Professional Documents
Culture Documents
N.
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
03/08/05
GFE
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
23/03/05
GFE
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
07/10/04
PREL
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
30/09/04
PREL
Sign.
N.
G. FOUCAULT
C. DELAGE
J. BINDELE
20/08/04
FIRST ISSUE
PREL
ETABLI
ESTABLISHED
VERIFIE
CHECKED
APPROUVE
APPROVED
REV
Approved
DATE
Approved as noted
MODIFICATIONS
Date : ..
STAT
For information
Signature : .
LAHMEYER INTERNATIONAL
ENGINEER:
TECHNICAL SPECIFICATION
ELEVATORS
SCALE
1/1
Sub-contractor :
Power Environment
Hydro
AHS MRW00
DAM-MS101
M1145-A40182
REV
SH/SH
END
1/15
INTERNAL USE
Ce document proprit de ALSTOM ne doit pas tre utilis, copi ou communiqu des tiers sans son autorisation
This document is the exclusive property of ALSTOM and shall not be used, copied or communicated to third parties without their prior authorization
N of SH
15
VERIFIE
APPROUVE
ESTABLISHED
CHECKED
APPROVED
G. FOUCAULT
C. DELAGE
J. BINDELE
20/08/04
G. FOUCAULT
C. DELAGE
J. BINDELE
G. FOUCAULT
C. DELAGE
J. BINDELE
07/10/04
G. FOUCAULT
C. DELAGE
J. BINDELE
23/03/05
G. FOUCAULT
C. DELAGE
J. BINDELE
REV
A
DATE
MODIFICATIONS
FIRST ISSUE
STAT.
PRE
PRE
PRE
GFE
GFE
2/15
TABLE OF CONTENTS
1
INTRODUCTION..................................................................................................................................................................4
TECHNICAL REQUIRMENT.............................................................................................................................................5
4.1
GENERAL TECHNICAL CONDITIONS .....................................................................................................................5
4.1.1 Environment conditions ..............................................................................................................................................5
4.1.2 Electrical network conditions .....................................................................................................................................5
4.1.3 Countrys and international standards .......................................................................................................................5
4.2
GENERAL DESIGN CRITERIA ...................................................................................................................................6
4.2.1 Design, material and workmanship general requirement..........................................................................................6
4.2.2 Safety...........................................................................................................................................................................6
4.2.3 Civil work tolerance....................................................................................................................................................6
4.2.4 Electrical enclosure ....................................................................................................................................................6
4.2.5 Earthing ......................................................................................................................................................................6
4.2.6 Cubicle and electrical components .............................................................................................................................7
4.2.7 Motors.........................................................................................................................................................................7
4.2.8 Allowable stresses.......................................................................................................................................................7
4.2.9 Structural Computation And Safety Factors ..............................................................................................................8
4.2.10
Identification plate..................................................................................................................................................8
4.2.11
Accessories .............................................................................................................................................................8
4.2.12
Corrosion protection ..............................................................................................................................................9
4.3
SPECIFIC DESIGN CRITERIA...................................................................................................................................10
4.3.1 Elevator design criteria ............................................................................................................................................10
4.3.2 Hoisting gear consisting of .......................................................................................................................................10
4.3.3 Cabin of elevator consisting of : ...............................................................................................................................10
4.3.4 Elevator shaft consisting of.......................................................................................................................................11
4.3.5 Entrance for elevator ................................................................................................................................................11
4.3.6 Control and monitoring of elevator ..........................................................................................................................11
4.3.7 Float switches ...........................................................................................................................................................11
4.3.8 Technical labeling.....................................................................................................................................................11
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INTRODUCTION
These technical specification defines the applicable conditions for MEROWE project :
- Site : Merowe - REPUBLIC OF THE SUDAN
- Final customer : MDPIU (MEROWE Dam Project Implementation Unit)
- Contractor : ALSTOM
- Sub-contractor : Contractor in charge of this technical specification
These specification is applicable for the supply of :
PASSENGERS AND FREIGHT ELEVATORS
REFERENCE DOCUMENTS
Summary of technical requirements for sub- INS-MRW-00-WIG-MS-102
contractor
Operating and Maintenance Manual
INS-MRW-00-WIG-MS-100
Spare parts management
INS-MRW-00-WOG-PG-107
Civil work drawings
Q100, Q103, Q104, Q105, Q106, Q600, Q601, Q602, Q603,
Q604, Q605, Q501, Q502, Q503, Q504, Q505, Q506, Q507,
Q507, Q508, Q509, Q510, Q511,Q621, Q534
FUNCTIONAL REQUIREMENTS
ITEM
Contractual designation
30.DAM.001.AC 70.DAM.001.AC
90.DAM.001.AC 90.DAM.002.AC
Freight elevator Passenger elevator
Freight elevator Passenger elevator
of non-overflow for GIS building
Administration
Administration
concrete dam
Building
Building
Type
Freight
Passenger
Freight
Passenger
Lifting capacity
2 000 kg
630 kg
2 000 kg
630 kg
Hoisting speed
0.5 m/s
1.0 m/s
0.5 m/s
1.0m/s
Number of access
5
5+1
11
11
Number of cabin door
1
1
1+1
1
Height of elevator entrance 2.20
2.10
2.20
2.10
Height of elevator cabin
2.20
2.10
2.20
2.10
Section of elevator cabin
2.0 x 2.5 (**)
1.1 x 1.4 (**)
2.0 x 2.5 (**)
1.1 x 1.4 (**)
(**)The proposed freight cars sizes shall be close to contractual requirement with regards to the civil
work dimensions.
Level of floor access and
238.0(*) Q100 260.0(*) Q600
241.5(*) - Q501
civil work drawing
260.0(*) Q103 270.64(*) Q601
247.6(*) - Q502
272.0(*) Q104 276.5(*) Q602
253.8(*) Q503
299.4(*) Q105 279.8(*) Q603
257.1(*) Q504
303.0(*) Q106 283.1(*) Q604
260.4(*) Q505
286.4(*) Q605
263.7(*) Q506
267.0(*) Q507
270.3(*) Q508
273.6(*) Q509
276.9(*) Q510
280.6(*) Q511
Level of motor room
306.5(*) Q106 290.80(*) Q621
283.7(*) Q534
Pit civil work (information included in civil work design)
Shaft pit width
2 750(*)
1 900(*)
2 600(*)
1 750(*)
Shaft pit length
2 700(*)
2 700(*)
3 000(*)
2 000(*)
Shaft pit height
2 000(*)
1 500(*)
1 500(*)
1 500(*)
Shaft overhead
4 000(*)
4 150(*)
3 900(*)
3 900(*)
Drainage
Drain pump
Floor drainage
Floor drainage
Floor drainage
(*) the marked values are indicatives and shall be adapted according civil work .
AHS-MRW-00-DAM-MS-101 rev E Specification lift.doc
M1145-A40182
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REMARK : The speed of freight elevators can be adjusted according supplier proposal
4
TECHNICAL REQUIRMENT
4.1
4 C
35 C
48 C
29,1 % (at 20 C)
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4.2
IP31
IP54
IP64
The enclosure classification of main and auxiliary cables boxes with the cable terminated shall not
be less than that of the associated equipment, subject to a minimum classification of IP54
Electrical cubicle key number to be defined later
4.2.5 Earthing
All metal parts shall be electrically earthed.
AHS-MRW-00-DAM-MS-101 rev E Specification lift.doc
M1145-A40182
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When exposing complicated steel castings or welded parts to a pressure test, the maximum
allowable stress limit of 70 per cent of the yield point may be exceeded locally in limited zones
if these zones are small in extent and do not endanger the strength of the part. To check these
stresses in the critical zones, the Engineer may require strain gauges to be mounted during
pressure tests.
In the design of the equipment, the maximum stresses due to normal operating conditions shall
not exceed one-third of the yield point or one-fifth of the ultimate strength of the material, with
the exception of safety breaking elements which shall be designed to fail in the event of
destruction, preventing damage to other parts of the equipment.
Increased size or thickness, i.e. at least 1mm, shall be required for members subject to
corrosion or erosion and for members mainly designed for rigidity.
The dimensions of the parts, which are exposed to repetitive and alternating stresses as well as
to impacts and vibrations, shall take into account the safety measures approved in practice.
The calculations performed by the sub-contractor when dimensioning the main parts of the
equipment shall be submitted to the Engineer at his request.
4.2.9 Structural Computation And Safety Factors
The sub-contractor shall be responsible for the calculation and detailed design of gates
corresponding to the requirements of these Specifications and the Drawings.
All sizes and centre line geometry of the plant shall comply with the layouts shown on the
Tender Drawings.
Structural computations shall be carried out in accordance with DIN 19 704 - Hydraulic Steel
Structures or other international standards approved by the Engineer.
Whichever computation methods and standards are applied, the safety factor related to the yield
stress of the steel material to be used shall not be less than the following values:
Loading Conditions
Normal
Special
Extraordinary
Compression and compression due
1.7
1.5
1.3
to bending, when stability problems
are involved
Traction and traction due to bending
1.5
1.3
1.15
Combined bending and shear
1.3
1.25
1.1
stresses
Shear (with ultimate shear stress =
1.5
1.3
1.15
1/3 the yield stress)
4.2.10 Identification plate
Each main and auxiliary equipment shall have, permanently attached to it in a conspicuous position,
a rating plate of non corrosive material upon which is to be engraved :
- the manufacturers name and address,
- the equipment type, serial number and date of manufacture,
- main design data
Labels shall be made of gravoply or similar, with a black engraving on white background, with letter
size 4 mm mini. All labels shall be in English.
4.2.11 Accessories
- Systems will be equipped with all the accessories required for their good operation.
- Special tools for removing the various pieces of the apparatuses if needed to be supplied.
- If lifting of equipment/packages require a lifting beam, it is inside the sub-contractor's scope of
supply.
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9/15
4.3
Driving motor with two speeds for automatic stop and inspection drive
Worm gear running in an oil bath in a closed casing.
All bearing points shall be provided with ball bearings
Hoisting brake, mounted directly on the motor
Gearing and driving sheave mounted on a steel bed plate
The sheave shaft shall be equipped with ball or roller bearings
Sheaves and wheels for load ropes
Elevator steel wire ropes
Counterweight of cast iron for counterbalance
Buffers installed under the cabin and counterweight on in the pit.
The counterweight shall compensate the cabin weight plus 50% of loading capacity.
REMARK : Special gear motor of machine-room-less lift as per sub-contractor proposal.
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SCOPE OF SUPPLY
The definition of the scope of technical supply, which is given by the order and its appendices, is not of an
exhaustive nature. It is the duty of the sub-contractor to deliver equipment which is complete and fulfils the
contractual requirements and characteristics and the purpose for which it is intended.
2 (two) Passenger elevators, including cabin, hoisting gear, guide rails for cabin and counterweight, entrances,
control and monitoring equipment, main circuit breaker in machine room and float switch,
2 (two) Freight elevators, including cabin, hoisting gear, guide rails for cabin and counterweight, entrances,
control and monitoring equipment, main circuit breaker in machine room and float switch,
1 (one) Set of steel accessories including shaft-ladders, machine room floor closing plates, guards and
handrail required for easy and safety access to the elevator machines. All consumables used for erection
(touch up paint, anchoring bolts ), start-up and first operation period are part of supply
1 (one) Set of special tools : The scope of work shall include all normal customary tools as well as all tools
and devices, which are specially made and/or required for complete assembling, dismantling, adjustment, and
maintenance of all equipment specified in this part. The stipulation stated in employers requirement,
MEROWE GTS. All tools and devices have to be handed over the employer in unused condition.
1 (one) Set of oil and grease : The sub-contractor shall supply oil and greases in accordance with MEROWE
GTS. Supply shall include an extra 100% of total oil quantity, in sealed, non returnable containment;
1 (one) Set of general spare parts : Spare parts for wear and tear items for each installed assembly shall be
delivered. For exact definition refers to INS-MRW-00-WIG-MS-102
1 (one) Set of special spare parts : The special spare parts listed below shall be included in the tender for the
equipment specified in this part :
- 1 set of load ropes
- 2 sets of push buttons
- 1 set of brake linings
- 2 set of indication lamps
- 1 brake coil
- 1 set of indication lamp holders
- 1 set of traveling cables
- 1 set of complete control panel relays, brushes,
- 1 set of machine bearing
safety switches, fuses, condensers, rectifiers,
resistors, transformers
- 1 set of guide shoes for cabin
- 1 set of cabin limit switches
- 1 set of counterweight guide shoes
- 1 set of governor safety switches
- 1 set of floor relay coils
1 (one) Set of recommended spare parts : If any additional spare parts are recommended by the subcontractor, these shall be stated in quantity for a period of five years. Prices for additional recommended
spare parts shall not be included in the total Price. Orders for recommended spare parts is optional.
REMARK : Lifting eyes at top of elevator shaft defined with sub-contractor and supplied by contractor.
REMARK : Handling rail and hoist defined with sub-contractor and supplied by contractor
REMARK : Wooden cabin protection (floor & sides) supplied on site as part of the maintenance contract.
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GENERAL DUTIES
The SUB-CONTRACTOR shall ensure completeness of the design and fulfillment of statutory/safety
requirements, for the design under their scope of services. The design adopted shall conform to high
standards of engineering and the highest safety requirements. The design adopted shall allow the easy
erection at site of all equipmentetc. The design shall ensure reliable operation and acceptance by the
final Client.
The SUB-CONTRACTOR undertakes to warn the CONTRACTOR of any inconsistency or anomaly
observed during the execution of this design subcontract.
The SUB-CONTRACTOR is responsible to ask any missing document or information which is
necessary for the good execution of this design subcontract.
The SUB-CONTRACTOR undertakes to inform the CONTRACTOR without delay of any technical
difficulties which may occur during the performance of this design subcontract and which may
jeopardize or delay its execution.
The SUB-CONTRACTOR undertakes to implement procedures and all necessary means to check the
documents issued by him and their coherency, before transmission to the CONTRACTOR.
The content of this report should cover as a minimum the following items :
Follow-up of technical documents sub-mission
The principal operations carried out and the difficulties encountered during the month,
An estimation of progress task by task (in percentage),
AHS-MRW-00-DAM-MS-101 rev E Specification lift.doc
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M1145-A40182
7.4
The revision of the end dates, and, if necessary, the analysis of causes of deviations and
consequences on the remaining works,
The manpower resources implemented.
Technical issues: description, corrective action plan
7.5
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PENALITY
X
DELIVERY
C + 2 weeks
For contractor
and client
approval
C + 2 weeks
C + 2 weeks
C + 4 weeks
Only for
contractor
review
15/15