Professional Documents
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WARNING
For safety reasons, this kit must be installed by an authorized BRP dealer.
This kit is designed for specific applicable models only (authorized BRP dealers will confirm
model(s)). It is not recommended for units other than the one (those) for which it was sold.
This instruction sheet MUST be given to the purchaser.
WARNING
Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when
undergoing disassembly/assembly, always replace with a new one.
Torque wrench tightening specifications must strictly be adhered to.
Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.
Unless otherwise specified, engine must be OFF when performing any operation on the vehicle.
Always be aware of parts that can move, such as wheels, transmission components, etc.
Some components may be HOT. Always wait for engine to cool down before performing work.
The following symbols may be used in this document:
Symbol
WARNING
CAUTION:
NOTE:
FASTENER
SIZE
Description
Indicates a potentially hazardous situation which, if not avoided, could result in
serious injury or death.
Denotes an instruction which, if not followed, could severely damage vehicle
components.
Indicates supplementary information needed to fully complete an instruction.
FASTENER GRADE/TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXT.
5.8 Grade
8.8 Grade
10.9 Grade
12.9 Grade
M4
1.5 2 Nm
(13 18 lbfin)
2.5 3 Nm
(22 27 lbfin)
3.5 4 Nm
(31 35 lbfin)
4 5 Nm
(35 44 lbfin)
M5
3 3.5 Nm
(27 31 lbfin)
4.5 5.5 Nm
(40 47 lbfin)
7 8.5 Nm
(62 75 lbfin)
8 10 Nm
(71 89 lbfin)
M6
6.5 8.5 Nm
(58 75 lbfin)
8 12 Nm
(71 106 lbfin )
10.5 15 Nm
(93 133 lbfin)
16 Nm (142 lbfin)
M8
15 Nm (11 lbfft)
40 Nm (30 lbfft)
M10
29 Nm (21 lbfft)
48 Nm (35 lbfft)
61 Nm (45 lbfft)
M12
52 Nm (38 lbfft)
85 Nm (63 lbfft)
M14
85 Nm (63 lbfft)
NOTE: The illustrations in this document show typical construction of the different assemblies and
may not reproduce the full detail or exact shape of the parts; however, they represent parts that have
the same or similar function.
NOTE: Installation time is approximately 0.9 hour.
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PARTS TO BE INSTALLED
PARTS TO BE INSTALLED
P11
P12
P13
P14
P17
P16
P15
P10d
P10f
P10e
P10c
P1
P2
P3
P10b
P4
P5
P6
P10a
P7
P8
P9
vsi2006-019-001_a
ITEM
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
205
233
293
708
732
207
232
234
291
703
PN
484
281
150
000
610
064
160
062
000
500
060
414
104
480
072
544
600
600
468
605
P11
P12
P13
P14
P15
P16
P17
250
232
211
517
233
704
704
000
581
000
302
261
901
901
198
414
121
265
414
170
171
DESCRIPTION
M8 x 40 Socket Head Screw
M8 Flanged Elastic Nut
4.8 mm (3/16 x .565 in) Rivet
Spring
Push Nut
M6 x 45 Hexagonal Screw
M6 Hexagonal Jam Nut
M6 Flat Washer
Seat Hook
Attachment Kit, consisting of:
a) Latch Base (qty 1)
b) Latch (qty 1)
c) Latch Support (qty 1)
d) Anchor (qty 2)
e) Anchor Plate (LH Side) (qty 1)
f) Anchor Plate (RH Side) (qty 1)
M8 x 16 Torx Head Screw
M8 Elastic Stop Nut
M6 x 16 Phillips Head Screw
Flat Washer
M6 Flanged Elastic Nut
Warning Label (English)
Warning Label (French)
Torx is a trademark of Camcar Textron Phillips is a registered trademark of Phillips Screw Ltd
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QTY
4
4
2
1
1
1
2
4
1
1
2
2
4
4
6
1
1
PARTS TO BE INSTALLED
NOTE:
This kit is used withRear Cargo Box kit(P/N 703 500 532).
INSTRUCTION
Box Preparation
Locate pre-marked places (shown by arrows) to
drill holes at the bottom of the box.
Drill six 6.3 mm (1/4 in) holes.
vsi2006-019-002_a
P13
P15
P14
P7
P13
P8
P9
P15
P10d
P14
P15
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P1
P11
P10e
P2
P1
vsi2006-019-004_a
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INSTRUCTION
P10a
P5
P6
P4
vsi2006-019-005_a
P10c
P1
P10c
1
2
P4
P10b
P12
vsi2006-019-006_aen
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INSTRUCTION
P10f
P10e
vsi2006-019-007_a
At Rear
Latch box to the rack.
Adjust hook [P9] with jam nuts [P7] until box no
longer moves up and down.
Tighten hook retaining screws to given value (refer
to first page of this document).
P7
P9
vsi2006-019-008_a
Final Setting
Validate positioning of box on luggage rack.
Validate latching/unlatching operation.
Ensure proper torquing of all screws/nuts.
P3
P16
P17
vsi2006-019-009_a
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INSTRUCTION
Warning Labels
This product comes with warning labels containing
important safety information.
The labels should be considered permanent part of
the product. If the labels come off or become hard
to read, please contact an authorized BRP dealer
for free of charge replacement.
Any person who intends to use this product should
read and understand the information contained on
the warning labels before doing so.
vsi2006-019-010_a
vsi2006-019-011_a
P3
P16
vsi2006-019-009_a
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P17