109.01 - Seo - Operating Manual - Sanitary Waste Treatment Water System

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LAHMEYER INTERNATIONAL
GOVERNMENT OF THE REPUBLIC OF THE SUDAN

MINISTRY OF IRRIGATION AND WATER RESOURCES
MEROWE DAM PROJECT IMPLEMENTATION UNIT
MEROWE DAM PROJECT

10 x 140MVA
CONTRACTS 3A, 3B, 3C, 3E
ENGINEER:
CONTRACTOR:
OPERATING MANUAL
SANITARY WASTE WATER TREATMENT SYSTEM

-SEOSCALE
1/1
Subcontractor:
Power Environment
Hydro
REV
AHS MRW00SEO.OM.109.01
SH/SH END N of SH
1/
INTERNAL USE
Ce document proprit de ALSTOM ne doit pas tre utilis, copi ou communiqu des tiers sans son autorisation
This document is the exclusive property of ALSTOM and shall not be used copied or communicated to third parties without their prior authorization
AHS-MRW00SEO.OM.109.01
REVISION: B
Rev. Date: 18.04.2011
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OPERATION & MAINTENANCE MANUAL
PAGE
CHAPTER
B)
List of Illustrations
C)
Introduction:
C1)
General Description of Equipment
C2)
Brief Description of Equipment Use
C3)
Definitions and Technical Terms Used
11
C4)
List of items used
22
D)
E)
F)
G)
H)
H1)
H2)
H3)
H4)
H5)
J)
Detailed Description of Equipment

Operating Principles and Characteristics
TECHNICALSPECIFICATIONSOFTHEEQUIPMENT
SANITARYWASTEWATERTREATMENTSYSTEM
MATERIALLISTSANITARYWASTEWATERTREATMENTSYSTEM
GENERALFUNCTIONPROCESSSANITARYWASTEWATERTREATMENTSYSTEM
36
40
LISTOFMAINEQUIPMENTS&ACTUATORS
43
GENERALDESCRIPTIONOFSANITARYWASTEWATERTREATMENTSYSTEM
44
25
SYSTEMSMANAGEMENT&OPERATIONPRINCIPLES
51
FAULTPROCESSING
73
Operating Instructions
Testing and Adjustment
24
OPERATINGMANUALSANITARYWASTEWATERTREATMENTSYSTEM
84
INTRODUCTION
88
DESCRIPTIONOFTHEPLANT
90
SAFETYINSTRUCTIONS
99
ELECTRICEQUIPMENTWORKINGPRINCIPLE
101
STOPPINGANDRESTARTINGTHEPLANT
124
83
RUNNINGTHEPLANT
128
OTHERPROCEDURES
132
HELPFORFAULTSCORRECTION
142
Maintenance Instructions:
149
Preventive Maintenance
Repair and Adjustment
Spare Parts Lists
Special Tools Lists
List of Suppliers
As Built Drawings
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151
152
154
155
156
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B) LIST OF ILLUSTRATIONS
AHS.MRW92.SEO-RE100
SANITARY WASTE WATER TREATMENT

SYSTEM - FACTORY TEST REPORT AND TEST
CERTIFICATES
SITE TEST REPORTS
SEO DOMESTIC SEWAGE SANITARY

WASTEWATER TREATMENT SYSTEM
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C) INTRODUCTION
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C1) BRIEF DESCRIPTION OF EQUIPMENT
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SANITARY WASTE WATER TREATMENT SYSTEM - EQUIPMENT LIST

TAG
92 SEO
92 SEO
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92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
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92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
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DESIGNATION
Cabinet Control
UV srerilizer control cubicle
Waste tank
Discharge tank
Air compressor
Media module
Media module
Media module
Media module
Media module
Skid
Mechanized bar screen
Uninterruptible power supply
Sewage transfer pump
Sludge pump
Sludge pump
UV sterilizer
Mechanical mixer
Blower
Blower
DIAGRAM
AHS MRW 92 SEO SD 100

AHS MRW 92 SEO SP 104
AHS MRW 92 SEO SD 100
REVISION: B
Rev. Date: 18.04.2011
MODEL /FEATURE
800X400X2000
R2 D3 L95
Vol: 1000 litres
Vol: 125 litres
DNX 3200T / AC30E200T
2830x1210x2390
2830x1210x2390
2830x1210x2390
2830x1210x2390
2830x1210x2390
3500x1200x2260
SERTEL 9/250/10
ENT-TW15
DP 3057 MT
DP 3057 MT
TX70 ANN
TX70 ANN
R2 D3 L95
4620-410
SV 8.400/2 - 501
SV 8.400/2 - 501
MANUFACTURER
HYTEC INDUSTRIE
UVRER
HYTEC INDUSTRIE
HYTEC INDUSTRIE
WORTHINGTON
HYTEC INDUSTRIE
HYTEC INDUSTRIE
HYTEC INDUSTRIE
HYTEC INDUSTRIE
HYTEC INDUSTRIE
HYTEC INDUSTRIE
SERINOL
MANTELEC
FLYGT
FLYGT
TAPFLO
TAPFLO
UVRER
FLYGT
BECKER
BECKER
page: 7 of 156
SANITARY WASTE WATER TREATMENT SYSTEM - RATING PLATES

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01
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10
TAG
92SEO001DG
92SEO003PO
92SEO004PO
92SEO001ZE
92SEO001SR
92SEO001MD
92SEO001CO
92SEOSP002
92SEO005PO
11 92SEO003EL
12 92SEO006PO
13
14
15
16
17
18
19
20
92SEO004EL
92SEO058VE
92SEO003EL
92SEO059VE
92SEO001EL
92SEO001ZV
92SEO002ZV
92SEO001DL
DESIGNATION
Mechanical mixer
UV sterilizer
Electromagnetic flowmeter
Air compressor
Pressure switch
Sludge pump
Control solenoid valve

Sludge pump

Pneumatic valve
Pneumatic valve
Blower
Blower
Uninterruptible Power Supply
INTERFACE
Sewage tank (92SEO002BA)
Discharge tank (92SEO008BA)
Discharge tank (92SEO008BA)
Sludge pumps (92SEO005PO&006PO)
Air compressor (92SEO001CO)
Primary settling tank (92SEO003BA)
Secondary settling tank (92SEO005BA)
Sludge stabilization (92 SE0 006 BA)
Sludge pump (92SEO005PO)
Sludge stabilization (92 SE0 006 BA)
Sludge pump (92SEO006PO)
Pneumatic valve (92SEO058VE)
Pneumatic valve (92SEO059VE)
Fixed bed bioreactor (92SEO004BA)
Fixed bed bioreactor (92SEO004BA)
Control Cabinet (92SEO001AR)
AHS MRW 92 SEO LG 100 - Rev A - RATING PLATES.xls

MODEL
Serial number
SERTEL 9/250/10
DP 3057 MT
DP 3057 MT
4620-410
2XR2D3L95
PROMAG 10 W
DNX 3200T / AC30E200T
NAUTILUS
TX70 ANN
0032007
3057.181-0666108
3057.181-0666109
4620.410-0710166
13180
8C08E619000
6218725700
Type 5281 A 13,0 NBRMS

TX70 ANN
00134317 W13LS
06124792
Type 5281 A 13,0 NBRMS

AP100 G
Type 6014 C 2,0 FKM MS
AP100 G
SV 8.400/2 - 501
SV 8.400/2 - 501
ENT-TW15
00134317 W13LS
07011745
00424103 W42LS
07011739
00424103 W43LS
2147708
2147708
XT06100559
06124791
INDEX
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C2) DESCRIPTION OF USE OF EQUIPMENT
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C3) DEFINITION OF TECHNICAL TERMS

Wastewater Glossary
Acidic: the condition of water or soil that contains a sufficient amount of acid substances to
lower the pH below 7.0.
Activated Sludge:
Sludge that has undergone flocculation forming a bacterial culture typically carried out in
tanks. Can be extended with aeration. See Extended Aeration.
Advanced Primary Treatment:
The use of special additives to raw wastewater to cause flocculation or clumping to help
settling before the primary treatment such as screening.
Advanced Wastewater Treatment
Any advanced process used above and beyond the defacto typical minimum primary and
secondary wastewater treatment.
Aeration
the mixing or turbulent exposure of water to air and oxygen to dissipate volatile contaminants
and other pollutants into the air.
Aeration tank
a chamber used to inject air into water.
Aerobic Wastewater Treatment
Oxygen dependent wastewater treatment requiring the presence of oxygen for aerobic
bacterial breakdown of waste.
Algicide
substance or chemical used specifically to kill or control algae.
Alkaline
the condition of water or soil that contains a sufficient amount of alkali substance to raise the
pH above 7.0.
Alkalinity
the measurement of constituents in a water supply which determine alkaline conditions. The
alkalinity of water is a measure of its capacity to neutralize acids. See pH.
Alkalinity
A measure of a substances ability to neutralize acid. Water containing carbonates,
bicarbonates, hydroxides, and occasionally borates, silicates, and phosphates can be
alkaline. Alkaline substances have a pH value over 7
Anaerobic: Wastewater treatment in which bacteria breakdown waste without using oxygen.
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Anaerobic Wastewater Treatment

Wastewater treatment in the absence of oxygen, anaerobic bacteria breakdown waste.
Aqueous solubility
the maximum concentration of a chemical that will dissolve in pure water at a reference
temperature.
Backwashing
reversing the flow of water through a home treatment device filter or membrane to clean and
remove deposits.
Bar screen
in wastewater treatment, a device used to remove large solids from the incoming wastewater
stream.
Bacteria
Single cell Microscopic living organisms lacking chlorophyll that digest many organic and
inorganic substances. An essential part of the ecosystem including within human beings.
Bioengineering
The use of living plants as part of the system, be it wastewater treatment, erosion control,
water polishing, habitat repair and on.
Biological treatment / Bioreactor
The biological treatment in the fixed bed bioreactor is the main treatment in the waste water
plant. The process consists of decomposing soluble organic compounds in the waster water
into carbon dioxide, nitrogen compounds and water. This decomposition is principally done
by a bacteria population in aerobic conditions.
Biological oxidation
decomposition of complex organic materials by microorganisms. Occurs in self-purification of
water bodies and in activated sludge wastewater treatment.
Biosolids
Rich organic material leftover from aerobic wastewater treatment, essentially dewatered
sludge that can be re-used.
BOD - Biochemical Oxygen Demand
Since oxygen is required in the breakdown or decomposition process of wastewater, its
"demand" or BOD, is a measure of the concentration of organics in the wastewater.
Blowdown
the water drawn from boiler systems and cold water basins of cooling towers to prevent the
buildup of solids.
Breakpoint chlorination
addition of chlorine to the point where all organic matter and ammonia compounds have
been destroyed and any additional chlorine becomes a free chlorine residual available for
disinfection.
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Clarifier
A piece of wastewater treatment equipment used to "clarify" the wastewater, usually some
sort of holding tank that allows settling. Used when solids have a specific gravity greater than
1.
COD - Chemical Oxygen Demand
The amount of chemical oxidant required to breakdown the wastes, also an indicator of the
concentration of organics.
Chlorination
the adding of chlorine to water or sewage for the purpose of disinfection or other biological or
chemical results.
Clarification
the clearing action that occurs during wastewater treatment when solids settle out.
Clarification is often aided by centrifugal action or chemically induced coagulation.
Clarifier
a tank in which solids settle to the bottom and are subsequently removed as sludge.
Coagulation
in water treatment, the use of chemicals to make suspended solids gather or group together
into small flocs.
Combined Sewer
Combining the municipal sewer systems with storm drainage. Risks overpowering the
system in large rain events. The benefit is that pollutants from storm drainage get treated,
Combined Sewer Overflow (CSO)
When a combined sewer system is overpowered by storm drainage and overflows.
Constructed Wetland
An artificially created wetland usually with a waterproof lining for wastewater purification.
Detention, flow rates, types of plants and other parameters are controlled to improve BOD,
SS and N removal. Typical riparian plants like cattails and reeds are used to provide bacteria
with an oxygenating root zone.
Deionized water
water free of inorganic chemicals.
Detention Time - Retention Time, Residence Time
How long on average wastewater undergoes the wastewater treatment process. Time vary
greatly across various types of wastewater treatment, from minutes to weeks.
Dewatered Sludge
The sludge after it's been dewatered, also know as sludge cake.
Dewatered Sludge Cake
The sludge after dewatering that is cake like, compressed. The lower the water content the
better for wastewater treatment purposes.
Dewatering
Removing water from sludge or other solids.
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Dewater
remove or separate a portion of the water in a sludge or slurry to dry the sludge so it can be
handled and disposed; remove or drain the water from a tank, trench, or aquifer.
Digestion
The breaking down of sludge and other waste biologically by microorganisms. Results in
byproducts such as methane gas, carbon dioxide, sludge solids and water. Aerobic digestion
requires oxygen, anaerobic digestion the absence of oxygen.
Denitrification
Biologically removing nitrate converting it to nitrogen gas.
Dilution ratio
the critical low flow of the receiving water at the point of recycled water discharge divided by
the flow of the discharge. Is used in the biomonitoring test to simulate in-stream conditions
that organisms will be exposed to during critical low-flow times.
Discharge
the volume of water that passes a given point within a given period of time. It is an allinclusive outflow term, describing a variety of flows such as from a pipe to a stream, or from
a stream to a lake or ocean.
Disinfectant
a chemical or physical process that kills or inactivates pathogenic organisms in water.
Chlorine is the most commonly used disinfectant for recycled water, potable water supplies,
wells, and swimming pools. Other disinfectants include ozone, bromine, iodine, chlorine
dioxide, heat, and ultraviolet light.
Disinfection
The use of chemicals to kill any disease causing organisms in the polished wastewater. UV
light can also be used.
Dissolved Oxygen (DO)
The amount of oxygen dissolved in the water. Measured in milligrams per liter.
Effluent
The final output flow of a wastewater treatment plant.
Extended Aeration
An aeration system that adds aerobic sludge digestion to the activated sludge process.
Facultative Ponds
Wastewater ponds with some form of aeration for oxygen replenishment. Can also use algae
and other plants for oxygen replenishment.
Filter
a device used to remove solids from a mixture or to separate materials. Materials are
frequently separated from water using filters.
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Filtration
the mechanical process which removes particulate matter by separating water from solid
material, usually by passing it through sand.
Floc
Particulate and or bacterial clumps forming wooly looking clusters in wastewater. In
biological processes such as extended aeration or activated sludge and others the floc
contains aerobic or anaerobic microorganisms. For industrial applications flocculants are
used.
Flocculation
The process whereby a chemical or other substance is added to wastewater to trap or attract
the particulate suspended solids into clusters or clumps of floc or flocculent, wooly looking
masses.
Flocculating Agent
The flocculant or chemical used to cause flocculation.
Flocculant
Same as flocculating agent, the catalyst substance that causes the chemical reaction with
TSS to form flocculent many times encapsulating the solids.
Flocculent
The "floc" or wooly mass of clusters that is formed in flocculation. Many times used
interchangeably with "flocculant" however truly refers to the floc mass and not the catalyst
flocculating agent.
Free Water Surface Wetland (FWS)
A constructed wetland or other shallow wastewater treatment pond where the shallow water
is exposed directly to the air.
Grease
Fats, soaps, oils, waxes and etc. in wastewater.
Grit Chamber
Usually in municipal wastewater treatment, a chamber or tank in which primary influent is
slowed down so heavy typically inorganic solids can drop out, such as metals and plastics.
Head
the pressure of a fluid owing to its elevation, usually expressed in feet of head or in pounds
per square inch, since a measure of fluid pressure is the height of a fluid column above a
given or known point.
Headworks
The beginning of the treatment plant where the influent begins treatment.
Hydrometer
an instrument used to measure the density of a liquid.
Impermeable
material that does not permit fluids to pass through.
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Impervious
the quality or state of being impermeable; resisting penetration by water or plant roots.
Impervious ground cover like concrete and asphalt affects quantity and quality of runoff.
Industrial Ecology
Industrial Ecology (IE) focuses on combining perpetually desirable outcomes in environment,
economy and technology sustainably. The primary tenet is that all systems mimic nature and
are thus closed loop, continuous, circular. In wastewater treatment industrial ecology would
mean that all so called "waste" is re-input into the same or other process. For example,
biosolids as fertilizer can be considered a use of sludge consistent with industrial ecology.
Recycling wastewater into the treatment plant, manufacturing or other process is another
example.
Industrial Wastewater Treatment
Wastewater treatment for industries such as manufacturing, food processing, corrugators,
printing and so on. Paper and pulp mills' treatment of wastewater is an example of industrial
wastewater treatment. Municipal wastewater treatment would be an example not considered
to be industrial.
Influent
The untreated wastewater or raw sewage coming into a wastewater treatment plant.
Influent Screens
Sreens used to remove large inorganic solids from the wastestream.
Innovative and Alternative (I&A)
An EPA term for wastewater treatment systems that reuse all or part of the wastewater.
Jar test
a laboratory procedure that simulates a water treatment plant's coagulation/flocculation units
with differing chemical doses, mix speeds, and settling times to estimate the minimum or
ideal coagulant dose required to achieve certain water quality goals.
Liquid Solids Separation
The process of separating the liquids and solids in a given wastewater. Liquid/solids
separation comes in one of 3 processes:
1. If the solids sink (specific gravity greater than 1) use a clarifier
2. If the solids float (specific gravity less than 1) use a floatation unit (DAF)
3. If neither sink or float (specific gravity is 1) try using a screen (rotary or parabolic)
Mechanized Bar Screen located at the inlet of sewage tank remove bigger
solids from wastewater to prevent clogging
MGD
Million Gallons per Day - 694.4 gallons per minute.
Mixing zone
a limited volume of receiving water that is allocated for diluting a wastewater discharge
without causing adverse effects to the overall water body.
Modified Permit, Waiver
EPA variances or waivers granted.
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Nitrate
a compound containing nitrogen that can exist in water as a dissolved gas. It can have
harmful effects on humans and animals. Nitrates in water can cause severe illness in infants
and domestic animals. A plant nutrient and inorganic fertilizer, nitrate is found in septic
systems, animal feed lots, agricultural fertilizers, manure, industrial wastewaters, sanitary
landfills, and garbage dumps.
N: Nitrogen (N - NH4)
The measure of nitrogen usually as ammonia and nitrate present in various wastewaters.
NO2: Emissions from immersed biofilters during nitrogen removal in tertiary treatments. An
aerobic process to convert ammonium in to nitrate
Nonpotable
not suitable for drinking. Compare potable.
Natural Systems
Wastewater treatment systems usually biological with a minimum of mechanical components
or processes, for example, constructed wetlands.
Onsite
Wastewater treatment at the point of production typically associated with residential systems
such as septic tanks. Onsite treatment plants are also common in hotels, schools, small
communities and manufacturing plants. Onsite treatment can reduce the costs of
concentrating wastewaters into one huge treatment plant.
On-site sewage treatment
any individual residential sewage treatment and wastewater dispersal system, such as a
septic system.
Organic chemicals
chemicals containing carbon.
Osmosis
the passage of a liquid from a weak solution to a more concentrated solution across a semipermeable membrane that allows passage of the solvent (water) but not the dissolved solids.
Overland Flow Land Treatment
Grassy slopes used to treat wastewater. Leftover water is captured at the bottom.
Oxygen demanding waste
organic water pollutants that are usually degraded by bacteria if there is sufficient dissolved
oxygen (DO) in the water
Permeability
the ability of a water bearing material to transmit water. It is measured by the quantity of
water passing through a unit cross section, in a unit time, under 100 percent hydraulic
gradient.
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PH
A measure of acidity or alkalinity of water, or any given substance. The scale is 1 to 14 with
7 being neutral. Over 7 is alkaline or caustic, under 7 is acid or base.
Phenols
organic compounds that are byproducts of petroleum refining; tanning; and textile, dye, and
resin manufacturing. Low concentrations cause taste and odor problems in water; higher
concentrations can kill aquatic life and humans.
Phosphorous
a plant nutrient that can cause an overabundance of bacteria and algae when high amounts
are present, leading to a depletion of oxygen and fish kills. High levels of phosphorous in
water are usually caused by agricultural runoff or improperly operating wastewater treatment
plants. Also see nitrogen.
P: Phosphorus
The measure of Phosphorus present in wastewater, causes algae blooms.
Polychlorinated biphenyls (PCBs)
toxic industrial chemical compound substances that were used in the manufacture of plastics
and as insulating fluids in electrical transformers and capacitors. Banned since 1979, PCBs
continue to be found in fish/animals.
PPM - parts per million
number of parts of a chemical found in one million parts of a solid, liquid, or gaseous mixture.
Equivalent to milligrams per liter (mg/L).
Primary Wastewater Treatment
The first process usually associated with municipal wastewater treatment to remove the
large inorganic solids and settle out sand and grit.
Primary settling tank Here the wastewater is going to be clarified so that only soluble
organic matters are sent to the fixed bed bioreactor.
Raw Sewage
Untreated sanitary wastewater.
Reclaimed Water
Reusable wastewater from wastewater treatment such as tertiary treatment of wastewater in
biological and other systems.
Remediation
methods used to remove or contain a toxic spill or hazardous materials from a Superfund
site; a generic term used to describe cleanup activities.
Run Off
Storm flows that aren't absorbed and flow off the land and streets.
Sand filters
devices that remove suspended solids from a wastewater treatment plant effluent or water
treatment plant product.
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Sanitary Wastewater (domestic)

Wastewater from human domestic water use.
Saturation
the condition of a liquid when it has taken into solution the maximum possible quantity of a
given substance at a given temperature and pressure.
Scum
Usually fatty material in wastewater that floats.
Secondary Wastewater Treatment
Second biological process of digestion with bacteria.
Secondary settling tank After biological treatment the secondary tank receives the effluent
by gravity. Here the treated effluent is going to be clarified. Then the clarified water of the
secondary settling tank is directed by gravity across the UV disinfection treatment (U.V
sterilizer to the discharge tank
Sedimentation
a large scale water treatment process where heavy solids settle out to the bottom of the
treatment tank after flocculation.
Seep
a spot where water contained in the ground oozes slowly to the surface and often forms a
pool; a small spring.
Seepage
percolation of water through the soil from unlined canals, ditches, laterals, watercourses, or
water storage facilities.
Segment
a water body or portion of a water body that is individually defined and classified. A segment
is intended to have relatively homogenous chemical, physical, and hydrological
characteristics.
Sewage (or wastewater)
The used water and added waste of a community which is carried away by drains and
sewers.
Sewerage
A system of sewers; the removal of waste materials by means of a sewer system.
Skimming
using a machine to remove oil or scum from the surface of the water.
Sludge
The solid waste material which settles out in the wastewater treatment process, sometimes
biosolids. Can be dewatered and reused or disposed.
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Sludge digester
tank in which complex organic substances like sewage sludge are biologically dredged.
Energy is released and much of the sewage is converted to methane, carbon dioxide, and
water.
Sludge Dewatering
Removing the remaining water from sludge for reuse and to lighten the sludge for reuse or
disposal.
Solubility
the amount of mass of a compound that will dissolve in a unit volume of solution.
Solute
any substance derived from the atmosphere, vegetation, soil, or rock that is dissolved in
water.
Soft water
any water that does not contain a significant amount of dissolved minerals such as salts of
calcium or magnesium.
Storm Water Run-Off (SRO)

The pulse of surface water following a rainstorm. The water carries sediment, gas, oil, animal
feces, glass and other waste from the watershed to receiving waters creating a difficult
urban/suburban wastewater problem.
Storm Drain
A pipeline or channel system that carries surface water and/or runoff to public waters, but
does not feed into sewer system.
Subsurface Flow Wetland (SF)
A type of constructed wetland in which primarily treated waste flows through deep gravel or
other porous substrate planted with wetland vegetation. The water is not exposed to the air,
avoiding problems with odor and direct contact.
Suspended solids
the small solid particles in water that cause turbidity. Particles of suspended sediment tend
to settle at the channel bottom, but upward currents in turbulent flow counteract gravitational
settling.
TDS - Total Dissolved Solids
Total Dissolved Solids (TDS) is a the combined total of all dissolved solids in wastewater,
both organic and inorganic and very fine, such as colloidal minerals. Generally particles must
be smaller than two micrometers to be considered a dissolved solid. For example, salt
dissolved in water is a dissolved solid. Therefore TDS will "survive" screening or other
coarse filtration.
Tertiary Wastewater Treatment (Advanced)
Biological or chemical polishing of wastewater to remove organics, solids and nutrients.
Tertiary wastewater effluent limits are generally 10 mg/1 BOD5 and 10 mg/1 TSS.
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Tertiary Treatment
The use of filtration to remove microscopic particles from wastewater that has already been
treated to a Secondary Level. Anthracite coal is the filter medium used by the MWWD.
Toxic pollutant
those pollutants or combinations of pollutants, including disease-causing agents, which after
discharge and upon exposure, ingestion, inhalation or assimilation into any organism can, on
the basis of information available, cause death, disease, behavioral abnormalities, cancer,
genetic mutations, physiological malfunctions or physical deformation in such organism or
their offspring. The quantities and exposures necessary to cause these effects can vary
widely.
Treatability
How treatable a water sample is with a given substance. The "treatability" of Floccin is
very high with a wide array of wastewater types. The more treatable wastewater is, the
better, obviously. All wastewater is treatable, how easy it is varies. The treatability can be
tested using samples in a "jar test". A small water sample is taken and placed in a jar. Then
the flocculant or other treatment additive mixed in and the results observed. Treatability tests
are an important part of wastewater optimization.
Total Coliforms
include bacteria that are found in the soil, in water that has been influenced by surface water,
and in human or animal waste.
TSS - Total Suspended Solids
As the name implies, the total solid particles that are suspended (as opposed to dissolved) in
the wastewater. TSS must be filtered out, flocculated, digested and so on for removal in the
treatment of wastewater. Though not necessarily pollutants TSS is considered to be a
measure of pollutants in water by the EPA in the US.
Turbid
thick or opaque with matter in suspension. Rivers and lakes may become turbid after a
rainfall.
Turbidity
A measure of how clear water is in ntu, invisible to the average naked eye until readings in
excess of 100 are reached, typically determined by shining light through a sample placed in
a turbidimeter.
Ultraviolet Disinfection (UV) / UV Sterilizer
The use of ultraviolet light to kills bacteria and other microorganisms in water and
wastewater. Typically a final treatment step.
Wastewater
Wastewater is "used" water, the water leftover after its use in numerous application such as
industrial, agricultural, municipal, domestic and on
REVISION: B
Rev. Date: 18.04.2011
page: 21 of 156
C4) List of Items Used
UNIT SYS. NUM TYPE
DESIGNATION
3
SUPP.
ROOM
00
SEO 001
BA
DOMESTIC SEWAGE TANK (20m )
CW
00
SEO 002
BA
TRANSFER SEWAGE TANK
AHS
00
SEO 001
CR
DOMESTIC SEWAGE PUMPS CONTROL BOX
AHS
0M306
00
SEO 002
CR
DOMESTIC SEWAGE TRANSFER PUMP CONTROL BOX
AHS
OUTDOOR
00
SEO 010
CR
JUNCTION BOX
AHS
0M306
00
SEO 020
CR
JUNCTION BOX
AHS
0L209
00
SEO 030
CR
JUNCTION BOX
AHS
0C810
00
SEO 001
FI
DOMESTIC SEWAGE FILTER
AHS
0M306
00
SEO 001
PO
DOMESTIC SEWAGE SERVICE PUMP
AHS
0L203
00
SEO 002
PO
DOMESTIC SEWAGE STAND BY PUMP
AHS
0L203
00
SEO 003
PO
TRANSFER PUMP SEWAGE WATER
AHS
OUTDOOR
20
SEO 001
CR
DOMESTIC SEWAGE COMMUNICATION LOCAL CONTROL

BOX
AHS
0M405
91
SEO 001
BA
SEWER SHAFT
CW
outdoor
91
SEO 001
PO
SEWER SHAFT SERVICE PUMP
AHS
outdoor
91
SEO 002
PO
SEWER SHAFT STAND BY PUMP
AHS
outdoor
92
SEO 001
AR
CABINET CONTROLER
AHS
STP
92
SEO 002
AR
UV STERILIZER CONTROL CUBICLE
AHS
STP
92
SEO 002
BA
SEWAGE TANK 60m3
AHS
STP
92
SEO 003
BA
PRIMARY SETTLING TANK 8,1m3
AHS
STP
92
SEO 004
BA
FIXED BED BIOREACTOR 53m3
AHS
STP
92
SEO 005
BA
SECONDARY SETTLING TANK 16,7m3
AHS
STP
92
SEO 006
BA
SLUDGE STABILIZATION TANK 30m3
AHS
STP
92
SEO 007
BA
WASTE TANK 0,5m3
AHS
STP
92
SEO 008
BA
DISCHARGE TANK
AHS
STP
92
SEO 009
BA
MOBILE TILT WASTE TANK 0,3m3
AHS
STP
92
SEO 001
CO
AIR COMPRESSOR
AHS
STP
92
SEO 001
CQ
MEDIA MODULE
AHS
STP
92
SEO 002
CQ
MEDIA MODULE
AHS
STP
92
SEO 003
CQ
MEDIA MODULE
AHS
STP
92
SEO 004
CQ
MEDIA MODULE
AHS
STP
REVISION: B
Rev. Date: 18.04.2011
page: 22 of 156
0L203
OUTDOOR
92
SEO 005
CQ
MEDIA MODULE
AHS
STP
92
SEO 006
CQ
SKID
AHS
STP
92
SEO 001
CR
DOMESTIC SEWAGE COMMUNICATION LOCAL CONTROL

BOX
AHS
STP
92
SEO 001
DG
MECHANIZED BAR SCREEN
AHS
STP
92
SEO 001
DL
UNINTERRUPTIBLE POWER SUPPLY
AHS
STP
92
SEO 003
PO
SEWAGE TRANSFER PUMP
AHS
STP
92
SEO 004
PO
SEWAGE TRANSFER PUMP
AHS
STP
92
SEO 005
PO
SLUDGE PUMP
AHS
STP
92
SEO 006
PO
SLUDGE PUMP
AHS
STP
92
SEO 001
SR
UV STERILIZER
AHS
STP
92
SEO 001
ZE
MECHANICAL MIXER
AHS
STP
92
SEO 001
ZV
BLOWER
AHS
STP
92
SEO 002
ZV
BLOWER
AHS
STP
REVISION: B
Rev. Date: 18.04.2011
page: 23 of 156
D) DETAILED DESCRIPTION
&
E) OPERATING PRINCIPLES AND
CHARACTERISTICS
REVISION: B
Rev. Date: 18.04.2011
page: 24 of 156

- TECHNICAL SPECIFICATIONS
OF THE EQUIPMENT-
REVISION: B
Rev. Date: 18.04.2011
page: 25 of 156
TABLE OF CONTENTS
1. SUBJECT .........................................................................................................................................................4
2. POLLUTION DATA .......................................................................................................................................4
2.1. POPULATION EQUIVALENT ........................................................................................................................4
2.2. DAILY LOAD..............................................................................................................................................4
2.3. TREATMENT GOALS ...................................................................................................................................4
3. DESIGN BASIS................................................................................................................................................5
4. TREATMENT PRINCIPLE ...........................................................................................................................5
5. SCOPE OF SUPPLY .......................................................................................................................................6
5.1. MECHANIZED BAR SCREEN 92SEO001DG.................................................................................................6
5.2. SEWAGE TANK (92SEO002BA) AND SEWAGE TRANSFER PUMPS (92SE003PO&SEO004PO) ......................6
5.3. PRIMARY SETTLING TANK (92SEO003BA) .................................................................................................7
5.4. BIOLOGICAL TREATMENT ..........................................................................................................................8
5.5. SECONDARY SETTLING TANK (92SEO005BA) ............................................................................................9
5.6. SLUDGE PUMPS ........................................................................................................................................9
5.7. UV DISINFECTION TREATMENT ................................................................................................................10
5.8. SLUDGE STORAGE AND STABILIZATION .....................................................................................................10
5.9. CONTROL PANEL .....................................................................................................................................11
5.10. LOCAL STATION ......................................................................................................................................12
5.11. ELECTRIC CONNECTION AND PIPING ........................................................................................................12
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 3/12 /A
page: 26 of 156
1. SUBJECT
The present technical description concerns the design of the waste water treatment plant witch is
fed by domestic sewage from a sewer shaft by gravity, before discharge to river Nile.
The sewer shaft located 300 m to the sewage treatment plant is fed by:
- sanitary wastewater originating from supporting facilities
- sanitary facilities of the administration and service collected in a primary sewage tank,
- filter backwash waste originating from the drinking water purification plant
- domestic sewage tank 00SEO001BA
2. POLLUTION DATA
The plant is designed for 400 people
2.1. Population equivalent

The plant is designed for 400 people.
Volume .................................................................... 125 l/ PEd
BOD5 ....................................................................... 60 g/ PEd
COD ......................................................................... 120 g/ PEd
N-tot ......................................................................... 10 g/ PEd
P-tot................................................................................ 2g/ PEd
2.2. Daily load

Volume ......................................................................... 50 m3/d
BOD 5 ........................................................................ 24,0 kg/d
COD ............................................................................ 48,0 kg/d
N-tot ............................................................................ 4,0 kg/d
P-tot............................................................................... 0,8 kg/d
The daily volume with 6 m3/d backwash waste originating from the drinking water purification
plant increase to 56 m3/d.
2.3. Treatment goals

The discharge limits are the legal requirements valid in Sudan:
Sudanese discharge
standard parameters
pH value
SS
COD
BOD5
N-NH4+
NO2
Total coliform
mg/l
mg/l
mg/l
mg/l
mg/l
MPN/100ml
REVISION: B
Permissible
values
6- 9
< 30
< 40
< 30
< 5
< 10
100
Rev. Date: 18.04.2011
904-11803.11. 4/12 /A
page: 27 of 156
3. DESIGN BASIS
The sum of different effluents from the sewer shaft resulting in:
Average daily flow rate ........................... : 56 m3/d
Nominal buffered flow rate ...................... : 2,5 m3/h
Maximum instantaneous flow rate .......... : 50 m3/h
4. TREATMENT PRINCIPLE
60 m3/d
SEWER SHAFT
SCREENING
25-50 m3/h
SEWAGE
STORAGE
2,5 m3/h
PRIMARY
SETTLING
SLUDGE
STORAGE
BIOLOGICAL
TREATMENT
SECONDARY
SETTLING
UV
DESINFECTION
DISCHARGE
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 5/12 /A
page: 28 of 156
5. SCOPE OF SUPPLY
5.1. Mechanized bar screen 92SEO001DG

. A mechanized bar screen (92SEO001DG) located at the inlet of sewage storage:
Type................................................: vertical rake
Flow rate.........................................: up to 50 m3/h
Total filtering surface area..............: 0,1 m2
Total width of filtration ..................: 905 mm
Mesh spacing..................................: 5 mm
- Inlet screening channel
Material .................: civil works
- Frame attachment
Material .................: Stainless steel
- Travelling gantry
- One fixed screen :
Material ................... : Aluminium
Spacing ................... : 355 mm
Crossing coefficient. : 70 %
- Rakes:
Material ................... : Stainless steel
Spacing.................... : 10 mm
- Motorisation:
Torque limiter
Power....................... : 0,37 kW
Climbing speed........ : 2,5 m/min
. Screenings guide with one mobile container

. All necessary fittings
5.2. Sewage tank (92SEO002BA) and sewage transfer pumps (92SEO003PO&SEO004PO)

. One sewage tank (92SEO002BA) (out of scope)
Material ............................................ : civil works
Net capacity...................................... : 50 m3
This tank is equipped:
. One mechanical mixer (92SEO001ZE)

Material ............................................ : Cast Iron
Type.................................................. : submersible
This mixer is equipped:
- Hoisting derrick
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 6/12 /A
page: 29 of 156
. Two sewage transfer pumps (92SEO003PO & 92SEO004PO) :

Material .......................................... : Cast Iron
Type.................................................. : submersible
Flow rate......................................... : 2,5 m3/h
Those pumps are equipped:
- Isolation valves and handling device
- Check valve
- Four level detectors
- Hoisting derrick
In order to avoid any overflow, each pump reaches the nominal flow rate. The pumps are
working in duty and standby.
5.3. Primary settling tank (92SEO003BA)

. One settling tank (92SEO003BA) (out of scope)
Nominal flow rate............................. : 3 m3/h
Type.................................................. : cylindroconical
Angle of conicity .............................. : 60C
Settling area...................................... : 3,1 m2
Diameter ........................................... : 2,0 m
Cylindrical height ............................. : 2,0 m
Total volume..................................... : 8,1 m3
Cone volume..................................... : 1,8 m3
This clarifier is equipped:
- A clarified water launder
- On low level detector
- All necessary fittings and valves for branch and flush connection
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 7/12 /A
page: 30 of 156
5.4. Biological treatment

The type of biological technology used is a submerged fixed bed.
The bioreactor is divided into two stages in series
. One fixed bed bioreactor (92SEO004BA) (structure out of scope)

Nominal flow rate............................. :
Building materials ............................ :
Length (external) .............................. :
Width (external) ............................... :
Hydraulic volume of bioreactor........ :
Total volume of structure ................. :
3 m3/h
civil works
8 m (approximate)
3,4 m (approximate)
53 m3
65 m3
This bioreactor is equipped:

- Five media modules (92SEO001CQ to 005)
Material (support skid) ..................... : Stainless steel
Material (media) ............................... : Polypropylene
Surface area unit............................... : 640 m2/unit
- Two blowers (92SEO001ZV & 92SEO002ZV)
Type.................................................. : side channel blower double stage
Rated power...................................... : 5,5 kW
Rated hourly air flow........................ : 100 Nm3/h
Total available transfer capacity....... : 1,5 to 1,7 kgO2/kgDCO
Each blower is equipped:
- Inlet filter
- Check valve
- Safety valve
- A combined system of diffused air oxygenation
Material ............................................ : Stainless steel
Type.................................................. : one air delivery header
Collector diameter ............................ : 114,3 mm
The combined system is equipped:
- Condensate blow-down device
- Clogging indicator
- Lot of diffusers (92SEO001DK to 024) for combined system of diffused air oxygenation
Material ............................................ : E.P.D.M membrane
Water-proofing ................................. : neoprene O-ring seal
Diffusion length by unit ................... : 1000 mm
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 8/12 /A
page: 31 of 156
5.5. Secondary settling tank (92SEO005BA)

The structure is half-buried and gravity feed biodegraded water into the final treatment.
An access stairway is planned to accede to a platform (flat roof) in order to observe the
clarifier overflow.
. One settling tank (92SEO005BA) (out of scope)

Nominal flow rate............................. : 3 m3/h
Type.................................................. : cylindroconical
Angle of conicity .............................. : 60C
Settling area...................................... : 7 m2
Diameter ........................................... : 3,0 m
Cylindrical height ............................. : 1,5 m
Total volume..................................... : 17 m3
Cone volume..................................... : ~ 6 m3
This clarifier is equipped:
-
A clarified water launder

Isolation valves and handling device
On low level detector
All necessary fittings and valves for branch and flush connection
5.6. Sludge Pumps

The sludge pumping is shared by the two settling tank. The pumps are working in duty and
standby.
. Two sludge pumps (92SEO005PO & 92SEO006PO):

Material .......................................... : aluminium
Type.................................................. : pneumatic (diaphragm pump)
Flow rate........................................... : 2 m3/h
Those pumps are equipped:
- Pneumatic straight-through passage valve
- Filter and pressure reducing valve
In order to empty the stabilization basin into a tank truck:
- All necessary valves, fittings, and flexible hose connections.
. One air compressor (92SEO001CO) for pneumatic pumps and actuators:

Material .......................................... :
Type.................................................. :
Flow rate........................................... :
Pressure ............................................ :
Steel
lubricated piston machine
15 m3/h
8 bars

- Pneumatic straight-through passage valve
- Filter and pressure reducing valve
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 9/12 /A
page: 32 of 156
5.7. UV disinfection treatment

. One UV sterilizer (92SEO001SR):
Material .......................................... : Stainless steel
Material .......................................... : Two modules in series
Flow rate........................................... : 3 m3/h
It is equipped:
- Remote monitoring module
- Electromagnetic flowmeter with totalizing unit
. Electromagnetic flowmeter with totalizing unit :

. One treated water recovery hopper to sampling - Discharge tank (92SEO008BA)
5.8. Sludge storage and stabilization

The structure is buried with one low recovery point to empty the tank.
. One sludge stabilization tank (92SEO006BA) (out of scope)

Net capacity...................................... : 30 m3
This tank is equipped:
- A combined system of diffused air oxygenation
Material ............................................ : PVC
Type.................................................. : one air delivery header
Collector nominal diameter .............. : 100 mm
The combined system is equipped:
- Condensate blow-down device
- Clogging indicator
- Lot of diffusers (92SEO025DK to 041) for combined system of diffused air oxygenation
Material ............................................ : E.P.D.M membrane
Water-proofing ................................. : neoprene O-ring seal
Diffusion diameter by unit ............... : 12,6 mm
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 10/12 /A
page: 33 of 156
5.9. Control panel

. The control cabinet is made of painted steel.
It includes:
- A general protection by a main isolating switch with indicating light
- Protection device of all motors (disconnecting switch, thermal relay, "on" light)
- Circuit breakers, fuses, push buttons, trigger switches, transformers
- One PLC
- Light test by diodes
- One audible alarm (klaxon)
Placed in front of the panel:
- A general protection by a main isolating switch with indicating light
- Message display
- Control knobs
. One uninterruptible power supply for:
- Instrumentation
- P.L.C
- 24V supply:
. P.L.C Input/Outpout
. signalling
. display
U.P.S Characteristics
Type.................................................. : on line
Autonomy......................................... : 10 min
Power................................................ : 1500 VA
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 11/12 /A
page: 34 of 156
5.10. Local station
One building (out of scope)

Surface Area ..................................... :
Material ............................................ :
Length .......................................... :
External Width ................................. :
Efficient Height ................................ :
24 m2
civil works
6m
4m
2.95 m
(Size to be validated with final arrangement drawings)

All equipments inside the room will be assembled on a skid:
Material ............................................ : painted steel
Shape ............................................... : rectangular
Length .......................................... : 3.5 m
Width ................................................ : 1.2 m
Lifting devices.................................. : lifting ears or hooks
5.11. Electric connection and piping

. Hydraulic Connections of the skids equipments inside the local station:
- Painted steel pipes
- Flanges, pipe unions, brackets
. All materials needed for the equipments connections outside the local station:
Air network:
- From blowers to air diffusion network
- From compressor to air operated pumps and actuators
Air network:
- From settlings tanks to sludge stabilization tank
. Electrical Connections of the skids equipments inside the local station:
- Cables
- Cables trays
- Junction boxes
REVISION: B
Rev. Date: 18.04.2011
904-11803.11. 12/12 /A
page: 35 of 156

- MATERIAL LIST -
REVISION: B
Rev. Date: 18.04.2011
page: 36 of 156
SANITARY WASTE WATER TREATMENT SYSTEM - MATERIAL LIST

TAG
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
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92 SEO
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92 SEO
001
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040
Nb
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
DK
AHS MRW 92 SEO MA100
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESIGNATION
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser pipe
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
Diffuser disc'air
INTERFACE
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
92 SEO 006 BA
REVISION: B
DIAGRAM
AHS MRW92 SEO-SP103

AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
Rev. Date: 18.04.2011
MODEL /FEATURE
MATERIAL DIAMETER SUPPLY

SEAL
DN
VOLTAGE
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Aquatube
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
Disc'air
995-11803.11 2/4 /A
page: 37 of 156

TAG
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
004
005
006
007
008
009
010
020
021
022
023
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
047
048
049
050
051
Nb
SN
SN
SN
SN
SN
SN
SN
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
VE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESIGNATION
Low Low Emergency Level

Low Elevation Level
High Elevation Level
High High Emergency Level
High High Emergency Level
Flap valve
Ball valve
Flap valve
Ball valve
Gate valve
Gate valve
Ball valve
Ball valve
Butterfly valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Ball valve
Air trap
Ball valve
Air trap
Ball valve
Ball valve
Ball valve
Flap valve
Butterfly valve
Ball valve
INTERFACE
92 SEO 002 BA
92 SEO 002 BA
92 SEO 002 BA
92 SEO 002 BA
92 SEO 003 BA
92 SEO 005 BA
92 SEO 006 BA
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 042 ND050 DA1-R
92 SEO 047 ND050 DA1-R
92 SEO 003 BA
92 SEO 004 BA
92 SEO 004 BA
92 SEO 006 BA
92 SEO 005 BA
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 001 SR
92 SEO 001 SR
92 SEO 001 SR
92 SEO 001 SR
92 SEO 001 SR
92 SEO 001 SR
92 SEO 008 BA
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
REVISION: B
DIAGRAM
AHS MRW92 SEO-SP102

AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP102
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP103
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
Rev. Date: 18.04.2011
MODEL /FEATURE
SS2 / HYP W 10
SS2 / HYP W 10
SS2 / HYP W 10
SS2 / HYP W 10
SS2 / HYP W 10
SS2 / HYP W 10
SS2 / HYP W 10
404 50
311 P 2" NPT EPDM
404 50
311 P 2" NPT EPDM
25 P 50
25 P 50
311 P 2" NPT EPDM
311P 3/4"NPT EPDM
999 OT FGS / 80 EPDM
311P 3/4"NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
311 P 2" NPT EPDM
521P15
521P15
521P15
521P15
R2D3
R2D3
521P15
R2D3
521P15
R2D3
311 P 2" NPT EPDM
999 321 G 3"
521P15

SEAL
DN
VOLTAGE
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
NBR
NBR
NBR
NBR
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
EPDM
50
50
50
50
50
50
50
20
80
20
50
50
50
50
50
50
50
50
15
15
15
15
15
15
15
15
15
15
50
80
100
15
995-11803.11 3/4 /A
page: 38 of 156

TAG
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
052
053
054
055
056
057
Nb
VE
VE
VE
VE
VE
VE
1
1
1
1
1
1
DESIGNATION
Flap valve
Butterfly valve
Ball valve
Butterfly valve
Ball valve
Flap valve
INTERFACE
DIAGRAM
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
AHS MRW92 SEO-SP104

AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
92 SEO 058 VE
1 Ball valve + pneumatic actuator
92 SEO 006 CQ
AHS MRW92 SEO-SP104
92 SEO 059 VE
1 Ball valve + pneumatic actuator
92 SEO 006 CQ
AHS MRW92 SEO-SP104
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
92 SEO
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
92 SEO 070 ND050

92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 085 ND100
92 SEO 095 ND100
92 SEO 001 CO
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 006 CQ
92 SEO 053 VE
92 SEO 006 CQ
AHS MRW92 SEO-SP104

AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
AHS MRW92 SEO-SP104
060
001
002
001
002
003
004
001
002
003
002
003
004
005
006
007
008
001
002
003
004
001
001
VE
VQ
VQ
FI
FI
FI
FI
RP
RP
RP
SP
LP
LP
LP
LP
LP
LP
EL
EL
EL
EL
FC
MD
Ball valve
Safety valve
Safety valve
Air filter
Air filter
Air filter
Air filter
Pressure reducer
Pressure reducer
Pressure reducer
Pressure switch
Manometer
Manometer
Manometer
Manometer
Manometer
Manometer
Solenoid valve
Solenoid valve
Solenoid valve
Solenoid valve
Limit switch
Electromagnetic flowmeter
REVISION: B
Rev. Date: 18.04.2011
MODEL /FEATURE
999 321 G 3"

521P15
311 P 1"1/2 NPT EPDM
201 40
999 3PCS 2" NPT EPDM
+ PNE SE ASP 100
999 3PCS 2" NPT EPDM
+ PNE SE ASP 100
311 P 2" NPT EPDM
SV8 400
SV8 400
TX07ANN
TX07ANN
SV8 400
SV8 400
DNX 3200
TX07ANN
TX07ANN
XML A010A2S11
63 de 0 20 bars
63 de 0 10 bars
40 de 0 10 bars
40 de 0 10 bars
63 de 0 1 bars
63 de 0 1 bars
Type 5281 A 13,0 NBR MS
Type 5281 A 13,0 NBR MS
XCK-J10541H29H29
10W50-UA0A1AA0A4AA

SEAL
DN
VOLTAGE
EPDM
EPDM
EPDM
EPDM
80
100
15
100
40
40
EPDM
50
EPDM
50
EPDM
EPDM
EPDM
50
65
65
15
15
90
90
15
15
15
NBR
NBR
NBR
NBR
NBR
NBR
NBR
NBR
2
15
2
15
50
24V CC
24V CC
24V CC
24V CC
24V CC
220V AC
995-11803.11 4/4 /A
page: 39 of 156

- GENERAL FUNCTION - PROCESS -
REVISION: B
Rev. Date: 18.04.2011
page: 40 of 156
TABLE OF CONTENTS
1. PURPOSE OF THE DOCUMENT ................................................................................................................5
2. REFERENCE DOCUMENT ..........................................................................................................................5
2.1. ASSOCIATED DOCUMENTS .........................................................................................................................5
3. LIST OF MAIN EQUIPMENTS AND ACTUATORS.................................................................................5
3.1. SEWAGE STORAGE AND LIFTING PUMPING STATION ....................................................................................5
3.2. PRIMARY SETTLING TANK (92SEO003BA) .................................................................................................5
3.3. BIOLOGICAL TREATMENT ..........................................................................................................................5
3.4. SECONDARY SETTLING TANK (92SEO005BA) ............................................................................................5
3.5. FINAL DISINFECTION OF TREATED EFFLUENTS ...........................................................................................5
3.6. SLUDGE STORAGE AND STABILIZATION (92SEO006BA) .............................................................................6
4. GENERAL DESCRIPTION OF THE SANITARY WASTE WATER TREATMENT............................6
4.1. SANITARY WASTE WATER TREATMENT SYSTEM .............................................................................................6
4.2. CABINET CONTROL....................................................................................................................................7
4.3. UNIT DISPLAY ...........................................................................................................................................8
4.4. FAULT TREATMENT AUTOMATICALLY RESET ...........................................................................................11
4.5. FAULT TREATMENT BY ACKNOWLEDGE PUSH BUTTON RESET ..................................................................12
5. SYSTEMS MANAGEMENT AND OPERATION PRINCIPLES ............................................................13
5.1. SEWAGE STORAGE AND LIFTING PUMPING STATION (92SEO002BA) .........................................................13
5.1.1. MECHANIZED BAR SCREEN (92SEO001DG) ...................................................................................13
5.1.2. MECHANICAL MIXER (92SEO001ZE) .............................................................................................15
5.1.3. SEWAGE TRANSFER PUMPS (92SEO003PO&92SEO004PO) ..........................................................16
5.2. PRIMARY SETTLING TANK 92SEO003BA..................................................................................................19
5.3. BIOLOGICAL TREATMENT 92SEO004BA..................................................................................................20
5.3.1. AIR BLOWERS (92SEO001ZV&92SEO002ZV) ...............................................................................20
5.4. SECONDARY SETTLING TANK (92SEO005BA) ..........................................................................................22
5.5. FINAL DISINFECTION OF TREATED EFFLUENTS .........................................................................................22
5.6. SLUDGE STORAGE AND STABILIZATION (92SEO006BA) ...........................................................................22
5.6.1.
5.6.2.
5.6.3.
5.6.4.
5.6.5.
5.6.6.
Principle.......................................................................................................................................22
Operator interfacing ....................................................................................................................23
AUTO MODE (selector switch 1st position) .....................................................................................25
PRIMARY MODE (selector switch 2nd position) ...............................................................................28
SECONDARY MODE (Selector switch 3rd position) ..........................................................................30
SLUDGE MODE (Selector switch 4th position).................................................................................32
6. FAULT PROCESSING .................................................................................................................................35

6.1. SEWAGE STORAGE AND LIFTING PUMPING STATION ..................................................................................36
6.2. PRIMARY SETTLING TANK (92SEO003BA) ...............................................................................................39
6.3. BIOLOGICAL TREATMENT ........................................................................................................................40
6.4. SECONDARY SETTLING TANK (92SEO005BA) ..........................................................................................41
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 3/44 /D
page: 41 of 156
6.5. FINAL DISINFECTION OF TREATED EFFLUENTS .........................................................................................42

6.6. SLUDGE STORAGE AND STABILIZATION (92SEO006BA) ...........................................................................43
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 4/44 /D
page: 42 of 156
1. PURPOSE OF THE DOCUMENT

The purpose of this document is to describe the general function, the main components, the control
principles and the interfaces to other systems of the sanitary waste water treatment plant to the
MEROWE DAM project.
2. REFERENCE DOCUMENT
2.1. Associated documents
AHS MRW 92 SEO MS 100 : TECHNICAL SPECIFICATION OF THE EQUIPMENTS
AHS MRW 92 SEO SP 101... : SWWT FLOW DIAGRAM
AHS MRW 92 SEO SP 102... : SWWT SEWAGE STORAGE & PRIMARY SETTLING DIAGRAM
AHS MRW 92 SEO SP 103... : SWWT BIOREACTOR & SLUDGE STABILIZATION DIAGRAM
AHS MRW 92 SEO SP 104... : SWWT SECONDARY SETTLING & FINAL TREATMENT SKID
DIAGRAM
3. LIST OF MAIN EQUIPMENTS AND ACTUATORS

3.1. Sewage storage and lifting pumping station
Mechanized bar screen .................................. : 92SEO001DG
Waste tank ..................................................... : 92SEO007BA
Sewage tank................................................... :
Sewage transfer pumps.................................. :
:
Mechanical mixer .......................................... :
92SEO002BA
92SEO003PO
92SEO004PO
92SEO001ZE
Level detectors .............................................. :

:
:
:
92SEO004SN (LL EL)

92SEO005SN (L EL)
92SEO006SN (H EL)
92SEO007SN (HH EL)

Level detector ................................................ : 92SEO008SN (LL EL)

Blowers.......................................................... : 92SEO001ZV
: 92SEO002ZV
053 VE Closed Limit switch ......................... : 92SEO001FC

3.5. Final disinfection of treated effluents

UV sterilizer .................................................. : 92SEO001SR
Electromagnetic flow meter .......................... : 92SEO001MD
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 5/44 /D
page: 43 of 156
3.6. Sludge storage and stabilization (92SEO006BA)

Level sensor................................................... : 92SEO010SN (HH EL)
Air compressor .............................................. : 92SEO001CO
Pressure switch (for 92SEO005BA).............. : 92SEO002SP
Sludge pump (pneumatic) ............................. : 92SEO005PO
Control solenoid valve................................... : 92SEO002EL
Pneumatic valves (for 92SEO005BA)........... : 92SEO058VE
4. GENERAL DESCRIPTION OF THE SANITARY WASTE WATER TREATMENT

4.1. Sanitary waste water treatment system
The sanitary waste water treatment plant is fed by domestic sewage from a sewer shaft by
gravity, before discharge to river Nile.
The sewer shaft located 300 m to the sewage treatment plant is fed by:
- sanitary wastewater originating from supporting facilities
- filter backwash waste originating from the drinking water purification plant
- domestic sewage tank 00SEO001BA
The raw water is stored in the sewage tank (92SEO002BA).
The mechanized bar screen (92SEO001DG) located at the inlet of sewage tank remove bigger
solids from wastewater to prevent clogging of followed systems. The solids removed are
discharged into waste tank (92SEO007BA)
The effluents are mixed by the mechanical mixer (92SEO001ZE) located in the bottom of the
sewage tank. Two submergible pumps (92SEO003PO & 92SEO004PO) (one duty one standby)
pump the wastewater into the primary settling tank (92SEO003BA).
The clarified wastewater flow out by gravity of primary settling tank to the fixed bed bioreactor
(92SEO004BA). After biological treatment, the secondary settling tank (92SEO005BA) received
the effluent by gravity.
The clarified water of the secondary settling tank is directed by gravity across the UV
disinfection treatment (U.V sterilizer 92SEO001SR) to the discharge tank (92SEO008BA). The
flow rate of treated effluent is measured and totalized by a flowmeter (92SEO 001 MD).
According to a specific cycle, the sludge of the both settling tank are extracted to the sludge
stabilization tank (92SEO006BA) by two pneumatic pumps (92SEO005PO & 92SEO006PO)
(one duty one standby) which are supplied by the compressor named 92SEO001CO.
When the sludge stabilization tank is full of, an operator can launch the transfer of stabilized
sludge and empty the tank into a tank truck.
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 6/44 /D
page: 44 of 156
The main components of the sanitary waste water treatment are:

- Sewage storage (Tank, submergible pumps, mechanical mixer)
- Primary settling tank (Tank, sensor)
- Biological treatment (Tank, diffusers)
- Secondary settling tank (Tank, sensor)
- Final disinfection of treated effluents (Flow meter, U.V Sterilizer)
- Sludge storage and stabilization (Tank, diffusers, sensor, valves, pneumatic pumps)
4.2. Cabinet control

The sanitary waste water treatment plant is equipped with a cabinet control located in the SKID.
Its power supply 400VAC+N is coming from the power house, and sometimes it becomes in
load shedding mode. So during this moment every actuators of the sanitary waste treatment are
stopped.
When the power station will stop being in load shedding mode, actuators will restart with a
cascade connection to avoid overload.
The cabinet control is equipped too with an UPS (uninterruptible power supply).
Here the following circuits which are saved by the UPS:
- PLC supply
- Inputs PLC
- Unit display
- Instruments supply (Flow meter)
- Command
- Telemonitoring
Push buttons, selector switches, indicator lights and a unit display are available on the cabinet
control panel to drive the installation.
Among other one, here the following general push buttons and lights indicators:
- White light indicator 92SEO005LA 400VAC POWER ON
- White light indicator 92SEO007LA UPS 230VAC CONTROL ON
- Red push button 70 92SEO003BP GENERAL EMERGENCY STOP (Push-turn to
unlock)
- Red push button 92SEO005BP GENERAL EMERGENCY STOP RESET
- Red push button 92SEO006BP MECHANIZED BAR SCREEN EMERGENCY STOP
RESET
- Yellow push button 92SEO007BP ACKNOWLEDGE FAULT
- Yellow push button 92SEO008BP LIGHT TEST
The right side of the cabinet control is equipped too:
- Green beacon 92SEO008LA PLC IN RUN MODE
- Yellow beacon 92SEO009LA GENERAL ALARM
Three information exchanges are available to the power house of the administration & service
building. Those informations are:
- General faults waste water treatment plant
- High high emergency level sewage tank (HH EL 92SEO007SN recovered)
- 400 VAC Power supply off
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 7/44 /D
page: 45 of 156
4.3. Unit display
REVISION: B
Rev. Date: 18.04.2011
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page: 46 of 156
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 9/44 /D
page: 47 of 156
Description of the static function keys of the unit display

F1 : Home
MEROWE DAM PROJECT
AHS MRW92 SEO
WASTE WATER
TREATMENT PLANT
F2 : Faults list
DATE TIME 1/1
22_Tripped fault
Mechanize bar screen
92SEO001DG
Note: In anyway to go out from the faults list display, the operator has to press the ESC
touch of the unit display.
F3 : Sewage storage and lifting pumping station
SEWAGE STORAGE
Bar Screen 001DG
Sewage Pump 3&4PO
Sewage Tank Levels
To Page F3-1
To Page F3-4
To Page F3-5
F4 : Spare
F5 : Biological treatment
BIOLOGICAL TREATMENT
Air Blower 1 001ZV
---
To Page F5-1
F6 : Spare
F7 : Sludge storage and stabilization
SLUDGE
Main Pump Selected
Auto Sludg.Extract.
Settling Tks Sludge
Sludge Stabiliz.Tk
F8
F9
F10
F11
F12
To Page F7-1
To Page F7-2
To Page F7-4
To Page F7-11
: Spare
: Spare
: Spare
: Spare
: Legend
LEGEND - PLC TIME
PV: PRESET VALUE
RV: RUNNING VALUE
: Back
Next:
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 10/44 /D
page: 48 of 156
4.4. Fault treatment automatically reset
Start
n
New fault appears ?

o
Message blinking on the unit display
Red beacon blinking
Fault still prsent ?
n
Actuator restart
n
ENTER push on the unit display ?

o
Message on the unit display off
Fault acknowledge push button ?

o
Yellow beacon off
END
Fault acknowledge push button AND

ENTER push unit display ?
o
Yellow beacon lightning
if fault acknowledge push button
Fixed message on the unit display
If ENTER push unit display
Fault still present?

n
Actuator restart
Yellow beacon off
END
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 11/44 /D
page: 49 of 156
4.5. Fault treatment by acknowledge push button reset

Start
n
New fault appears ?

o
Message blinking on the unit display
Yellow beacon blinking
Fault acknowledge push button AND

ENTER push unit display ?
o
Red beacon lightning
if fault acknowledge push button
Fixed message on the unit display

If ENTER push unit display
Fault still prsent ?
n
n
Fault acknowledge push button ?

o
Fault reset, actuator restart
Yellow beacon off
END
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 12/44 /D
page: 50 of 156
5. SYSTEMS MANAGEMENT AND OPERATION PRINCIPLES

5.1. Sewage storage and lifting pumping station (92SEO002BA)
The sewage tank (92SEO002BA) is equipped with four level detectors
- One emergency low level 92SE0004SN (LL EL)
- One low elevation level 92SE0005SN (L EL)
- One high elevation level 92SE0006SN (H EL)
- One emergency high level 92SE0007SN (HH EL)
Those levels are used to put under slaving the mechanized bar screen (92SEO001DG), the two
submergible pumps (92SEO003PO & 92SEO004PO) and the mechanical mixer (92SEO001ZE).
5.1.1. MECHANIZED BAR SCREEN (92SEO001DG)

(92SEO001DG) located at the inlet of sewage tank remove bigger solids from wastewater
to prevent clogging of followed systems. The solids removed are discharged into waste
tank (92SEO007BA)
The rated power of the mechanized bar screen's motor is 1.1 KW on 400VAC.
Here the following control buttons placed on the door of the cabinet control:
- A three fixed positions red light selector switch AUTO-0-MANUAL named
92SEO001CL associated to the 92SEO001DG mechanized bar screen.
- A green push button ON named 92SEO001BP.
MANUAL MODE
This mode is independent of the levels switch of the sewage tank. The operator places the
selector switch on manual position, adjusts the operating time and pushes ON button.
The mechanized bar screen works continuously and depends on the adjustable operating time
selected by the operator on the display unit. The operating time is selected in minutes on two
digits according the following meantime: (1 >= T =< 15min).
When the mechanized bar screen works, his red selector switch light is lightning.
The mechanized bar screen is stopped with:
- Selector switch not in Manual position,
- Fault #1 & #4 cabinet control emergency stop,
- Fault #2 & #5 mechanized bar screen emergency stop,
- Fault #22 Tripped fault mechanized bar screen,
- End of the processing timer.
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 13/44 /D
page: 51 of 156
AUTOMATICAL MODE
The operator places mechanized bar screen selector switch on the AUTO position
(92SEO001CL).
The mechanized bar screen is authorized to work as soon as the low elevation level (NB
92ESO005SN) is recovered for 60 seconds. His operating cycle is adjustable from the
display unit.
The operator can adjust the operating time (T_ON) and the waiting time (T_OFF).
The operating time and waiting time are selected in minutes on two digits according the
following meantime: (0 >= T =< 60min).
When all the operating conditions are present, the operating cycle starts automatically on
the operating time (T_ON) and the red selector switch light of the mechanized bar screen is
lightning.
The mechanized bar screen cycle is stopped with:
- Selector switch not in AUTO position,
- Fault #20 LL_EL sewage tank 92SEO004SN,
- Low level sensor 92SEO005SN discovered.
DISPLAY UNIT
4 lines composed of 20 characters each.

From Page F3
To Page F3
BAR SCREEN 001DG

Cycle Parameters
Manual Parameters
To Page F3-2
To Page F3-3
Page F3-1
BAR SCREEN 001DG
To Page F3-1 CYCLE PARAMETERS
ON PV:10mn RV:00mn
OFF PV:30mn RV:00mn
Page F3-2
BAR SCREEN 001DG
To Page F3-1 MANUAL PARAMETERS

Page F3-3
REVISION: B
ON PV:15mn RV:00mn
--
Rev. Date: 18.04.2011
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page: 52 of 156
5.1.2. MECHANICAL MIXER (92SEO001ZE)

A submergible mechanical mixer 92SEO001ZE equips the sewage tank.
The rated power of the mechanical mixer's motor is 1.5 kW on 400VAC.
An internal thermometer probe security detects high temperature. A fault is set and
displayed
The sewage tank 92SEO002BA will be always mixed. The aim is to avoid sludge
accumulation in the bottom of the tank. Sludge accumulation would be able to block the
sewage transfer pumps 92SEO003PO & 92SEO004PO.
Here the following control button placed on the door of the cabinet control:
- A three fixed red light selector switch AUTO-0-MANUAL named 92SEO002CL
associated to the 92SEO001ZE mechanical mixer.
MANUAL MODE
The light selector switch of the mechanical mixer is on MANUAL position.

The mechanical mixer is working as long as the security level LL EL 92SEO004SN is
recovered; the red selector switch light is lightning.
The low emergency level 92SEO004SN is a hardware security.
When the low emergency level 92SEO004SN is discovered, a fault is set and displayed on the
display unit. Mechanical mixer is stopped. When the low emergency level 92SEO004SN is
once again recovered, the operator has to used the acknowledge fault push button to reset this
fault.
The mechanical mixer is stopped with:
- Its selector switch not in Manual position,
- Fault #20 low emergency level sewage tank 92SEO004SN,
- Fault #27 tripped sewage mechanical mixer,
- Fault #28 thermometer probe motor sewage mechanical mixer.
AUTOMATICAL MODE
The light selector switch of the mechanical mixer is on AUTO position.

The mechanical mixer is enabled as soon as the low level 92SEO005SN is recovered for 60s.
It is disabled as soon as the low level 92SEO005SN is discovered.
When it is discovered, a fault is set and displayed on the display unit. The mechanical mixer is
stopped. When the low emergency level 92SEO004SN is once again recovered, the operator
has to used the acknowledge fault push button to reset this fault.
The mechanical mixer will restart when the low level 92SEO005SN has been recovered for
300s.
- Its selector switch not in AUTO position,
DISPLAY UNIT

Nothing special
REVISION: B
Rev. Date: 18.04.2011
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page: 53 of 156
5.1.3. SEWAGE TRANSFER PUMPS (92SEO003PO&92SEO004PO)

A couple of submergible pumps 92SEO003PO & 92SEO004PO equip the sewage tank
(92SEO002BA).
The rated power of the sewage transfer pump's motor is 3.2 KW on 400VAC.
An internal thermometer probe security detects high temperature. Faults are set and displayed.
Those transfer pumps (one duty one standby) pump the wastewater into the primary settling
tank (92SEO003BA).
92SEO003CL associated to the 92SEO003PO pump.
MANUAL MODE
The operator has to avoid the manual mode. It is not the normal working.
It is used to drain off the sewage tank with the aim to realize a maintenance operation.
(Mechanical mixer, mechanized bar screen, pump).
Most of conditions are still operational (just see below), they have right on the manual running
mode of the pumps, because the operator must not saturates the sludge stabilization or one of
the settling tanks.
Be careful: as possible the sewage pumping must not working as the mechanized bar screen is
not running and the mechanical mixer too.
The light selector switch of the pump selected by the operator is on MANUAL position.
The select pump is working as long as the security level 92SEO004SN is recovered, so the red
selector switch light is lightning.
display unit. Sewage pumping is stopped. When the low emergency level 92SEO004SN is
once again recovered, the operator have to used the acknowledge fault push button to reset this
fault.
Each sewage transfer pump is stopped with:
- Its selector switch not in manual position,
- Its tripped fault sewage pump #,
- Its thermometer probe motor fault sewage pump #,
- Fault #52 Air blower #1 92SEO001ZV not running (and the rescue mode off),
- Fault #72 Output U.V sterilizer low flow,
- Fault #81 High level sludge stabilization for 20 hours.
- Fault #83 Air pressure compressor down for 24 hours.
- Fault #86 Sludge pumping off for 24 hours.
REVISION: B
Rev. Date: 18.04.2011
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page: 54 of 156
AUTOMATICAL MODE
In the normal working, the selector switches of the 92SEO003PO & 92SEO004PO transfer
pumps are placed in AUTO position.
Those pumps are working one duty one standby. An automatic permutation of functioning of
pumps is made in accordance with a working time (" 1/3-2/3 " of total time).
The main pump as it is called will work 4h (that is to say 2/3 of total time defined at 6h
At the end of 4h, automatic permutation on the secondary pump which will work 2h (that is
to say 1/3 of time) and so one, and so forth.
When the both selector switches of the sewage transfer pumps are positioned on 0 , the
followed principle is initialized: none of selected pump as main pump and the time counters
1/3-2/3 are resetted.
As soon as a sewage transfer pump's selector switch is positioned on AUTO , the
associated pump becomes the main pump.
There is an automatic permutation to the secondary pump on the main pump unavailability.
The sewage transfer pumping is enabled as soon as the high level 92SEO006SN is recovered.
The main pump starts if there are no faults. The sewage pumping is disabled as soon as the
low level 92SEO005SN is discovered.
If the high emergency level 92SEO007SN is reached, a fault is set and displayed on the
display unit. So the secondary pump starts until the high level 92SEO006SN is discovered.
display unit. Sewage transfer pumping is stopped. When the low emergency level
92SEO004SN is once again recovered, the operator has to used the acknowledge fault push
button to reset this fault.
Mechanical mixer has to work for 300s before to start sewage pumping.
Like that, there will be no more sludge accumulation in the bottom of the tank and sewage
transfer pumps will be safety to work.
- Its selector switch not in AUTO position,
- Fault #29 mechanized bar screen 92 SEO 001 DG is not running,
- Fault #30 mechanical mixer 92 SEO 001 ZE is not running for 24 hours,
- Fault #52 Air blower #1 92 SEO 001 ZV not running,
REVISION: B
Rev. Date: 18.04.2011
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page: 55 of 156
DISPLAY UNIT

From Page F3
To Page F3
Page F3-4
Possibilities:
1- NONE
2- 92SEO003PO
3- 92SEO004PO
SEWAGE PUMP 3&4PO

MAIN PUMP SELECTED
92SEO003PO
--
From Page F3
LLEL
LEL
HEL
HHEL
Page F3-5
004SN:
005SN:
006SN:
007SN:
RECOVERED
RECOVERED
DISCOVER.
RECOVER.
Press ESC touch on the unit display to go out from this page
Sensor identification
92SEO004SN (LL EL)
92SEO005SN (L EL)
92SEO006SN (H EL)
92SEO007SN (HH EL)
Note :
Automatic consequences
Alarm reset authorization
Alarm set
Stop mechanical mixer 92SEO001ZE
Stop sewage transfer pump 92SEO003PO
Timer: start authorization of mechanized bar screen

92SEO001DG cycle
Timer: start mechanical mixer 92SEO001ZE
Stop mechanized bar screen 92SEO001DG cycle

Stop main sewage transfer pump
Start main sewage transfer pump
Stop secondary sewage transfer pump
Alarm set
Start secondary sewage transfer pump
represents a level rising in the tank

represents a level decreasing in the tank
REVISION: B
Rev. Date: 18.04.2011
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page: 56 of 156
5.2. Primary settling tank 92SEO003BA

Two submergible pumps (92SEO003PO & 92SEO004PO) pump the wastewater into the
primary settling tank (92SEO003BA). Here the wastewater is going to be clarified first.
The clarified wastewater flow out by gravity of primary settling tank to the fixed bed
bioreactor (92SEO004BA)
A low level 92SEO008SN equips the primary settling tank.
It is used to the sludge extraction cycle. (See the sludge storage & stabilization paragraph)
Alarm (#40) is set with special conditions to inform the operator that the primary settling tank
is abnormally emptying.
REVISION: B
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page: 57 of 156
5.3. Biological treatment 92SEO004BA

The wastewater flow out by gravity of primary settling tank to the fixed bed bioreactor
(92SEO004BA). The bioreactor is divided into two stages in series.
This bioreactor is equipped with a combined system of diffused air oxygenation with 24
diffusers.
5.3.1. AIR BLOWERS (92SEO001ZV&92SEO002ZV)
Two air blowers produce the air oxygenation.
The rated power of the air blower's motor is 5.5 kW on 400VAC.
The first one, named 92 SEO 001 ZV is dedicated to the fixed bed bioreactor (92SEO004BA),
and the other one, named 92 SEO 002 ZV to the sludge stabilization tank (92SEO006BA).
- A two fixed positions red light selector switch OFF-ON named 92SEO005CL associated
to the 92SEO001ZV air blower #1.
- A three fixed positions red light selector switch RESCUE-0FF-ON named 2SEO006CL
associated to the 92SEO002ZV air blower #2.
- A blue light push button RESCUE MODE VALIDATION named 92SEO001BL.
NORMAL WORKING MODE
Those equipments must always running.

The right manual valves must be correctly placed and then, the operator has just to place each
selector switch on the ON position to start the air oxygenation production for the both tanks.
The red selector switch light 92SEO005CL is lightning when the air blower #1 is running.
The red selector switch light 92SEO006CL is lightning when the air blower #2 is running.
The air blower #1 is stopped 10 min each 24 hours (recovery time cycle).
The red selector switch light 92SEO005CL is blinking during this minute.
The air blower #1 is stopped with:
- Its selector switch not in ON position,
- Fault #50 Tripped fault air blower #1.
- Its selector switch not in ON position,
REVISION: B
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page: 58 of 156
RESCUE MODE
Sludge stabilization air oxygenation production

If the air blower #2 is not running (Tripped fault or selector switch OFF), alarms (#51 & 54)
are set just to inform the operator that the sludge stabilization tank is working without air
oxygenation.
The sewage transfer pumping is still running.
Air oxygenation must be delivered in priority to the biological reactor. There is no rescue
mode to produce air oxygenation for the sludge stabilization tank.
Everything must be realized to come back in the normal working.
Biological air oxygenation production
are set. The sewage transfer pumping is stopped.
The message #52 air blower #1 not running. So sewage pumping stopped is displayed
A rescue mode is available.
The operator has to manoeuvre manual valves to dedicate the air blower #2 to the bioreactor.
First he must open the manual valve 055VE and then close the manual valve 053VE. The last
one is equipped with a closed limit switch named 92SEO001FC.
As soon as this limit switch is switched on (It means the valve is completely closed), the alarm
#55 manual valve 053VE closed is set, a message is displayed on the unit display and the
air blower #1 92SEO001ZV is stopped.
In anyway to restart the air blower #1, the manual valve 053VE must not be close and the
alarm must be reset.
Then he has to place the selector switch 92SEO006CL into the rescue mode.
The blue light of the push button is blinking because the air blower #1 is not running and the
selector switch is on the rescue mode.
The operator validates this mode by the blue light push button. So the message #53 is
displayed on the display unit and the blue light of the push button is lightning.
The sewage pumping is working once more.
An emergency stop or a PLC restart doesnt reset the rescue mode.
Another way to do it: to place out the selector switch 92SEO006CL from the rescue
position.
DISPLAY UNIT

From Page F5
To Page F5 AIR BLOWER 1 001ZV
Page F5-1
TEMPORARY STOP: OFF

(10 min/24 hours)
00 min spent
Possibilities:
1- ON
2- OFF
REVISION: B
Rev. Date: 18.04.2011
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page: 59 of 156

After biological treatment, the secondary settling tank (92SEO005BA) received the effluent by
gravity. Here the treated effluent is going to be clarified. Then the clarified water of the
sterilizer (92SEO001SR) to the discharge tank (92SEO008BA)
A low level 92SEO009SN equips the secondary settling tank.
It is used to the sludge extraction cycle. (See the sludge storage & stabilization paragraph)
Alarm (#60) is set with special conditions to inform the operator the secondary settling tank is
abnormally emptying.

The UV sterilizer (92SEO001SR) cubicle is equipped with:
Two on/off selector switches,
Two time counters
The power supply is coming from the cabinet control. The alarm #70 is activated on a power
supply fault.
The alarm #71 is displayed on the display unit when the UV lamps might be changed.
The sewage pumping is still working even these faults are presents.

5.6.1. Principle
The sludge stabilization tank is equipped with a combined system of diffused air oxygenation
and 16 diffusers. (Air blowers explanation: see biological treatment paragraph)
Sludge pumping is shared by the two settling tanks.
The both settling tanks sludge extraction is realized with two pneumatics pumps 92SEO005PO
& 92SEO006PO. They are working in duty and standby.
Sludge extraction is not possible simultaneously on the both settling tanks.
The selection of the settling tank sludge extraction is realized with two pneumatics valves
92SEO058VE & 92SEO059VE. Below cycle explanation:
Pneumatics valves and pumps are supplied through the air compressor 92SEO001CO.
A pressure switch 92SEO002SP detects a low pressure. An alarm (#82) is set immediately and
the sludge extraction is stopped. Several hours later, if the low pressure is still present, the
alarm #83 is set and the sewage transfer pumping is stopped.
The both pumps 92SEO005PO & 92SEO006PO and the both pneumatics valves
92SEO058VE & 92SEO059VE are stopped on the faults
- Fault #6 & #7 Load shedding mode and power supply off,
- Fault #82 low air pressure 92SEO002SP
- Fault #83 24h air pressure down 92SEO002SP
- Fault #84 Tripped compressor.
REVISION: B
Rev. Date: 18.04.2011
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page: 60 of 156
5.6.2. Operator interfacing

associated to the 92SEO005PO sludge pump #1.
- A four fixed selector switch AUTO-PRIMARY-SECONDARY-SLUDGE named
92SEO009CL dedicated to the selection of the sludge extraction cycle.
- A blue push button SLUDGE MODE VALIDATION named 92SEO002BP.
- A green indicator light AUTO CURRENT SLUDGE MODE named 92SEO001LA.
- A yellow indicator light PRIMARY CURRENT SLUDGE MODE named
92SEO002LA.
- A yellow indicator light SECONDARY CURRENT SLUDGE MODE named
92SEO003LA.
- A yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE named
92SEO004LA.
SLUDGE MODE SELECTION
CHOICE
1- AUTO CYCLE EXTRACTION
2- PRIMARY SETTLING TANK DRAINING
3- SECONDARY SETTLING TANK DRAINING
4- SLUDGE STABILIZATION TANK DRAINING
SLUDGE MODE
VALIDATION
CURRENT SLUDGE MODE
CURRENT SLUDGE MODE
CURRENT SLUDGE MODE
CURRENT SLUDGE MODE
AUTO CYCLE
PRIMARY
SECONDARY
SLUDGE TANK
SLUDGE PUMP #1
92SEO005PO
SLUDGE PUMP #2
92SEO006PO
AUTO
MANU
REVISION: B
AUTO
Rev. Date: 18.04.2011
MANU
701-11803.11. 23/44 /D
page: 61 of 156
General description of the operating interfacing

The first pump selector switch (92SEO005PO & 92SEO006PO) to be placed on the AUTO
position gives the priority to its pump and it is becomes the main one.
It is possible to verify the main pump selected with the page F7-1 of the unit display.
The only way to invalidate the main pump selected is to place the both pump selector switches
on their 0 position.
There are no automatic pump permutations. It is only the operator who can choose the
working pump by the way of proceed just above.
As soon as the main pump is selected, the indicator light of the cycle selected by the sludge
mode selection selector switch is blinking. But the mode conditions must be presents. (See
next paragraph)
REVISION: B
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page: 62 of 156
5.6.3. AUTO MODE (selector switch 1st position)

The auto cycle extraction mode is used to extract automatically the primary and the
secondary settling tanks sludge. Extracted sludge is directed into the sludge stabilization tank.
The operator places the sludge mode selection selector switch on the AUTO CYCLE
EXTRACTION position (#1). Auto cycle extraction mode is not yet validated. The green
indicator light AUTO CURRENT SLUDGE MODE named 92SEO001LA is off.
He must place one of the sludge pump selector switch on the AUTO position (92SEO007CL
or 92SEO008CL).
Board where most of the both selector switches possibilities are described below.
Selector switch 92SEO007CL
Sludge pump#1
AUTO
0
MANU
Selector switch 92SEO008CL

Sludge pump#2
AUTO
0
MANU
92SEO005PO
Sludge
pump#1
92SEO006PO
Sludge
pump#2
Just below at the 4th line, the sludge pump #1 selector switch is
the first one to be in AUTO position
1
---1
-1
----1
-1
--1
-1
--1
---
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
Just below at the 4th line, the sludge pump #2 selector switch is
the first one to be in AUTO position
--1
1
---1
-1
---1
--1
-1
-1
---
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Sludge pumps selector switches are not in AUTO position

-----
1
1
---
--1
1
-----
1
-1
--
-1
-1
Then the green indicator light AUTO CURRENT SLUDGE MODE is blinking. Sludge
pumps are still stopped and the both pneumatic valves 92SEO058VE & 92SEO059VE are
closed.
Note:
The both settling tanks sludge extraction is realize with two pneumatics pumps 92SEO005PO
& 92SEO006PO. They are working in duty and standby but there is no automatic permutation
between those sludge pumps; the operator will have to change the switch pump selector to
permute the functioning pump.
Now to validate the auto extraction cycle mode, the operator uses the blue push button
SLUGE MODE VALIDATION.
The green indicator light AUTO CURRENT SLUDGE MODE is lightning.
REVISION: B
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page: 63 of 156
The cycle is initialised to begin at 8.00 am. The operating cycle of the sludge extraction is 24
hours.
Available in the display unit the AUTO SLUDGE EXTRACTION CYCLE TIMER preset
and current values.
The preset value is 1440mn and not modifiable. The current value increases and can be
modified by the operator if he wants to change the beginning point of the auto sludge
extraction cycle.
A timer dedicates to the primary settling tank sludge extraction is available in the display unit.
Normally, it is unnecessarily to modify this value each cycle. It is defined at the beginning of
the installation, but the operator can adjust it according to the proceed.
The auto sludge extraction cycle begin with the primary settling tank.
The pneumatic valve 92SEO059VE is opening, and few seconds later the sludge pump
selected is working as long as the SETTLING TANK SLUDGE EXTRACTION TIMERS is
running. The red selector switch light of the selected pump is lightning. (92SEO007CL or
92SEO008CL)
When the primary SETTLING TANK SLUDGE EXTRACTION TIMERS is ended, the
primary settling tank auto extraction is stopped, a counter is increased (PRIMARY
SETTLING TANK SLUDGE EXTRACT.REALIZED), and it goes on to the secondary
settling tank.
The pneumatic valve 92SEO059VE is closing, and the pneumatic valve 92SEO058VE is
opening. During this operation, the sludge pumps are stopped. The sludge pumping restart
after few seconds the pneumatic valve 92SEO058VE is opening.
When the secondary SETTLING TANK SLUDGE EXTRACTION TIMERS is ended, the
secondary settling tank auto extraction is stopped, a counter is increased (SECONDARY
SETTLING TANK SLUDGE EXTRACT.REALIZED), and the cycle is finished until the end
of the 24 hours running.
The pneumatic valves 92SEO058VE & 92SEO059VE are closed, and the sludge pumps are
stopped.
If the auto sludge extraction cycle on the both settling tanks is not finished at the end of the 24
hours, the last cycle and timers SETTLING TANKS SLUDGE EXTRACTION are
resetted, and a new cycle begin.
Notes:
With an emergency stop or a cabinet control power shutdown, the current values of timers and
counters just on top are not resetted.
During the sludge pumps are working, the operator may change the preset timer values from
the display unit. The system reacts immediately to this modification.
The both settling tanks are equipped with low level sensors named 92SEO008SN &
92SEO009SN. When they are discovered, the alarms #40 or #60 are set and displayed on the
display unit.
The alarm #40 stopped the primary settling tank sludge extraction, and the cycle goes on to the
other one.
The alarm #60 stopped the secondary settling tank sludge extraction. A new cycle will begin
when the 24 hours will be down.
REVISION: B
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page: 64 of 156
The sludge stabilization tank is equipped with a high level named 92SEO010SN.
The alarm #80 is set and displayed on the display unit when the level is reached.
The auto cycle extraction mode is deactivated and sludge extraction from the settling tanks
is stopped (sludge pumps stopped and pneumatic valves 92SEO058VE &92SEO059VE
closed).
The green indicator light 92SEO001LA is off.
It is impossible to validate the auto cycle extraction mode once more. The high level
92SEO010SN must be discovered.
Another way to deactivate the auto mode, the normal one:
Neither of sludge pumps selector switches (92SEO007CL and 92SEO008CL) must be on the
AUTO position
REVISION: B
Rev. Date: 18.04.2011
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page: 65 of 156
5.6.4. PRIMARY MODE (selector switch 2nd position)

The primary mode is used to drain off the primary settling tank or to extract it sludge
manually. Extracted sludge is directed into the sludge stabilization tank.
The operator must do be careful when this mode is used. Well there are many securities but
this mode makes him free to get out bad situation. So in normal working, he is responsible of
his acts.
The operator places the sludge mode selection selector switch on the PRIMARY
SETTLING TANK DRAINING position (#2). Primary mode is not yet validated. The
yellow indicator light PRIMARY CURRENT SLUDGE MODE named 92SEO002LA is
off.
Two possibilities to validate the primary mode:
MANUAL DRAINING:
The operator places one of the sludge pump selector switch on the MANUAL position
(92SEO007CL or 92SEO008CL).
Then the yellow indicator light PRIMARY CURRENT SLUDGE MODE is blinking if
the primary mode conditions in manual draining are presents. At this moment sludge pump
is still stopped.
Now to validate the primary mode, the operator uses the blue push button SLUGE
MODE VALIDATION.
The yellow indicator light PRIMARY CURRENT SLUDGE MODE is lightning, the
pneumatic valve 92SEO059VE dedicated to the primary settling tank is opening and then
after few seconds the sludge pump selected starts. The red selector switch light of the
selected pump is lightning. (92SEO007CL or 92SEO008CL)
The sludge pump is functioning as long as the operator wished it.
The primary settling tank is equipped with a low level named 92SEO008SN.
When it is discovered, the alarm #40 is set and displayed on the display unit, but the
primary mode is not deactivated, the extraction goes on.
In anyway, the sludge stabilization tank is equipped with a high level named
92SEO010SN. The alarm #80 is set and displayed on the display unit when the level is
reached. The primary mode is deactivated and sludge extraction from the primary
settling tank is stopped (sludge pump stopped and pneumatic valve 92SEO059VE closed).
The yellow indicator light 92SEO002LA is off.
It is impossible to validate the primary mode once more. The high level must be
discovered.
A security timer is launched when the primary mode is set. The preset of this timer is
about 2 hours and not available on the display unit.
The sludge pump is functioning as long as this timer is running.
When this timer is ended, the primary mode is deactivated. Sludge pump is stopped, the
pneumatic valve 92SEO059VE is closed and the yellow light 92SEO002LA is blinking
once more.
Depending on whether primary settling tank volume is empty or not, the operator can
choose to activate once more the primary mode, just with the push button SLUGE
MODE VALIDATION.
Another way to deactivate the primary mode, the normal one:
Neither of sludge pumps selector switches (92SEO007CL and 92SEO008CL) must be on
the MANUAL position.
REVISION: B
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page: 66 of 156
AUTOMATIC DRAINING:
The operator places one of the sludge pump selector switch on the AUTO position
Then the yellow indicator light PRIMARY CURRENT SLUDGE MODE is blinking if
the primary mode conditions in automatic draining are presents. At this moment sludge
pump is still stopped.
Now to validate the primary mode, the operator uses the blue push button SLUGE
MODE VALIDATION.
The yellow indicator light PRIMARY CURRENT SLUDGE MODE is lightning, the
pneumatic valve 92SEO059VE dedicated to the primary settling tank is opening and then
after few seconds the sludge pump selected starts. The red selector switch light of the
The sludge pump is functioning as long as the low level 92SEO008SN is recovered.
When it is discovered, the alarm #40 is set and displayed on the display unit, and the
primary mode is deactivated.
The yellow indicator light 92SEO002LA is off. It is impossible to validate the primary
mode once more.
If the fault #40 is reset, the yellow indicator light PRIMARY CURRENT SLUDGE
MODE is blinking, and the sludge pump is still stopped. The operator has to validate the
primary mode by the blue push button SLUGE MODE VALIDATION.
The primary mode is deactivated and sludge extraction from the primary settling tank is
stopped (sludge pump stopped and pneumatic valve 92S EO059VE closed).
It is impossible to validate the primary mode once more. The high level 92SEO010SN
must be discovered.
once more.
MODE VALIDATION.
Another way to deactivate the primary mode, the normal one:
the AUTO position.
REVISION: B
Rev. Date: 18.04.2011
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page: 67 of 156
5.6.5. SECONDARY MODE (Selector switch 3rd position)

The secondary mode is used to drain off the secondary settling tank or to extract it sludge
The operator must do be careful when this mode is used. Well there are many securities but
this mode makes him free to get out bad situation. So in normal working, he is responsible of
his acts.
The operator places the sludge mode selection selector switch on the SECONDARY
SETTLING TANK DRAINING position (#3). Secondary mode is not yet validated. The
yellow indicator light SECONDARY CURRENT SLUDGE MODE named 92SEO003LA
is off.
Two possibilities to validate the secondary mode:
MANUAL DRAINING:
Then the yellow indicator light SECONDARY CURRENT SLUDGE MODE is
blinking if the secondary mode conditions in manual draining are presents. At this moment
sludge pump is still stopped.
Now to validate the secondary mode, the operator uses the blue push button SLUGE
MODE VALIDATION.
The yellow indicator light SECONDARY CURRENT SLUDGE MODE is lightning,
the pneumatic valve 92SEO058VE dedicated to the secondary settling tank is opening and
then after few seconds the sludge pump selected starts. The red selector switch light of the
The sludge pump is functioning as long as the operator wished it.
The secondary settling tank is equipped with a low level named 92SEO009SN.
secondary mode is not deactivated, the extraction goes on.
In anyway, the sludge stabilization tank is equipped with a high level named
92SEO010SN.
The secondary mode is deactivated and sludge extraction from the secondary settling
tank is stopped (sludge pump stopped and pneumatic valve 92SEO058VE closed).
It is impossible to validate the secondary mode once more. The high level must be
discovered.
A security timer is launched when the secondary mode is set. The preset of this timer is
When this timer is ended, the secondary mode is deactivated. Sludge pump is stopped,
the pneumatic valve 92SEO058VE is closed and the yellow indicator light 92SEO003LA is
blinking once more.
choose to activate once more the secondary mode, just with the push button SLUGE
MODE VALIDATION.
Another way to deactivate the secondary mode, the normal one:
the MANUAL position.
REVISION: B
Rev. Date: 18.04.2011
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page: 68 of 156
AUTOMATIC DRAINING:
blinking if the secondary mode conditions in automatic draining are presents. At this
moment sludge pump is still stopped.
Now to validate the secondary mode, the operator uses the blue push button SLUGE
MODE VALIDATION.
The yellow indicator light SECONDARY CURRENT SLUDGE MODE is lightning,
then after few seconds the sludge pump selected starts. The red selector switch light of the
secondary mode is deactivated.
The yellow indicator light 92SEO003LA is off. It is impossible to validate the secondary
mode once more.
If the fault #60 is reset, the yellow indicator light SECONDARY CURRENT SLUDGE
secondary mode by the blue push button SLUGE MODE VALIDATION.
The secondary mode is deactivated and sludge extraction from the secondary settling
tank is stopped (sludge pump stopped and pneumatic valve 92S EO058VE closed).
It is impossible to validate the secondary mode once more. The high level 92SEO010SN
must be discovered.
blinking once more.
MODE VALIDATION.
Another way to deactivate the secondary mode, the normal one:
the AUTO position.
REVISION: B
Rev. Date: 18.04.2011
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page: 69 of 156
5.6.6. SLUDGE MODE (Selector switch 4th position)

The sludge mode is used to drain off the sludge stabilization tank. Sludge is directed into a
truck, to be taken away.
The operator places the sludge mode selection selector switch on the SLUDGE
STABILIZATION TANK DRAINING position (#4). Sludge mode is not yet validated.
The yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE named
92SEO004LA is off.
He places one of the sludge pump selector switch on the MANUAL position (92SEO007CL
or 92SEO008CL). Then the yellow indicator light SLUDGE TANK CURRENT SLUDGE
MODE is blinking if the sludge mode conditions are presents. At this moment sludge pump is
still stopped.
At this step of the way to proceed, the operator must have connected all the pipes to the truck
and manoeuvred the right manual valves.
Now to validate the sludge mode, the operator uses the blue push button SLUGE MODE
VALIDATION.
The yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE is lightning,
the pneumatic valves 92SEO058VE and 92SEO059VE dedicated to the settling tanks are
closing and then the sludge pump selected starts. The red selector switch light of the selected
pump is lightning. (92SEO007CL or 92SEO008CL)
Before to launch the sludge mode, the operator has to preset a working timer available in
the display unit. The sludge pump is functioning as long as this timer is running. When this
timer is ended, the sludge mode is deactivated. Sludge stabilization tank pumping is stopped
and the yellow indicator light is blinking once more.
Depending on whether truck volume is full or not, the operator can choose to activate once
more the sludge mode, just with the push button SLUGE MODE VALIDATION.
The operator can adjust before a new timer preset value.
During the sludge pumps are working, the operator may change the preset timer value from
the display unit. The system reacts immediately to this modification. If the new preset value is
less than the current value, sludge mode is immediately deactivated.
Another way to deactivate the sludge mode:
Neither of sludge pumps selector switches (92SEO007CL and 92SEO008CL) must be on the
MANUAL position
REVISION: B
Rev. Date: 18.04.2011
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page: 70 of 156
DISPLAY UNIT
From Page F7
To Page F7 MAIN PUMP SELECTED
92SEO005PO
-Page F7-1
Possibilities:
1- NONE
2- 92SEO005PO
3- 92SEO006PO
From Page F7
To Page F7 AUTO SLUDG.EXTRACT.
NEXT CYCLE IN:

24h 00mn 00s
--
Page F7-2
To Page F7-3
To Page F7 AUTO SLUDG.EXTRACT.
CYCLE TIMER
P:1440mnRV:1440mn To Page F7-2
Page F7-3
Current value increasing. The operator

can modified it to change the beginning
point of the auto sludge extraction
cycle.
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 33/44 /D
page: 71 of 156
From Page 7
To Page F7 SETTLING TKS SLUDGE
Possibilities:
1- NONE
2- PRIM
3- SCND
Extract. Timers
To Page F7-5
Extract. Realized
To Page F7-8
Running extract.NONE
Page F7-4
To Page F7-4
Page F7-5
SETTLING TKS SLUDGE

EXTRACT.TIMERS
Primary
To Page F7-6
Secondary To Page F7-7
To Page F7-5 PRIMARY SETTLING TK
Sludg.Extract. Timer
PV:_10mn RV:000mn
--
Page F7-6
To Page F7-5 SECOND. SETTLING TK
PV:_10mn RV:000mn
--
Page F7-7
Limit: 0 to 100 (In the PLC)
To Page F7-4
Page F7-8
SETTLING TKS SLUDGE

EXTRACT. REALIZED
Primary: 0000
Secondary: 0000
To Page F7-9
To Page F7-10
EXTRACTION
Reset counter: 0000
Page F7-9
To Page F7-8 SECOND. SETTLING TK
EXTRACTION
Reset counter: 0000
Page F7-10
From Page 7
To Page F7
SLUDGE STABILIZ.TK
EXTRAC.TIMER
PV:120mn RV:000mn
Page F7-11
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 34/44 /D
page: 72 of 156
6. FAULT PROCESSING
FAULTS TREATMENT
TEXT ON DISPLAY UNIT
- Date / Time / number 1_Unlock
cabinet control
emergency stop
CAUSES
General emergency push button 92SEO003BP is off.
Contact from this button is down
ACTIONS &BANS
Yellow beacon 92SEO009LA blinking
General stop. All the actuators of the installation are stopped.
General alarm report
- Date / Time / number 2_Unlock mechanized

bar screen
emergency stop
Mechanized bar screen emergency push button 92SEO004BP is on.

Contact from this button is down

Only the mechanized bar screen is stopped.
3
- Date / Time / number 4_Push cabinet ctrl
emergency stop reset
SPARE
General security Relay (PILZ) is off
Push cabinet control emergency stop reset 92SEO005BP to get the
general security relay on
-Yellow beacon 92SEO009LA blinking

General stop. All the actuators of the installation are stopped.
Push cabinet control emergency stop reset to get the general security relay
on
- Date / Time / number 5_Push mechanized

bar screen
emergency stop reset
Mechanized bar screen security Relay (PILZ) is off

Push local emergency stop reset 92SEO006BP to get this security
relay on.

Only the mechanized bar is stopped.
Push local emergency stop reset to get this security relay on.
- Date / Time / number 6_W.W.T.Plant is in

Load shedding mode.
Every actuators off.
Load shedding information on from the power house

Every actuators are stopped. Restart will be gradual.
- Date / Time / number 7_Power supply off

400VAC synchronism
Synchronism controller off

AND not the load shedding information off from the power house

Every actuators are stopped. Restart will be gradual.
SPARE
--
8 19
REVISION: B
Rev. Date: 18.04.2011
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page: 73 of 156
6.1. Sewage storage and lifting pumping station

FAULTS TREATMENT
- Date / Time / number 20_LL EL sewage tank
92SEO004SN
Sewage pumps stopped
CAUSES
LL EL 92SEO004SN discovered
ACTIONS &BANS
92SEO001DG mechanized bar screen stopped
92SEO001ZE mechanical mixer stopped
92SEO003PO & 92SEO004PO pumps stopped
SET FAULT
RESET FAULT by Acknowledge fault push button 92SEO007BP
Priority to the SET DEFAUT
- Date / Time / number 21_HH EL sewage tank

92SEO007SN
HH EL 92SEO007SN recovered

Start secondary pump 92SEO003PO or 92SEO004PO
SET FAULT
RESET FAULT by Acknowledge fault push button 92SEO007BP OR
LSH 92SEO006SN is discovered.
- Date / Time / number 22_Tripped fault

92SEO001DG
92SEO001DG motor circuit breaker down

OR [(92SEO001DG running order AND not running feedback)
OR (92SEO001DG not running order AND running feedback) delay
5s]

92SEO001DG mechanized bar screen stopped
SET FAULT

Sewage pump #1
92SEO003PO
92SEO003PO motor circuit breaker down

OR [(92SEO003PO running order AND not running feedback)
OR (92SEO003PO not running order AND running feedback) delay
5s]

92SEO003PO pump stopped
SET FAULT
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 36/44 /D
page: 74 of 156

- Date / Time / number 24_Thermometer probe
Motor sewage pump #1
92SEO003PO
FAULTS TREATMENT
CAUSES
Thermo contact from the 92SEO003PO motor pump is down
ACTIONS &BANS
SET FAULT

Sewage pump #2
92SEO004PO
92SEO004PO motor circuit breaker down

OR [(92SEO004PO running order AND not running feedback)
OR (92SEO004PO not running order AND running feedback) delay
5s]

SET FAULT

Motor sewage pump #2
92SEO004PO
Thermo contact from the 92SEO004PO motor pump is down

SET FAULT

Sewage mechanical
mixer 92SEO001ZE
92SEO001ZE motor circuit breaker down

OR [(92SEO001ZE running order AND not running feedback)
OR (92SEO001ZE not running order AND running feedback) delay
5s]

SET FAULT

Motor sewage mechan.
mixer 92SEO001ZE
Thermo contact from the 92SEO001ZE motor pump is down

SET FAULT
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 37/44 /D
page: 75 of 156

- Date / Time / number 29_Mecha.bar screen
off - 92SEO001DG
- Date / Time / number 30_24h mechan.mixer
off - 92SEO001ZE
FAULTS TREATMENT
CAUSES
92SEO001DG mechanized bar screen is not running for 4 hours
92SEO001ZE mechanical mixer is not running for 24 hours
REVISION: B
ACTIONS &BANS
Rev. Date: 18.04.2011
701-11803.11. 38/44 /D
page: 76 of 156

- Date / Time / number 40_LL primy.settling
tank - 92SEO008SN.
Auto sludge extr.off
FAULTS TREATMENT
CAUSES
REVISION: B
ACTIONS &BANS
Automatic sludge extraction cycle stopped
SET FAULT
RESET FAULT by level LL EL 92SEO008SN recovered for 300s
Rev. Date: 18.04.2011
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page: 77 of 156

air blower #1
92SEO001ZV
FAULTS TREATMENT
CAUSES
92SEO001ZV motor circuit breaker down
OR [(92SEO001ZV running order AND not running feedback)
OR (92SEO001ZV not running order AND running feedback) delay
5s]

air blower #2
92SEO002ZV
92SEO002ZV motor circuit breaker down

OR [(92SEO002ZV running order AND not running feedback)
OR (92SEO002ZV not running order AND running feedback) delay
5s]

92SEO002ZV Air blower #2 stopped
SET FAULT
- Date / Time / number 52_Air blower #1 OFF

92SEO001ZV
Air blower #1 92SEO001ZV not running (Feedback down)

AND rescue mode is not validate
AND NOT emergency cabinet control stop
AND not gradual restart

- Date / Time / number 53_rescue mode air

blower #2-92SEO002ZV
Sewage pumps availab
rescue mode validate

92SEO003PO & 92SEO004PO pumps enabled to run (in the rescue mode)
- Date / Time / number 54_Air blower #2 OFF

Simple alarm
92SEO002ZV
Air blower #2 92SEO002ZV not running (Feedback down)

Simple alarm
- Date / Time / number 55_Manu valve 053VE

closed - 92SEO001FC
Air blower 1 stopped
Limit switch 92SEO001FC switched on.

Air blower #1 92SEO001ZV stopped
SET FAULT
REVISION: B
ACTIONS &BANS
92SEO001ZV Air blower #1 stopped
SET FAULT
Rev. Date: 18.04.2011
701-11803.11. 40/44 /D
page: 78 of 156

- Date / Time / number 60_LL scndy.settling
tank - 92SEO009SN.
FAULTS TREATMENT
CAUSES
REVISION: B
Rev. Date: 18.04.2011
ACTIONS &BANS
SET FAULT
RESET FAULT by level LL EL 92SEO009SN recovered for 300s
701-11803.11. 41/44 /D
page: 79 of 156

U.V power supply
92SEO001SR
FAULTS TREATMENT
CAUSES
92SEO001SR supply circuit breaker down
ACTIONS &BANS
SET FAULT
- Date / Time / number 71_U.V alarm.

UV lamps might be
changed - 92SEO001SR
Contact from the U.V sterilizer cubicle is down

SET FAULT
- Date / Time / number 72_Output UV lowflow

92SEO001MD
[(Impulse contact from the 92SEO001MD flow meter on

OR Impulse contact from the 92SEO001MD flow meter off)
AND (92SEO003PO OR 92SEO004PO pump running)]
during few seconds (About 120sec)

SET FAULT
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 42/44 /D
page: 80 of 156

- Date / Time / number 80_HH EL sludge stab
Sludge extr. stopped
92SEO010SN
FAULTS TREATMENT
CAUSES
HH EL 92SEO010SN recovered.
ACTIONS &BANS
Sludge extraction cycle stopped
SET FAULT
RESET FAULT by HH EL 92SEO010SN discovered for 120s
- Date / Time / number 81_20h HH EL sludge

Stab - 92SEO010SN
HH EL 92SEO010SN recovered for 20 hours

Sludge extraction cycle stopped
SET FAULT
RESET FAULT by HH EL 92SEO010SN discovered for 120s
- Date / Time / number 82_Low air pressure

compresso-92SEO002SP
Contact from 92SEO002SP pressure control is down

SET FAULT
- Date / Time / number 83_24h Air pressure

down - 92SEO002SP
Contact from 92SEO002SP pressure control is down for 24 hours

SET FAULT
REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 43/44 /D
page: 81 of 156

- Date / Time / number 84_Tripped compresso
92SEO001CO
FAULTS TREATMENT
CAUSES
92SEO001CO motor circuit breaker down
OR [(92SEO001CO running order AND not running feedback)
OR (92SEO001CO not running order AND running feedback) delay
5s]
ACTIONS &BANS
92SEO002CO compressor stopped
SET FAULT
- Date / Time / number 85_Sludg.pumping off

Selector not in AUTO
92SEO005 & 006 PO
92SEO005PO pump selector switch not in AUTO position

AND 92SEO006PO pump selector switch not in AUTO position
AND (92SEO003PO OR 92SEO004PO in AUTO position)

- Date / Time / number 86_24h sludge off.

92SEO005 & 006 PO
(92SEO005PO pump selector switch not in AUTO position

AND 92SEO006PO pump selector switch not in AUTO position)
delay 24 hours

REVISION: B
Rev. Date: 18.04.2011
701-11803.11. 44/44 /D
page: 82 of 156
F) OPERATING INSTRUCTIONS
&
G) TESTING AND ADJUSTMENT
REVISION: B
Rev. Date: 18.04.2011
page: 83 of 156

- OPERATING MANUAL -
REVISION: B
Rev. Date: 18.04.2011
page: 84 of 156
TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................................................ 6
1.1. Subject ...................................................................................................................................... 6
1.2. Associated documents .............................................................................................................. 6
1.3. Use of the waste water plant .................................................................................................... 6
1.4. Treatment goals........................................................................................................................ 7
2. DESCRIPTION OF THE PLANT.................................................................................................. 8
2.1. Process steps ............................................................................................................................ 8
2.2. Hydraulic capacity ................................................................................................................... 8
2.3. Treatment principle .................................................................................................................. 9
2.3.1. Waste water flow stream ..................................................................................................... 9
2.3.2. Treatment process ............................................................................................................... 9
2.4. List of main equipments and actuators .................................................................................. 11
2.4.1.
2.4.2.
2.4.3.
2.4.4.
2.4.5.
2.4.6.
Sewage storage and lifting pumping station ..................................................................... 11

Primary settling tank (92SEO003BA)............................................................................... 11
Biological treatment.......................................................................................................... 11
Secondary settling tank (92SEO005BA) ........................................................................... 12
Final disinfection of treated effluents ............................................................................... 12
Sludge storage and stabilization (92SEO006BA) ............................................................. 12
2.5. List of command devices and signals ..................................................................................... 13

2.5.1. General information.......................................................................................................... 13
2.5.2. General push buttons and light indicators........................................................................ 13
2.5.3. Actuators command devices.............................................................................................. 13
2.6. Description of the display unit ............................................................................................... 14
2.6.1. Direction keys ................................................................................................................... 14
2.6.2. Description of the static function keys on the unit display................................................ 16
3. SAFETY INSTRUCTIONS ........................................................................................................... 17
3.1. General................................................................................................................................... 17
3.2. Electrical shocks .................................................................................................................... 17
3.3. Risks of falling........................................................................................................................ 18
4. ELECTRIC EQUIPMENT WORKING PRINCIPLE ............................................................... 19
4.1. Sewage storage and lifting pumping station (92SEO002BA)................................................. 19
4.1.1. Mechanized bar screen 92SEO 001DG ............................................................................ 19
4.1.2. Mechanical sewage mixer (92SEO 001ZE) ...................................................................... 21
4.1.3. Sewage transfer pumps (92SEO 003PO & 92SEO 004PO) ............................................. 22
4.2. Primary settling tank 92SEO 003BA...................................................................................... 25
4.3. Biological treatment 92SEO 004BA....................................................................................... 25
REVISION: B
Rev. Date: 18.04.2011
997-11803.11. 3/66 /A
page: 85 of 156
4.3.1. Air blowers (92SEO 001ZV&92SEO 002ZV) ................................................................... 25

4.4. Secondary settling tank (92SEO 005BA)................................................................................ 27
4.5. Final disinfection of treated effluents..................................................................................... 28
4.6. Sludge storage and stabilization (92SEO006BA) .................................................................. 28
4.6.1.
4.6.2.
4.6.3.
4.6.4.
4.6.5.
4.6.6.
Principle............................................................................................................................ 28
Operator interfacing ......................................................................................................... 29
Auto mode (selector switch 1st position) ........................................................................... 31
Primary mode (selector switch 2nd position)..................................................................... 35
Secondary mode (selector switch 3rd position).................................................................. 38
Sludge mode (selector switch 4th position)........................................................................ 40
5. STOPPING AND RESTARTING THE PLANT......................................................................... 42

5.1. Stopping the plant .................................................................................................................. 42
5.1.1.
5.1.2.
5.1.3.
5.1.4.
Short term stopping ........................................................................................................... 42

Long term stopping ........................................................................................................... 42
Emergency stops ............................................................................................................... 43
Stopping for maintenance or repair.................................................................................. 43
5.2. Restarting the waster water treatment plant .......................................................................... 44

5.2.1. Manual valves normal position......................................................................................... 44
5.2.2. Switches normal position .................................................................................................. 45
6. RUNNING THE PLANT ............................................................................................................... 46
6.1. General instructions............................................................................................................... 46
6.2. Fault treatment....................................................................................................................... 46
6.2.1. Automatic reset ................................................................................................................. 47
6.2.2. Fault reset by acknowledge push button ........................................................................... 47
6.2.3. Fault display ..................................................................................................................... 47
6.3. List of everyday checking ....................................................................................................... 48
7. OTHER PROCEDURES ............................................................................................................... 50
7.1. Using mechanized bar screen 92SEO 001DG in manual mode............................................. 50
7.2. Starting up air blower 92SEO 001ZV and biological oxygenation........................................ 51
7.2.1. Introduction....................................................................................................................... 51
7.2.2. Starting-up ........................................................................................................................ 51
7.3. Using air blower 92SEO 002ZV in rescue mode for biological oxygenation ........................ 52
7.3.1. Introduction....................................................................................................................... 52
7.3.2. Rescue mode procedure .................................................................................................... 52
7.3.3. Returning to normal working ............................................................................................ 53
7.4. Primary settling tank draining to stabilization tank .............................................................. 54
7.4.1. Introduction....................................................................................................................... 54
7.4.2. Primary mode procedure .................................................................................................. 54
7.4.3. Returning to auto extraction cycle .................................................................................... 55
7.5. Primary settling tank draining to truck.................................................................................. 55
7.6. Secondary settling tank draining............................................................................................ 56
7.6.1. Introduction....................................................................................................................... 56
REVISION: B
Rev. Date: 18.04.2011
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page: 86 of 156
7.6.2. Secondary mode procedure............................................................................................... 56

7.6.3. Returning to auto extraction cycle .................................................................................... 57
7.7. Secondary settling tank draining to truck .............................................................................. 57
7.8. Stabilization tank sludge draining.......................................................................................... 58
7.8.1. Introduction....................................................................................................................... 58
7.8.2. Sludge mode procedure..................................................................................................... 58
7.8.3. Returning to normal working ............................................................................................ 59
8. HELP FOR FAULTS CORRECTION......................................................................................... 60
8.1. General fault correction......................................................................................................... 60
8.1.1. Automatic reset ................................................................................................................. 60
8.1.2. Fault reset by acknowledge push button ........................................................................... 60
8.1.3. Fault display ..................................................................................................................... 60
8.2. List of faults and help for correction...................................................................................... 61
REVISION: B
Rev. Date: 18.04.2011
997-11803.11. 5/66 /A
page: 87 of 156
1. INTRODUCTION
1.1. Subject
This document is the operating manual of the waste water treatment plant to the MEROWE DAM
project. It is meant to help the operator in the understanding of the plant's working and to give
instructions for everyday running and checking.
1.2. Associated documents

AHS MRW 92 SEO MS 100 : TECHNICAL SPECIFICATION OF THE EQUIPMENTS
AHS MRW 92 SEO FC 101 .. : SIZING CALCULATION
AHS MRW 92 SEO NF 100 . : PROCESSING NOTE
AHS MRW 92 SEO SP 101... : SWWT FLOW DIAGRAM
AHS MRW 92 SEO SP 102... : SWWT SEWAGE STORAGE & PRIMARY SETTLING DIAGRAM
AHS MRW 92 SEO SP 103... : SWWT BIOREACTOR & SLUDGE STABILIZATION DIAGRAM
AHS MRW 92 SEO SP 104... : SWWT SECONDARY SETTLING & FINAL TREATMENT SKID
DIAGRAM
1.3. Use of the waste water plant

This waste water plant will be used to treat the following waste waters:
- sanitary wastewaters from supporting facilities
- filter backwash waste from drinking water purification plant,
- domestic sewage tank 00SEO001BA.
Note :
It is strictly forbidden to direct any other type of water to this plant, in particular, waters containing
chemicals or disinfectants must never be thrown to the plant since the treatment is a biological process
and chemical compounds will kill, partly or totally, the bacteria population needed and thus the
treatment goals will not be met.
The plant has been designed for 400 people, as follows:
Volume
Biological Oxygen demand at 5 days BOD5
Chemical oxygen demand COD
Total Nitrogen N-tot
Total phosphorous P-tot
Pollution equivalent
for 1 person per day
125 l
60 g
120 g
10 g
2 g
Total Daily load

50
24.0
48.0
4.0
0.8
m3
kg
kg
kg
kg
With 6 m3/d backwash from the drinking water purification plant, the daily volume is increased to
56 m3/d.
REVISION: B
Rev. Date: 18.04.2011
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page: 88 of 156
1.4. Treatment goals
After treatment, the waters are discharged to the Nile.

The discharge limits are the legal requirements valid in Sudan:
Sudanese discharge
standard parameters
pH value
SS
COD
BOD5
N-NH4+
NO2
Total coliform
mg/l
mg/l
mg/l
mg/l
mg/l
MPN/100ml
REVISION: B
Permissible
values
6- 9
< 30
< 40
< 30
< 5
< 10
100
Rev. Date: 18.04.2011
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page: 89 of 156
2. DESCRIPTION OF THE PLANT

2.1. Process steps
60 m3/d
SEWER SHAFT
SCREENING
25-50 m3/h
SEWAGE
STORAGE
2,5 m3/h
PRIMARY
SETTLING
SLUDGE
STORAGE
BIOLOGICAL
TREATMENT
SECONDARY
SETTLING
UV
DESINFECTION
DISCHARGE
2.2. Hydraulic capacity

The sum of different effluents from the sewer shaft resulting in:
Average daily flow rate ........................... : 56 m3/d
Nominal buffered flow rate ...................... : 2.5 m3/h
Maximum instantaneous flow rate .......... : 50 m3/h
REVISION: B
Rev. Date: 18.04.2011
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page: 90 of 156
2.3. Treatment principle

2.3.1. Waste water flow stream
The raw water is stored in the sewage tank (92SEO 002BA).
The mechanized bar screen (92SEO 001DG) located at the inlet of sewage tank removes bigger
solids from wastewater to prevent clogging of systems downstream. The solids removed are
discharged into waste tank (92SEO 007BA)
The effluents are mixed by the mechanical mixer (92SEO 001ZE) located in the bottom of the
sewage tank. Two submergible pumps (92SEO 003PO & 92SEO 004PO) (one duty one stand
by) pump the wastewater into the primary settling tank (92SEO 003BA).
The clarified wastewater flows out by gravity of primary settling tank to the fixed bed
bioreactor (92SEO 004BA). After biological treatment, the secondary settling tank (92SEO
005BA) receives the effluent by gravity.
The clarified water of the secondary settling tank is directed by gravity across the UV
disinfection treatment (U.V sterilizer 92SEO 001SR) to the discharge tank (92SEO 008BA). The
flow rate of treated effluent is measured and totalized by a flowmeter (92SEO 001MD).
According to a specific cycle, the sludge of both settling tanks is extracted to the sludge
stabilization tank (92SEO 006BA) by two pneumatic pumps (92SEO 005PO & 92SEO 006PO)
(one duty one stand by) which are supplied by the compressor named 92SEO 001CO.
When the sludge stabilization tank is full, an operator can launch the transfer of stabilized
sludge and empty the tank into a tank truck.
The main components of the sanitary waste water treatment are:
- Sewage storage (Tank, submergible pumps, mechanical mixer)
- Primary settling tank (Tank, sensor)
- Biological treatment (Tank, diffusers)
- Secondary settling tank (Tank, sensor)
- Final disinfection of treated effluents (Flow meter, U.V Sterilizer)
- Sludge storage and stabilization (Tank, diffusers, sensor, valves, pneumatic pumps)
2.3.2. Treatment process

Primary settling
The influents are those coming from the sewage storage tank. Coarse solids have been
removed previously by the mechanized bar screen 92SEO 001DG in the sewage storage tank.
In the primary settling tank 92SEO 003BA, more solid particles are removed in a static mode.
Heavy solids will settle down in the bottom part of the settling tank and the overflowing
waters, which may still contain some fine particles, are transferred by gravity to the fixed bed
bioreactor.
The settled matters in the bottom of the tank are periodically extracted and transferred to the
stabilization tank.
REVISION: B
Rev. Date: 18.04.2011
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page: 91 of 156
Biological treatment
The biological treatment in the fixed bed bioreactor 92SEO 004BA is the main treatment in
the waste water plant. The process consists of decomposing soluble organic compounds in the
waster water into carbon dioxide, nitrogen compounds and water.
This decomposition is principally done by a bacteria population in aerobic conditions.
The bacteria will use the organic matters for their development. They fix themselves as a
biofilm on the media modules of the fixed bed bioreactor. When the fixed bed bioreactor is
being continuously fed with wastewater which provides food, the development of the bacteria
population can be seen on the supports as the thickness of biofilm increases. They use the
organic compounds and the decomposition energy for microbial growth.
When it reaches some millimetres, part of the biofilm will automatically leave the support due
to the microscopic formation of gas in the most inner side of the slime. The vacant site is now
available for a new bacteria population. Thus, the biofilm thickness is not uniform in the
bioreactor, as some bacteria populations are younger than others.
In addition to food, the microorganisms need oxygen for their development. Oxygen is
supplied by means of an air blower 92SEO 001ZV and a network of diffusers in the bottom of
the fixed bed bioreactor. Air and thus oxygen is diffused as fine bubbles in the interstitial
water trough the media modules.
The supply of atmospheric oxygen is an important parameter in this process. In case of air
blower 92SEO 001ZV breakdown, the air network has been constructed so that, the one
normally dedicated to the stabilization tank, air blower 92SEO 002ZV, can be used for rescue.
Secondary settling
The secondary settling tank 92SEO 005BA receives by gravity, waters coming from the fixed
bed bioreactor 92SEO 004BA.
In the same way as the primary settling tank, suspended matters are removed in a static mode.
Heavy solids will settle down in the bottom part of the settling tank and the clear overflowing
waters are transferred by gravity to the U.V. sterilizer before discharge.
The settled matters in the bottom of the tank are periodically extracted and transferred to the
stabilization tank.
Final disinfection before discharge
Final disinfection is done by the UV sterilizer 92SEO 001SR. The sterilizer will kill germs in
the treated water before discharge to the Nile.
The flow rate and the total volume of water discharged are indicated by an electromagnetic
flow-meter 92SEO 001MD.
Samples may be taken by manual valves, before and after the UV sterilizer, to check its
efficiency. Treated water sample for analysis may be taken by the same valve after the UV
sterilizer. The treated water may be seen above the discharge tank 92SEO 008BA.
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Sludge stabilization
This process is used for the decomposition of residual organic matters in the sludge.
The sludge stabilization tank 92SEO 006BA is fed in a discontinuous way with sludge
extracted from the bottom of the primary and secondary settling tanks.
The treatment is performed in aerobic conditions so that the micro organisms die by lack of
substrate; the remaining organic compounds are decomposed up to the mineral state. The
result of the treatment is the formation of carbon dioxide, nitrogen compounds as well as
"inert" solids which constitute stabilized sludge.
This is no overflowing water from this tank. As time passes on, the sludge level in the tank
rises up and when the level sensor 92SEO 010SN is recovered, an alarm is triggered, the
sludge has to be drained to a truck to be taken away.
2.4. List of main equipments and actuators

2.4.1. Sewage storage and lifting pumping station
Mechanized bar screen .................................. : 92SEO001DG
Waste tank ..................................................... : 92SEO007BA
Sewage tank................................................... :
Sewage transfer pumps.................................. :
:
Mechanical mixer .......................................... :
92SEO002BA
92SEO003PO
92SEO004PO
92SEO001ZE
Level detectors .............................................. :

:
:
:
92SEO004SN (LL EL)

92SEO005SN (L EL)
92SEO006SN (H EL)
92SEO007SN (HH EL)
2.4.2. Primary settling tank (92SEO003BA)

2.4.3. Biological treatment
Blowers.......................................................... : 92SEO001ZV
: 92SEO002ZV
053 VE Closed Limit switch ......................... : 92SEO001FC
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2.4.4. Secondary settling tank (92SEO005BA)

2.4.5. Final disinfection of treated effluents
UV sterilizer .................................................. : 92SEO001SR
Electromagnetic flow meter .......................... : 92SEO001MD
2.4.6. Sludge storage and stabilization (92SEO006BA)
Level sensor................................................... : 92SEO010SN (HH EL)
Air compressor .............................................. : 92SEO001CO
Pressure switch (for 92SEO005BA).............. : 92SEO002SP
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2.5. List of command devices and signals

2.5.1. General information
The sanitary waste water treatment plant is equipped with a cabinet control located in the SKID.
Its power supply 400VAC+N is coming from the power house, and sometimes it becomes in
load shedding mode. So during this moment every actuators of the sanitary waste treatment are
stopped.
When the power station will stop being in load shedding mode, actuators will restart with a
cascade connection to avoid overload.
The cabinet control is equipped too with an UPS (uninterruptible power supply).
Here are the following circuits which are saved by the UPS:
- PLC supply
- Inputs PLC
- Unit display
- Instruments supply (Flow meter)
- Command
- Telemonitoring
2.5.2. General push buttons and light indicators
- White light indicator 92SEO007LA UPS 230VAC CONTROL ON
- Red push button 70 92SEO003BP GENERAL EMERGENCY STOP (Push-turn to
unlock)
- Red push button 92SEO005BP GENERAL EMERGENCY STOP RESET
- Red push button 92SEO006BP MECHANIZED BAR SCREEN EMERGENCY STOP
RESET
- Yellow push button 92SEO007BP ACKNOWLEDGE FAULT
- Yellow push button 92SEO007BP LIGHT TEST
The right side of the cabinet control is equipped too:
- Green beacon 92SEO008LA PLC IN RUN MODE
- Yellow beacon 92SEO009LA GENERAL ALARM
2.5.3. Actuators command devices
Push buttons, selector switches, indicator lights and a unit display are available on the cabinet
control panel to drive the installation.
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2.6. Description of the display unit

2.6.1. Direction keys
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2.6.2. Description of the static function keys on the unit display
F1 : Home
MEROWE DAM PROJECT
AHS MRW92 SEO
WASTE WATER
TREATMENT PLANT
F2 : Faults list
DATE TIME 1/1
22_Tripped fault
92SEO001DG
Note: In anyway to go out from the faults list display, the operator has to press the ESC
touch of the unit display.
F3 : Sewage storage and lifting pumping station

SEWAGE STORAGE
Bar Screen 001DG
Sewage Pump 3&4PO
Sewage Tank Levels
To Page F3-1
To Page F3-4
To Page F3-5
F4 : (Spare)
F5 : Biological treatment
BIOLOGICAL TREATMENT
Air Blower 1 001ZV
To Page F5-1
--F6 : (Spare)
F7 : Sludge storage and stabilization

SLUDGE
Main Pump Selected
Auto Sludg.Extract.
Settling Tks Sludge
Sludge Stabiliz.Tk
F8
F9
F10
F11
To Page F7-1
To Page F7-2
To Page F7-4
To Page F7-11
: Spare
: Spare
: Spare
: Spare
F12 : Legend
LEGEND - PLC TIME
PV: PRESET VALUE
RV: RUNNING VALUE
: Back
Next:
REVISION: B
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3. SAFETY INSTRUCTIONS
3.1. General
-
Handling, working or repairing any equipment must be done only by a designated qualified
operator.
Appropriate protective clothing (overall, glasses, gloves, shoes etc) must be worn.
Eating or smoking in the waste water plant area must be prohibited. Hands must always be
washed after any work done on the plant.
First-aid measures and Emergency telephone numbers must be posted in the appropriate area.
3.2. Electrical shocks

-
Mechanical equipment must be properly locked before any intervention.
The personnel operating on any mechanical, electrical equipment or in the control cabinet must
be qualified, trained and authorized for the type of intervention and must observe all applicable
security rules of the site.
The risks concerning the liquid in the equipment and pipes must be known by the operator.
Appropriate personal protective equipment must be worn.
The operator must be in possession of all necessary documentation concerning the equipment
construction and working.
Prior to any intervention on pipes or any other equipment, the liquid supply or circulation must
be stopped, any pressure must be released and isolating manual valves must be closed.
Prior to any intervention on any electric equipment, the operator must make sure that power has
been properly cut off, command switch on "0" or "OFF" position and tagged so that it may not
be put in operation by someone else.
Prior to any intervention on any pneumatic equipment, the operator must make sure that
compressed air supply has been properly cut off.
REVISION: B
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3.3. Risks of falling

If an intervention cannot be done from an access way, take all necessary precautions to prevent the
operator from falling, for example:
-
install an appropriate solid cover over the open area,

make sure the operator is being assisted by a second person,
make sure the operator is working with a security harness when necessary;
For any intervention inside a big tank, check the following:

-
the operator is qualified and authorized for the type of intervention,
the tank has been properly emptied, rinsed and cleaned and does not contain any dangerous
liquid,
all in-coming liquid has been cut off and secured,
power to all equipment to the tank has been cut off and secured
compressed air to all equipment to the tank has been cut off and secured
the tank is provided with sufficient air intake for the operator,
the operator is using appropriate equipment to enter the tank and is being assisted by a
second person.
HYTEC INDUSTRIE is not responsible for any damage to persons or things due to inappropriate use
of any equipment or to failure to observe safety precautions.
REVISION: B
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4. ELECTRIC EQUIPMENT WORKING PRINCIPLE

4.1. Sewage storage and lifting pumping station (92SEO002BA)
The sewage tank (92SEO002BA) is equipped with four level detectors
- One emergency low level 92SE0004SN (LL EL)
- One low elevation level 92SE0005SN (L EL)
- One high elevation level 92SE0006SN (H EL)
- One emergency high level 92SE0007SN (HH EL)
Those levels are used to put under slaving the mechanized bar screen (92SEO001DG), the two
submergible pumps (92SEO003PO & 92SEO004PO) and the mechanical mixer (92SEO001ZE).
4.1.1. Mechanized bar screen 92SEO 001DG
The rated power of the mechanized bar screen's motor is 1.1 KW on 400VAC.
The following control buttons are placed on the door of the cabinet control:
92SEO001CL associated to the 92SEO001DG mechanized bar screen.
- A green push button ON named 92SEO001BP.
Normal automatic mode
The operator places the selector switch of the mechanized bar screen on the AUTO
position (92SEO001CL).
The mechanized bar screen is authorized to work as soon as the low elevation level (NB
92ESO005SN) is recovered for 60 seconds. Its operating cycle is adjustable from the
display unit.
The operator can adjust the operating time (T_ON) and the waiting time (T_OFF).
The operating time (ON) and waiting time (OFF) are selected in minutes on two digits
according the following time range: (0 >= T =< 60min).
When all the operating conditions are present, the operating cycle starts automatically on
the operating time (T_ON) and the red selector switch light of the mechanized bar screen is
lighted.
The mechanized bar screen cycle is stopped with:
- Selector switch not on AUTO position,
- Fault #20 LL_EL sewage tank 92SEO004SN,
- Low level sensor 92SEO005SN discovered.
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Manual mode
This mode is independent of the levels switch of the sewage tank. The operator places the
selector switch on "manual" position, adjusts the operating time and pushes the ON button.
The mechanized bar screen works continuously and depends on the adjustable operating time
selected by the operator on the display unit. The operating time is selected in minutes on two
digits according the following time range: (1 >= T =< 15min).
When the mechanized bar screen works, its red selector switch light is lighted.
The mechanized bar screen is stopped with:
- Selector switch not on Manual position,
- End of the processing timer.
Working parameters adjustment on display unit
From Page F3
To Page F3
BAR SCREEN 001DG

Cycle Parameters
Manual Parameters
To Page F3-2
To Page F3-3
Page F3-1
BAR SCREEN 001DG
To Page F3-1 CYCLE PARAMETERS
ON PV:10mn RV:00mn
OFF PV:30mn RV:00mn
Page F3-2
BAR SCREEN 001DG
To Page F3-1 MANUAL PARAMETERS
ON PV:15mn RV:00mn
Page F3-3
--
Comments :
-
Page F3 menu concerns BAR SCREEN 92SEO 001DG.

The operator chooses either "Cycle Parameters" or "Manual Parameters" by using the up and down keys,
then goes to the parameters page by using the right direction key.
"Cycle parameters" is for automatic mode :
. On the example above : on page F3-2, the ON preset value (PV) is 10 mn and the OFF preset value is
30 mn, the bar screen will work 10 minutes and stop 30 minutes. When the plant is working, the
"ON" or "OFF" time passed is displayed aside the RV value.
. The operator can modify both values by means of the MOD key then the up and down keys.
"Manual parameters" is for manual mode :
. On the example above : on page F3-3, the ON preset value (PV) is 15 mn, the bar screen will work
15 minutes and then will stop. When the bar screen is working, the "ON' time passed is displayed
aside the RV value.
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page: 102 of 156
4.1.2. Mechanical sewage mixer (92SEO 001ZE)

A submergible mechanical mixer 92SEO001ZE equips the sewage tank.
The rated power of the mechanical mixer's motor is 1.5 kW on 400VAC.
An internal thermometer probe security detects high temperature. A fault is set and
displayed
The sewage tank 92SEO002BA will be always mixed. The aim is to avoid sludge
accumulation in the bottom of the tank. Sludge accumulation would be able to block the
sewage transfer pumps 92SEO003PO & 92SEO004PO.
The following control button is placed on the door of the cabinet control:
associated to the 92SEO001ZE mechanical mixer.
Normal automatic mode:
The light selector switch of the mechanical mixer is on AUTO position.
The mechanical mixer is enabled as soon as the low level 92SEO005SN is recovered for 60s.
It is disabled as soon as the low emergency level 92SEO005SN is discovered.
When it is discovered, a fault is set and displayed on the display unit. The mechanical mixer is
stopped. When the low emergency level 92SEO004SN is once again recovered, the operator
has to used the acknowledge fault push button to reset this fault.
The mechanical mixer will restart when the low level 92SEO005SN has been recovered for
300s.
- Its selector switch not on AUTO position,
Manual mode :
The light selector switch of the mechanical mixer is on MANUAL position.
The mechanical mixer is working as long as the security level LL EL 92SEO004SN is
recovered; the red selector switch light is lighted.
display unit. Mechanical mixer is stopped. When the low emergency level 92SEO004SN is
once again recovered, the operator has to used the acknowledge fault push button to reset this
fault.
- Its selector switch not on Manual position,
REVISION: B
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4.1.3. Sewage transfer pumps (92SEO 003PO & 92SEO 004PO)

A couple of submergible pumps 92SEO003PO & 92SEO004PO equip the sewage tank
(92SEO002BA).
The rated power of the sewage transfer pump's motor is 3.2 KW on 400VAC.
An internal thermometer probe security detects high temperature. Faults are set and displayed.
Those transfer pumps (one duty one stand by) pump the wastewater into the primary settling
tank (92SEO003BA).
For normal working, the switches must be on AUTO position.
The MANUAL position is for exceptional use, for tests or maintenance for example.
Normal automatic mode:
In the normal working, the selector switches of both 92SEO003PO & 92SEO004PO transfer
pumps are placed in AUTO position.
Those pumps are working one duty one stand by. An automatic permutation of functioning of
pumps is made in accordance with a working time (" 1/3-2/3 " of total time).
The first switch placed on AUTO position indicates the selection of the main pump.
The so called main pump will work 4h (that is to say 2/3 of total time defined at 6h).
At the end of 4h, there will be an automatic permutation on the secondary pump which will
work 2h (that is to say 1/3 of time) and so on, and so forth.
When both selector switches of the sewage transfer pumps are put back on 0 , the above
2/3-1/3 principle is initialized: none of the pumps can be called main or secondary and the
time counters 1/3-2/3 are reset.
If the pump which has to work during its allocated time is not available then the 2/3-1/3
principle is cancelled and the available pump starts or continues to work.
The sewage transfer pumping starts as soon as the high level 92SEO006SN is recovered. The
main pump starts if there are no faults. The sewage pumping stops as soon as the low level
92SEO005SN is discovered.
If the high emergency level 92SEO007SN is reached, a fault is set and displayed on the
display unit. So the secondary pump starts until the high level 92SEO006SN is discovered.
display unit. Sewage transfer pumping is stopped. When the low emergency level
92SEO004SN is once again recovered, the operator has to use the acknowledge fault push
button to reset this fault.
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Mechanical mixer 92SEO 001ZE will be working for 300s before sewage pumping starts, so
that sludge will not be accumulated in the bottom of the tank and sewage transfer pumps will
be safe to work.
- Its selector switch not on AUTO position,
- Fault #29 mechanized bar screen 92 SEO 001 DG is not running,
- Fault #30 mechanical mixer 92 SEO 001 ZE is not running for 24 hours,
- Fault #52 Air blower #1 92 SEO 001 ZV not running,
Manual mode
The operator has to avoid the manual mode. It is not the normal working.
It can be used to drain off the sewage tank when a maintenance operation is needed.
(Mechanical mixer, mechanized bar screen, pump).
Special care must be taken when using this mode. As much as possible the sewage pumps
must not work when the mechanized bar screen and the mechanical mixer are stopped.
On manual mode, the sewage pumps are enslaved only to security level 92SEO004SN.
However most of stop conditions used for automatic mode are still operational on the manual
mode (see below), as the operator must not saturate the sludge stabilization or one of the
settling tanks.
The light selector switch of the pump selected by the operator is on MANUAL position.
The selected pump is working as long as the security level 92SEO004SN is recovered, so the
red selector switch light is lighted.
display unit. Sewage pumping is stopped. When the low emergency level 92SEO004SN is
once again recovered, the operator has to use the acknowledge fault push button to reset this
fault.
- Its selector switch not on manual position,
- Fault #52 Air blower #1 92SEO001ZV not running (and the rescue mode off),
REVISION: B
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page: 105 of 156
Display unit
From page F3 menu, the operator is informed on the selection of the main pump. One of the
following 3 messages is displayed:
"NONE"
This message points out that none of the 2 sewage transfer pumps has been selected,
and probably both command switches are on "0" position.
"92SEO003PO"
This indicates that pump 92SEO003PO has been selected as the main pump.
"92SEO004PO"
This indicates that pump 92SEO004PO has been selected as the main pump.
Possibilities:
1- NONE
2- 92SEO003PO
3- 92SEO004PO
From Page F3
To Page F3
Page F3-4
SEWAGE PUMP 3&4PO

MAIN PUMP SELECTED
92SEO003PO
--
From Page F3
LLEL
LEL
HEL
HHEL
Page F3-5
004SN:
005SN:
006SN:
007SN:
RECOVERED
RECOVERED
DISCOVER.
DISCOVER.
Press ESC touch on the unit display to go out from this page
USE OF LEVEL SENSORS :
Sensor identification
92SEO004SN (LL EL)
Automatic consequences
Alarm set
Stop mechanical mixer 92SEO001ZE
Timer: start authorization of mechanized bar screen
92SEO001DG cycle
Timer: start mechanical mixer 92SEO001ZE
Stop mechanized bar screen 92SEO001DG cycle
Stop main sewage transfer pump
Start main sewage transfer pump
Stop secondary sewage transfer pump
Alarm set
Start secondary sewage transfer pump
92SEO005SN (L EL)
92SEO006SN (H EL)
92SEO007SN (HH EL)

Note :
represents a level rising in the tank

represents a level decreasing in the tank
REVISION: B
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4.2. Primary settling tank 92SEO 003BA

One of the two submergible pumps (92SEO 003PO & 92SEO 004PO) seen in the previous
pages, transfers the wastewater into the primary settling tank (92SEO 003BA). Here the
wastewater is going to be clarified so that only soluble organic matters are sent to the fixed
bed bioreactor.
The clarified wastewater flows out by gravity of primary settling tank to the fixed bed
bioreactor (92SEO 004BA)
A low level 92SEO 008SN equips the primary settling tank.
It is used for the sludge extraction cycle. (See the sludge storage & stabilization paragraph)
Alarm (#40) is set with special conditions to inform the operator that the primary settling tank
is abnormally emptying.
4.3. Biological treatment 92SEO 004BA

The wastewater flows out by gravity from the primary settling tank to the fixed bed bioreactor
(92SEO 004BA). The bioreactor is divided in two stages in series.
This bioreactor is equipped with a combined system of diffused air oxygenation with 24
diffusers.
4.3.1. Air blowers (92SEO 001ZV&92SEO 002ZV)
Two air blowers produce the air oxygenation.
The first one, named 92SEO 001ZV is dedicated to the fixed bed bioreactor (92SEO004BA),
and the other one, named 92SEO 002ZV to the sludge stabilization tank (92SEO006BA).
The following control buttons can be found on the door of the cabinet control:
- A two fixed positions red light selector switch OFF-ON named 92SEO005CL associated
to the 92SEO 001ZV air blower #1.
- A three fixed positions red light selector switch RESCUE-0FF-ON named 92SEO006CL
associated to the 92SEO 002ZV air blower #2.
- A blue light push button RESCUE MODE VALIDATION named 92SEO001BL.
Normal working mode:
Those two air blowers must always be running.
The right manual valves must be correctly placed and then, the operator has to put each
selector switch on the ON position to start the air oxygenation production for the both tanks.
The red selector switch light 92SEO005CL is lighted when the air blower #1 is running.
The red selector switch light 92SEO006CL is lighted when the air blower #2 is running.
The air blower #1 is stopped 10min every 24 hours (recovery time cycle).
The red selector switch light 92SEO005CL will blink during this stop period.
REVISION: B
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page: 107 of 156

- Its selector switch not on ON position,
- Its selector switch not on ON position,
Rescue mode:
Sludge stabilization air oxygenation production
are set just to inform the operator that the sludge stabilization tank is working without air
oxygenation. The sewage transfer pumping is still running.
Air oxygenation must be delivered in priority to the bioreactor. There is no rescue mode to
produce air oxygenation for the sludge stabilization tank.
All necessary works must be done as soon as possible to come back in the normal working.
Biological air oxygenation production
are set. The sewage transfer pumping is stopped.
The message #52 air blower #1 not running. So sewage pumping stopped is displayed
A rescue mode is required.
The operator has to manoeuvre manual valves to dedicate the air blower #2 to the bioreactor.
First, he must open the manual valve 055VE and then close the manual valve 053VE. The last
one is equipped with a closed limit switch named 92SEO001FC.
As soon as this limit switch is switched on (It means the valve is completely closed), the alarm
#55 manual valve 053VE closed is set, a message is displayed on the unit display and
the air blower #1 92SEO001ZV is stopped.
In Anyway to restart the air blower #1, the manual valve 053VE must not be close and the
alarm must be reset.
Then the operator has to place the selector switch 92SEO006CL on the rescue mode.
The blue light of the push button will blink because the air blower #1 is not running and the
selector switch is on the rescue mode.
The operator validates this mode by the blue light push button. So the message #53 is
displayed on the display unit and the blue light of the push button is lighted.
The sewage pumping which has stopped previously due to air blower #1 not running will start
again.
An emergency stop or a PLC restart doesnt reset the rescue mode.
The way to do it is to place out the selector switch 92SEO006CL from the rescue position.
REVISION: B
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page: 108 of 156
Display unit
From Page F5
To Page F5 AIR BLOWER 1 001ZV
Page F5-1
TEMPORARY STOP: OFF

(10 min/24 hours)
00 min spent
Possibilities:
1- ON
2- OFF
Comments:
On F5-1 page, the operator allows (ON) or not (OFF) the temporary stop of air blower 1
during 10 minutes every 24 hours (recovery time cycle).
The periods cannot be modified; the only choice given to the operator is "ON" or "OFF".
The "ON" choice is recommended for normal working so as that the air-diffusing membranes
may relax for a short period every day (recovery time cycle).
4.4. Secondary settling tank (92SEO 005BA)

After biological treatment, the secondary settling tank (92SEO 005BA) receives the effluent by
gravity. Here the treated effluent is going to be clarified. Then the clarified water of the
sterilizer (92SEO001SR) to the discharge tank (92SEO008BA)
A low level 92SEO009SN equips the secondary settling tank.
It is used for the sludge extraction cycle. (See the sludge storage & stabilization paragraph)
Alarm (#60) is set with special conditions to inform the operator the secondary settling tank is
abnormally emptying.
REVISION: B
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The UV sterilizer (92SEO001SR) cubicle is equipped with:
Two ON/OFF selector switches, (one by UV reactor)
Two time counters
The power supply is coming from the cabinet control. The alarm #70 is activated on a power
supply fault.
The alarm #71 is displayed on the display unit when the UV lamps might be changed.
The sewage pumping is still working even these faults are presents.

4.6.1. Principle
The sludge stabilization tank is equipped with a combined system of diffused air oxygenation
and 16 diffusers. (Air blowers explanation: see biological treatment paragraph)
Sludge pumping is shared by the two settling tanks.
Sludge extraction from both settling tanks is realized with two pneumatics pumps 92SEO
005PO & 92SEO 006PO. They are working in duty and standby.
Sludge extraction is not possible simultaneously on both settling tanks.
The selection of the settling tank sludge extraction is realized with two pneumatics valves
92SEO 058VE & 92SEO 059VE. Cycle explanation is given below:
Pneumatics valves and pumps are supplied through the air compressor 92SEO 001CO.
A pressure switch 92SEO002SP detects a low pressure. In case of low air pressure, an alarm
(#82) is set immediately and sludge extraction is stopped. Several hours later, if the low
pressure is still present, the alarm #83 is set and the sewage transfer pumping is stopped.
The both pumps 92SEO005PO & 92SEO006PO and the both pneumatics valves
92SEO058VE & 92SEO059VE are stopped on the following faults:
- Fault #6 & #7 Load shedding mode and power supply off,
- Fault #82 low air pressure 92SEO002SP
- Fault #83 24h air pressure down 92SEO002SP
- Fault #84 Tripped compressor.
REVISION: B
Rev. Date: 18.04.2011
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4.6.2. Operator interfacing

- A four fixed selector switch AUTO-PRIMARY-SECONDARY-SLUDGE named
92SEO009CL dedicated to the selection of the sludge extraction cycle.
- A blue push button SLUDGE MODE VALIDATION named 92SEO002BP.
- A green indicator light AUTO CURRENT SLUDGE MODE named 92SEO001LA.
- A yellow indicator light PRIMARY CURRENT SLUDGE MODE named
92SEO002LA.
- A yellow indicator light SECONDARY CURRENT SLUDGE MODE named
92SEO003LA.
- A yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE named
92SEO004LA.
SLUDGE MODE SELECTION
CHOICE
1- AUTO CYCLE EXTRACTION
2- PRIMARY SETTLING TANK DRAINING
3- SECONDARY SETTLING TANK DRAINING
4- SLUDGE STABILIZATION TANK DRAINING
SLUDGE MODE
VALIDATION
CURRENT SLUDGE MODE
CURRENT SLUDGE MODE
CURRENT SLUDGE MODE
CURRENT SLUDGE MODE
AUTO CYCLE
PRIMARY
SECONDARY
SLUDGE TANK
SLUDGE PUMP #1
92SEO005PO
SLUDGE PUMP #2
92SEO006PO
AUTO
REVISION: B
MANU
AUTO
Rev. Date: 18.04.2011
MANU
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General description of the operating interfacing

The first pump selector switch (92SEO005PO & 92SEO006PO) to be placed on the AUTO
position gives the priority to its pump and it is becomes the main one.
It is possible to verify the main pump selected with the page F7-1 of the unit display.
The only way to invalidate the main pump selected is to place the both pump selector switches
on their 0 position.
There are no automatic pump permutations. It is only the operator who can choose the
working pump by the way of proceed just above.
As soon as the main pump is selected, the indicator light of the cycle selected by the sludge
mode selection selector switch is blinking. But the mode conditions must be presents. (See
next paragraph)
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4.6.3. Auto mode (selector switch 1st position)

The auto cycle extraction" mode is the normal working mode. It used to extract automatically
the primary and the secondary settling tanks sludge. Extracted sludge is directed into the
sludge stabilization tank.
Switches positions:
The operator places the sludge mode selection selector switch on the AUTO CYCLE
EXTRACTION position (#1). Auto cycle extraction mode is not yet validated. The green
indicator light AUTO CURRENT SLUDGE MODE named 92SEO001LA is off.
He must place one of the sludge pump selector switch on the AUTO position (92SEO007CL
or 92SEO008CL).
Note :
1) Sludge extraction from both settling tanks is realized with two pneumatics pumps
92SEO005PO & 92SEO006PO. They are working in duty and standby. But there is no
automatic permutation between those sludge pumps. The operator will have to change the
switch pump selector to permute the functioning pump.
2) None of the 2 pumps will work on "MANUAL" position.
3) If one switch is on "AUTO" position and the other on "MANUAL" position, only the pump
whose switch is on "AUTO" position will work.
4) If both switches are on "AUTO" position, only the pump whose switch has been put on that
position first will work.
Then the green indicator light AUTO CURRENT SLUDGE MODE blinks. Sludge pumps
are still stopped and the both pneumatic valves 92SEO058VE & 92SEO059VE are closed.
The operator has to validate the auto extraction cycle mode, this is done by using the blue
push button SLUGE MODE VALIDATION.
The green indicator light AUTO CURRENT SLUDGE MODE is now lighted.
Sludge extraction cycle :
For example the cycle may be initialised to begin at 8.00 am. The operating cycle of the
sludge extraction is 24 hours.
On the display unit the AUTO SLUDGE EXTRACTION CYCLE TIMER preset and
current values are available.
The preset value is 1440mn and not modifiable. The current value increases and can be
modified by the operator if he wants to change the beginning point of the auto sludge
extraction cycle.
A timer dedicated to the primary settling tank sludge extraction is available on the display
unit.
Normally, it is not necessary to modify this value at each cycle. It is set at the beginning of the
installation, but the operator can adjust it according to the process.
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The auto sludge extraction cycle begins with the primary settling tank.
The pneumatic valve 92SEO059VE opens, and a few seconds later the selected sludge pump
starts and works as long as the SETTLING TANK SLUDGE EXTRACTION TIMERS is
running. The red selector switch light of the selected pump is lighted. (92SEO007CL or
92SEO008CL)
When the primary SETTLING TANK SLUDGE EXTRACTION TIMERS is ended, the
primary settling tank auto extraction is stopped, a counter is increased (PRIMARY
SETTLING TANK SLUDGE EXTRACT.REALIZED), and it goes on to the secondary
settling tank.
The pneumatic valve 92SEO059VE closes, and the pneumatic valve 92SEO058VE opens.
During this operation, the sludge pumps are stopped. The sludge pumping restarts a few
seconds after the pneumatic valve 92SEO058VE has open.
When the secondary SETTLING TANK SLUDGE EXTRACTION TIMERS is ended, the
secondary settling tank auto extraction is stopped, a counter is increased (SECONDARY
SETTLING TANK SLUDGE EXTRACT.REALIZED), and the cycle is finished until the end
of the 24 hours running.
The pneumatic valves 92SEO058VE & 92SEO059VE are closed, and the sludge pumps are
stopped.
If the auto sludge extraction cycle on both settling tanks has not finished at the end of the 24
hours, the last cycle and timers SETTLING TANKS SLUDGE EXTRACTION are reset,
and a new cycle begins.
Stopping sludge extraction:
With an emergency stop or a cabinet control power shutdown, the current values of timers and
counters just on top are not reset.
When the sludge pumps are working, the operator may change the preset timer values from the
display unit. The system reacts immediately to this modification.
The primary and secondary settling tanks are both equipped with low level sensors named
92SEO008SN & 92SEO009SN respectively. When they are discovered, the alarms #40 or #60
are set and displayed on the display unit.
Alarm #40 stops the primary settling tank sludge extraction, and the cycle goes on to the other
one.
Alarm #60 stops the secondary settling tank sludge extraction. A new cycle will begin when
the 24 hours will be down.
When alarm #80 occurs, the auto cycle extraction mode is deactivated and sludge extraction
from the settling tanks is stopped (sludge pumps stopped and pneumatic valves 92SEO058VE
&92SEO059VE closed).
The green indicator light 92SEO001LA is off.
It is impossible to validate the auto cycle extraction mode once more. The high level
92SEO010SN in the stabilization tank must be discovered.
Another way to deactivate the auto mode, which is the normal one:
None of sludge pumps selector switches (92SEO007CL and 92SEO008CL) must be
on the AUTO position.
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Display unit
The parameters indicated are only for the AUTO EXTRACTION MODE
From Page F7
To Page F7
MAIN PUMP SELECTED

92SEO005PO
--
Page F7-1
Possibilities:
1- NONE
2- 92SEO005PO
3- 92SEO006PO
Comments :
On page F7-1, the operator is informed of the selected main pump,
"NONE": none of the 2 pumps has been selected.
"92SEO005PO": Pump 92SEO005PO is selected: its switch is on AUTO position (or has been the first
one to be put on "AUTO" position.)
"92SEO006PO": Pump 92SEO006PO is selected: its switch is on AUTO position (or has been the first
one put on "AUTO" position.)
From Page F7
AUTO SLUDG.EXTRACT.
NEXT CYCLE IN:
24h 00mn 00s To Page F7-3
To Page F7
--
Page F7-2
To Page F7
AUTO SLUDG.EXTRACT.
CYCLE TIMER
PV:1440mnRV:1440 mn To Page F7-2
Page F7-3
Current value increasing. The

operator can modified it to change
the beginning point of the auto
sludge extraction cycle.
Comments :
On page F7-2, the operator is informed of the time left before next automatic extraction,
On page F7-3, the operator can modify the current value.
Example above : If RV value is changed to 1435mn, next sludge extract will be in 5
minutes.
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From Page 7
To Page F7
Page F7-4
SETTLING TKS SLUDGE

Extract. Timers
To Page F7-5
Extract. Realized
To Page F7-8
Running extract.NONE
To Page F7-4
Page F7-5
Possibilities:
1- NONE
2- PRIM
3- SCND
SETTLING TKS SLUDGE

EXTRACT.TIMERS
Primary
To Page F7-6
Secondary To Page F7-7
To Page F7-5
PRIMARY SETTLING TK
PV:_10mn RV:000mn
--
Page F7-6
To Page F7-5
Page F7-7
SECOND. SETTLING TK
PV:_10mn RV:000mn
--
Limit: 0 to 100 (In the PLC)
SETTLING TKS SLUDGE

EXTRACT. REALIZED
Primary:
0000
Secondary: 0000
To Page F7-4
Page F7-8
To Page F7-9
To Page F7-10
EXTRACTION
Reset counter: 0000
Page F7-9
To Page F7-8
SECOND. SETTLING TK
EXTRACTION
Reset counter: 0000
Page F7-10
On pages F7-6 and F7-7, extraction time is adjusted by the operator.
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4.6.4. Primary mode (selector switch 2nd position)

The primary mode is used to drain off the primary settling tank or to extract its sludge
The operator must pay careful attention when this mode is used. Even if there are some
securities linked, this operation remains entirely under his control. However this mode may be
helpful for certain operations such as checking, maintenance etc.
Switches positions:
The operator places the sludge mode selection selector switch on the PRIMARY
SETTLING TANK DRAINING position (#2). Primary mode is not yet validated. The
yellow indicator light PRIMARY CURRENT SLUDGE MODE named 92SEO002LA is
off.
The primary mode can work in 2 ways:
- manual draining
- or automatic draining.
a) Manual draining:
This mode will stop automatically in the following conditions:
- Extraction has been performed during 2 hours
- or when stabilization tank is full (alarm #80)
Then the yellow indicator light PRIMARY CURRENT SLUDGE MODE blinks if the
primary mode conditions in manual draining are presents. At this moment sludge pump is
still stopped.
Now to validate the primary mode, the operator uses the blue push button SLUDGE
MODE VALIDATION.
The yellow indicator light PRIMARY CURRENT SLUDGE MODE switches on, the
pneumatic valve 92SEO059VE dedicated to the primary settling tank opens and then after
a few seconds the selected sludge pump starts. The red selector switch light of the selected
pump is lighted.
The sludge pump continues to work as long as the operator wishes it.
primary mode is not deactivated, the extraction goes on.
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Sludge is directed to the stabilization tank which is equipped with a high level named
92SEO010SN. The alarm #80 is set and displayed on the display unit when the level is
reached. When this alarm occurs, the primary mode is deactivated and sludge extraction
from the primary settling tank is stopped (sludge pump stopped and pneumatic valve
92SEO059VE closed).
It is impossible to validate the primary mode once more. The high level must be
discovered.
again.
Depending on whether primary settling tank level has reached the desired level or not, the
operator can choose to activate once more the primary mode, just with the push button
SLUDGE MODE VALIDATION.
Another way to deactivate the primary mode, which is the normal one:
None of sludge pumps selector switches (92SEO007CL and 92SEO008CL) must be on the
MANUAL position.
b) Automatic draining :
- or when stabilization tank is full (alarm #80),
- or when liquid level in the primary tank is below the level sensor 92SEO008SN
Then the yellow indicator light PRIMARY CURRENT SLUDGE MODE blinks if the
primary mode conditions in automatic draining are presents. At this moment sludge pump
is still stopped.
Now to validate the primary mode, the operator uses the blue push button SLUDGE
MODE VALIDATION.
The yellow indicator light PRIMARY CURRENT SLUDGE MODE switches on, the
pneumatic valve 92SEO059VE dedicated to the primary settling tank opens and then after
a few seconds the selected sludge pump starts. The red selector switch light of the selected
pump is lighted.
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primary mode is deactivated.
The yellow indicator light 92SEO002LA is off. It is impossible to validate the primary
mode once more.
If the fault #40 is reset, the yellow indicator light PRIMARY CURRENT SLUDGE
MODE blinks again, but the sludge pump is still at a stop. The operator has to validate the
primary mode by the blue push button SLUDGE MODE VALIDATION.
When this alarm occurs, the primary mode is deactivated and sludge extraction from the
primary settling tank is stopped (sludge pump stopped and pneumatic valve 92S EO059VE
closed).
It is impossible to validate the primary mode once more. The high level 92SEO010SN in
the stabilization tank must be discovered.
once more.
MODE VALIDATION.
Another way to deactivate the primary mode, which is the normal one:
AUTO position.
REVISION: B
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4.6.5. Secondary mode (selector switch 3rd position)

The secondary mode is used to drain off the secondary settling tank or to extract it sludge
The operator must pay careful attention when this mode is used. Even if there are some
securities linked, this operation remains entirely under his control. However this mode may be
helpful for certain operations such as checking, maintenance etc.
Switches positions:
The operator places the sludge mode selection selector switch on the SECONDARY
SETTLING TANK DRAINING position (#3). Secondary mode is not yet validated. The
yellow indicator light SECONDARY CURRENT SLUDGE MODE named 92SEO003LA
is off.
The secondary mode can work in 2 ways:
- manual draining
- or automatic draining.
a) Manual draining:
- or when stabilization tank is full (alarm #80)
blinking if the secondary mode conditions in manual draining are presents. At this moment
sludge pump is still stopped.
Now to validate the secondary mode, the operator uses the blue push button SLUDGE
MODE VALIDATION.
The yellow indicator light SECONDARY CURRENT SLUDGE MODE switches on,
the pneumatic valve 92SEO058VE dedicated to the secondary settling tank opens and then
after a few seconds the selected sludge pump starts. The red selector switch light of the
selected pump is lighted.
The sludge pump continues to work as long as the operator wished it.
secondary mode is not deactivated, the extraction goes on.
Sludge is directed to the stabilization tank which is equipped with a high level named
92SEO010SN.
When this alarm occurs, the secondary mode is deactivated and sludge extraction from
the secondary settling tank is stopped (sludge pump stopped and pneumatic valve
92SEO058VE closed).
It is impossible to validate the secondary mode once more. The high level must be
discovered.
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blinking once more.
Depending on whether secondary settling tank volume is empty or not, the operator can
choose to activate once more the secondary mode, just with the push button SLUDGE
MODE VALIDATION.
Another way to deactivate the secondary mode, which is the normal one:
MANUAL position.
b) Automatic draining:
This mode will stop automatically in the following conditions :
- or when stabilization tank is full (alarm #80),
- or when liquid level in the secondary tank is below the level sensor 92SEO009SN
Then the yellow indicator light SECONDARY CURRENT SLUDGE MODE blinks if
the secondary mode conditions in automatic draining are presents. At this moment sludge
pump is still stopped.
Now to validate the secondary mode, the operator uses the blue push button SLUDGE
MODE VALIDATION.
The yellow indicator light SECONDARY CURRENT SLUDGE MODE switches on,
then after a few seconds the selected sludge pump starts. The red selector switch light of
the selected pump is lighted.
secondary mode is deactivated.
The yellow indicator light 92SEO003LA is off. It is impossible to validate the secondary
mode once more.
If the fault #60 is reset, the yellow indicator light SECONDARY CURRENT SLUDGE
secondary mode by the blue push button SLUDGE MODE VALIDATION.
When this alarm occurs, the secondary mode is deactivated and sludge extraction from
the secondary settling tank is stopped (sludge pump stopped and pneumatic valve 92S
EO058VE closed).
It is impossible to validate the secondary mode once more. The high level 92SEO010SN
must be discovered.
REVISION: B
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page: 121 of 156
blinking once more.
MODE VALIDATION.
Another way to deactivate the secondary mode, which is the normal one:
AUTO position.
4.6.6. Sludge mode (selector switch 4th position)
The sludge mode is used to drain off the sludge stabilization tank. Sludge is directed into a
truck tank, to be taken away.
The operator places the sludge mode selection selector switch on the SLUDGE
STABILIZATION TANK DRAINING position (#4). Sludge mode is not yet validated.
The yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE named
92SEO004LA is off.
He places one of the sludge pump selector switch on the MANUAL position. Then the
yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE starts blinking if
the sludge mode conditions are presents. At this moment Sludge pump is still stopped.
At this step, the operator must have connected all pipes to the truck and manoeuvred the
appropriate manual valves.
Now to validate the sludge mode, the operator uses the blue push button SLUDGE MODE
VALIDATION.
The yellow indicator light SLUDGE TANK CURRENT SLUDGE MODE switches on,
the pneumatic valves 92SEO058VE and 92SEO059VE dedicated to the settling tanks are
closing and then after the sludge pump selected starts. The red selector switch light of the
selected pump is lighted. (92SEO007CL or 92SEO008CL)
Before launching the sludge mode, the operator has to preset a working timer available in
the display unit. The sludge pump is functioning as long as this timer is running. When this
timer has ended, the sludge mode is deactivated. Sludge stabilization tank pumping is
stopped and the yellow indicator light starts blinking once more.
Depending on whether truck tank is full or not, the operator can choose to activate once more
the sludge mode, just with the push button SLUDGE MODE VALIDATION.
Before doing so, the operator can adjust a new timer preset value.
During the sludge pumps working, the operator can change the preset timer value from the
display unit if needed. The system reacts immediately to this modification. If the new preset
value is less than the current value, sludge mode is immediately deactivated.
Another way to deactivate the sludge mode:
None of the sludge pumps selector switches (92SEO007CL and 92SEO008CL) must be on the
MANUAL position
REVISION: B
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page: 122 of 156
Display unit:
From Page 7
To Page F7
SLUDGE STABILIZ.TK
EXTRAC.TIMER
PV:120mn RV:000mn
Page F7-11
On page F7-11, the present value for sludge extraction from the stabilization tank can be
adjusted by the operator.
REVISION: B
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page: 123 of 156
5. STOPPING AND RESTARTING THE PLANT

The installation and first start instructions are described in another document.
The procedures described hereafter are for stopping and starting the plant after, for example,
maintenance works or any abnormal situation.
5.1. Stopping the plant

5.1.1. Short term stopping
Normally, the operator does not have to stop the waste water treatment plant for week ends:
-
In absence of wastewater to be treated, the low level sensors in the sewage tank 92SEO
002BA will automatically stop both sewage transfer pumps 92SEO003PO & 92SEO004PO,
as well as the mechanized bar screen 92SEO001DG and the mechanical mixer
92SEO001ZE.
Both blowers 92SEO001ZV & 92SEO002ZV continue to work so as to give oxygen to the
biomass in the fixed bed bioreactor and the sludge stabilization tank.
5.1.2. Long term stopping

If the plant has to be stopped for more than two weeks,
- Wait till the sewage tank has been emptied and that the mechanized bar screen
92SEO001DG as well as sewage pumps 92SEO003PO & 92SEO004PO and the
mechanized mixer 92SEO001ZE have come to a stop.
- On the control cabinet door, put the switches corresponding to these 4 equipments on "0"
position.
- Remove the wastes in the waste tank 92SEO007BA. Clean the bar screen as well as the
waste tank.
- Drain the sludge in the primary settling tank 92SEO003BA and the secondary tank
92SEO005BA using either the manual or automatic drain (see instructions chapter 7)
- Stop both sludge pumps 92SEO005PO and 92SEO006PO (switches position on "0")
- Stop the UV sterilizer.
- Drain the UV sterilizer and the discharge tank and clean them with clear water. Fill again
the UV sterilizer with clean water.
All switches are now on "0" position except those of the air blowers 92SEO001ZV and
92SEO002ZV. The working of theses blowers must be maintained so that the microorganisms
in the fixed bed bioreactor and the sludge stabilization tank may be oxygenated.
Reduce the air flow rate on the bioreactor 92SEO004BA with the manual valve 056VE. Open
totally the manual valve 056VE and check the diffusers are still diffusing air. If not, search the
good adjustment.
Do not cut power off the control cabinet.
Check liquid level in the fixed bed bioreactor, make up to level if necessary so as to maintain
the fixed beds under water.
Remove all wastes and clean the area.
REVISION: B
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5.1.3. Emergency stops

2 emergency stops are available
- a GENERAL EMERGENCY STOP red push button
- a specific MECHANIZED BAR SCREEN EMERGENCY STOP red push button
General emergency stop:
When this emergency stop button is pushed on, all the actuators in the plant stop immediately.
On the display unit, fault #"1_Unlock cabinet control emergency stop" is displayed.
To restart, proceed as follows:
- Push and turn the E-stop button: on the display unit, fault #"4_Push cabinet ctrl
emergency stop reset" is displayed.
- Push on the red GENERAL EMERGENCY STOP RESET button.
Mechanized bar screen emergency stop:
When this emergency stop button is pushed on, the mechanized bar screen stops immediately.
On the display unit, fault #"2_Unlock mechanized bar screen emergency stop" is displayed.
To restart the bar screen, proceed as follows:
- Push and turn the E-stop button: on the display unit, fault #"5_Push mechanized bar
screen emergency stop reset" is displayed.
- Push on the red MECHANIZED BAR SCREEN EMERGENCY STOP RESET button.
5.1.4. Stopping for maintenance or repair

-
The operator must be in possession of all necessary documentation concerning the equipment
construction and working.
Prior to any intervention on pipes or any other equipment, the liquid supply or circulation
must be stopped, and isolating manual valves must be closed. The equipment must be emptied
and rinsed with clear water before any work.
Prior to any intervention on any electric equipment, the operator must make sure that power
has been properly cut off, command switch on "0" or "OFF" position and tagged so that it may
not be put in operation by someone else.
Prior to any intervention on any pneumatic equipment, the operator must make sure that
compressed air supply has been properly cut off.
Proceed to any repair or maintenance work according to the equipment constructor's

instructions.
REVISION: B
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5.2. Restarting the waster water treatment plant

-
Check waste tank 92SEO007BA installation and state of cleanness.

Check the position of all manual valves (see chapter 5.2.1.).
Check the working of both air blowers.
Verify that air diffusion in the fixed bed bioreactor and the stabilisation tank is correct.
Check sludge level in the primary and secondary settling tank, drain if needed.
Verify sludge level in the stabilization tank, drain if needed.
Put all switches on the right position for normal running (see chapter 5.2.2).
When waste waters arrive in the sewage tank, make a round of the plant and verify that all
actuators work effectively.
Check if any fault is displayed on the control cabinet, repair as quickly as possible.
5.2.1. Manual valves normal position
92SEO 051 ND050 DA1-R

92SEO 042 ND050 DA1-R
92SEO 052 ND053 DA1-R
92SEO 047 ND050 DA1-R
Manual valves
Normal
Name
position
021VE
open
024VE
open
023VE
open
025VE
open
92SEO 067 ND050 DA1-R
026VE
open
92SEO 073 ND080 DA1-R

92SEO 094 ND020 DI1-R
028VE
027VE
closed
closed
92SEO 104ND020 DA1-R
029VE
closed
030VE
060VE
033VE
035VE
037VE
032VE
034VE
036VE
031VE
061VE
039VE
041VE
038VE
040VE
042 VE
043VE
047VE
044VE
046VE
open
open
open
open
open
open
open
closed
closed
closed
open
open
open
open
closed
closed
closed
closed
closed
048VE
closes
For tank draining
050VE
053VE
056VE
055VE
open
open
open
closed
feeding valve
feeding valve
Sub unit
92SEO003PO
92SEO004PO
Primary settling tank
92SEO003BA
Fixed bed bioreactor
92SEO 004BA
Sludge Stabilization
92SEO006BA
Secondary settling tank
92SEO 005BA
Pipe name

92SEO 075ND050DA1-R
92SEO 079ND050DA1-R
Sludge pumps
92SEO 005PO & 92SEO
006PO
Air compressor
92SEO 001CO
UV Sterilizer
92SEO 001SR
92SEO 077ND050DA1-R
92SEO 080ND050DA1-R
92SEO 076 ND050 DA1
92SEO 072 ND050 DA1
To sludge pump 005PO
To sludge pump 006PO
To pneumatic valve 059VE
To pneumatic valve 058VE
92SEO 062ND80 DA1-R
/
/
Discharge tank
92SEO 008BA
Air blowers
92SEO 001ZV &
92SEO 002ZV

92SEO 097ND32DA1-R
/
REVISION: B
Rev. Date: 18.04.2011
Remarks
drain valve (treated water)

drain valve (condensate)
To sludge stabilization
To truck
(from sludge stabilization)
(For sampling before UV)

For sampling after UV)
For sterilizer draining.
For rescue mode.
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5.2.2. Switches normal position
Selector switch on control

cabinet
Normal
Type
position
Actuator or system
Name
Label
92SEO 001 DG
Red
AUTO-0-MANUAL
fixed position
Green
Push button
Red
AUTO-0-MANUAL
AUTO
push
Mechanical sewage mixer
92SEO 001 ZE
92SEO 003 PO
Red
AUTO-0-MANUAL
AUTO
92SEO 004 PO
Red
AUTO-0-MANUAL
AUTO
Air blower #1
92SEO 001 ZV
Air blower #2
92SEO 002 ZV
UV Sterilizer
Position to be validated by
push button.
Cycle parameters are to be set
on display unit, page F3-2.
AUTO
Red
ON-OFF
Red
RESCUE-OFF-ON
Blue push button
RESCUE MODE
VALIDATION
ON
Work 2/3-1/3 (main/standby)

1st switch put on AUTO
becomes main pump.
Main pump selected can be
seen on display unit page F3-4.
On display unit, page F5-1,
Temporary stop : select "ON"
ON
/
92SEO 001 SR
2 ON-OFF switches
SLUDGE MODE
SELECTION
(4 positions)
1-AUTO CYCLE
EXTRACT
2 PRIMARY
SETTLING TANK
DRAINING
3 SECONDARY
SETTLING TANK
DRAINING
4 SLUDGE
STABILIZATION
TANK DRAINING
SLUDGE MODE
VALIDATION
Blue push button
Sludge pump #1
92SEO 005 PO
Red
AUTO-0-MANUAL
(AUTO)
Sludge pump #2
92SEO 006 PO
Red
AUTO-0-MANUAL
(AUTO)
Sludge extraction system
Remarks
To be used only for "Rescue"

mode.
ON
Position to be validated by
push button.
1-AUTO
Cycle parameters are to be set

on display unit for this mode:
Page F7-3 : cycle timer (if RV
value modification needed)
Page F7-6 : Primary settling
tank Sludge extraction Timer
Page F7-7 : Secondary settling
tank Sludge extraction timer
Choose only ONE pump, the
other one must stay on "0"
position.
Main pump selected can be
seen on display unit page F7-1
Timers values to be set on
pages F7-4 and next pages.
Note:
The air compressor 92SEO 001 CO command switch is a local one, it must be placed on the "ON"
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6. RUNNING THE PLANT

In normal running mode, the manual valves to be opened and the position of the selector switches are
indicated in chapter 5.2.
The instructions in this chapter are given to help the operator in normal, running situation.
6.1. General instructions

1) A specific note book is to be held for the waste water plant so as to record the following :
- Everyday checking, normal running actions (cleaning, waste disposal etc) and observations,
- Periodic maintenance (parts replacement, lubrication & greasing when applicable etc)
- Treated water analysis and meter reading.
- Abnormal situations, alarms and incidents as well as corrective actions done.
2) The plant area must be kept clean and dry so that any leaks may be seen rapidly.
3) When an alarm occurs, correct it as soon as possible then check that the plant is once again
working normally.
4) Read and record the values indicated on all meters
5) Checking rounds must be done daily and maintenance must be performed as needed (see
corresponding documents).
6) Check regularly the performance of the plant (treated water analysis).
7) Establish the plant statement every month (water analysis, volume discharged, wastes production,
repairs and costs.
6.2. Fault treatment

When an alarm occurs, the fault message can be seen blinking on the display unit page F2 and
the yellow beacon on the control cabinet also blinks.
There are 2 types of fault reset:
- automatic reset
- reset by acknowledge push button
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6.2.1. Automatic reset

The fault message on the display unit and the yellow beacon are blinking.
-
The operator has to push on the "ENTER" key on the display unit, the fault
message stays lighted but now in a fixed position.
The operator then pushes on the "Acknowledge fault" yellow push button: the
yellow beacon stays lighted but now in a fixed position.
The message and the yellow beacon stay lighted as long as the fault is present.
When the fault that has triggered the alarm disappears (fault correction done), the message on
the display unit disappears and the yellow beacon light switches off.
The associated actuator in the plant can restart without other action on the part of the operator.
6.2.2. Fault reset by acknowledge push button
-
The operator has to push on the "ENTER" key on the display unit, the fault
message stays lighted but now in a fixed position.
The operator then pushes on the "Acknowledge fault" yellow push button: the
yellow beacon stays lighted but now in a fixed position.
When the fault that has triggered the alarm disappears (fault correction done), once again the
operator has to push on the "Acknowledge fault" yellow push button.
Only then will the associated actuator in the plant restart; the message on the display unit
disappears and the yellow beacon light goes off.
6.2.3. Fault display
Faults are displayed on page F2 on the display unit as follows:
In anyway to go out from the faults list display, the operator has to press the ESC touch of the
unit display
Date / Time / number
N_Fault message
Example :
Date/Time/number
52_Air blower#1 OFF
92SEO001ZV
List of faults and help for correction are given in chapter 8.
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6.3. List of everyday checking
Subunit
Checking items
Remarks
White light indicators "POWER ON" lighted

Selector switches on normal position.
Control cabinet
All lamps are working.
Test lamp by "Light Test" yellow push

button
Absence of faults.
On display unit : F2
All working parameters have their normal values.
On display unit : F3 F5 F7
Correct working of mechanized bar screen 92SEO 001DG.

Waste tank 92SEO 007BA not full.
Sewage tank.
92SEO 002BA
No coarse solid matters in the sewage tank.
If bar screen has to work temporarily on

manual mode, see chapter 7.
Normal motor noise and temperature.

Absence of leaks.
Cleanliness of the area
Absence of coarse solid particles on the liquid surface.
Primary and secondary

settling tank
92SEO 003BA &
92SEO 005BA
If temporary draining is necessary, see

chapter 7
Sludge level in both settling tanks.

Absence of leaks.
Cleanliness of the area.
Clean water at the outlet (for secondary settling tank)
Air pressure correct.
Air compressor
92SEO 001CO

Absence of leaks.
Waste water arriving and getting out correctly
Liquid level: the media modules are recovered with liquid.
Correct diffusion of air in the bioreactor: fine air bubbles.
Fixed bed bioreactor

92SEO 004BA
Correct oxygen concentration.
All the diffusers are diffusing air

Regular spreading of the bubbles at the
surface of the basin
To be measured using a portable oxygen
meter. Minimum value : 4 ppm O2
Evacuate condensates from framework
Should be drained once a week
Biomass development visually correct.
Polypropylene non apparent
Absence of leaks.
Liquid and sludge levels.
Stabilization tank
92SEO 006BA
If sludge has to be removed, see chapter 7
Correct diffusion of air in the tank.

Absence of leaks.
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Subunit
UV Sterilizer
92SEO 001SR
Checking items
Remarks
Correct working of UV lamps.

Absence of leaks.
Air pressure correct.
Air blowers
92SEO 001ZV &
92SEO 002ZV

Air filters cleanliness.
Absence of leaks.
Aspect of discharged liquid
Discharge tank
92SEO 008BA
Absence of leaks.
Volume discharged.
To be read and recorded.
Discharged water in conformity with legal requirements.
Sampling and analysis to be done according

to legal requirements.
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7. OTHER PROCEDURES
The operator may need to put part of the waste water plant temporarily in other modes of
working than that of the normal mode described in chapters 5.2. and 6.
In this chapter, instructions are given for the following operations:
- mechanized bar screen 92SEO 001DG in manual mode;
- air blower 92SEO 002ZV in rescue mode for biological treatment oxygenation;
- primary settling tank draining to stabilization tank;
- primary settling tank draining to truck,
- secondary settling tank draining to stabilization tank,
- secondary settling tank draining to truck,
- stabilization tank sludge draining to truck
7.1. Using mechanized bar screen 92SEO 001DG in manual mode

In normal working, the mechanized bar screen works with:
- its switch on AUTO position
- and according to the cycle parameters (time On, time OFF) set on page F3-2 of the
display unit .
The operator may need to make the bar screen work in a continuous way, for example, in case of
a great amount of solids to be removed or for test after a maintenance work.
Proceed as follows:
-
On the display unit, page F3-2, adjust the manual parameters, for example PV = 15
mn
Note : 15 mn is the maximum value that can be set.
Place the bar screen selector switch on the door of the cabinet control on
"MANUAL" position. Validate with the green push button.
Check the waste level in waste tank 92SEO 007BA.
The mechanized bar screen will now work continuously during the time set for this
mode and then stops.
Return to automatic mode.
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7.2. Starting up air blower 92SEO 001ZV and biological oxygenation

7.2.1. Introduction
The waste water plant is equipped with 2 air blowers:
- air blower 92SEO 001ZV is normally dedicated to the fixed bed bioreactor,
- air blower 92SEO 002ZV is normally dedicated to the stabilization tank.
In normal working, the two air blowers run with their switch on AUTO position.
7.2.2. Starting-up
See the maintenance manual OM101 for the first starting-up of diffusers after air network
assembling.
To starting-up :
The blower 92SEO 001 ZV is off and the switch is on OFF position.
- Open the drain valve 027VE and the air feeding valve 050VE.
- Verify the isolation valve 055VE is totally closed and check that the air feeding valve
053VE is opened.
- Open totally the manual valve 056VE.
- Place air blower 92SEO 001 ZV switch on "ON" position
- Check that all the diffusers are diffusing air
- Wait few minutes to evacuate the condensate and close the drain valve 027VE
- Still wait as soon as the level of fixed bed bioreactor 92SEO004BA is stable
- Then close gradually the manual valve 056VE to increase the flowrate at the nominal
flow.
- Check that the diffusion is being performed correctly in the fixed bed bioreactor.
Normally, with new diffusers, the first adjustment while working lets go through the
manual valve 056VE about 35 m3/h.
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7.3. Using air blower 92SEO 002ZV in rescue mode for biological oxygenation
7.3.1. Introduction
The waste water plant is equipped with 2 air blowers:
- air blower 92SEO 001ZV is normally dedicated to the fixed bed bioreactor,
- air blower 92SEO 002ZV is normally dedicated to the stabilization tank.
In normal working, the two air blowers run with their switch on AUTO position.
The main treatment process in this plant takes place in the fixed bed bioreactor. This is a
biological aerobic treatment. In order that the microorganisms may live, grow and survive,
oxygen must always be supplied to the bioreactor.
So, in case of air blower 92SEO 001ZV breakdown or on a voluntary stop for maintenance for
example, air blower 92SEO 002ZV must be used to supply the fixed bed bioreactor with
oxygen. The stabilization tank 92SEO 006 BA can be left temporarily without air diffusion.
7.3.2. Rescue mode procedure
-
Place air blower 92SEO 001 ZV switch on OFF position :

This air blower stops and sewage transfer pumps automatically stop immediately.
Alarm #"52_Air blower #1 OFF Sewage pumps stopped" is set and can be seen blinking
on the display unit.
Place air blower 92SEO 002 ZV switch also on OFF position.

Alarm #"53_Air blower #2 OFF" is set and can be seen blinking on the display unit.
Open manual valve 055VE.
Close manual valve 053VE.

Alarm #"55_Manual valve 053VE closed ." is set and can be seen blinking on the
display unit.
Place air blower 92SEO 002 ZV switch on RESCUE position:

The blue push button light lightens on in a blinking mode.
Alarm #"53_Air blower #2 OFF " disappears.
Make sure that the correct manual valves are open, and then validate this mode by the blue
push button.
One of the sewage transfer pumps automatically restarts.
Alarm #"53_Rescue mode " is set and can be seen blinking on the display unit.
Check that air diffusion is being performed correctly in the fixed bed bioreactor.
Proceed to any repair or maintenance work on air blower #1 92SEO 001ZV and return to
normal working as described below.
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7.3.3. Returning to normal working

-
Place air blower 92SEO 002 ZV switch also on OFF position.

Alarm #"53_Air blower #2 OFF" is set and can be seen blinking on the display unit.
Open manual valve 053VE.

Alarm #"55_Manual valve 053VE closed ." disappears.
Close manual valve 055VE.
Place air blower 92SEO 001 ZV switch on "ON" position :

Alarm #"52_Air blower #1 OFF Sewage pumps stopped" disappears.
Place air blower 92SEO 002 ZV switch also on "ON" position.

Alarm #"53_Air blower #2 OFF" disappears.
Check that air diffusion is being performed correctly in the fixed bed bioreactor and in the
stabilization tank.
Check that one of the sewage pumps is working.
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7.4. Primary settling tank draining to stabilization tank

7.4.1. Introduction
In normal working, sludge draining is performed automatically from both the primary and
secondary settling tanks. The draining is cyclic, according to the timers values set on the display
unit (pages F7-3, F7-6 & F7-7). The selector switches on the front door of the control cabinet are
as follows:
- SLUDGE MODE SELECTION switch : 1-AUTO CYCLE EXTRACTION
- SLUDGE PUMP #1 92SEO 005 PO ..... : (AUTO) or (0)
- SLUDGE PUMP #2 92SEO 006 PO .... : (AUTO) or (0)
Only one switch is to be placed on "AUTO", the other one must be on "0" position
The operator may need to draw off more sludge from the primary settling tank because sludge
level is too high or for checking or maintenance reasons. Sludge is directed to the stabilization
tank, valve 037VE is open. Proceed as described below.
7.4.2. Primary mode procedure
1/ Put both sludge pumps #1 92SEO 005PO and #2 92SEO 006PO switches on "0" position.
The auto cycle mode is thus deactivated.
2/ Put SLUDGE MODE SELECTION switch on
DRAINING
2-PRIMARY
SETTLING
TANK
3/ Put one of the sludge pumps, #1 92SEO 005PO or #2 92SEO 006PO switch, on
"MANUAL" or "AUTO" position.
Only one sludge pump is allowed to work.
Should the operator place both sludge pumps switches on AUTO position, only the
first one put on this position will work.
Should the operator place both sludge pumps switches on MANU position, only the
first one put on this position will work
Should he place one on AUTO and the other on MANUAL, only the first one put on
this position will work
On AUTO position, draining will stop when liquid level in the primary settling tank is
just below the low level sensor 92SEO 008SN.
On MANUAL position, draining is done continuously, under the operator's control,
but within the limit of 2 hours working of the pumps.
On either position, draining stops when alarm #80 occurs (stabilization tank is full,
high level liquid level is above sensor 92SEO 010SN)
4/ When the yellow indicator light "PRIMARY CURRENT SLUDGE MODE" lights on,
validate your choice by the blue push button "SLUDGE MODE VALIDATION"
The sludge pump starts a few seconds later when the pneumatic valve on the suction
side has open.
5/ If one or both sludge pumps switches have been put on MANUAL position,
- Check regularly the water level in the primary settling tank
- Stop when needed: both sludge pumps switches must be on "0" position.
- Return to normal working (see below).
6/ If one or both sludge pumps switches have been put on AUTO position,
- Draining stops automatically when water level in the primary settling tank is
below low level sensor 92SEO 008SN
- Return to normal working (see below).
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7.4.3. Returning to auto extraction cycle

1/ Put the sludge pumps #1 92SEO 005PO and #2 92SEO 006PO switches on "0" position.
The primary mode is thus deactivated.
2/ Put SLUDGE MODE SELECTION switch on
1-AUTO CYCLE EXTRACTION
3/ Put one of the sludge pumps, #1 92SEO 005 PO or #2 92SEO 006 PO switch, on "MANU"
position.
Should the operator place both sludge pumps switches on AUTO position, only the first
one put on this position will work.
Should he place one on AUTO and the other on MANUAL, only the one on AUTO
position will work.
Should he place both on MANUAL positions, none will work.
4/ When the green indicator light "AUTO CURRENT SLUDGE MODE" lights on, validate
your choice by the blue push button "SLUDGE MODE VALIDATION"
The sludge draining will now be done in a cyclic mode and according to the time values
set on the display unit.
7.5. Primary settling tank draining to truck

The same method as that described in chapter 7.3.2. is applied.
However after step 2/, the following operations must be done:
-
Connect the transfer pipe to the truck.

Open manual valve 036 VE and close valve 037 VE
Then go to step 3/ (putting sludge pump switch on AUTO or MANUAL) chapter 7.3.2.
above.
To go back to normal working, use instructions described above chapter 7.3.3. After step 1/
open valve 037VE and close valve 036VE.
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7.6. Secondary settling tank draining

7.6.1. Introduction
In normal working, sludge draining is performed automatically from both the primary and
secondary settling tanks. The draining is cyclic, according to the timers values set on the display
unit (pages F7-3, F7-6 & F7-7). The selector switches on the front door of the control cabinet are
as follows:
- SLUDGE MODE SELECTION switch ...: 1-AUTO CYCLE EXTRACTION
- SLUDGE PUMP #1 92SEO 005 PO .......: (AUTO) or (0)
- SLUDGE PUMP #2 92SEO 006 PO .......: (AUTO) or (0)
Only one switch is to be placed on "AUTO", the other one must be on "0" position
The operator may need to draw off more sludge from the secondary settling tank because sludge
level is too high or for checking or maintenance reasons. Sludge is directed to the stabilization
tank. Proceed as described below.
7.6.2. Secondary mode procedure
2/ Put SLUDGE MODE SELECTION switch on 3-SECONDARY SETTLING TANK
DRAINING
3/ Put one of the sludge pumps, #1 92SEO 005 PO or #2 92SEO 006 PO switch, on "MANUAL"
or "AUTO" position.
Should the operator place both sludge pumps switches on MANU position, only the first
one put on this position will work
Should he place one on AUTO and the other on MANUAL, only the first one put on this
position will work
On AUTO position, draining will stop when liquid level in the secondary settling tank is
just below the low level sensor 92SEO 009SN.
On MANUAL position, draining is done continuously, under the operator's control, but
within the limit of 2 hours working of the pumps.
On either position, draining stops when alarm #80 occurs (stabilization tank is full, high
level liquid level is above sensor 92SEO 010SN)
4/ When the yellow indicator light "SECONDARY CURRENT SLUDGE MODE" lights on,
validate your choice by the blue push button "SLUDGE MODE VALIDATION"
The sludge pump starts a few seconds later when the pneumatic valve on the suction side
has open.
5/ If one or both sludge pumps switches have been put on MANUAL position,
- Check regularly the water level in the secondary settling tank
- Stop when needed: both sludge pumps switches must be on "0" position.
- Return to normal working (see chapter 7.3.3).
6/ If one or both sludge pumps switches have been put on AUTO position,
- Draining stops automatically when water level in the secondary settling tank is below
low level sensor 92SEO 009SN
- Return to normal working (see chapter 7.3.3).
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7.6.3. Returning to auto extraction cycle

See chapter 7.3.3.
7.7. Secondary settling tank draining to truck

See chapter 7.4.
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7.8. Stabilization tank sludge draining

7.8.1. Introduction
The operator may need to draw off sludge from the stabilization tank because sludge level is too
high or for checking or maintenance reasons. Proceed as described below.
7.8.2. Sludge mode procedure
2/ Connect pipe 92SEO 072 ND050 from the stabilization tank to pipe 92SEO 076 ND050 on the
suction side of sludge pumps 92SEO 005PO and 92SEO 006PO.
3/ Open manual valves 061VE and 031VE (suction side of pumps).
4/ Connect pipe 92SEO 080 ND050 to the truck.
5/ Open valve 036VE and close valve 037VE (transfer side of pumps)
4/ Put SLUDGE MODE SELECTION switch on 4-SLUDGE STABILIZATION TANK
DRAINING
5/ On the display unit, adjust the timer on page F7-11.
6/ Put one of the sludge pumps, #1 92SEO 005 PO or #2 92SEO 006 PO switch, on "MANUAL"
position.
The yellow indicator light "SLUDGE TANK CURRENT SLUDGE MODE" starts
blinking.
7/ Validate your choice by the blue push button "SLUDGE MODE VALIDATION"
The sludge pump starts a few seconds later when the pneumatic valve on the suction side
has closed.
The yellow indicator light "SLUDGE TANK CURRENT SLUDGE MODE" is lighted in
a fix position.
At the end of the time set on the timer, the sludge pump chosen, stops, the yellow indicator light
"SLUDGE TANK CURRENT SLUDGE MODE" starts blinking again.
If needed, the operator may launch another draining period by pushing on the blue push button
"SLUDGE MODE VALIDATION".
He may also change the timer value at any time even when the sludge pump is working. However
if the new preset value (PV) is less than the current value (RV), the sludge mode is immediately
deactivated.
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7.8.3. Returning to normal working

1/ Put the sludge pumps #1 92SEO 005PO and #2 92SEO 006PO switches on "0" position.
The sludge mode is thus deactivated.
2/ Open valve 037VE (to stabilisation tank) and close valve 036VE (to truck). Disconnect the
flexible pipe to the truck.
3/ Close manual valves 031VE and 061VE (suction side of pumps). Disconnect the flexible pipe
between the pipe from the stabilization tank and that of the sludge pumps.
4/ Check that all manual valves needed for normal working are open.
5/ Put the SLUDGE MODE SELECTION switch on
1-AUTO CYCLE EXTRACTION
6/ Put one of the sludge pumps, #1 92SEO 005PO or #2 92SEO 006PO switch, on "AUTO"
position.
Should he place both on MANUAL positions, none will work.
Should he place one on AUTO and the other on MANUAL, only the one on AUTO
position will work.
7/ When the green indicator light "AUTO CURRENT SLUDGE MODE" lights on, validate
your choice by the blue push button "SLUDGE MODE VALIDATION"
The sludge draining will now be done in a cyclic mode and according to the time values
set on the display unit.
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8. HELP FOR FAULTS CORRECTION

8.1. General fault correction
The information given in chapter 6.2 is repeated here.
When an alarm occurs, the fault message can be seen blinking on the display unit page F2 and the
yellow beacon on the control cabinet also blinks.
There are 2 types of fault reset:
- automatic reset
- reset by acknowledge push button
8.1.1. Automatic reset
-
The operator has to push on the "ENTER" key on the display unit, the fault message stays
lighted but now in a fixed position.
The operator then pushes on the "Acknowledge fault" yellow push button: the yellow
beacon stays lighted but now in a fixed position.
When the fault that has triggered the alarm disappears (fault correction done), the message on the
display unit disappears and the yellow beacon light is off.
The associated actuator in the plant can restart without other action on the part of the operator.
8.1.2. Fault reset by acknowledge push button
-
The operator has to push on the "ENTER" key on the display unit, the fault message stays
lighted but now in a fixed position.
The operator then pushes on the "Acknowledge fault" yellow push button: the yellow
beacon stays lighted but now in a fixed position.
When the fault that has triggered the alarm disappears (fault correction done), once again the operator
has to push on the "Acknowledge fault" yellow push button.
Only then will the associated actuator in the plant restart; the message on the display unit disappears
and the yellow beacon light goes off.
8.1.3. Fault display
Faults are displayed on page F2 on the display unit as follows:
Date / Time / number
N_Fault message
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8.2. List of faults and help for correction
Fault message
1_Unlock
cabinet control
emergency stop
2_Unlock
mechanized bar
screen emergency
stop
3
Automatic
consequences
Possible causes
Correction
To restart
Yellow beacon
blinking.
General stop.
All actuators in the
plant are stopped
Someone has pushed

on the emergency
stop.
See the reasons for which the

E-stop has been pushed on.
Make all repairs needed.
Unlock the
cabinet control
emergency stop.
Yellow beacon
blinking.
Only mechanized bar
screen is stopped.
Someone has pushed

on the mechanized
bar screen emergency
stop.
See the reasons for which the

E-stop has been pushed on.
Make all repairs needed.
Unlock the
mechanized bar
screen
emergency stop.
(spare)
Yellow beacon
blinking.
General stop.
plant are stopped
Push on the red

cabinet control
emergency stop
reset button.
5_Push
mechanized bar
screen emergency
stop reset
Yellow beacon
blinking.
Only mechanized bar
screen is stopped.
Push on the red

mechanized bar
screen
emergency stop
reset button.
6_W.W.T.plant is
in load shedding
mode. Every
actuators off
Yellow beacon
blinking.
plant are stopped
Cabinet control
power supply from
the power house is
shutdown
Call the main power house
Automatic
gradual restart of
the actuators.
7_Power supply
off. 400VAC
synchronism
Yellow beacon
blinking.
plant are stopped
Cabinet control
power supply from
the power house is
shutdown
Call the main power house
Automatic
gradual restart of
the actuators.
4_Push cabinet
ctrl emergency
stop reset
8 to 19
(spare)
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Fault message
20_LL EL
sewage tank
92SEO 004SN
Sewage pumps
stopped
21_HH EL
sewage tank
92SEO 007SN
22_Tripped fault
Mechanized bar
screen
92SEO001DG
23_Tripped fault
Sewage pump#1
92SEO 003PO
Automatic
consequences
Possible causes
Yellow beacon
blinking.
92SEO001DG
mechanized bar
screen stopped
92SEO001ZE mixer
stopped.
92SEO003PO &
92SEO004PO pumps
stopped.
Yellow beacon
blinking.
"Secondary" pump
92SEO003PO or
92SEO004PO starts
Yellow beacon
blinking.
92SEO001ZE mixer
stopped.
92SEO003PO &
92SEO004PO pumps
stopped.
Yellow beacon
blinking.
92SEO003PO stops.
Pump 92SEO004PO
starts if available.
Correction
To restart
Sewage pump
92SEO003PO and/or
92SEO004PO
switches on
MANUAL position
Put back to the switches on

AUTO position.
Leaks in the sewage

tank.
Check the real liquid level in

the sewage tank.
If needed, check the tank for
any possible leaks.
Level sensor fault
Check the working of the

sensor. Clean if needed.
Check the electric
connections; ask for an
electrician intervention if
needed.
Incoming flow rate

higher than usual.
Check that both sewage

pumps are really working.
Sewage pump
92SEO003PO and/or
92SEO004PO
switches on "0"
position
Put back to the switches on

AUTO position.
Level sensors fault

sensors. Clean if needed.
Check the electric
connections; ask for an
electrician intervention if
needed.
Reset by
"acknowledge
fault" yellow
push button.
Reset by
"acknowledge
fault" yellow
push button.
Wait some minutes and reset

the corresponding thermal
relay.
Motor overheating.
Motor overheating.
REVISION: B
If the fault persists, ask for an

electrician intervention: check
electric connections or motor
electrical protection devices.
Check lubricating oil level if
applicable
See fault n 22
Check whether the pump has
been clogged by big solid
particles: clean if necessary.
Check the mechanized bar
screen working.
Check whether the pump has
been working in dry
conditions (no liquid in the
tank ??)
Rev. Date: 18.04.2011
Reset by
"acknowledge
fault" yellow
push button.
Reset by
"acknowledge
fault" yellow
push button.
997-11803.11. 62/66 /A
page: 144 of 156
Fault message
24_Thermal
probe Motor
sewage pump #1
92SEO 003PO
25_Tripped fault
Sewage pump#2
92SEO 004PO
26_Thermal
probe Motor
sewage pump #2
92SEO 004PO
27_Tripped fault
Sewage
mechanical mixer
92SEO001ZE
28_Thermal
probe Motor
Sewage
mechanical mixer
92SEO001ZE
29_Mecha. Bar
screen off
92SEO 001DG
Sewage pumps
stopped
30_24h mechan.
Mixer off
92SEO001ZE
Sewage pumps
stopped.
31 to 39
40_LL primy.
Settling tank
92SEO 008SN
Autosludge
extr.off
41 to 49
Automatic
consequences
Possible causes
Yellow beacon
blinking.
92SEO003PO stops.
Pump 92SEO004PO
Yellow beacon
blinking.
92SEO004PO stops.
Pump 92SEO003PO
Yellow beacon
blinking.
92SEO004PO stops.
Pump 92SEO003PO
Yellow beacon
blinking.
Mixer 92SEO001ZE
stops.
Thermo contact fault.
Motor overheating.
Motor overheating.
Correction
To restart
Ask for an electrician

intervention: check the
thermal contact, its
calibration, replace if
necessary.
Reset by
"acknowledge
fault" yellow
push button.
See fault n 23
Reset by
"acknowledge
fault" yellow
push button.
See fault n24
Reset by
"acknowledge
fault" yellow
push button.
See fault n 23
Reset by
"acknowledge
fault" yellow
push button.
Yellow beacon
blinking.
Mixer 92SEO001ZE
stops.
See fault n24
Reset by
"acknowledge
fault" yellow
push button.
Yellow beacon
blinking.
Sewage pumps
92SEO003PO &
92SEO004PO stop.
Mechanized bar
screen switch is on
"0" position.
Put the corresponding switch

on AUTO position. Check the
working of the bar screen.
Auto reset.
Mechanical mixer
switch is on "0"
position.

on AUTO position.
mixer.
Presence of other
faults.
Check if fault n27 or 28 is

also displayed.
Correct as quickly as possible.
Sludge extraction on
Primary and
automatic mode.
Check the liquid and sludge

level in the primary settling
tank. Accordingly, stop or
carry on the primary mode.
Put back the sludge extraction
on auto cycle (see chap. 7.3)
Yellow beacon
blinking.
Sewage pumps
92SEO003PO &
92SEO004PO stop.
Auto reset.
(spare)
Yellow beacon
blinking.
Automatic sludge
extraction stopped.
Auto reset.
(spare)
REVISION: B
Rev. Date: 18.04.2011
997-11803.11. 63/66 /A
page: 145 of 156
Fault message
Automatic
consequences
50_Tripped fault
air blower#1
92SEO001ZV
Yellow beacon
blinking.
Air blower#1
92SEO001ZV stops.
Sewage pumps
92SEO003PO &
92SEO004PO stop.
51_Tripped fault
air blower#2
92SEO002ZV
Yellow beacon
blinking.
Air blower#2
92SEO002ZV stops.
52_Air blower #1
OFF. Sewage
pumps stopped
92SEO001ZV
Possible causes
Yellow beacon
blinking.
Sewage pumps
92SEO003PO &
92SEO004PO stop.
Correction
To restart
See fault n 22
During repair use air blower
#2 92SEO 002ZV in rescue
mode to feed the fixed bed
bioreactor with oxygen (see
chapter 7.2.)
Reset by
"acknowledge
fault" yellow
push button.
Motor overheating.
See fault n 22
Reset by
"acknowledge
fault" yellow
push button.
Air blower #1
corresponding switch
on OFF position

on ON position
or validate the way of proceed
to pass in rescue mode.
--
Air blower #1
Motor overheating.
See fault n 22
--
Motor overheating.
53_"Rescue
mode" air blower
#2 92SEO 002ZV
Sewage pumps
available
Yellow beacon
blinking.
Sewage pump
92SEO003PO or
92SEO004PO
restarts.
54_Air blower#2
OFF
Simple alarm
92SEO002ZV
Yellow beacon
blinking.
Air blower#2
92SEO002ZV stops.
Operator has placed

air blower #2 switch
on OFF position.
Place the switch on ON or

RESCUE position when
ready.
Auto reset.
55_Manu valve
053VE closed
92SEO001FC
Air blower 1
stopped.
Yellow beacon
blinking.
Air blower#1
92SEO001ZV stops
and cannot restart as
long as valve 053VE
is closed..
Rescue mode in
operation.
When ready, put back the 2 air

blowers in normal working.
Reset by
"acknowledge
fault" yellow
push button.
Sludge extraction on
Secondary and
automatic mode.
Check the liquid and sludge

level in the secondary settling
tank. Accordingly, stop or
carry on the secondary mode.
Put back the sludge extraction
on auto cycle (see chap. 7.5)
Auto reset.
56 to 59
60_LL scndy.
Settling tank
92SEO 009SN
Autosludge
extr.off
(spare)
Yellow beacon
blinking.
Automatic sludge
extraction stopped.
REVISION: B
Rev. Date: 18.04.2011
997-11803.11. 64/66 /A
page: 146 of 156
Fault message
61 to 69
Automatic
consequences
Possible causes
Correction
To restart
(spare)
70_Tripped fault
U.V power
supply
92SEO 001SR
Yellow beacon
blinking.
Power supply
problem.
Ask for an electrician

intervention.
Reset by
"acknowledge
fault" yellow
push button.
71_U.V alarm.
UV lamps might
be changed
92SEO 001SR
Yellow beacon
blinking.
UV lamps too old or

not working as
needed.
Check the lamps life time.

Check their working.
Replace if needed.
Reset by
"acknowledge
fault" yellow
push button.
Put the UV Sterilizer switches

temporarily on OFF position.
Check the positions of the
sewage pumps switches :
AUTO.
If any other fault is displayed,
correct as soon as possible.
Check the opening of all
manual valves needed for
normal working.
Check the real flow rate of the
waste water at each step of the
treatment.
Stop the sewage pumps and
clean the clogged parts if
needed.
Reset by
"acknowledge
fault" yellow
push button.
72_Output UV
low flow
Sewage pumps
stopped
92SEO001MD
Yellow beacon
blinking.
Sewage pumps
92SEO 003PO &
92SEO 004PO stop.
Sewage pumps
clogged or at a stop.
Manual valves
closed.
Pipes clogged.
73 to 79
80_HH EL
sludge stab
Sludge extraction
stopped
92SEO 010SN
81_HH EL
sludge stab
92SEO 010SN
Sewage pumps
stopped
82_Low air
pressure
compresso92SEO002SP
Auto sludge
extrac.off
(spare)
Yellow beacon
blinking.
Sludge extraction
cycle stops.
Stabilization tank is
full.
Proceed to stabilization tank

draining to truck. (see chapter
7.7)
Auto rest.
Yellow beacon
blinking.
Sludge extraction
cycle stops.
Sewage pumps
92SEO 003PO &
92SEO 004PO stop.
Stabilization tank is
full since 72h.
Proceed quickly to
stabilization tank draining to
truck. (see chapter 7.7)
Auto rest.
Air Compressor is
not working (switch
on OFF or
compressor fault)
Incorrect pressure
adjustment.
Check the local switch

position on the air compressor
: place on ON. Check the
pressure value on the
compressor, adjust if
necessary.
Check if any other fault
displayed, repair as soon as
possible.
Reset by
"acknowledge
fault" yellow
push button.
Yellow beacon
blinking.
Auto sludge
extraction cycle
stops.
REVISION: B
Rev. Date: 18.04.2011
997-11803.11. 65/66 /A
page: 147 of 156
Fault message
Automatic
consequences
Possible causes
83_24h Air
pressure down
92SEO002SP
Sewage pumps
stopped
Yellow beacon
blinking.
Auto sludge
extraction cycle
stops.
Sewage pumps
92SEO 003PO &
92SEO 004PO stop.
84_Tripped
compresso
Auto sludge
extr.off
92SEO001CO
Yellow beacon
blinking.
Air compressor
92SEO001CO stops.
85_Slud.pumping
off
Selector not in
AUTO
92SEO005PO &
92SEO006PO
86_24h Sludge
off
Sewage pumps
stopped
92SEO005PO &
92SEO006PO
Since 24 h, air
compressor is not
working (switch on
OFF or compressor
fault) or pressure is
incorrect.
Correction
To restart
See fault n 82
Reset by
"acknowledge
fault" yellow
push button.
Motor overheating.
See fault n 22
Reset by
"acknowledge
fault" yellow
push button.
Yellow beacon
blinking.
Both sludge pumps

92SEO005PO &
92SEO006PO
switches are on other
positions than that of
AUTO when one of
the sewage transfer
pumps is in AUTO
position
As soon as possible, return to

auto extraction cycle and place
ONE of the 2 pumps switches
on AUTO position.
Auto reset
Yellow beacon
blinking.
Automatic sludge
extraction cycle
stops.
Pumps 92SEO005PO
& 92SEO006PO
stop.
Since 24 h, both
sludge pumps
92SEO005PO &
92SEO006PO
switches are on other
positions than that of
AUTO.
See fault n 85
Auto reset
REVISION: B
Rev. Date: 18.04.2011
997-11803.11. 66/66 /A
page: 148 of 156
H) MAINTENANCE INSTRUCTIONS
REVISION: B
Rev. Date: 18.04.2011
page: 149 of 156
H1) PREVENTIVE MAINTENANCE

NOT APPLICABLE
REFER TO CHAPTER H1) OF INDIVIDUAL EQUIPMENT OMM.
-
REVISION: B
Rev. Date: 18.04.2011
page: 150 of 156
H2) REPAIR AND ADJUSTMENT
NOT APPLICABLE
REVISION: B
Rev. Date: 18.04.2011
page: 151 of 156
H3) SPARE PARTS LIST
REVISION: B
Rev. Date: 18.04.2011
page: 152 of 156
OPERATION & MAINTENANCE MANUAL
a) Spare Parts to be supplied under the current contract:
(UNAVAILABLE AT THIS TIME)

List is being prepared by Alstom in Paris, and will be included in this chapter after
finalization and approval.
REVISION: B
Rev. Date: 18.04.2011
page: 153 of 156
H4) SPECIAL TOOLS LIST
- Not applicable
REVISION: B
Rev. Date: 18.04.2011
page: 154 of 156
H5) LIST OF SUPPLIERS
HYTEC Industrie
28 av des Bthunes
BP19060
95071 CergyPontoise
CEDEX
T: +33 1 34 30 84 37
sav@hytecindustrie.com
REVISION: B
Rev. Date: 18.04.2011
page: 155 of 156
J) AS BUILT DRAWINGS
REFERENCE
DESCRIPTION
AHS MRW
00 SEO SP
AHS MRW
92 SEO EQ 100
SANITARY WASTE WATER TREATMENT SYSTEM - CONTROL CUBICLE

EQUIPMENT DRAWING
AHS MRW
92 SEO IG
100
SANITARY WASTE WATER TREATMENT SYSTEM - GENERAL ARRANGEMENT

DRAWING
AHS MRW
92 SEO IG
101
SANITARY WASTE WATER TREATMENT SYSTEM - LEVEL 265.000 - GENERAL

ARRANGEMENT DRAWING
AHS MRW
92 SEO IG
102
SANITARY WASTE WATER TREATMENT SYSTEM - SECTION A-A - GENERAL

ARRANGEMENT DRAWING
AHS MRW
92 SEO IG
103
SANITARY WASTE WATER TREATMENT SYSTEM -TECHNICAL BUILDING GENERAL ARRANGEMENT DRAWING
AHS MRW
92 SEO LC
100 SANITARY WASTE TREATMENT SYSTEM - CABLES LIST
AHS MRW
92 SEO LE
100 SANITARY WASTE WATER TREATMENT SYSTEM - EQUIPMENTS LIST
AHS MRW
92 SEO NF
100 SANITARY WASTE WATER TREATMENT SYSTEM -PROCESSING NOTE
AHS MRW
92 SEO RC 100 SANITARY WASTE WATER TREATMENT SYSTEM - CONNECTING DIAGRAM
AHS MRW
92 SEO SD
100 SANITARY WASTE WATER TREATMENT SYSTEM - ELECTRICAL DIAGRAM
AHS MRW
92 SEO SP
101 SANITARY WASTE WATER TREATMENT PLANT - FLOW DIAGRAM
AHS MRW
92 SEO SP
102
SANITARY WASTE WATER TREATMENT PLANT - SEWAGE STORAGE &

PRIMARY SETTLING DIAGRAM
AHS MRW
92 SEO SP
103
SANITARY WASTE WATER TREATMENT PLANT - BIOREACTOR & SLUDGE

STABILIZATION DIAGRAM
AHS MRW
92 SEO SP
104
SANITARY WASTE WATER TREATMENT PLANT - SECONDARY SETTLING &

FINAL TREATMENT SKID DIAGRAM
100 DOMESTIC SEWAGE SYSTEM - FLOW DIAGRAM
REVISION: B
Rev. Date: 18.04.2011
page: 156 of 156

109.01 - Seo - Operating Manual - Sanitary Waste Treatment Water System

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GOVERNMENT OF THE REPUBLIC OF THE SUDAN

MEROWE DAM PROJECT

SANITARY WASTE WATER TREATMENT SYSTEM

Rev. Date: 18.04.2011

OPERATION & MAINTENANCE MANUAL

General Description of Equipment

Brief Description of Equipment Use

Definitions and Technical Terms Used

List of items used

Detailed Description of Equipment

Rev. Date: 18.04.2011

SANITARY WASTE WATER TREATMENT

SITE TEST REPORTS

SEO DOMESTIC SEWAGE SANITARY

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

C1) BRIEF DESCRIPTION OF EQUIPMENT

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

SANITARY WASTE WATER TREATMENT SYSTEM - EQUIPMENT LIST

AHS MRW 92 SEO SD 100

Rev. Date: 18.04.2011

SANITARY WASTE WATER TREATMENT SYSTEM - RATING PLATES

Control solenoid valve

Control solenoid valve

AHS MRW 92 SEO LG 100 - Rev A - RATING PLATES.xls

Type 5281 A 13,0 NBRMS

Type 5281 A 13,0 NBRMS

Rev. Date: 18.04.2011

C2) DESCRIPTION OF USE OF EQUIPMENT

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

C3) DEFINITION OF TECHNICAL TERMS

Rev. Date: 18.04.2011

Anaerobic Wastewater Treatment

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

Sanitary Wastewater (domestic)

Rev. Date: 18.04.2011

Storm Water Run-Off (SRO)

Rev. Date: 18.04.2011

Rev. Date: 18.04.2011

C4) List of Items Used

UNIT SYS. NUM TYPE

DOMESTIC SEWAGE TANK (20m )

TRANSFER SEWAGE TANK

DOMESTIC SEWAGE PUMPS CONTROL BOX

DOMESTIC SEWAGE TRANSFER PUMP CONTROL BOX

DOMESTIC SEWAGE FILTER

DOMESTIC SEWAGE SERVICE PUMP

DOMESTIC SEWAGE STAND BY PUMP

TRANSFER PUMP SEWAGE WATER

DOMESTIC SEWAGE COMMUNICATION LOCAL CONTROL

SEWER SHAFT SERVICE PUMP

SEWER SHAFT STAND BY PUMP

UV STERILIZER CONTROL CUBICLE