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Introduction
Introduction
There are five major design variables, which are (1) source
frequency, (2) number of turns in primary winding, (3) inner
diameter of winding window, (4) outer diameter of core, and (5)
height of core. The design variables are optimized by Response
Surface Methodology to efficiently transmit the required power.
Factor experiments for the optimum design are performed by 2dimensional axi-symmetry finite element analysis (FEA). In the
analysis model for the FEA, the magnetic field is connected to
external circuits. The primary circuit is external power source,
and the secondary circuit is linked to field winding in the wound
rotor synchronous motor.
The designed rotary transformer is fabricated, and the
characteristic are shown by both analytically and experimentally.
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[1] M.Ruviaro, F.Runcos, N.Sadowski, I.M.Borges, Analysis and test results of a brushless doubly fed Induction machine
with rotary transformer, IEEE Trans. on Industrial Electronics 59(6), 2670-2677, 2012
[2] http://www.scielo.br/scielo.php?pid=S2179-10742013000200013&script=sci_arttext#f1
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Rectifier
Induction
Machine
Rotor : AC field
3ph-Rotary transformer
Rotor : DC field
1~3ph-Rotary transformer
Conceptual
configuration
of objective
model
Design Specifications
Contents
Values
Primary voltage
106.1 Vrms
Primary frequency
20~50 kHz
66.6 Vrms
3.0 Arms
Secondary power
200 W
10,000rpm
Diameter of axis
34 mm
144 mm
78 mm
Air-gap length
1mm or less
Core material
Cooling
Natural cooling
Primary circuit :
Phase-shift DC-DC
converter
Secondary circuit :
Full bridge rectifier
Secondary coil
Primary coil
Secondary core
Primary core
Design variables
(1) Cx2 (2) Cx4
(3) Ch (=Ch1=Ch2)
(4) Np (No. of turns in primary)
(5) Freq (Primary frequency)
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External circuit
Independent variable 3
Independent variable 2
Objective power:
200~300W
Independent variable 1
43 DOE samples
for 5 design variables
(DOE: design of experiment)
10
11
12
Design Results
[Unit: mm]
39
37
20.5
17
3.2
6.5
6.5
Axis of Symmetry
air-gap = 0.5mm
(Fill factor : 60% or less)
[Characteristics]
CD1(current density of primary) =3.3 A/mm2
Crms1(current of primary) =2.8A
Pin(power of primary) =231.7W
Pload(power of secondary) =220.9W
Eff_sys(system efficiency) =95.3%
Eff_mag(magnetic circuit efficiency) =98.5%
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Design Results
[Unit: mm]
Second RSM results
42.5
21
17
16
Axis of Symmetry
10.5
85mm
34mm
32mm
10.5mm
9mm
Air-gap
0.5mm
Core thickness
4mm
28 turn
18 turn
Diameter of conductor
1.4 mm
Fill factor
40%
Primary frequency
30kHz
Power of sencondary
226 W
Efficiency
95.2 %
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Magnetic Characteristics
15
Fabrications
(Primary & Secondary
Ferrite core)
(Core + Coil)
16
Experiments
Secondary power
: 300W_max
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