Professional Documents
Culture Documents
Policy
Rhitam Das
Confederation of Indian Industry, Kolkata
Email: Rhitam_84@yahoo.co.in
Abstract
It is now experienced by many countries that lack of logistics slows down their
development process. Every country is now trying hard to develop their logistics
infrastructure otherwise its inadequacy may create bottlenecks in their economic
growth. Lately, the logistics industry in India too has received lot of attention from
both industry and government. Logistics cost in India is higher than that in
developed nations. So, the country is trying to bring down its logistics cost from the
present 14 percent to 9 percent of the GDP. In the light of the above facts, Indian
logistics industry is assessed in this article. Government logistics policies and their
lacunae are discussed in the concluding sections.
Key Words: Logistics infrastructure, logistics cost, tariff, FDI, policy, trade
1: Introduction
In 1962, Peter Drucker, the management guru, observed that physical distribution
was the US economys dark continent (Drucker 1962). This comment had made
the beginning of an era that saw big advances in logistics management,
transportation and distribution functions, which include inventory control, order
processing, materials handling, warehousing, and other specialised activities. The
word logistics is of French origin. Originally a military term, it referred to the art of
transport, supply, and quartering of troops. Historically, logistics has been a
deciding factor between success and failure in many military conicts. Although
variously dened by authors; the term essentially means the art of managing the
ow of goods and services from source to user.
It is now experienced by many countries that lack of logistics slows down their
development process. Three examples are cited here.
Mozambique has good natural resources like natural gas and coal, and the
country earns from exporting those natural resources. But its exports are
held back due to lack of supporting logistics port, rail and road facilities.1
Some multi-national companies (MNC) are moving their production from
continuing-higher-cost China to lower-cost Vietnam. But Vietnam is lacking
deep-water ports serving as international trans-shipment points. So, exports
from Vietnam are trans-shipped to Hong Kong or Singapore before heading
for foreign markets which involves more time and money.2 At present,
virtually all the trade is taking place through one port, Ho Chi Minh City, and
it is not an ideal situation.
The Assistant Commander of the Liberia National Police (LNP) has reported
that the lack of logistics and proper road connectivity remain critical factors
that hamper the smooth operations of the LNP, especially the division of
traffic.3
1
2
http://www.miningreview.com/node/22322
http://www.3plwire.com/2008/09/25/vietnam-lack-of-logistics-infrastructure-higher-logistics-costs/
http://www.news.heritageliberia.net/index.php/inside-heritage/people-places/1172-lack-of-logistics-impedeslnp-operations
costs,
improved
delivery
performance
and
increased
customer
satisfaction levels.
The importance of logistics and supply chain management (SCM) is increasing also
due to globalization as more and more multi-national companies (MNC) are
sourcing, manufacturing and distributing on a global scale, which makes their
supply chain very complex. However, outsourcing logistics activities to experienced
logistics service providers (LSP), also known as third-party logistics (3PL) providers,
may enable companies get very efficient and customized logistical support.
All logistics activities obviously require financial resources like fixed and working
capital.
So, they incur costs, but these activities generate revenues too through
V. Mehrotra, An Economic Cost Benefit Analysis of Internal and External Warehouses in Food Retail Industry, MIT,
June 2003.
5
G. N. Kenyon and M. J. Meixell, Success factors and cost management strategies for logistics outsourcing, Journal
of Management and Marketing Research
2012 (to end-March 2012) economic growth forecast to 7.0% from the previous
target of 8.5%. Fitch forecasts growth of 7.5% for FY12. However, the impact of
this slowdown is likely to be offset by the rise in outsourced logistics.
Companies are expected to continue to concentrate on their core competencies,
leading
to
outsourcing
their
logistical
requirements.
Furthermore,
if
the
which
has
in-turn
increased
the
demand
for
efficient
logistic
management. The current situation in the Indian economy serves as a spring board
for the logistic industry to take a giant leap. The current installed logistic
infrastructure is inadequate so we either ride the tide or invest further to spur the
growth in the logistic industry, government has taken many steps in this regard like
allowing 100 percent FDI, eliminating CST, and allowing VAT, we have build
dedicated rain freight corridors, we now need speedy arguments also from the
private sector.
Currently, the industrial focus is more towards making logistics activities leaner and
greener. Industry is also focusing on reducing and compensating on carbon
footprints they leave on the environment. About 70 percent of domestic cargo
movement in India happens through roads. However use of sea routes wherever
possible
is
and
automobile and manufacturing sectors are benefitting from this option. Government
of India is also encouraging the cargo movement through waterways and has
started initiatives to develop better infrastructure to ensure connectivity to major
and high volume ports. Inland water transport wherever possible is also being
explored. Since a large part of Indias future logistics network is still to be built, the
country has a chance to build infrastructure optimally, to meet the growing
demand. Doing so requires an integrated and coordinated approach in which the
development of each moderailways, waterways and roadsis matched to the
needs and existing assets are better utilised.
In particular, India needs to increase its use of rail, and realise the potential of its
Waterways. For example, in the normal course, Indias rail share in freight would
decline to 25 per cent from the current 36 per cent. This is relative to almost 50 per
cent rail share in China and the US, similar continental sized nations. The concerted
approach suggested in this report can increase Indias rail share to 46 per cent.
If India fails to achieve this, waste caused by poor logistics infrastructure will
increase from the current USD 45 billion equivalents to 4.3 per cent of todays GDP,
to USD 140 billion or more than 5 per cent of the GDP in 2020. If tackled in an
integrated and coordinated manner, this can be reduced by half and Indias
transport fuel requirement reduced by 15 to 20 per cent.9
Achieving this will require four major shifts:
Allocating more investment to rail and reallocating within roads and rail. It
has been estimated that in the next decade, 500 billion US dollar would be
Logistical Bottlenecks in India: Government Interventions & Policy Initiatives, Dr. Ram Singh
Source: World Bank. www.databank.worldbank.org
10
spent on logistics infrastructure with roads accounting for more than 50 per
cent and rail for 40 per cent.11 However, this investment will need to be reanalysed to support the changes required. More spending is required for
building high-density traffic corridors, connectors and last mile links.
Thus, to sustain and drive economic growth, the movement of goods associated
with a country like India will require a vastly superior service sector as well as
physical logistics infrastructure. The transformation of Indias logistics landscape
needs a clear, long-term and sustainable vision to leverage Indias economic
potential in future.
3: Global Logistics Industry
This section gives an overview of the size of the global logistics industry and its
current status and prevailing dynamics.
Currently the annual logistics cost of the world is about USD 3.5 trillion. For any
country, the annual logistics cost varies between 9 percent and 20 percent of the
GDP, the figure for the US being about 9 percent.12 US-based Armstrong &
Associates, Inc. tracks the issues and trends in the world logistics market and in the
US logistics market, in particular, in their annual surveys of top 25 global LSPs.
According to the firm, the global logistics market grew by 7.3 percent in 2007 to
reach a value of $804.6 billion. In 2012, the global logistics market is forecast to
have a value of $1,040.6 billion, an increase of 29.3 percent since 2007. Retail
logistics services dominate the global logistics market with 63.9 percent of the
markets value while Americas accounts for 35.2 percent of the global logistics
markets value.
11
12
13
10
9%
47%
44%
Only
international
operations
According to the study, reasons for marketing were various. However, major reason
was logistics cost reduction (Figure 5.2). Other reasons were productivity
improvement, improved customer services, improved return on assets, etc.
60.6
68.2
71.3
76
80.6
Service/Support
(15.8%),
Inventory
Management
(23.5%),
Rate
Customer satisfaction
Employee Morale
54.3
45.2
42
46.6
32.3
28.7
22.6
13.8
6.8
Very positive
2.1 0
Positive
Average
4.5
Negative
1.1 0
Very negative
However, employee morale was not very high as it was expected. It was mostly
average or just positive. Financial improvements were reported because of logistics
outsourcing. On an average improvement was more than 10 per cent in some
specific cases. Improvement in sales revenue was 13.5%, working capital
improvement was 12.3%, capital asset reduction was 9.2%, and logistics cost
reduction was 15% and so on.
million passengers across the country. However Indias rail infrastructure suffers
from chronic under-investment, due to which its potential for freight movement
remains largely untapped. Rail freight has grown at around 7 percent over the past
five years. It is expected touch the 1 billion ton mark in 2013, with a 31 percent
share of total freight movement across all modes of transport. This is in stark
contrast to its share of 89 percent in 1951.14
As such, rail has consistently lost out to road, as the preferred mode for goods
movement across the country. While traffic on rail has grown more than tenfold
within the period 1951 to 2007, rail track length has only grown 1.4 times during
the same period. Moreover, trunk routes constitute merely 16 percent of the
network and transport more than 50 percent of total traffic, resulting in major
congestion and a low average speed of 25 km/hr for freight trains. As compared to
global standards, Indias track length per sq. km. is unfavorable at 44 km of track
per 1,000 sq. km. of arable land, as against 137 km in the US and 417 km in
Germany.15
Further, passenger traffic continues to enjoy significant priority over rail freight. In
addition to first right of movement, passenger rates are highly subsidized by freight
operations utilizing up to 60 percent of network capacity but contributing only 30
percent to revenue.
The domestic cargo container movement is still at a very initial stage in India. The
road transport is mainly in the hand of highly unorganized players. Further rising
fuel prices and axel load reduction are making road transport uneconomical over a
long haul. There is a movement of 30 percent of EXIM containers by rail, and the
remaining is transported by road. Till 2005 CONCOR was a sole service provider for
rail transportation of containers which has been opened for private players
thereafter16.
14
15
16
13
In this scheme of private sector participation in the railways which has been
announced in February 2006 by the Indian government, the Indian Railways will
provide the track, locomotive, signal, train crew for running container trains. The
train operator is to procure wagons and his own terminal. He can also use other
terminals. The lane for the terminal will also be made available. The maintenance of
the wagons will be done by the railways. Railways will collect the train haulage
charges. Train operators shall also be free to charge their own tariff from the
customer. Even though the rail logistics sector is opened for the private sector,
following challenges will have to be met by this sector:
Procurement of the wagons, ICD, trained manpower, monitoring machinery
for movement of trains en route, detachment of wagons, exchange of
information with railways.
This shall immediately lead to escalation of land price, costlier wagons,
costlier handling equipment and costlier manpower.
Long term challenges to be faced shall be evacuation, as bigger vessels
discharge larger volumes.
Port rail terminal capacity will also challenge the new operator. There shall be
imbalance between the import and export.
The end cost will also have to be kept under control. The hub and spoke
model of operation shall have to be optimized. This shall also lead to
consolidation of hinterland volumes.
In the current Indian market, the EXIM trade is looking for reliability and
predictability of services, hinterland penetration and capability of costs. As regards
the new private players in the rail transport logistics sector, they should collaborate
and cooperate which existing players, avoiding attrition, duplication of structural
infrastructure and working together to bring about reduction in logistics cost for
customers. This shall only be possible with improvement of the process, exchanging
of information as much as possible and sharing each others structures and wagons.
It is recognized that movement of long haul bulk traffic by road is less efficient than
by rail. But road is still preferred over rail because:
network
are
getting
lower
priority
since
domestic
container
17
18
15
Special wagons are not easily available for carrying specialized products. For
example special types of steel required for automobile production are
required to be carried by trucks. The existing wagons do not offer the kind of
protection which is required by these high value products. These customers
are permitted to request for new wagon designs, but the process of getting
such wagon designs approved by railways is cumbersome.
Despite these apparent limitations, rail continues to be among the fastest and most
economical modes of transport for freight in India. Two-thirds of freight in India is
transported over medium and long distances, for which rail transportation offers
significant time and cost savings. The capital cost of setting up rail capacity is
around 40 percent lower than that of comparable modes such as expressways,
when measured on a ton-kilometer basis. Further, costs of rail transportation,
specifically on high-traffic density corridors, are considerably lower than for other
modes. Additionally, rail offers speed and capacity-related benefits. To drive a
fundamental shift in the modal mix from less efficient, usually uneconomic and
environmentally unfriendly road-based transportation to rail, projects similar to the
envisioned DFC would play an important role in the future.
The Dedicated Freight Corridor Corporation of India Limited (DFCCIL) is a
corporation run by the Government of India to undertake planning & development,
mobilisation of financial resources and construction, maintenance and operation of
the Dedicated Freight Corridors. DFCC has been registered as a company under the
Companies Act 1956 on 30 October 2006. It is now apparent that the DFC project is
significantly behind its original timelines; however, it is expected to mark a
paradigm shift in the transportation scenario, improving service delivery and
generating additional freight-carrying capacity.
16
The DFC represents a significant opportunity for rail; however, measures must be
taken to mitigate further delays in the project. Further, the DFC project must be
viewed as part of a larger freight transport system; thus, connectivity with
supporting intermodal facilities and the service of the system must be developed for
the project to be effectively utilized.
The project envisages the construction of two corridors, one each on the west and
east routes, spanning a total length of about 3,300 km. The Eastern Corridor,
starting from Ludhiana in Punjab, will pass through the states of Haryana, Uttar
Pradesh and Bihar and terminate at Dankuni in West Bengal. The Western Corridor
will run from Dadri to Mumbai, passing through the states of Delhi, Haryana,
Rajasthan, Gujarat and Maharashtra.
The basic objectives of DFCs are as follows,
Introduction of time tabled freight services for guaranteed transit time and
improved service quality
The dedicated freight corridor (DFC), which is expected to be functional by the end
of the decade, will turn the tide in favour of business on the east coast. This area
will become a gateway for a lot of inland transactions. While stressing on the huge
savings in time and cost that the DFC will bring, the central government needs to
relax sabotage rules and encourage containerisation on the east coast. Freight via
the DFC would increase from 140 MMT in 201617 to 182 MMT in 202122
at a CAGR of 5.4 percent19.
19
17
Timely completion of the WDFC and EDFC will result in an increase in total rail
freight volume movement along the particular routes. While the potential of the DFC
is well-recognized, the project has encountered several challenges, including the
acquisition of key land parcels, design changes, the retendering of contracts and
funding failures. Approximately 35 percent of total land required has yet to be
acquired, with key segments missing on both routes; the Sonnagar-Dhankuni
section on the east route, which accounts for 29 percent of the total length of the
Eastern DFC, has witnessed zero percent progress. The Phase II Vadodara-JNPT
and Rewari-Dadri link along the Western DFC, which constitutes 38 percent of the
total length, has witnessed only 30 percent progress. In addition, pending sign-off
from the Ministry of Finance has adversely affected the disbursement of funds for
the project from the World Bank. Environmental clearances, as well as approvals
from state governments and various agencies also continue to impede the project20.
Probable Way Forwards are:
Capacity creation:
In addition to the Western and Eastern DFCs, there is a need to create
adequate freight-carrying capacity within the Indian rail network. The
proposed creation of four additional DFCs North-South (Delhi to Chennai)
East-West (Howrah to Mumbai), Southern (Chennai to Goa), and East-Coast
(Kharagpur to Vijayawada) would meet increased freight demand. The
Indian Railways also needs to establish and improve connectivity with ports
and road networks to form an intermodal strategy for first- and last-mile
connectivity.
Rail-side warehousing:
The need of the hour is to create warehousing facilities alongside railway
lines so that direct unloading can be facilitated from wagons to warehouses.
This would allow traders to avoid multiple handling costs, which are generally
quite expensive. Our analysis indicates that rail-side terminals such as those
being created by the Central Railside Warehouse Corporation (CRWC) a
20
DFCCIL Green house gas emissions reduction analysis for dedicated freight corridor, Ernst and Young,
http://dfccil.org/DFCC/PDF/Final_Report_DFCC_30_06_2011.pdf
18
subsidiary of Central Warehousing Corporation (CWC) could offer a winwin proposition for all relevant stakeholders. Railside terminals can further be
expected to lower logistics costs, which also include inventory carrying costs,
transit time and holding time for the warehouses.
Private investments:
The PPP model should be encouraged for the development of the route
network, as well as for the modernization of coaches through the transfer of
technology. This step will likely drive India toward the status of an export
hub for modern passenger coaches and stations to provide multifarious
facilities such as offices, retail, entertainment, restaurants, theaters, hotels,
and health and education services. Private freight terminals should also be
set up for bulk and container handling.
Roads
In India road has become the predominant mode of transportation of freight cargo.
Estimate of the modal movement of cargo highlights that, in India nearly 61% of
the cargo is moved by road, 30% by rail and rest by airway, pipelines and inland
waterways. This is as compared to a 37% share of road in the USA and 22% in
China. Roads continue to constitute the most significant component of Indias
logistics industry, accounting for 60 percent of total freight movement in the
country. As the demand for goods either for mass consumption or industrial
development
grows
beyond
the
conventional
demand-supply
hubs
of
metropolitan cities to a number of widely dispersed tier-I and tier-II cities, the
share of road transport can expect additional growth, given its ability to facilitate
last-mile reach and limited supporting rail infrastructure.
19
Road freight in India has increased since its 195051 level of 6 billion tonne
kilometers (BTKMs) to an estimated 1,250 BTKMs in 201112, witnessing a CAGR
of 9.14 percent during this period21. Over the next five-year period, from 201213
to 201617, assuming GDP growth of 8 percent, road freight is expected to grow at
a CAGR of 9.6 percent taking the total road freight opportunity to 1,700 BTKMs22.
The corresponding development of roads has witnessed limited traction, recording a
CAGR of 2 percent from about 3.7 million km in 2001 to about 4.7 million km in
201223. Of this, the length of district, rural and other roads is 4,455,511 km,
followed by 163,898 km of State highways and only 70,934 km of National
Highways24. Of this, only approximately half of the total road length is paved.
Consequently, road networks continue to lag behind world averages, with road
density at 2.83 km per 1,000 people and 770 km of road length per 1,000 sq. km
as compared to 6.7 km and 840 km, globally25. Indias low average trucking speed
of 3040 km per hour (kmph) as against the global average of 6080 kmph is due
to the constrained and poor quality of the countrys road network.
The completion of the National Highways Development Programme (NHDP), which
is aimed at developing 50,000 km of National Highways by 2015 in seven phases
with an investment of INR 3000 billion26, will be game changer for the road
transport sector. From the investment perspective, a comparison of estimated
investments in the road sector in the Eleventh Plan (200712) vis--vis projected
investments
for
the
Twelfth
Plan
(201217)
indicates
significant
jump,
21
Road Cargo Year Book 200607, Ministry of Road Transport & Highways (MORTH); Domestic Freight
Transportation, CRISIL, July 2011; 2012 turnover volume is estimated considering CAGR of 7.3% during 2002
2011; KPMG in India analysis
22
Report of the Sub-Group on Passenger and Freight Traffic Assessment in the Twelfth Five Year Plan, Sept 2011,
MORTH; KPMG in India analysis
23
Annual report 201112, MORTH
24
NHAI, www.nhai.org/roadnetwork.htm, website accessed on 23 July 2012
25
Basic Road Statistics of India, MORTH, The World Bank, http://data.worldbank.org
26
Road and Highways Sector, CRISIL Research 2012
20
percent, and increased concession periods (up to 30 years). Given these incentives,
the private sector is expected to fund 33 percent of the total investment in the
Twelfth Five-Year Plan. By November 2012, around 37 percent of projects were
completed, with approximately 28 percent under implementation and about 35
percent yet to be awarded27.
In addition, the NHDP seeks to improve and sustain the integration of lessdeveloped areas by enhancing their road connectivity with the National Highways
network. Work entailing the four laning of two-lane roads, mainly connecting state
capitals and important tier-II and tier-III cities to the Golden Quadrilateral (GQ)
and North-South & East-West (NSEW) corridor, is expected to enhance existing
networks. Projects to upgrade the National Highways to two lanes with paved
shoulders are also expected to be awarded over the next three years.
Many States have followed in National Highway Development Authority (NHAIs)
footsteps and have started awarding important state highways on a Build-OperatorTransfer (BOT) basis. The States that have taken the lead in awarding state
highways on a BOT model include Gujarat, Rajasthan, Madhya Pradesh and
Maharashtra. While the state highway programmes currently are not as well
structured and formalized as the NHDP program, they are expected to evolve and
improve over the next few years.
The existing Indian road freight transport industry is highly fragmented, with 7075
percent of truck owners operating a maximum of five trucks each, while operators
owning more than 20 trucks constitute about 911 percent of the ownership pie;
the remaining share of 1520 percent belongs to operators owning 620 trucks28.
Out of the total trucking capacity, it is estimated that 47 percent comes from a fleet
of 2.6 million light commercial vehicles (LCV) (up to 3.5 tonnes), the rest largely
belonging to medium and heavy CV (more than 3.5 tonnes) category constituting
2.8 million vehicles29.
27
21
Overloading of trucks
It results in shorter life expectancy of the roads and vehicles, higher
pollution, increase in number of accidents and overall inefficiency in
operation. Also the ageing trucks have very poor fuel efficiency resulting in
higher fuel consumption and maintenance cost which increases the cost of
transportation leading to price rise.
30
Indian Logistics the way forward: Challenges and Opportunities by Praveen Pandey & Rahul Sahai
22
31
23
outweigh the initial cost of INR10032. Above all, this would save significant
avoidable logistics costs for the wider industry and the Indian economy.
While the quality of road infrastructure is certainly likely to improve, the pace of
infrastructure development is critical to minimize losses, both economic and
environmental. In particular, delays in meeting project timelines should be reduced,
given that only about 52 percent of the daily target of average road length to be
constructed has been met to date (10.39 km as against the target of 20 km in
201112).
Air Cargo
The demand for air cargo transportation has increased significantly over the last
few years, because product life cycles have shortened and demand for rapid
delivery
has
increased.
Changing
business
models
such
as
Just-
in-Time
Manufacturing and Global out sourcing models have contributed to the rapid growth
of air cargo logistics business. In such a changing business environment, where
speed-to- market is a competitive imperative, movement of inventory is no longer
viewed as a compartmentalized process. Rather, the sourcing of inputs, parts and
components and the delivery of final product are all viewed as a continuous valueadding chain. Efficient supply chain management therefore offers significant
32
33
24
benefits including lower inventory and intermediary costs; and simplicity in order
placement, delivery and management of suppliers and customers. These benefits
directly contribute to making businesses more competitive.
Air cargo serves as a vital link between domestic and international markets. The
contribution of air cargo, thus, needs to be adequately and appropriately focused
upon, so that Indias fast growing international and domestic trade by air is
facilitated, integrated and expanded. While the total volume of air cargo traffic
currently constitutes about 1 percent of total trade, it accounts for close to 29
percent of total trade value.
In the early 1990s, the Government of India (GoI) adopted the Open Sky policy for
the air cargo sector, under which Indian or foreign carriers were allowed to operate
both scheduled and non-scheduled cargo services between all airports in India.
Since, the sector has witnessed significant growth from 0.7 MMT in 199596 to 2.7
MMT in 2011125.
Between 2006 and 2012, air cargo traffic handled at Indian airports increased at a
CAGR of 11.5 percent, with domestic cargo growing at 12.3 percent, faster than
international cargo (11.2 percent). Over the next decade, total air cargo traffic is
expected to grow at a CAGR of 10.3 percent to reach 5.9 MMT, with domestic and
international cargo expected to grow at CAGRs of 11.6 percent and 9.5 percent,
respectively, and contributing 2.4 MMT and 3.5 MMT, respectively by 2020.
International cargo, which accounts for two-thirds of total cargo, is largely
concentrated in the metro airports of Mumbai, Delhi, Chennai, Bengaluru and
Hyderabad. The Delhi and Mumbai airports collectively handle around 50 percent on
Indias domestic and international cargo. The significant untapped potential of air
cargo in India is apparent from the fact that the total cargo volume of 2.3 MMT,
which all Indian airports handled in 2011, lagged behind traffic handled at other
airports in Asia such as Hong Kong (4.6 MMT), Dubai (3.0 MMT) and Shanghai (2.6
MMT).
The demand for air freight is limited by cost, typically priced 45 times that of road
transport and 1216 times that of sea transport. These values differ from country
25
to country, season to season and from product to product and for different volumes
also. Cargos shipped by air, have high values per unit or are very time-sensitive,
such as documents, pharmaceuticals, fashion garments, production samples,
electronics consumer goods, and perishable agricultural and seafood products. They
also include some inputs to meet just-in-time production and emergency shipments
of spare parts. As the volume of air freight grows, there is a natural progression
from passenger aircraft to chartered cargo planes of increasing size and ultimately
to scheduled cargo services. In future, the emergence of new cargo hubs and the
growing ecosystem of service providers to facilitate efficient air cargo services will
likely drive demand and related investments in the air cargo segment.
Analysis of trends at tier-II city airports indicates a clear segregation between
upcoming hubs. They may be broadly classified into two categories based on their
domestic versus export-import (EXIM) focus:
1. Attractive for third-party logistics (3PL) players
2. Attractive for freight forwarders
From a relative perspective, Trivandrum, Cochin and Calicut appear to be favorable
for freight-forwarding companies; Pune, Nagpur, Guwahati and other cities seem to
be inclined toward 3PL service providers. Ahmedabad is equally attractive for both
classes of services, or a step ahead, for larger companies that provide a much
wider spectrum of logistics offerings. Sustainable strong growth is possible, both in
conventional metro hubs as well as emerging tier-II cities. This would, in turn, drive
investment requirements for airport infrastructure. Specifically, to lower cargorelated congestion at several airports, investments at dedicated air cargo terminals
are more critical now than ever before.
It is quite understandable that trade by air is high in value as compared to volume.
This highlights the critical need to reduce transit time as the goods that are carried
by air are not only time sensitive they are also significantly higher in value terms.
The more the goods are delayed in delivery the higher the possibility of blunting the
edge of competitiveness and the scope for pilferage of goods in transit and storage.
If these aspects are not given due importance, possibility of shifting of traffic from
air mode to maritime mode is high.
26
Total Cargo Handled at Indian Airports has grown 3.5 times in the last 15 years
from 0.68 Million Metric Tonnes (MMT) in 1995-96 to 2.39 MMT in 2010-11 i.e. a
CAGR of 8.7 percent. Domestic Cargo Handled has grown 4 times from 0.22 MMT in
1995-96 to 0.89 MMT in 2010-11 i.e. at a CAGR of 9.7 percent. Similarly,
International Cargo Handled at Indian Airports has grown 3.2 times in the same
period from 0.46 MMT to 1.5 MMT i.e. at a CAGR of 8.2 percent. However, in the
last 3 years, Domestic Cargo throughput is the fastest growing segment (CAGR of
13.6 percent) as compared to International Cargo throughput at a CAGR of 9.2
percent.
Inadequate cargo handling and storage infrastructure at airports across India has
been a longstanding challenge. Historically, Indias airports have been primarily
developed to cater to passenger traffic; thus, the requirement of air cargo traffic
has not been given significant importance to date. Infrastructure related to effective
cargo handling, cold storage, automatic storage and retrieval systems, and the
mechanized transportation of cargo needs attention not only at metro airports but
across the country.
A comparison of air cargo infrastructure at Indian airports with global practices
highlights the prevailing lack of focus on air cargo infrastructure:
Table 6.1: Comparison of air cargo infrastructure
Global best practices
Segregated facilities for different types
of cargo
Dedicated perishable handling facilities
that cater supply chain requirements
of
the
Kolkata
and
Chennai
airports.
Further,
the
ongoing
the highest CAGRs in cargo traffic of 32 percent and 28 percent respectively during
the last decade.20
Given the pivotal role it plays in the economy, the Indian ports sector appears to be
well-poised for a long-term growth wave. Looking ahead, the key game changers
expected to drive growth in the port sector include fulfillment of Maritime Agenda
20102020, growth of non-major ports, increased containerization, and east coast
ports.
The Government of India (GoI)s ambition to replace the National Maritime
Development Programme (NMDP) with the more comprehensive Maritime Agenda
20102020 is in line with its objective to increase port capacity. It intends to
encourage private investment in both major and non-major ports and bring port
performance at par with international standards. Through this program, the GoI
plans to invest INR2,870 billion in generating total port capacity of 3,200 MMT and
cater to expected cargo traffic of 2,500 MMT by the end of 2020.
The public-private partnership (PPP) is expected to play an important role in the
ports sector, particularly in the development of non-major ports private
investment is expected to contribute 66 percent and 98 percent of total
investments in major and non-major ports, respectively. The development of two
new major ports, one each on east and west coasts, are expected to reduce the
above optimum capacity levels at existing ports.
Between 200708 and 201112, cargo traffic at non-major ports increased at a
CAGR of 13 percent over a CAGR of 2 percent at major ports; its share increased
from 28 percent to 39 percent, clocking 338 MMT in total traffic versus 560 MMT at
major ports. During this period, cargo-handling capacity at non-major ports also
witnessed higher growth than that at major ports. Capacity overruns at major
ports, aided by a substantial increase in the cargo traffic of fertilizers, building
material and coal, have resulted in significant investments in the development of
non-major ports. Under the Maritime Agenda, maritime States have set ambitious
targets to create additional capacity of 1,290 MMT at an estimated investment of
INR1680 billion between 201011 and 201920.
30
Growth of traffic at non-major ports over the past few years has been primarily led
by the development of ports in Gujarat, mainly the Mundra, Pipavav and Hazira
ports. These non-major ports are expected to cater to the northern regions cargo
traffic, thereby reducing the load on the JNPT and Mumbai ports. With the
emergence of ports at Dhamra, Gopalpur, Gangavaram, Kakinada, Machilipatanam,
Krishnapatnam, Kattupalli and Karaikal, the east coast is also expected to
contribute to the development of non-major ports.
While Indias ports sector has the potential for significant progress in future, certain
challenges may impede its journey to growth. Both the Centre and the States
should address such challenges to facilitate sector growth.
The issues faced by Ports are:
Inter-sector coordination:
An integrated transport approach that promotes inter-sector coordination of
road, railways and shipping departments should be developed. This will
facilitate the rapid and efficient evacuation of cargo at ports due to seamless
hinterland connectivity via road and rail.
Development of mega-ports:
31
material-handling
equipments
and
enhanced
proper
IT
7: Inland Waterways
Water as a mode of transportation holds significant importance in any economys
progress. Water as a mode of cargo movement contributes only 852 percent by
volume of the Indias cargo movement. Despite its potential as a cost-effective and
environment-friendly mode of transport, its share in the modal mix continues to lag
behind other developed countries. Domestic shipping offers significant advantages
over road and rail transport in terms of fuel and cost savings. Fuel consumption for
every ton-kilometer of freight shipped is only 15 percent of that by road and 54
32
percent of that by rail. Emissions are also far lower than that in rail or road
transport. From a cost perspective also, shipping costs 21 percent of road and 42
percent of that by rail.
Coastal shipping and inland waterways transportation (IWT), the two significant
modes of domestic shipping, both offer game-changing opportunities in the Indian
context especially to meet the demand for bulk transportation to nearby areas and
along the coast vis--vis other modes of transport.
Growing at 7.2 percent over the past five years, IWT cargo traffic was estimated at
79 MMT in 201112. India falls short in the share of IWT at 0.5 percent as
compared to China at 8.7 percent, the US at 8.3 percent and Europe at 7 percent.
The development of the Indian IWT landscape holds immense potential due to its
characteristic advantages over other modes of transportation, especially for bulk
movement.
India is home to 14,500 km of navigable inland waterways, of which 5,200 km (36
percent) of major rivers and 485 km (3 percent) of canals are conducive to the
movement of mechanized vessels. Among these navigable waterways, five National
Waterways (NWs) NWs 1, 2, 3, 4 and 5 spanning approximately 4,400 km
have been outlined as potential inland waterways at the Ganges and Brahmaputra
rivers, the West Coast Canal, the Godavari and Krishna rivers, and the East Coast
Canal, respectively. NW 6, which stretches across 121 km, has been proposed at
Barak River.
The key characteristics and operational aspects of NW 1, 2 and 3 which contribute
majorly to the IWT are discussed in the table below;
Table 7.1: Key characteristics and operational aspects
NW
NW1
Length
(km)
1620
Stretch
Allahabad to
Kolkata on the
Ganges River
NW2
891
Sadiya to Dhubri
on Brahmaputra
NW3
206
from Kottapuram
to Kollam
construction
NWs 4 and 5, declared in 2008, will span 1,078 km and 588 km, respectively and
are expected to be developed at INR15 billion and INR42 billion, respectively. Such
commercially viable stretches would be developed through the PPP route with
viability gap funding.
IWT is gradually showcasing its advantage over road and rail especially for bulk
transportation (coal and cement) and project-related over dimension cargo (ODC).
The following are among some flagship examples that partially or fully employ IWT
as a cost-effective transport option;
34
35
Coastal shipping seems to be a feasible option for movement between most ports
on the west and east coasts. Some prominent coastal shipping routes include
Chennai to Chittagong/Yangon through Haldia/Kolkata, southbound cargo from
Pipavav/Mundra to Kochi and other ports, and inland and coastal movement in and
around Goa.
The enhancement of IWT and coastal shipping as an alternative mode for the
transportation of goods, especially bulk and ODC, would require concentrated
efforts at various levels:
Infrastructure and capacity
Incentivize ports to develop additional small berths for domestic cargo
as domestic ships currently waste 55 percent of total voyage time due
to port delays.
Increase vessel capacity to facilitate fewer vessel voyages and, thus,
help reduce port congestion.
Maintain draft along important inland waterways.
The development of domestic cargo corridors for last- and first-mile
connectivity with ports.
Policy initiatives
Allow the co-loading of domestic and EXIM cargo on coastal vessels;
currently excess capacity moves on international vessels between
Indian ports. While already allowed for Indian flag vessels, the decision
on foreign flag vessels is awaited.
Policies around subsidies for capital investments in coastal shipping
may be revisited, as has been done for the road, rail and airline
sectors.
The governance of IWT under a single body (e.g., IWAI, must be
centralized. Governance is currently under multiple authorities such as
the CIWTC, port authorities and state governments.
8: Containerization
Containerization is the use of containers to unitize cargo for transportation, supply
and
storage.
Container
logistics
thus
incorporates
supply,
transportation,
36
packaging, storage, and security together with visibility of container and its
contents into a distribution system from source to user.
Ports, railways, roads, warehouses, shipping & logistics companies, by virtue of
being the primary players dealing with containers are also the key contributors to
the development of container trade & infrastructure.
The advantages of containerization are well known throughout the industry. Few of
them are:
Additionally,
containers
enhance
the
effectiveness
of
overall
supply
chain
37
Development
of
dedicated
freight
corridors
(DFC)
and
Delhi-Mumbai
industrial corridor (DMIC) along the North West corridor are expected to
drive the demand for container logistics infrastructure.
Development of new terminals with facilities to handle deep draft vessels that
are operated by MLOs (Main Line Operators).
Ports are the primary influence to the containerization movement. The major cargo
commodities that get containerized are garments, electronic goods, agro products,
cotton yarn, machinery/parts, granite products, leather products and jute products.
Indian ports have also been seeing many break bulk cargoes like rice, maize, glass,
granite, sugar, soya, cement and flowers now moving in containers. Even iron ore
has been successfully exported from Chennai in containers.
The following chart provides a glimpse of the container traffic handled at the major
ports in the past,
38
2006-07
2007-08
2008-09
2009-10
2010-11
The share of upper west ports in total container traffic has declined over the years
from 70 percent in 2007 to 63 percent in 2011 with development of Chennai
cluster. The reduction in share of upper west ports is expected to continue further.
East Coast Ports
With their contribution to Indias total trade expected to increase from 23 percent in
2010 to 34 percent in 2014, east coasts ports situated along the 2,630-km-long
eastern coastline that stretches from West Bengal to Tamil Nadu are expected to
significantly drive growth in the ports sector. Through the Maritime Agenda 2010
2020, the GoI plans to create additional port capacity of 900 MMT and invest
INR1,126 billion to boost cargo-handling capacity at ports along the east coast.
Non-major ports are expected to contribute 57 percent of total investments in eastcoast ports and 46 percent to total capacity added in east-coast ports.24
East coast ports which are closer to iron ore/coal deposits and power, steel or
fertilizer plants have traditionally handled bulk commodities, as opposed to west
coast ports, which mainly handle POL and container cargo. Container handling
39
capacity along east coast ports in India is expected to increase from 2 million TEUs
in 2009 (20 percent of Indias total container handling capacity) to 10.8 million TEU
by 2020 (33 percent of Indias total container handling capacity).25
Historically, ports along west coast have dominated cargo traffic due to their
proximity to Indias major consumption centers and industrial belt of northwest
India. With Chinas emergence as Indias leading trade partner, Indias Look East
policy and overcapacity at west coast ports, east coast ports present significant
development opportunities.
It has been reiterated for quite some time that better connectivity of the hinterland
and the ports is the key to achieving the set ambitious growth targets for the
development of the ports and related infrastructure and thereby achieve the desired
economic development.
Various
ways
Development
and
of
means
have
supporting
been
adapted
infrastructure
for
like
achieving
CFS/ICDs,
these
goals.
warehouses,
Provide
incremental
capacity
to
cater
to
the
exponentially
growing
These players offered integrated value added logistics solutions with last mile
connectivity to ports with a possible modal shift from road to railways. Most private
players expect a return of above 15% for investing in a business line so as to justify
the investment decisions and cater to their financing plans. Utilization and efficiency
along with lower turnaround time are extremely critical to generate returns of
higher required returns.
Indian Railway has set up categories and recommended fees structure for these
privatized railway operators according to their areas of operations and needs.
Indian Railways has given licenses to private players, which allows them to offer
container train movement by rail. The private players can either take an all India
license for Rs 50 crores or a route-specific license for Rs 10 crores.
Container Freight Stations (CFS) and Inland Container Depots (ICD) form a key
part of the logistics industry infrastructure. CFSs are also termed as Dry Ports in
Western Countries. A CFS/ICD/Dry Port is a common user facility with public
authority status equipped with fixed installations and offering services for handling
and temporary storage of import/export laden and empty containers carried under
customs control. Transshipment of cargo can also take place from such stations.
In terms of functions there is no particular distinction between a CFS and an ICD.
Both cater to the transit facilities offering containerization of break bulk cargo and
vice-versa. These are served by rail and road transport.
ICDs are generally located in the interiors or outside the port towns of
country, distant from the ports. CFS on the other hand are off-dock facility
located near the port area. CFS are largely expected to deal with break bulk
cargo originating / terminating in the immediate hinterland of port. They also
deal with rail borne traffic to and from inland locations
Considering the requirements of the Customs Act, and need to introduce
clarity in nomenclature, all containers terminal facilities in the hinterland are
designated as "ICDs".
The primary functions of ICD/CFS may be summed up as under:
a) Receipt and delivery of cargo.
41
The CFS/ICDs investments are lucrative investment avenues as they provide, high
margins in comparison with other logistics activities while the entry barriers and
overall development scope far more exceeds the other logistics services lines of
business. The following table analyzes the above discussed point.
The operations of the ICDs/CFSs revolve around the following centers of activity:
Rail siding: The containers are loaded on and unloaded from rail wagons at
the siding through overhead cranes and / or other lifting equipments.
Container Yard: Container yard occupies the largest area in the ICD.CFS. It
is stacking area were the export containers are aggregated prior to dispatch
to port, import containers are stored till Customs clearance and where
42
Gate Complex: The gate complex regulates the entry and exit of road
vehicles carrying cargo and containers through the terminal. It is place where
documentation, security and container inspection procedures are undertaken.
The CFS & ICDs are amongst the most rapidly growing segments of logistics
industry in India. The increasing container traffic at ports needs the support
infrastructure which can accommodate the traffic volumes of the containers. CFS &
ICDs provide a safe investment segment with lot of returns. CFS / ICDs being the
supporting infrastructure for the port development and port traffic fall under the
direct trade segment of the ports. Thereby this is also a lucrative sector for
investing the reserve funds and acquiring stake in the development of support
infrastructure by ports.
Table 8.1: State wise number of Registered CFS and ICDs
State/UT
Number of registered
CFS and ICD
Andhra Pradesh
13
Bihar
Chandigarh
Chattisgarh
Goa
Gujarat
33
Haryana
Himachal Pradesh
1
43
Jharkhand
J&K
Karnataka
Kerala
11
Maharashtra
48
Madhya Pradesh
Orissa
Pondicherry
Punjab
Rajasthan
10
Tamil Nadu
60
Uttar Pradesh
18
West Bengal
11
Total
247
Source: Ministry of Commerce, GOI website
9: Warehousing
Any analysis of Indias logistics landscape would perhaps be incomplete without
considering warehousing. In recent times, the Indian warehousing segment in India
has evolved significantly, resulting in a gradual metamorphosis from the traditional
concept of godowns to modern formats. Further, interest and traction in the
potential advantages that free-trade warehousing zones (FTWZs) offer has
increased.
From the opportunity perspective, the demand for warehousing services in India
was estimated at approximately INR 245270 billion in 2012. The market consists
of industrial and agricultural warehousing, with both segments expected to witness
a significant evolution in their shares (by value) over the next five years. The share
of the industrial segment, which includes both bulk and non-bulk commodities, is
expected to increase from about 86 percent in 201011 to around 90 percent in
201516. This is likely to be at the cost of a corresponding decrease in the share of
agricultural warehousing.
44
to
offer
high-quality,
industry-specific
value-added
solutions,
skilled
the
operators
of
these
warehouses are
also
small
to
mid-sized
46
emerging
requirements
of
integrated
logistics,
provision
of
transportation hub, value addition etc. large logistics parks were sought to be
developed. However as with other areas the number of such facilities
continues to remain much less than the requirement. Consolidation of large
land parcels is a significant issue hampering their development. Other issues
include the lack of recognition of the concept of Logistics Park by state
government thereby obtaining permission for setting up one cumbersome.
9.2: Tax structure related challenges
A complicated tax regime is in place which places several challenges on the logistics
industry. Payment of multiple state and central taxes results in:
Considerable loss of time in transit for road freight in order to pay such taxes
Fragmentation of warehousing space especially for low margin products
thereby providing a disincentive to create large integrated warehousing
spaces
47
and rail projects such as the GQ project, the NSEW project and the DFC
project to facilitate cohesive network development.
IT adoption:
The rapid transformation of physical infrastructure for storage would be
incomplete without the adoption of supporting IT. Technology is expected to
constitute the backbone of a strong and efficient modern warehouse that
encourages accuracy, inventory tracking and lowered operational costs.
Today, the market offers multiple forms of warehouse-management systems,
and service providers can select off-the-shelf solutions that best suit their
level of complexity.
In recent years, the Indian warehousing segment has progressed significantly.
Value-added services now being offered within the larger periphery of warehouses
have overcome the conventional definition of storage. Applications of inventory
management on a just-in-time (JIT) basis, concepts like vendor managed inventory
(VMI), value addition in the reverse logistics leg of products for repair,
remanufacture or recycling, bonded warehousing and processes such as sorting,
grading, bar coding, MRP tagging, packaging, repackaging, quality checking and
cross-docking are becoming increasingly common. From a service provider
perspective, warehousing has begun to evolve from a pure-play traditional service
providers domain to a range of hi-end 3PL and 4PL players.
However, there still remains scope for the wider industry to re-visit their
warehousing approach. Perhaps, the onset of GST, with its potential to revamp the
national warehousing network, could be considered the single largest industry-wide
opportunity to consider smart warehousing as a cost-saving opportunity across the
supply chain rather than a standalone necessity for goods storage.
of
multimodal
transport
and
in
the
year
1993
the
Multimodal
Shipping Act, 1958. According to this Act foreign ships have to take a licence for
plying on the coastline of the country. Coastal shipping thus had to be carried out
only by Indian ships or ships chartered by Indian citizens. Due to this and several
other reasons, a considerable part of Indian transhipment cargo was getting
diverted to Colombo, Singapore & Jebel Ali Ports. The policy has been relaxed
recently, and the first International Container Trans-shipment Terminal (ICTT) in
India has been set up at Vallarpadam, Cochin. It allows containers arriving there to
be shipped to other Indian ports. This policy change is expected to aid in growth of
traffic at there and more importantly, reduce diversion of Indian cargo traffic to
ports in other countries.
Another logistics policy to permit Operators to move container trains on Indian
Railways has been formulated. It permits rail linking of Inland Container Depots
(ICD) by private parties other than CONCOR and to allow them to move container
trains on the same lines as CONCOR for both international and domestic traffic. The
private players would own the trains and Indian Railway would provide the engine
and crew. This policy brought in investments of around 20000 million rupees. But
this policy has some restrictions on private players. They are allowed to carry only
certain commodities like coal, coke, some minerals.
Some action plans that could change the outlook are:
Growth in the Logistics Sector: Growth the logistics industry in 2012 coupled
the fact that operating expenses are not likely to increase significantly would
be positive for the credit metrics of companies. Despite the recent economic
slowdown in the quarter ending September 2011, Fitch believes the Indian
logistics industry will sustain its growth momentum in the coming years,
53
assets.
Without
these,
the
industrys
investment
54
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