSTEM
or
or
Select SET.
, ENTER
OUTPUT ADJUST
SKIP
OUTPUT ADJUST
(up) or
(down) or
(down)
(up)
Fine calibration
SET
Ammeter should
Coarse calibration indicate 4mA.
OUTPUT ADJUST
4mA
, ENTER
Flashing
(up) or
(down) or
(down)
(up)
Fine calibration
Ammeter should
Coarse calibration indicate 20mA.
OUTPUT ADJUST
20mA
, ENTER
ESC ESC
32
(Measurement display)
4
Volt meter
Volt meter
Key operation
Description
Display
FUNC SYSTEM
or
STATUS CHK.
Channel 1
or
, ENTER
Select CHANNEL 1.
STATUS CHECK
Channel 1
or
Select ON or OFF.
STATUS CHECK
ON
(Measurement display)
Note: Status output changes depending upon NORMAL or REVERSE specified under the
status mode conditions.
Note: If the status output check is finished with STATUS CHECK ON, STATUS CHECK ON is
started when attempting to perform STATUS CHECK.
33
Base scale
time
Tracking time
Key operation
Description
Display
FUNC SYSTEM
or
TEST MODE
NOT USED
or
, ENTER
Select SETTING.
TEST MODE
SETTING
1 , 0 , 0 , ENTER
INPUT DATA
100%
1 , 5 , ENTER
TRACKING TIME
15 sec
(Measurement display)
34
Power OFF
Remove the connector from the key panel and replace the LCD display unit (see parts list).
Assembly
Power ON
6.2 Inspection
(1)
Daily check
Confirm the converter is operating normally by using the LCD display unit in accordance with
Item 7.1 How to confirm normal operation.
35
7. TROUBLESHOOTING
7.1 How to confirm normal operation
7.1 (1) When checking by LCD indicator
Indication
symbol
R
X X. X X X
m /s
X X X X. X X X X
Operation status
Normal
L /s
Range over
Ultrasonic wave not
transmitted normally
inside pipe.
C, H, W,
O, I
AbBackup error
normal
Serching received signal
TEST MODE
No
indication
In case of no indication
System abnormal (CPU stopped)
Contact Fuji Electric.
36
(Detailed Contents)
NORMAL
CAL. ERROR
WINDOW ERROR
NO RECEIVED SIGNAL
RANGE OVER
BACKUP ERROR
TEST MODE
Key operation
FUNC CEHCK
Description
(Contents of display)
Display
I : NO RECEIVED
SIGNAL
ENTER
(Detailed contents)
(Detailed contents)
CHECK
SENSOR MOUNT
(Detailed contents)
CHECK
CABLE CONNECT
(Detailed contents)
ESC ESC
CHECK
SENSOR TYPE
(Measurement display)
37
: All the data, (1) through (10), are displayed in real time.
Abnormal measurement : Data with exception of (7), (9) and (10) are zero or hold.
(1)
(2)
(3)
(4)
(5)
(6)
Delay time ()
: Delay propagation time; time required for ultrasonic signal to propagate into sensor and piping
until send signal is received (Fig. 7-1).
= Tw+Tp+Tl
(7)
(8)
(9)
Wave strength
: Sensitivity of ultrasonic receive signal; sensitivity of 0.45 or more can be measured, less than
0.45 needs to increase the power of send signal
voltage.
(10) Regulated value of propagation time : Propagation time based on logic value at 20C.
38
Up-stream sensor Pu
Down-stream sensor Pd
Tl
Tw Tp
Tp Tw
Pipe
Lining
Tf
f
Flow direction
V
T2
T1
Key operation
FUNC / 1
Description
Display of fluid acoustic velocity (Cf)
Display
SOUND SPEED
1465.373 m/s
or
TOTAL TIME
482.00524 sec
FORWARD TIME
REVERSE TIME
DELTA TIME
DELAY TIME
THETA
482.00800 sec
481.99744 sec
3.50341 nsec
27.04046 sec
22.934
REYNOLDS NO.
5204
SIGNAL STRENGTH
0.72
39
Status
Cause
Power is not turned ON.
Power voltage is low.
No indication appears.
Fuse is burnout.
LCD is abnormal. ] Take remedy in 7.2 (5) Remedy for
hardware fault
DC power supply polarity is connected reversely.
Power voltage is low.
LCD is abnormal. ]
Dark indication on
upper side.
Random indication
Ambient temperature low. (less than -10C) ]
Increase the temperature.
Unclear display
Whole is dark
7.2 (2) Key abnormal
Status
No response at press
of input key
Specific keys can not
be operated.
Key operation is
different from that
defined.
40
Cause
Hardware fault. ]
Status
Minus (-) symbol
indicated on measured value.
Remedy
Cause
Connection between transmitter
and sensor is reversed.
(Upstream and down stream
detectors should be connected
reversely.)
] Connect correctly.
41
Status
(Continued.)
Cause
Remedy
Turbidity is high.
Turbidity is higher than inflow
water contamination or return ]
Change sensor
sludge.
mounting from V
method to Z method.
Scale deposits on the inside of ]
Move sensor to a
old pipe.
place of smaller
Thick lining
diameter on the
same pipeline.
Mortar lininig is several ten
]
millimeters thick.
Relocate sensor to
another place or pipe
Separation of lining
line.
This is gap between lining and
]
pipe.
Sensor is mounted on bent or
tapered pipe.
] Mount sensor on a
straight pipe.
42
Status
Error in measured
value.
Cause
Input piping specifications
differ from the actual ones.
Scale deposits on old pipe.
Remedy
] Error of about 3%
occurs when inner
diameter differs by
1%.
] Input the correct
specifications.
Input scale as a
lining.
43
Status
Current output is not
matched though
indication value is not
0.
Output is 0mA.
Output is below 4mA
when indication is 0.
Output is greater than
20mA.
Indication is changed
but analog output
remains the same.
Indication does not
agree with analog
output.
Analog output
doesnt change even
after it has been
adjusted.
Remedy
Cause
Range setting is not
performed.
Cable is disconnected.
Zero adjustment of analog
output has deviated.
E is displayed on LCD
indicator. Note)
] Set.
] Range over:
Reset analog output range
data.
Span adjustment is incorrect. ] Adjust the analog output.
] Reduce the load to 1k
Output load is greater than
or less.
1k.
Zero or span of analog output ] Adjust the analog output.
has deviated.
Hardware falut.
Note : When the base scale is not set to 0 within the range of an analog output, the flow display
may not be matched with the analog output.
7.2 (5) Remedy for hardware fault
When hardware is in trouble after following 6. Maintenance and inspection and 7. Troubleshooting, details of trouble and self-check should be notified to Fuji Electric.
44
8.1 (3)
8.1 (4)
Processor of sensor
mounting surface
8.1 (5)
Determination of
mounting position
8.1 (6)
8.1 (7)
Grounding of
explosion-proof sensor
8.1 (8)
Connection of cable
to small/middle sensor
8.1 (11)
Connection of cable to
large sensor
8.1 (9)
Mounting of small
sensor on pipe
8.1 (12)
Mounting of large
sensor on pipe
8.1 (10)
Assembling procedure
of the sensor
8.1 (13)
Mounting of high
temperature sensor
on pipe
CAUTION
In case of explosion-proof type sensors, the following special conditions should be taken into
account when installing them:
Special Conditions for Safe Use:
q The flow sensors shall only be used together with the Converter FLV which incorporates an
internal fuse according to document TD531469. The fuse is rated 2A, 250V and 1500A
breaking capacity. The prospective short circuit current at the power supply connection point
for the Converter shall not exceed 1500A.
w The flow sensors have been tested with low impact energy (4 joule) and shall only be used in
areas with low risk of mechanical damage.
e The sensors have permanently connected cables. The cable end shall be connected with
certified equipment according to the types of protection listed in EN 50014 or in the safe area.
45
600 or
more
D +1200 or more
Note
2,000 or more
200 or
more
200 or
more
Note) A space should be provided so that maintenance work can be made with workers
standing on both sides of the piping.
600 or
more
D : Pipe diameter
CAUTION
q Where a horizontal pipe is used, install the sensor within 45 from the horizontal plane.
Where a vertical pipe is used, the sensor can be installed anywhere.
Pipe
45
Horizontal
45
w Avoid installing the sensor on a deformed portion of pipe or welded portion of pipe, or on
flange.
Welded portion
46
Flange or weld
Welded portion
Sensor
Sensor
V method
Z method
13 25 50
400
600
1000 1200
3000
6000
47
L + 200mm
Thinner
Sand paper
Silicone (RTV348)
Ethyl alcohol
Brush
Name
Quantity
Application
1 bottle
1 pc
Ethyl alcohol
Sand paper
Brush
Waste cloth
48
1
1 sheet
Thinner
1 can
Silicone
1 tube
8.1 (5) Determination of mounting position (with Z method for large and small types)
Carry out the following to determine the mounting position.
Gauge paper is necessary for this work. (Refer to Appendix 1. How to make gauge paper.)
100mm
q Align the edge of gauge paper with a point about 100mm from
one end of the processed section, and wrap the paper around
the pipe so that the line drawn on the paper is parallel with the
pipe shaft. (The paper should be taped to prevent slipping.)
At this time, make sure that the paper edge is even.
w Extended the line drawn on the paper and mark a straight line A
Straight line A
on the pipe.
A0
V method
Z method
Example) L = 200mm
A1
A0
B0, B1
A0, A1
A0
A2
B1
200mm
B0
Straight line B
Example) L = 100mm
100mm
B2 B0
A0
B2
B0
49
Note) When cutting the coaxial cable, make sure that the upstream side and the downstream side
are the same in length.
FLW
50
Ground terminal
12
2
41
FLW5
1
2
0
Cover
G +
Cable clamp
Loosen
Retaining knob
Outer shielding
terminal
Coaxial cable
51
Wire
Yellow
Sensor spacing
reference surface C
Red
Retaining
knob A
Spring
Sensor
spacing
Scale
Ring
52
2)
Center mark
Slincone filler
Marking
line
Sensor
spacing
Note)
Stainless wire
Pipe
Stainless spring
To flow
converter
Coaxial
cable
Grounding
terminal
To grounding
(Class D)
Stainless
cover
53
Assemble of parts
Insert
Slit
Slit
Insert
Pipe
Boss
Insert
Frame end
Silicone
filler
Insert
Tightening knob
Note)
54
After assembling the sensor, leave it at room temperature for a day to harden the filler (to
obtain the required assembling strength).
Cable retainer
Cover
Transmitting
direction mark
Transmitting
direction mark
Silicone filler
Coaxial cable
Cable clamp
Coaxial cable
55
Guide plate
Transmitting
side
Pipe
Transmitting
direction mark
Marking
line
Marker
Mounting spring
Marking line
Sensor
80
Transmitting
direction mark
Pipe
Sensor spacing
Marking
line
600
Sensor
Pipe
e Mounting of sensor
1) Clean the sensor transmitting surface and pipe
mounting surface.
Pipe
Stainless wire
Stainless spring
Stainless cover
2) Spread silicone filler over the whole transmitting surface of the sensor.
3) The thickness of silicone filler should be
about 3mm.
Coaxial
cable
Transmitting side
Grounding
terminal
56
To grounding
(Class D)
To grounding
(Class D)
To flow converter
Saddle
Stainless belt
Lock nut
Element holdder
BNC connector
Cursor
Scale
Mounting
dimension (L)
Frame
Transmitter unit
Cable
Element holder
CAUTION
Element holder
57
Stainless belt
Locking nut
BN connector
Element
holder
Saddle
Cursor
Sensor
spacing (L)
Frame
Scale
Transmitting
surface
Element holder
Element holder
Cable
Stop turning the element holder where the transmitting surface contact the surface of pipe, and
thus the element holder wont rotate. Dont turn
it excessively.
58
2)
Sensor unit
Locking nut
BN connector
Transmitting
surface
Element
holder
Saddle
Element holder
Cursor
Flame
Scale
w Mount the removed sensor unit on high-temperature sensor guide rail (option). Fasten the sensor
unit with sensor spacing (L).
Front
Back
Element holder
Cable
Stop turning the element holder where the transmitting surface contact the surface of pipe, and
thus the element holder wont rotate. Dont turn
it excessively.
59
HF
GND
GND
SH
HF
HF
GND
GND
SH
250VAC/250VDC
Sensors
Model FLW
Entity Parameters
Ci 8nF
Li = 0
Hazardous area
L
N
Safe area
Conveter
Model FLV
HF
HF
GND
GND
SH
HF
HF
GND
GND
SH
Sensors
Model FLW
Entity Parameters
Ci 8nF
Li = 0
CENELEC Certified
Junction Box
Hazardous area
250VAC/250VDC
L
N
Safe area
Note : Any certified junction box conforming to the types of protection listed in EN50014 can be used to relay
the co-axial signal cables.
60
APPENDIX 1. SPECIFICATIONS
(1) Specifications
Operational specifications
System configuration : The system is composed of a sensor (Model FLW2 or FLD1) and a
converter (Model FLV3).
As for explosion-proof type, the converter should be located in safe area.
Application
10000deg(mg/L) or less
Fluid temperature;
40 to +80C for small (FLW12), middle (FLW41) and large
sensor (FLW5)
40 to +60C for explosion-proof sensors (FLW1, 4 & 5)
40 to +100C for small diameter sensor (FLD22)
40 to +200C for high-temperature sensor (FLD32)
Type of flow;
Well-developed turbulent or laminar flow in a full-filled pipe
Measurable flow pipe : Size; 13mm to 100mm dia. with small diameter sensor (FLD22)
50mm to 400mm dia. with small sensor (FLW12) and high temp.
sensor (FLD32)
200mm to 1200mm dia. with middle sensor (FLW41)
200mm to 6000mm dia. with large sensor (FLW5)
Material;
Lining;
Power supply
Power consumption
: Approx. 20VA
10 to +60C
20 to +60C
: 90%RH or less.
A-1
Grounding
Function/performance specifications
Analog output signal : One 4 to 20mA DC current output
Max. load resistance 1k
Digital status output
Measuring accuracy
Response time
: 0.5s or less
Communication interface:
RS232C equivalent
Baud rate:
2400 to 9600bps
Distance:
15m max.
A-2
Indicator display
Display language
Velocity
Flow rate
Metric system
Inch system
m/s
ft/s
Total
Inch system
3
mL, L, m , km , Mm ,
mBBL, BBL, kBBL
Configuration
Zero adjustment
: 0 to 5m/s, configurable
Output signal
Flow velocity V
t1
t2
Converter
A-3
Plastic wedge
Pipe
Lining
(4) Construction
(1) Single-measuring-path system (V method)
Cable
Sensor
DC
4 to 20mA
Contact
Converter
A-4
Prepare a rectangular sheet of paper (or vinyl sheet) with its length of more than 4D and width of
200mm (D, if possible).
D : Pipe diameter
200mm (or D)
or more
4D or more
Pararell
Draw a line perpendicular to the long side at a point about 100mm from one end.
Approx. 100mm
Line
B-1
EXT TRIG
CH1
SMP
GND
CH2
SIG
Oscilloscope
5V
CH1
(SMP.)
0V
2V
CH2
(SIG.)
Transmission
Reception
Transmission
Reception
Items to be confirmed:
1. The received wave should be nearly at the center of the Low (0V) section of CH1 SMP.
Measurement is disabled if the wave deviates from the Low section.
Check the piping specifications
Check the mounting dimensions
2. The received wave level should be at about 2V on the positive side.
If lower than 2V, the received wave is weak and AGC becomes impossible.
Change the TRANS. VOLTAGE to 8 (refer to 5.4 (1)).
Check the detector mounting.
Check for air inside the pipe.
C-1
EXT TRIG
CH1
RGV
voltage
RGV
GND
Digital
voltmeter
SIG
2) Expand the received wave portion via delayed sweep and check it.
4th wave
3rd wave
2V
2nd wave
1st wave
Check:
1. The waveform reaches a peak by the 4th wave.
2. RGV voltage should be 4.5V or more.
C-2
: Start-stop synchronizing
Transmission speed
Parity
: Even/odd/none (selectable)
Data length
: 8 bits
Stop bit
Data code
: ASCII
Pin No.
Signal
Meaning
Signal direction
RxD
Receive data
TxD
Send data
DTR
GND
Signal ground
(Not used)
DSR
(Not used)
RTS
Send request
(Not used)
CTS
Send ready
(Not used)
Input
Output
6 7 8 9
Cable length
: Within 15m
Connector
Connection
: 1:1 connection
[FLV]
[Host computer]
RxD
TxD
DTR
GND
DSR
RTS
CTS
TxD
RxD
DTR
GND
DSR
RTS
CTS
D-1
(3) Wiring
Use cables and connectors for transmission.
Connect cables to the FLV transmitter using D-SUB 9-pin jack and connector as shown in Item (2)
above.
Connect cables to the host computer referring to the instruction manual for the computer.
(Note that the connection of control signal cable may vary depending on the type of computer.)
(4) Setting
Be sure to set transmission speed, parity and stop bit prior to transmission to FLV.
These should be set as follows.
Transmission speed : 1200 BPS
Parity
: Odd
Stop bit
: 1 bit
Data
Command
Data format
Flow Velocity
Flow rate
F:TOTAL
(Forward
integral value)
R:TOTAL
(Reverse
integral value)
RANGE %
(Ratio of analog :UP0004[CR][LF] :UP0004[CR][LF]#####.##### %[action range][RAS][CR][LF]
output to range)
STATUS INF.
:UP0005[CR][LF] :UP0005[CR][LF]################[CR][LF]
ERROR INF.
:UP0006[CR][LF] :UP0006[CR][LF]################[CR][LF]
#
: Data
[CR] : Carriage Return
[LF] : Line Feed
D-2
DISP
[Initial value]
1 : DISPLAY KIND
VELOCITY
RANGE %
TOTAL FORWARD
TOTAL REVERSE
TOTAL DIFF.
F : TOTAL PULSE
R : TOTAL PULSE
2 : FLOW UNIT
L/s
L/min
L/h
ML/d
m3/s
m3/min
m3/h
Mm3/d
BBL/s
BBL/m
BBL/h
MBBL/d
(METRIC)
3 : DECIMAL POINT
00000000.
0000000.0
000000.00
00000.000
0000.0000
000.00000
00.000000
0.0000000
[Velocity]
gal/s
gal/m
gal/h
Mgal/d
ft3/s
ft3/m
ft3/h
Mft3/d
BBL/s
BBL/m
BBL/h
MBBL/d
(ENGLISH)
[m3/s]
[ft3/s]
[00000.000]
E-1
PIPE
SENSOR SPACING
OUTER DIAMETER (13 to 6100 mm) [Entry of dimension of outer circumstance]
Press "/ " key.
Converted into
(0.52 to 240 inch)
outer diameter
PIPE MATERIAL
CARBON STEEL
STAINLESS STEEL
PVC
COPPER
CAST IRON
ALUMINUM
FRP
ASBESTOS
DUCTILE IRON
PEEK
PVDF
ACRYLIC
OTHERS
Note) Displayed when selecting "OTHERS"
PIPE S.V. (1000 to 3700 m/s)
from the pipe materials.
(3281 to 12140 ft/s)
WALL THICKNESS (0.1 to 100 mm)
(0.01 to 4 inch)
NO LINING
LINING MATERIAL
TAR EPOXY
MORTAR
RUBBER
TEFLON
PYREX GLASS
PVC
OTHERS
Note) Displayed when selecting "OTHERS"
LINING S.V. (1000 to 3700 m/s)
from the lining materials.
(3281 to 12140 ft/s)
LINING THICKNESS (0.01 to 100 mm)
(0.01 to 4 inch)
KIND OF FLUID
WATER
SEAWATER
OTHERS
[13 mm]
[0.52 inch]
[Carbon steel]
[1000 m/s]
[3281 ft/s]
[0.1 mm]
[0.01 inch]
[NO LINING]
[1000 m/s]
[3281 ft/s]
[0.01 mm]
[0.01 inch]
[WATER]
[500 m/s]
Note) Displayed when selecting "OTHERS"
FLUID S.V. (500 to 2500 m/s)
from the lining materials.
[1641 ft/s]
(1641 to 8208 ft/s)
[1.003E-6 m2/s]
VISCOSITY (0.001E-6 to 999.999E-6 m2/s)
[10.7E-6 ft2/s]
(0.1E-6 to 999.9E-6 ft2/s)
SENSOR MOUNTING
V METHOD
Z METHOD
SENSOR TYPE
FLW11
FLW12
FLD22
FLD32
FLW41
FLD12
FLW50
FLW51
1TIME
2TIMES
4TIMES
8TIMES
TRANS. VOLTAGE
E-2
[V METHOD]
[FLW12]
[4 TIMES]
(3)
FUNC
(0 to 32 m/s)
(0 to 105 ft/s)
[0 m/s]
[0 ft/s]
[32 m/s]
[105 ft/s]
[10 %]
OUTPUT
RANGE UNIT
RANGE TYPE
(METRIC)
m/s
L/s
L/min
L/h
ML/d
m3/s
m3/mim
m3/h
Mm3/d
BBL/s
BBL/m
BBL/h
MBBL/d
(ENGLISH)
ft/s
gal/s
gal/m
gal/h
Mgal/d
ft3/s
ft3/m
ft3/h
Mft3/d
BBL/s
BBL/m
BBL/h
MBBL/d
SINGLE RANGE
BASE SCALE (0 to 32 m/s)
(0 to 105 ft/s)
FULL SCALE (0.3 to 32 m/s)
(1 to 105 ft/s)
AUTO 2 RANGES
BASE SCALE (0 to 32 m/s)
(0 to 105 ft/s)
FULL SCALE1 (0.3 to 32 m/s)
(1 to 105 ft/s)
FULL SCALE 2 (0.3 to 32 m/s)
(1 to 105 ft/s)
RANGE HYSTERESIS (0 to 20%)
[m/s]
[ft/s]
[SINGLE RANGE]
[0 m/s]
[0 ft/s]
[32 m/s]
[105 ft/s]
[0 m/s]
[0 ft/s]
[32 m/s]
[105 ft/s]
[32 m/s]
[105 ft/s]
[10 %]
BI-DIR. RANGE
Same as AUTO 2 RANGES
OUTPUT LIMIT LOW (-20 to 120 %)
[-20 %]
[120 %]
NOT USED
HOLD
UPPER
LOWER
ZERO
BURNOUT TIMER (0 to 900 sec)
OUTPUT BURNOUT
[NOT USED]
[0 sec]
DAMP
DAMPING (0 to 100 sec)
[5 sec]
E-3
CUT OFF
CUT OFF (0 to 5 m/s)
(0 to 16.4 ft/s)
[0 m/s]
[0 ft/s]
TOTAL
TOTAL MODE
TOTAL UNIT
[TOTAL STOP]
TOTAL STOP
TOTAL RUN
TOTAL RESET
mL
L
m3
km3
Mm3
mBBL
BBL
kBBL
(METRIC)
TOTAL RATE
(0 to 9999999)
F : TOTAL PRESET
F : TOTAL SW
(0 to 9999999)
(0 to 9999999)
gal
kgal
ft3
kft3
Mft3
mBBL
BBL
kBBL
(ENGLISH)
50 msec
100 msec
[m3]
[ft3]
[0]
[0]
[0]
[0]
[50 msec]
ZERO
ZERO MODE
SET ZERO
CLEAR
[SET ZERO]
CAL (2)
CALIBRATON ZERO (0 to 5 m/s)
(0 to 16.4 ft/s)
CALIBRATION SPAN (0 to 200%)
E-4
[0 m/s]
[0 ft/s]
[100 %]
(10)
FUNC
METRIC
ENGLISH
LANGUAGE
ENGLISH
JAPANESE
GERMAN
FRENCH
[METRIC]
[ENGLISH]
STATUS CHECK
TEST MODE
[0 %]
SKIP
SET
4 mA
20 mA
[4mA]
CHANNEL 1
OFF
ON
[OFF]
CHANNEL 2
OFF
ON
[OFF]
NOT USED
SETTING
[NOT USED]
INPUT DATA (0 to 120 %)
TRACKING TIME (0 to 900 sec)
[0 %]
[0 sec]
E-5
(11)
FUNC
SELECTING OF STATUS
STATUS
STATUS CHANNEL
CHANNEL 1
STATUS SEL.:CH1
STATUS MODE:CH1
NOT USED
SIGNAL ERROR
F : TOTAL PULSE
R : TOTAL PULSE
FLOW SW HIGH
FLOW SW LOW
F : TOTAL ALARM
R : TOTAL ALARM
F : TOTAL OVERFLOW
R : TOTAL OVERFLOW
FULL SCALE2
R : FLOW DIRECTION
RANGE OVER
BACKUP ERROR
NORMAL
REVERSE
CHANNEL 2
same as CHANNEL 1
SIGNAL ERROR
F : TOTAL PULSE
R : TOTAL PULSE
FLOW SW HIGH
FLOW SW LOW
F : TOTAL ALARM
R : TOTAL ALARM
F : TOTAL OVERFLOW
R : TOTAL OVERFLOW
FULL SCALE2
FLOW DIRECTION
RANGE OVER
reserve
reserve
reserve
BACKUP ERROR
E-6
[NOT USED]
[NORMAL]
(12)
FUNC
ERROR CHECK
CHECK
R : NORMAL
C : CAL. ERROR
H : RECEIVED
SIGNAL ERROR
W : WINDOW ERROR
O : RECEIVED
SIGNAL OVERFLOW
I : NO RECEIVED
SIGNAL
E : RANGE OVER
B : BACKUP ERROR
EEPROM FAULT
T : TEST MODE
E-7
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
550
600
650
1
3
2
4
1
1 14
1 12
2
212
3
3 12
4
5
6
8
10
12
14
16
18
20
22
24
26
Normal thickness
Outer
diameter
(mm)
Schedule
5S
Thickness
(mm)
Schedule
10S
Thickness
(mm)
Schedule
20S
Thickness
(mm)
21.7
27.2
34.0
42.7
48.6
60.5
76.3
89.1
101.6
114.3
139.8
165.2
216.3
267.4
318.5
355.6
406.4
457.2
508.0
558.8
609.6
660.4
1.65
1.65
1.65
1.65
1.65
1.65
2.1
2.1
2.1
2.1
2.8
2.8
2.8
3.4
4.0
2.1
2.1
2.8
2.8
2.8
2.8
3.0
3.0
3.0
3.0
3.4
3.4
4.0
4.0
4.5
2.5
2.5
3.0
3.0
3.0
3.5
3.5
4.0
4.0
4.0
5.0
5.0
6.5
6.5
6.5
Schedule
40
Thickness
(mm)
2.9
2.9
3.4
3.6
3.7
3.9
5.2
5.5
5.7
6.0
6.6
7.1
8.2
9.3
10.3
11.1
12.7
14.3
15.1
15.9
17.5
18.9
Schedule
80
Thickness
(mm)
3.9
3.9
4.5
4.9
5.1
5.5
7.0
7.6
8.1
8.6
9.5
11.0
12.7
15.1
17.4
19.0
21.4
23.8
26.2
28.6
34.0
34.0
Schedule
120
Thickness
(mm)
Schedule
160
Thickness
(mm)
11.1
12.7
14.3
18.2
21.4
25.4
27.8
30.9
34.9
38.1
41.3
46.0
49.1
5.5
5.5
6.4
6.4
7.1
8.7
9.5
11.1
12.7
13.5
15.9
18.2
23.0
28.6
33.3
35.7
40.5
45.2
50.0
54.0
59.5
64.2
21.5
27.0
34.0
42.0
48.0
60.0
Weight
(kg/m)
0.184
0.269
0.423
0.586
0.788
1.210
Weight
(kg/m)
0.143
0.217
0.322
0.458
0.590
0.829
Outer diameter
(mm)
(B)
1
3
2
4
1
1 14
1 12
2
212
3
3 12
4
5
6
8
10
12
21.7
27.2
34.0
42.7
48.6
60.5
76.3
89.1
101.6
114.3
139.8
165.2
216.3
267.4
318.5
Thickness
(mm)
2.8
2.8
3.2
3.5
3.5
3.8
4.2
4.2
4.2
4.5
4.5
5.0
5.8
6.6
6.9
F-1
2nd type
4th type
3rd type
Thickness
of connected
portion (mm)
Outer diameter
of connected
portion (mm)
Thickness
of connected
portion (mm)
Outer diameter
of connected
portion (mm)
Thickness
of connected
portion (mm)
Outer diameter
of connected
portion (mm)
Thickness
of connected
portion (mm)
Outer diameter
of connected
portion (mm)
50
10
70
75
10
95
100
12
124
10
120
118
125
14
153
11
147
9.5
144
150
16
182
12
174
10
170
200
21
242
15
230
13
226
11
222
250
23
296
19
288
15.5
281
12
274
300
26
352
22
344
18
336
14
328
350
30
410
25
400
20.5
391
16
382
400
35
470
29
458
23
446
18
436
450
39
528
32
514
26
502
20
490
500
43
586
35
570
28.5
557
22
544
600
52
704
42
684
34
668
26
652
700
49
798
39
778
30
760
800
56
912
44
888
34
868
900
49
998
38
976
1000
54
1108
42
1084
1100
59
1218
46
1192
1200
65
1330
50
1300
1300
73
1496
57
1464
1500
81
1662
63
1626
F-2
Outer
diameter
(mm)
21.5
27.0
34.0
42.0
48.0
60.0
76.0
89.0
114
140
165
216
267
318
1st type
Thickness
(mm)
2.7
3.0
3.0
3.5
3.5
4.0
5.0
5.5
6.0
6.5
7.0
8.0
9.0
10.0
2nd type
Thickness
(mm)
2.4
2.4
2.6
2.8
3.0
3.5
4.0
5.0
5.5
6.5
7.0
8.0
9.0
10.0
Outer diameter
18.0
26.0
32.0
38.0
48.0
60.0
89.0
114.0
140.0
165.0
Thickness of pipe
2.5
3.0
3.5
3.5
4.0
4.5
5.8
7.0
7.5
8.5
Outer diameter
Thickness of pipe
28
35
41
52
65
78
34.0
42.0
48.0
60.0
76.0
89.0
3.0
3.5
3.5
4.0
4.5
5.5
Actual outer
diameter
D1
Nominal pipe
(A)
Outer diameter
(mm)
(B)
Thickness
(mm)
9.0
9.0
9.5
10.0
10.8
11.4
12.0
12.8
13.4
14.0
15.4
16.5
18.0
19.5
22.0
23.5
25.0
27.5
30.0
9.0
9.4
9.8
10.2
10.6
11.0
11.5
12.0
13.0
13.8
14.8
15.5
VP
21.7
27.2
34.0
42.7
48.6
60.5
76.3
89.1
101.6
114.3
139.8
165.2
190.7
216.3
241.8
267.4
318.5
355.6
406.4
457.2
508.0
2
4
1
1 14
1 12
2
2 12
3
3 12
4
5
6
7
8
9
10
12
14
16
18
20
2.8
2.8
3.2
3.5
3.5
3.8
4.2
4.2
4.2
4.5
4.5
5.0
5.3
5.8
6.2
6.6
6.9
7.9
7.9
7.9
7.9
15
20
25
32
40
50
65
80
90
100
125
150
175
200
225
250
300
350
400
450
500
93.0
118.0
169.0
220.0
271.6
322.8
374.0
425.6
476.8
528.0
630.8
733.0
836.0
939.0
1041.0
1144.0
1246.0
1400.0
1554.0
Nominal
diameter
(A)
VU
Nominal
pipe (mm)
Outer
diameter
Thickness
Outer
diameter
Thickness
13
16
20
25
30
40
50
65
75
100
125
150
200
250
300
350
400
450
500
600
700
800
18
22
26
32
38
48
60
76
89
114
140
165
216
267
318
2.2
2.7
2.7
3.1
3.1
3.6
4.1
4.1
5.5
6.6
7.0
8.9
10.3
12.7
15.1
48
60
76
89
114
140
165
216
267
318
370
420
470
520
630
732
835
1.8
1.8
2.2
2.7
3.1
4.1
5.1
6.5
7.8
9.2
10.5
11.8
13.2
14.6
17.8
21.0
23.9
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1350
1500
Outer
diameter Thickness
(mm)
(mm)
4.2
89.1
4.5
114.3
4.5
139.8
5.0
165.2
5.8
216.3
6.6
267.4
6.9
318.5
355.6
406.4
457.2
508.0
609.6
711.2
812.8
914.4
1016.0
1117.6
1219.2
1371.6
1524.0
6.0
6.0
6.0
6.0
6.0
6.0
7.1
7.9
8.7
10.3
11.1
11.9
12.7
F-3
Steel pipe coated for city water STW (JIS G3443 1987)
Kinds of symbol
Kinds of symbol
STW 41
STW 400
Nominal Outer
STW 30 STW 38 Nominal thickness STW 290 STW 370 Nominal thickness
diameter diameter
A
B
A
B
A
mm
Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
4.2
4.2
80
89.1
4.5
4.5
4.5
4.5
100
114.3
4.9
4.9
4.5
4.5
125
139.8
5.1
5.1
5.0
5.0
5.5
150
165.2
5.5
5.8
5.8
6.4
200
216.3
6.4
6.6
6.6
6.4
250
267.4
6.4
6.9
6.9
6.4
300
318.5
6.4
6.0
350
355.6
6.0
6.0
400
406.4
6.0
6.0
450
457.2
6.0
6.0
500
508.0
6.0
6.0
600
609.6
6.0
7.0
6.0
700
711.2
7.0
6.0
8.0
7.0
800
812.8
8.0
7.0
8.0
7.0
900
914.4
8.0
7.0
9.0
8.0
1000
1016.0
9.0
8.0
1100
1117.6
10.0
8.0
10.0
8.0
1200
1219.2
11.0
9.0
11.0
9.0
1350
1371.6
12.0
10.0
12.0
10.0
1500
1524.0
14.0
11.0
14.0
11.0
1600
1625.6
15.0
12.0
15.0
12.0
1650
1676.4
15.0
12.0
15.0
12.0
1800
1828.8
16.0
13.0
16.0
13.0
1900
1930.4
17.0
14.0
17.0
14.0
2000
2032.0
18.0
15.0
18.0
15.0
2100
2133.6
19.0
16.0
19.0
16.0
2200
2235.2
20.0
16.0
20.0
16.0
2300
2336.8
21.0
17.0
21.0
17.0
2400
2438.4
22.0
18.0
22.0
18.0
2500
2540.0
23.0
18.0
23.0
18.0
2600
2641.6
24.0
19.0
24.0
19.0
2700
2743.2
25.0
20.0
25.0
20.0
2800
2844.8
26.0
21.0
26.0
21.0
27.0
21.0
2900
2946.4
27.0
21.0
29.0
22.0
3000
3048.0
29.0
22.0
Centrifugal nodular graphite cast iron pipe for city water (A type) (JWWA G-105 1971)
Nominal diameter
D
75
100
150
200
250
300
350
400
450
500
F-4
Thickness of pipe
T
2nd type pipe
7.5
8.0
8.5
D1
93.0
118.0
169.0
220.0
271.6
332.8
374.0
425.6
476.8
528.0
Centrifugal nodular graphite cast iron pipe for city water (K type) (JWWA G-105 1971)
Nominal diameter
D
400
450
500
600
700
800
900
1000
1100
1200
1350
1500
Thickness
of pipe (mm)
8.5
8.5
9.0
11.0
12.0
12.5
13.0
14.0
14.5
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
24.0
26.0
27.5
28.0
30.0
32.0
33.0
34.0
36.0
Thickness of pipe
2nd type pipe
7.5
8.0
8.5
10.0
11.0
12.0
13.0
14.5
15.5
17.0
18.5
20.5
9.0
9.0
9.0
9.5
9.5
10.0
10.8
11.4
12.0
12.8
13.4
14.0
7.5
7.5
7.8
8.0
8.0
8.8
9.5
10.0
10.8
11.5
12.0
12.8
14.2
15.5
16.8
18.2
7.5
7.5
8.0
8.4
9.0
9.4
10.0
10.4
11.0
11.8
12.8
13.8
14.8
Actual
outer
diameter
D2
93.0
118.0
143.0
169.0
169.0
220.0
271.6
322.8
374.0
425.6
476.8
528.0
630.8
733.0
836.0
939.0
Arc welded big diameter stainless steel pipe for pipe arrangement
(JIS G3468-1988)
Nominal
diameter
A
150
200
250
350
400
450
500
550
600
650
700
750
800
850
900
1000
6
8
10
14
16
18
20
22
24
26
28
30
32
34
36
40
Nominal thickness
Outer
diameter
(mm)
165.2
216.3
267.4
355.6
406.4
457.2
508.0
558.8
609.6
660.4
711.2
762.0
812.8
863.6
914.1
1016.0
Schedule
5S
Schedule
10S
Schedule
20S
Schedule
40S
Thickness
(mm)
Thickness
(mm)
Thickness
(mm)
Thickness
(mm)
2.8
3.4
4.0
4.0
4.5
4.5
5.0
5.0
5.5
5.5
5.5
6.5
3.4
4.0
4.5
5.0
5.0
5.0
5.5
5.5
6.5
8.0
8.0
8.0
8.0
8.0
8.0
9.5
5.0
6.5
6.5
8.0
8.0
8.0
9.5
9.5
9.5
12.7
12.7
12.7
12.7
12.7
12.7
14.3
7.1
9.3
10.3
11.1
12.7
14.3
15.1
15.1
17.5
17.5
17.5
17.5
17.5
17.5
19.1
26.2
F-5
(B)
Thickness
(mm)
Outer
diameter
(mm)
14
16
18
20
22
24
26
28
30
32
34
36
40
44
48
54
60
64
72
80
355.6
406.4
457.2
508.0
558.8
609.6
660.4
711.2
762.0
812.8
863.6
914.4
1016.0
1117.6
1219.2
1371.6
1524.0
1625.6
1828.8
2032.0
6.0
6.4
7.1
7.9
8.7
9.5
51.7
59.2
66.8
74.3
81.8
89.0
96.8
104
55.1
63.1
71.1
79.2
87.2
95.2
103
111
119
127
135
143
61.0
66.9
78.8
87.7
96.6
105
114
123
132
141
67.7
77.6
87.5
97.4
107
117
127
137
147
157
167
177
196
107
118
127
140
151
162
173
183
194
216
117
129
141
152
164
176
188
200
212
236
260
283
7.5
7.5
7.8
8.0
8.8
9.5
10.0
93.0
118.0
143.0
169.0
220.0
271.6
322.8
F-6
11.1
11.9
12.7
139
152
165
178
191
204
219
230
255
281
307
150
164
178
192
206
219
233
247
275
303
331
160
175
190
205
220
235
250
265
295
324
354
399
444
171
187
203
219
235
251
266
282
314
346
378
426
473
13.1
15.1
15.9
258
275
291
324
357
390
439
488
521
587
297
315
335
373
411
448
505
562
600
675
751
312
332
352
392
432
472
532
591
631
711
799
Thickness of pipe T
Actual outer
diameter
High
Normal
D1
pressure pipe pressure pipe
9.0
9.0
9.0
9.5
10.0
10.8
11.4
10.3
Thickness
of pipe
Actual inner
diameter
Actual outer
diameter
T
6.0
6.0
6.0
6.0
6.0
6.0
7.0
D1
50
65
74
100
125
150
200
D2
62
77
87
112
137
162
214
PVDF-HP
Nominal
diameter
(mm)
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
SDR33
SDR21
SDR17
S16
S10
S8
PN10
PN16
PN20
Thickness(mm) Thickness(mm) Thickness(mm)
1.9
1.9
1.9
1.9
2.4
2.4
2.4
2.4
3.0
3.0
2.5
3.0
2.5
3.6
2.8
4.3
3.4
5.3
3.9
6.0
4.3
6.7
4.9
7.7
5.5
8.6
6.2
9.6
6.9
10.8
7.7
11.9
8.6
13.4
9.7
15.0
Vm/s
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1402.74
1407.71
1412.57
1417.32
1421.98
1426.50
1430.92
1435.24
1439.46
1443.58
1447.59
1451.51
1455.34
1459.07
1462.70
1466.25
1469.70
1473.07
1476.35
1479.55
1482.66
1485.69
1488.63
1491.50
1494.29
1497.00
TC
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Vm/s
1499.64
1502.20
1504.68
1507.10
1509.44
1511.71
1513.91
1516.05
1518.12
1520.12
1522.06.
1523.93
1525.74
1527.49
1529.18
1530.80
1532.37
1533.88
1535.33
1536.72
1538.06
1539.34
1540.57
1541.74
1542.87
TC
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
Vm/s
1543.93
1544.95
1545.92
1546.83
1547.70
1548.51
1549.28
1550.00
1550.68
1551.30
1551.88
1552.42
1552.91
1553.35
1553.76
1554.11
1554.43
1554.70
1554.93
1555.12
1555.27
1555.37
1555.44
1555.47
1555.45
TC
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
TC
g/cm3
Vm/s
Acetone
Aniline
Alcohol
Ether
Ethylene glycol
n-octane
o-xylene
Chloroform
Chlorobenzene
Glycerin
Acetic acid
Methyl acetate
Ethyl acetate
Cyclohexane
Dithionic acid
Heavy water
Carbon tetrachloride
Mercury
Nitrobenzene
Carbon disulfide
Chloroform
n-propyl alcohol
n-pentane
n-hexane
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
0.7905
1.0216
0.7893
0.7135
1.1131
0.7021
0.871
1.4870
1.1042
1.2613
1.0495
0.928
0.900
0.779
1.033
1.1053
1.5942
13.5955
1.207
1.2634
2.8904
0.8045
0.6260
0.654
1190
1659
1168
1006
1666
1192
1360
1001
1289
1923
1159
1181
1164
1284
1389
1388
938
1451
1473
1158
931
1225
1032
1083
0.81
0.859
0.905
0.825
0.803
1324
1425
1342
1295
1250
1.
1.
1460
1510
Vm/s
1555.40
1555.31
1555.18
1555.02
1554.81
1554.57
1554.30
1553.98
1553.63
1553.25
1552.82
1552.37
1551.88
1551.35
1550.79
1550.20
1549.58
1548.92
1548.23
1547.50
1546.75
1545.96
1545.14
1544.29
1543.41
25
Light oil
32.5
Transformer oil
32
Spindle oil
34
Petroleum
34
Gasoline
Water
13.5
Sea water (salinity: 35%) 16
Vm/s
Iron
Steel
Ductile cast iron
Cast iron
Stainless steel
Copper
Lead
Aluminum
Brass
Vinylchloride
Acrylics
FRP
3230
3206
3000
2460
3206
2260
2170
3080
2050
2640
2644
2505
Mortar
Tar epoxy
Polyethylene
Teflon
2500
2505
1900
1240
TC
g/cm3
Vm/s
( 10-6m2/s)
Acetone
Aniline
Ether
Ethylene glycol
Chloroform
Glycerin
Acetic acid
Methyl acetate
Ethyl acetate
Heavy water
Carbon tetrachloride
Mercury
Nitrobenzene
Carbon disulfide
n-pentane
n-hexane
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
0.7905
1.0216
0.7135
1.1131
1.4870
1.2613
1.0495
0.928
0.900
1.1053
1.5942
13.5955
1.207
1.2634
0.6260
0.654
1190
1659
1006
1666
1001
1923
1159
1181
1164
1388
938
1451
1473
1158
1032
1083
0.407
1.762
0.336
21.112
0.383
11.885
1.162
0.411
0.499
1.129
0.608
0.114
1.665
0.290
0.366
0.489
Spindle oil
Gasoline
32
34
0.905
0.803
1324
1250
15.7
0.4 to 0.5
1.
1460
1.004(20C)
Water
13.5
F-7
Head Office
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fesys.co.jp/eng
Instrumentation Div.
International Sales Dept.
No.1, Fuji-machi, Hino-city, Tokyo 191-8502, Japan
Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187
http://www.fic-net.jp/eng