Adding value with multicomponent applications

Combinations for adding value
Multinject Technology for Multicomponent Applications
IN PARTNERSHIP WITH INDUSTRY
KraussMaffei is a premium partner

for the plastics and rubber processing industries
worldwide
Automotive
White Goods
Construction
Life Sciences
Whatever you aim to achieve in plastics or rubber
complete extrusion lines is used in many
processing, KraussMaffei is your partner. We are
industries, including chemicals, pharmaceuticals,
the only company with intensive expertise across
automotive, construction, furniture and packaging.
the three main engineering fields. And we have a

strong track record in integrating this expertise to
People for Plastics
develop new processes and systems.
We are the people for plastics. We are your

partners from the first exploratory discussion,
Ready for any challenge
through development to commissioning, servicing
Our Injection Molding Machinery Division
and operating your system, and final disposal. At all
supplies machinery and systems from 35 to 4,000
times, you are assured of outstanding competence
tonnes for standard applications and for all
in planning and engineering, as well as reliable and
processing variants, together with fully automated
fast spare parts, service and support.
solutions. We have a strong customer base in all the

relevant industries worldwide.
Adding value for customers
Our Reaction Process Machinery Division supplies
We put our expertise to work for your success.
machines and complete systems for processing
With machine ranges engineered for modular-
polyurethanes and other reactive materials.
ity, we can deliver application-specific solutions
Completing our product portfolio, Automotive
based on our wide range of standard modules and
Component Systems supplies foam molds, cutters
specially engineered solutions. This strategy offers
and routers. Our customer base is wide, with a
customers technical and cost advantages.
focus on the automotive, construction and white

appliances industries.
Close to customers around the world
Our Extrusion Technology Division supplies
As an international company, KraussMaffei has
machinery and systems for compounding, for pipe,
a presence in all the major markets for the plastics
profile and sheet extrusion, physical foaming, and
and rubber processing industries and employs
the production of technical rubbers and inter-
around 3,000 people worldwide. Our sales and
mediates for tire production. Machinery from the
service network keeps us close to all our
companys range from single extruders to
customers around the world.
Electrical/Electronics
Multinject is the KraussMaffei technology

for producing composite parts from
thermoplastics, polyurethanes and
elastomers.
Packaging
KraussMaffei Multinject technology, which dates back

to 1963, is a seamless range of portfolio solutions for
multicomponent applications. The products are offered
as complete packages including mold technology
and process expertise.
However, they have one thing in common: they are
composed of individual components in perfect
harmony with each other.
OVERVIEW OF PROCESSES
The shape dictates the process
The end product alone dictates which process is
With Multinject, a large number of injection
chosen for transforming the raw materials into a
molding variants is possible, such as molding of
multicomponent part. There are almost as many
movable parts, sandwich and composite injection
combinations as there are materials.
molding. Basically, two or more polymers are

combined to form a multifunctional or multico-
The right combination of materials and mold
lour part in a single injection molding operation.
technology holds the key to the overall system
The goal can be to obtain special colour effects
solution. KraussMaffei has a comprehensive
or a combination of different material properties.
catalogue from which it assembles such solutions.
Various mold technologies can be used for this:

including sandwich, splitting slide, sliding table
and turntable, swivel, index and transfer.
The shape dictates the process
0 degrees of design freedom:
1 degree of design freedom:
Substrate does not have to be exposed
Substrate has to be partially exposed
Example: Handles for a refrigerator door Example: Caps for shampoo bottles

Sandwich process
Cavity separations process
Sliding-table and turntable process
Swivel process
Index process
Transfer process
Page 4
e.g. Handles for a
e.g. Caps for
refrigerator door
shampoo bottles
Multinject systems can be adapted to existing mold technology and infrastructure.
Second injection unit in
Second injection unit in
V (vertical) position
Z (piggyback) position
Second unit on the non-operator side
Second injection unit behind the moving platen
(L position)
(W position)
Substrate exposed on one side
Substrate exposed on two sides
Second component partially
Example: Automotive rear lamp cluster
Example: Handles for DIY enthusiasts
exposed on both sides of the substrate
Example: Baby bottle teats in the life
sciences sector
e.g. Automotive
rear lamp cluster
Overview of the procedures
e.g. Handles for DIY enthusiasts
e.g. Baby bottle teats in the life

science sector
Page 5
TECHNOLOGY IN DETAIL
The sandwich process
In sandwich molding, the cavity is partially

filled with component 1 to form the outer shell.
Material 2 the core material is then injected
into c omponent 1. Sandwich molding lends itself
to two-component applications comprising an
outer and an inner component. This is equivalent
to 0 degrees of design freedom (see Table on page
Injection of outer
4/5). The outer component serves mostly as a
component = skin.
high-quality skin while the internal component is

frequently a reinforced material or recyclate.
Solution: Adapter platens for more flexibility
For small-to-medium machines, KraussMaffei uses

an adapter platen called a sandwich platen. The
platen controls the flow of melt and is mounted onto
the fixed platen. The molds are mostly conventional
cold runner types and the melt streams are injected
Injection of core
either sequentially or simultaneously. Nozzles 1 and
material into
2 can be alternated to create a marbling effect.
component 1.
Sandwich nozzle for large shot weights
KraussMaffei has developed a sandwich nozzle for

use on large machines. In this head, the secondary
plasticising unit is piggybacked onto the main one.
Apart from standard sandwich molding, this arrangement lends itself to one-component applications.
The primary and secondary plasticising units, whose
shots can differ considerably in weight, can be used
Page 6
Finished molding
for single-component applications, both together and
in cross-section.
separately.
The sandwich nozzle permits both injection units to be used for single-component applications as well.
The benefits of the sandwich process at a glance:
E xisting 2-component machines can be readily retrofitted with the adapted sandwich platen.
The sandwich platens can be used for all configurations of the 2nd unit (Z, L, and V positions).
Savings on material costs because inexpensive fillers used.
Standard cold-runner molds can be used.
The sandwich nozzle is versatile enough to be used for single-component applications.
Y-junctions can be made by sandwich molding

a judicious combination of polyamide and polypropylene in conjunction with water-injection.
The inner polypropylene layer is chemically
resistant, while the polyamide provides rigidity
and thermal stability.
Technology in detail
Page 7
Cavity separation process
In the cavity separation process, component 1 is

injected into the cavity, part of which is blocked
with a slide or slide valve, and allowed to cool.
Injection of
The slide is then pulled back so that the rest of
component 1.
the cavity can be injected with component 2. The

mold usually remains closed for this operation.
The components are injected sequentially. The
cavity separation method is suitable for parts
having 1 degree of design freedom. The molds
are compact and inexpensive.
Solution: Programmable core pulls
Component 2 is gated in such a way that the

Pulling back of
substrate does not have to be transferred or rotated.
slide.
The programmable core pulls with standardised

interface allow the slides to be flexibly programmed
and moved according to the settings with the
MC5 control. The touchscreen variant of the MC5
control offers the user interface to be configured so
as to show only the functions needed. This prevents
programming errors relating to the core pulls. and
affords a simple way of assigning the slide function
to each core pull.
Injection of
component 2.
Overall view of
finished part.
Page 8
Compact unit for producing wind deflectors, featuring a cavity separation mold and handling robot
Advantages of the cavity separation process at a glance:
Component 1 remains in the cavity and thus provides an

optimal seal against component 2.
Space-saving production, since the mold is not transferred or rotated.

Versatile, simple programming of the core-pull functions
using the tried-and-tested MC5 control.
Wind deflector with integrated gasket

made by the cavity separation process
Page 9
The turntable process
In the turntable method, component 1 is injected,

the mold opens, the mold half on the moving
mold is rotated and then closed. Component 2
is then injected. At the same time, component 1 is
Injection of
injected. Ejection occurs after rotation. The number
component 1.
of rotations depends on the part, and may involve

two (0 - 180 - 0), three (0 - 120 - 240 - 360)
or four (0 - 90 - 180 - 270 - 360) rotations. The
turntable process lends itself to parts having 1 or 2
degrees of design freedom and is the most widely
used m
ulticomponent process.
Rotation of moving
Solution: Turntables with capacities
mold half on
that set standards
turntable.
KraussMaffei uses either add-on (for clamp forces

from 650 to 2000 kN) or integrated (>2000 kN)
turntables. Servo motors for rotating the molds
are fitted as standard. The servo motors offer high
movement precision combined with high dynamics.
They operate independently of the hydraulics and
so rotation can take place while the mold is opening. The turntables are centrally lubricated
and their mounts are designed for heavy molds.
Simultaneous injection
of component 2 and
component 1.
Overall view of the

finished part.
Page 10
Turntables from KraussMaffei are notable for

their rugged mechanics and generous fluid circuits.
Generous number of fluid lines
Add-on KraussMaffei turntables have provision

for up to six water and oil circuits (6 inlets and
6 outlets). These circuits can be configured for
water and oil circuits. Integrated turntables have
provision for 8 fluid circuits 6 for water and 2
for the hydraulics. This is enough capacity for even
those applications which require intensive cooling.
The advantages of the turntable process at a glance:
Component 1 remains in the cavity and thus provides an optimal seal against component 2.
KraussMaffei turntables require virtually no maintenance due to ther rugged mechanics and
automated centralised lubrication system.
Effective mold cooling, with provision for up to 8 fluid circuits (16 connections).
Short cycles, thanks to the high dynamics of the rotating unit and the synchronous
movement of the turntable.
Housing of any type, like e.g. for power tools are a typical
example of use for the turntable technique.
Page 11
The sliding-table process
Injection of
In the sliding-table process, the mold consists of a
component 1, and
core side and two cavity sides, with one component
then movement
forming the contour for the second. After the 1st
of the core side to
component has been injected, the mold opens and
cavity 2.
the core side is pushed onto the 2nd cavity surface.

The mold is closed and component 2 is injected.
Materials 1 and 2 are injected sequentially.
Like its turntable counterpart, the sliding table
method is suitable for parts with the first or second
degree design. The sliding-table process is mostly
used for small runs, e.g. for prototype molds or
small batches. Sliding-table technology is simple
compared with the turntable process. Since the
steps are performed sequentially, the cycle time is
longer than in turntable applications.
Injection of
component 2.
Solution: Flexible mold control
The sliding mechanism is integrated into the

mold. The machines are accessorised from the
extensive catalogues of the CX and MX series.
Like the c avity separation, the sliding table is
moved by core pulls which can be programmed
on the tried-and-tested MC5 control.
Overall view of the

finished part.
Page 12
Production of seatbelt covers by a combination of SkinForm and sliding-table processes
The advantages of the sliding-table process at a glance:
Component 1 remains in the cavity and thus provides an optimal seal against component 2.
Capital investment in mold technology lower than for the turntable process.
Unrestricted cooling of both mold halves, as for 1-component applications,
since the mold does not rotate.
Simple and precise process control because the MC5 control unit is clearly structured.
Seatbelt covers - produced by process

integration of sliding table and SkinForm
methods with colour change from shot to
shot (see p. 26/27)
Page 13
The SpinForm process
In the SpinForm process, the two parting lines are

arranged one behind the other. The injection units
face each other in the machine axis. In the central
part is a turntable called a spinning unit. The
swivel unit rotates about the vertical machine axis.
The substrates are injected and remain attached to
the core of spinning unit when the mold opens.
Close mold,
Injection of component 1.
The swivel unit rotates through 180, the substrates

are rotated into a new cavity and are overmolded
with component 2.
Like the turntable process, SpinForm is suitable for
parts having 1 or 2 degrees of design freedom. The
SpinForm method is ideal for panel-like parts or or
applications with high numbers of cavities.
Solution: KraussMaffei swivel unit
sets standards
Generously dimensioned for high performance:

The swivel units are mounted on a sliding table,
Opening of mold and rotation of swivel unit.
which is moved on the machine base. This allows
Closing of mold.
heavy molds to be accommodated and optimum

use to be made of the vertical daylight in the mold
design. All swivel units, like turntables, come with
servo motors and are centrally lubricated. The
fluids are fed from below via the rotary distributor
integrated in the machine base. This concept
provides room for generously sized fluid circuits
with hoses up to 2 inches in diameter.
Open for everything: Optimal accessibility from
Simultaneous injection of component 1 for the next part.
the side means that robots and peripherals can be
Finished part is ejected
readily attached. Thus, while injection is occurring,

it is possible to perform interim steps, such as placing inserts, pretreating the substrate and removing
parts from the side. This is accomplished with
cube-stack molds having 4 mold parts on the
swivel unit.
Page 14
The SpinForm process offers twice the production capacity of standard turntable applications.
No stresses in the part: Panel-like parts are often
Cleanliness Guaranteed success in the future:
compression molded to reduce stresses and achieve
SpinForm machines can be used in cleanrooms
longer flow paths. Standardised processes, such as
due to their two-platen technology. Special
expansion compression, DecoForm, and glazing can
adjustments made to the hydraulics minimise air
be integrated into any SpinForm machine.
turbulence and temperature fluctuations. The

housing concept use for the clasp facilitates easy
definition of the cleanroom.
Advantages of the KraussMaffei SpinForm process at a glance:
T wice the production capacity for the same machine size.

G
reater, improved cooling capacity due to generously dimensioned rotary
distributors of reference standard.
N
o limitations on panel-like parts, since rotation between the tiebars is possible.
Suitable for cleanrooms due to lubricant-free clamp and two-platen design.
Compression molding can be simply integrated in sequential steps.
Car sunroof with integrated assembly elements

produced by the SpinForm process. KraussMaffei
partners of the pioneers for panel-like glazing.
Page 15
The index process
In the index process, part of the contour of

component 1 is located on an indexing platen.
After injection, the index platen, along with the
substrate, is pushed out of the mold half by the
ejector system and turns through 90/120/180.
Injection of
Afterwards, the substrate is placed on the core of
component 1.
component 2 as the index platen retracts. At least

part of the substrate is now overmolded from both
sides with component 2. The index process lends
itself to parts having 3 degrees of design freedom
and entails having to lift the substrate. This is not
possible with a turntable.
Traditional index process: In the traditional
process, the index shaft and drive form part of the
mold. The disadvantages are the higher mold costs
and associated larger mold extensions.
Lifting, turning and

renewed pull-back of the
Solution: Intelligent machine technology
index platen.
for reduced mold costs
KraussMaffei is tackling the disadvantages of the

traditional index process by offering production
cells with index drive and/or index shaft on the
machine side. The two-platten clamp design offers
adequate space for the index-drive motor. This
is mounted behind the ejector plate. The drive is
a servo motor and thus operates independently
of the next substrate.
of the hydraulics. The KraussMaffei index shaft

features four water circuits and the hoses are
connected up via a separate energy chain.
Page 16
Space-saving positioning of the index drive unit behind
Simple interface for molds with integrated index shaft.
the ejector.
High availability due to fast set-up times:
Mold investment costs are reduced, because
The interface to the mold forms a fluid and torque
the molds can share a common drive and shaft.
transfer point to the moving platen. The molds
Mold changing and maintenance work are thus
can be smaller, because no index shaft is needed.
simpler and faster to carry out.
Advantages of the KraussMaffei Index process at a glance:
The drive technology is a unique part of the machine. Follow-up costs for
molds are significantly reduced.
Improved access and rapid mold changing thanks to the simple interface.
Effective cooling of the part due to 4 cooling circuits.
Short cycle times achieved through optimised rotational speed of the index
shaft in parallel to the mold movement.
Applications for the index process include

automotive ventilation flaps with integrated seal.
Page 17
The transfer process
In the transfer process, the substrate is injected and

then transferred by a robot to a new cavity or to a
different injection molding machine. The transfer
method is the most flexible multi-component
method and is suitable for components of the 4th
Injection of
Such parts necessitate complete removal of the
component 1.
substrate from the first cavity.

Transfer from one machine to the other is common
for thermoplastic/rubber composite parts as it
is a simple way to thermally separate the two
components.
Solution: Machines and robots form
a single unit
Transfer of the substrate
KraussMaffei uses its own LR and LRX series
to a new cavity.
robots for the transfer tasks. Robot solutions from

KraussMaffei have been on the market for more
than 25 years and are renowned for their precision
reproducibility at high speeds. They boast rugged
mechanics and high-performance servo drives. The
outcome is rapid closing movements and accurate
part insertion without the usual axle vibration, even
when travel is fast. With KraussMaffei machine
technology, the strengths of robotic solutions are
exploited to the full.
of the next substrate.
Overall view of the

finished part.
Page 18
Production of a substrate on injection molding machine 1, removal by robot, temporary storage and insertion by
robot into injection molding machine 2 for overmolding with component 2.
Fast thanks to modern bus technology
The robots absolute position-sensing system of
Rapid VARAN bus technology coupled with the
the robots, already a standard feature, ensures
MC5 control unit in a master-slave arrangement
maximum accuracy. The shared control unit
ensures high-resolution signal processing and thus
minimises interfaces and avoids operator errors. CE
extraordinary precision cycle after cycle. The
compliance is a standard feature of the systems and
operating concept is intuitive to learn and allows
shows that we actually do believe in machine and
fast and easy programming.
robot acting as a unit.
Advantages of the transfer process at a glance:
Use of two existing 1-component machines as a multicomponent production cell.

All conventional multicomponent applications can be realized regardless of the degree of design freedom.
Combination of process engineering expertise and production system featuring robots.

High-precision transfer with VARAN bus control
No hot-cold separation in the mold needed in the case of For thermoplastic/rubber composites.
Perfume bottle caps

exemplify the transfer process.
Page 19
DETAILED PRODUCT INFORMATION
Sample machine configurations for the CX series
KraussMaffei two-platen injection molding machines are highly

versatile as regards the position of the other injection units. Ready
accessibility from all sides allows the units for the second component to be freely configured to fit in with existing infrastructure
and mold technology.
Vertical arrangement of the

second injection unit (V position)
CX-V machines offer good accessibility to the main

injection unit. The V-unit can be moved completely
out of the clamp zone to afford unimpeded access
to the mold zone. Molds can therefore be changed
quickly and easily.
Vertical arrangement of the second injection unit (V position)
Piggyback arrangement of the

second injection unit (z position)
The Z configuration extracts the most from the

two-platen technology. The second unit adds very
little extra height to the machine. The machine
is extremely compact. CX-Z series machines are
ideal for cleanroom applications, especially when
combined with cantilevered clamps for small clamp
forces.
Piggyback arrangement of the second injection

unit: vertical (Z position)
Page 20
Lateral arrangement of the

second injection unit (l position)
The compact two-platen principle and the slim

design of the KraussMaffei CX series allow L-units
to be positioned very close to the machine. The footprint is not increased unnecessarily. The KM CX-L
X-Form is a good example of the high performance
you can expect (see pages 24, 25). All essential valueadding steps are implemented on a system with a
footprint of 24 m.
An Injection Molding Compounder with horizontally

arranged second injection unit, perpendicular to the
machine axis (L position)
Horizontal arrangement of the

second injection unit (w position)
Machines utilising SpinForm technology make

optimum use of the clamp force. CX and MX
machine base series are extremely rugged. They
support solid swivel units. This combination is a
stable base for heavy multi-cavity molds and is
designed for high productivity.
Horizontal arrangement of the second injection unit in

the machine axis (CX-WEN)
Page 21
Compact multicomponent injection molding cells based on the CX-Z series.
CX MACHINES
KraussMaffei Multinject based on the CX series,

with clamp forces from 600 to 6500 kN
The CX series are all-hydraulic machines that feature
The two-platen clamp design yields a compact
two-platen clamp units for small to medium clamp
machine series. Even though the 2nd injection
sizes. Generally, the CX series lends itself to any
unit may be chosen freely, the footprint is barely
standard multicomponent application.
increased. The production cells are always compact.
Advantages at a glance:
The CX module platform for the Multinject process possess a number of advantages
for efficient production of multicomponent applications:
E xpanded mold platens as standard for projecting molds

The CX series is rugged enough to accommodate heavy molds. Regardless of the
turntable technology, up to 2/3rds of the total weight can be installed on the moving platen.
L arge ejector strokes possible thanks to two-platen clamp

Fast mold changing due to easy accessibility in the ejector zone
Ease of use is a standard feature of the Multinject systems Already included are:
pV control, adjustable nozzle contact force etc
Page 22
No restrictions on combinations of as regards positioning of the injection units. KraussMaffei has already implemented
various MX systems in multicomponent technology featuring up to seven injection units.
MX SERIES
KraussMaffei Multinject based on the MX series,

with clamp forces from 8000 to 40,000 kN
The MX series of all-hydraulic machines feature
The moving platen has been engineered as a box
two-platen clamp units for medium to large clamp
structure with solid metal ribs. During travel,
sizes. The MX series is a rugged, dependable
large, solid sliding shoes ensure absolute platen
solution for multicomponent technology.
parallelism. Even under clamping force, the

platens will not deform. Heavy multicomponent
molds can thus be operated safely.
Advantages at a glance:
The MX series for the Multinject process has a number of advantages that enable you to make
multicomponent products efficiently:
Integrated turntables with generous cooling water capacity for the operation of
high-speed multi-component applications.
Robust swivel units with unimpeded water distribution for heavy and complex SpinForm molds.
Simple integration of compression processes thanks to high platen parallelism and
extensive compression functions and strokes.
Many variants, with configurations for up to 7 injection units.
Page 23
MULTICOMPONENTS OF THE NEXT GENERATION
Compact high-tech:
The CX X-Form
With its two-platen technology and good

allround access, the CX series is ideal for inte
grating complex peripherals into tight spaces.
One outstanding example is the X-Form process,
which is based on a CX machine. The X-Form is
a multicomponent process incorporating all three
of KraussMaffeis core competences.
Space to expand
A CX injection molding compounder produces

vibration dampers from X-Flex material. CX
machines ensure good all-round access to the
injection unit and clamp, with ample space for
bolt-on units, like the second injection unit
required here.
Easy integration of components
and handling robots
Generous daylight between the tiebars and free

space behind the ejector make it easy to integrate
turntables or sliding tables in the molds. This
system illustrates how its possible to integrate all
key production steps in the smallest possible space.
What is X-Form? Where are the economic
A handling robot, that makes maximum use of
b enefits of switching to an X-Form process?
the free space above the machine, can be installed
The X-Form process makes it possible to produce
without problems. It is even possible to plan a
parts which include the elasticity and high resilience
product drop zone beyond the moving platen
of natural rubber and other elastomers. The innova-
inside the machine housing with the clamp closed.
tive crosslinking process, in a single manufacturing
This system illustrates how it is possible to integrate
cell, combines extrusion, injection molding and a
all key production steps in the smallest possible
reaction process. A specially developed thermopla-
space.
stic polyurethane (TPU; X-Flex from Elastogran)

crosslinks to form TPU-X in the reaction stage.
Page 24
KM 300-1400 CX IMC X-Form. 24 m2 is all it takes to integrate all key value-adding steps in this system for producing
substitutes for metal/rubber composites.
The X-Form process opens the way for substantial
An X-Form product weighs around 40% less than a
cost savings in producing high-quality parts that
equivalent steel product, the quality is much better,
combine rigid and flexible materials. The thermo
and unit manufacturing costs are lower thanks to
plastic/X-Form composites are an attractive
the very fast cycle times. Potential applications for
alternative to metal/rubber composites. By inte
X-Form composites include valve covers and other
grating the injection molding compounder inti the
covers with integrated seals, motor mountings,
multicomponent molding process, KraussMaffei
vibration absorbers and substitution of other metal/
is opening up new opportunities and new market
rubber composite parts.
prospects.
Page 25
MULTICOMPONENTS OF THE NEXT GENERATION
SkinForm method
The term skin form is a KraussMaffei technology
Integrating different production stages in one
for the production of multi-component parts
machine and in a one-shot process, it is possible
through a combination of injection molding
to produce parts with new functionality. Savings
and reaction processing. The first cycle
can thus be made on expensive post-processing
consists in making a thermoplastic support whose
and assembly. All these factors make SkinForm
surface is then partly or completely flooded with
a system well worth looking at for your business.
polyurethane.
Thanks to good side access, downstream automated
SkinForm is an innovative process that very cleverly
systems can be attached without difficulty. The
combines the benefits of injection molding and
SkinForm process from KraussMaffei underlines
polyurethane processing. It is a one-shot process
KraussMaffeis position as a technological leader
for producing complex composite parts that
and is perfect evidence of our ability to act as a
combine a thermoplastic and a polyurethane. The
systems company: not only do the injection molding
surface is enhanced by one-shot reaction molding.
machine, PUR systems and the process come from
In the automotive industry, high-grade PUR
us, but we also supply the molds, robots and
materials can be used to add value to the surfaces
downstream equipment. A single-source solution
of molded parts. These are deceptively like leather
for next-generation multicomponent applications.
in looks, feel and scratch resistance. PUR opens

up a huge range of applications from high-value
paint systems to foam systems for softtouch effects,
acoustic or damping properties across all kinds of
sectors.
Page 26
SkinForm combines the advantages of KraussMaffei multicomponent technology with the

technical advantages of our proprietary PUR systems.
New departures with SkinForm: multicoloured
Deceptive touch and scratch resistance combined
door panels. In a single cycle, three PUR sections
with good damping properties: SkinForm handles for
are finished to perfection in three different colours.
hammer drills.
Trends for Multinject
Seite 27
KraussMaffei Multinject solutions are turning multicomponent injection molding into a manageable standard
CUSTOMER BENEFITS
Multinject Added value through economic

multicomponent injection molding
Thanks to our customers, KraussMaffei has repea-
production of multicomponent applications -
tedly demonstrated its innovation prowess
whether standard or specialised yesterday,
in multicomponent injection molding since 1963.
today and tomorrow.
It is thanks to our customers that we can repeatedly

bring our expertise to bear on sophisticated solu-
Partnering with KraussMaffei can cut the cost
tions and/or to further expand them with exclusive
of parts production. And reward you with deci-
multiprocess technologies.
sive competitive advantages whether through
This gives you security. - The security of efficient
cost-effective, high-performance production cells
production cells at reference level for low-cost
and/or using new processes.
Page 28
KraussMaffei supplies efficient production equipment based on multicomponent technology from a single source
KraussMaffei Multinject benefits at a glance:
Complete portfolio of efficient system solutions for multicomponent technology.

Comprehensive engineering and process expertise provides reassurance about
the design of your applications and accelerates their implementation in production cells.
Rugged, modular machine technology with an extensive options catalogue makes

multicomponent injection molding step-by-step into a manageable standard.
Standardised control unit with intuitive user interface for easy programming
of complex m
ulticomponent processes.
Different application possibilities for composites made from plastics and various application
areas, such as color changing, hard and soft composites and/or novel combinations with elastomers,
rubber or polyurethane thanks to synergies from the combined areas of extrusion, injection molding
and reaction technology offer potential for new applications.
Costumer benefits
Page 29
SERVICE WORLDWIDE
Service, support and spare parts when you

need them, where you need them
Rely on us for a fast and competent response to
Customer trials and prototyping in our test lab
all your service needs anywhere in the world.
The Injection Molding Division operates a
Whatever you need from troubleshooting and
test lab fitted with the latest machinery and
training to spares or repairs were on the job.
equipment. We can run trials, produce prototype

parts and fine-tune processes on your behalf. We
Were dedicated to supplying service quality on a
can work with you to test and evaluate processes,
par with the outstanding quality of our machines
machines and equipment in order to identify the
and systems. We offer far more than spare parts
best approach for a particular project. Our highly-
and hotlines. Well work with you to choose the
qualified application engineers are there to help you.
best and most cost-effective solution for your

operation. Well help you test new applications
Training with high hands-on content
and well plan customized service packages.
Courses are held in our lab and training centre,

or, optionally, on your premises. We offer
All-round service
clearly-structured basic and advanced training in
Our service offering is broad. Well configure your
operation, process control and maintenance for
system, install and commission it, train your staff,
KraussMaffei injection molding machinery. On
plan measures to minimize your downtime risk and
request, well plan and hold special courses on
maximize productivity, and carry out maintenance,
topics of your choice. All participants spend a high
repairs and upgrades. Youll find us fast, reliable
proportion of their training working hands-on with
and competent. Our hotline is manned by highly-
original KraussMaffei machines. A well-structured
trained and experienced service technicians.
training program produces skilled operators and
If necessary, well get a technician to you quickly.
technicians, which will positively impact your
Remote diagnosis, interfacing directly with your
up-time and productivity.
machines control system, can be a practical

alternative. Spares for all important wear parts are
available at short notice. Were continuously
expanding our service network to speed up spare
parts shipment. Talk to us about the right service
solution for your business.
Contact for training:

Rupert Gruber
Phone: +49 89 8899-3613
Fax: +49 89 8899-4173
rupert.gruber@kraussmaffei.com
At your service
worldwide
Team Europe
Injection Molding Service Team
Email: service-imm.europe@kraussmaffei.com
Injection Molding Spare Parts Team
Email: spareparts-imm.europe@kraussmaffei.com
Team America/Spain
Email: service-imm.america@kraussmaffei.com
Email: spareparts-imm.america@kraussmaffei.com
Team Asia/ Near East

Email: service-imm.asia@kraussmaffei.com
Email: spareparts-imm.asia@kraussmaffei.com
How to contact us
Apart from email you can contact us
Injection Molding Service
on the service hotline or by post at
KraussMaffei Technologies GmbH
this address:
Krauss-Maffei-Str. 2
Hotline
Phone: +49 89 8899-0
Fax: +49 89 8899-2206
80997 Munich
Germany
KraussMaffei is a premium partner for the plastics and rubber processing

industries worldwide. KraussMaffei machines and systems are used wherever
plastics and rubber are converted into products. As a knowledge-driven
technology company, we build on many decades of experience and a strong
KraussMaffei offers with the Multinject technology a continuous Portfolio of solutions for
the implementation of applications of multicomponents. The power spectrum covers complete packages - including tool technology and
process know-how. All these possibilities have
one together: perfect the interaction of the
individual system components and procedures.
In this way the KraussMaffei Multinject
solutions multicomponent injection molding
makes a controllable standard.
KraussMaffei Technologies GmbH
Krauss-Maffei-Strasse 2 80997 Munich

Phone +49 89 8899-0 Fax +49 89 8899-2206
www.kraussmaffei.com
1.0 WE . 3rd edition 05/10 . SGM 019 B PRO 11/2008 GB KraussMaffei reserves the right to make technical changes Printed in Federal Republic of Germany.
commitment to research and development.

Adding value with multicomponent applications

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Combinations for adding value

Multinject Technology for Multicomponent Applications

IN PARTNERSHIP WITH INDUSTRY

KraussMaffei is a premium partner

Whatever you aim to achieve in plastics or rubber

complete extrusion lines is used in many

processing, KraussMaffei is your partner. We are

industries, including chemicals, pharmaceuticals,

the only company with intensive expertise across

automotive, construction, furniture and packaging.

the three main engineering fields. And we have a

People for Plastics

develop new processes and systems.

We are the people for plastics. We are your

Ready for any challenge

through development to commissioning, servicing

Our Injection Molding Machinery Division

and operating your system, and final disposal. At all

supplies machinery and systems from 35 to 4,000

times, you are assured of outstanding competence

tonnes for standard applications and for all

in planning and engineering, as well as reliable and

processing variants, together with fully automated

fast spare parts, service and support.

solutions. We have a strong customer base in all the

Adding value for customers

Our Reaction Process Machinery Division supplies

We put our expertise to work for your success.

machines and complete systems for processing

With machine ranges engineered for modular-

polyurethanes and other reactive materials.

ity, we can deliver application-specific solutions

Completing our product portfolio, Automotive

based on our wide range of standard modules and

Component Systems supplies foam molds, cutters

specially engineered solutions. This strategy offers

and routers. Our customer base is wide, with a

customers technical and cost advantages.

focus on the automotive, construction and white

Close to customers around the world

Our Extrusion Technology Division supplies

As an international company, KraussMaffei has

machinery and systems for compounding, for pipe,

a presence in all the major markets for the plastics

profile and sheet extrusion, physical foaming, and

and rubber processing industries and employs

the production of technical rubbers and inter-

around 3,000 people worldwide. Our sales and

mediates for tire production. Machinery from the

service network keeps us close to all our

companys range from single extruders to

customers around the world.

Multinject is the KraussMaffei technology

KraussMaffei Multinject technology, which dates back

The shape dictates the process

The end product alone dictates which process is

With Multinject, a large number of injection

chosen for transforming the raw materials into a

molding variants is possible, such as molding of

multicomponent part. There are almost as many

movable parts, sandwich and composite injection

combinations as there are materials.

Component 1 remains in the cavity and thus provides an

Space-saving production, since the mold is not transferred or rotated.