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THE 3-D PRINTING REVOLUTION: Dreams made real, one layer at a time

Author(s): Rachel Ehrenberg


Source: Science News, Vol. 183, No. 5 (MARCH 9, 2013), pp. 20-25
Published by: Society for Science & the Public
Stable URL: http://www.jstor.org/stable/23598830
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THE

3-D

PRINT

REVOLUTION
Dreams

made

real, one layer at a time

By Rachel Ehrenberg
-
T
:
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20

I SCIENCE

www.sciencenews.org
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to the 3-D printing equivalent of Kinko's

Pearce takes unusual satisfaction

in

strolling

Walmart.

The

shelves

Joshuatoys,
and

household

clothing

preneurship.

I could

swells

Pearce

the

because

print

pleasure

print

that,
Pearce

now

quantities
seas.

dispenser?

3-D

printing

product

ing your
with
then

dimensional

of material

layer

tic that hardens


another,

and

forth,

your

even

a batch

a stack

The

says

creating
3-D

head

abounds

Still,

envisioning

moves

printers

will

respects

it is like trying

back

becomes

settings.

the

government

Available

since

the late

1980s,

cost tens of thousands


these
machines
.
.,
,
,
, ,,
and primarily
of dollars
printed
proto

types.

But now

anyone

www.sciencenews.org

can

send

a design

small

of one.

The

innovation,
think

it, you

can

what

deliver

exactly

is difficult.

EGTS
S.

3-D

In some

to imagine

PAGE:

back

THIS

For about $1,000,


A vision
realized
any
one can buy a 3-D printer that builds objects
0f plastic.
p|astjC More expensive
|ayer out of
|ayer by layer
layer
machines can handle metals, ceramics and
other custom materials. The user starts by

machines

in well-funded
j.j
and industrial

of a product

it.

Stuff

Like

only

can

If you

print

the desired

vision

computers,

Lipson.

probably

remove

produce

democratizes

technology

con-

printer

or

batches,

of two-

ers.

found

run
can

slices

also

manufacturing

Anyone

last few years have seen an explo. ,


.
.
,
,
3-D printin the sale of personal

once
.
,
academic,

mass

a limited

sion

were

from

complicated,

It can

objects.

"mass"

is
time

the

It eliminates

of creating

expense

is no

there

that the technology

doubt
tool.

to

remains

For now,

affordable.

reality.
The

manufacturing

by making

the first
by depositing
such as molten
plas
and then another
and

gradually

present-day

screen

that

blip or

ram that renders

design

As the printer

shape.

the

by design-

printing

a battering

That

layers.

the object

structs

start

it into

be a

just

3-D

unrecognizable

intricate

"additive

a program

it up, translating

"It could

out to be a mere

on a computer

through

goes

at

scientist

or it could

be seen.

and

hence

of material,

software.

drafting

3-D

a powerful

by piling

moniker,
You

says

engineer

University.

Whether

Approximate

objects

layers

manufacturing."

COmputer

key.

technical

its more

ancj

turns

growth of personal
printersales
in 2011

piece?

builds

up successive

Lipson,

percent

over-

the print

as pressing

an

Hod

be huge

<|1|1

It's as simple

of shoes?

talking
now,"

blip."

A tape

A chess

at the

it right

Cornell

Typical cost
of a personal 3-D printer

goods

a mug?

Need

on

is also

"Everybody's

in huge

in factories

that

manufacturing

of hype.

peak

regular
make

as a game

technology

But the technology

J
doll3FS

known

produced

typically

traditional

about

next

the

printing,
can

people

will

revolution.

a technique

3-D

that,

print

a "disruptive"

says.

be

may

manufacturing

pair

'I could
I could

worldwide,

printing

changer,
turn

3-D

percent,

smartphone
even food,

lamps
3-D

herald

its head.

though

is at the forefront

of what

as

my wife

it walking

saying,

Pearce

Using

and

units

23,000

headphones,

Many

2011

In

300

are printingjewelry,

cases,

that

available

of personal

by almost

than

smaller

$4,000.

sales

grew

People

is

store

objects

to

$400

annual

to more

by

with

himself.

about

that,'"

built

as an empire

and

Walmart

are

printers

great

me

teases

machine,

Pearce

make

"I take

a washing
around

But it's not because

full of mass-manufactured
he could

for

alone,

at Walmart

pride

cases

entre-

man.

a self-made

in most

in American

the chain

admires

than

tools

a certain

And

made.

of copies

printers,

home

with

items,
in him

inspire
a pride

smugness,

laden

any number

to have

through

SYSTEMS;

drafting an object with computer-aided design


software. The machine then starts to build the
object by depositing the material one layer at
a time.
time- Some machines spray or squeeze
lay
ers of liquid or powder that harden into a solid
t0
|asers or binders to
heat lasers
others use heat,
(shown) Others
(shown).
fuse grains of loose

K0LENK0/3D
EVA
PAGE:

OPPOSITE

powder into solid layers.

March 9, 2013

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I SCIENCE

NEWS

I 21

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FEATURE

The

3-D

of 3-D

accessibility

of famous

in the

landmarks

asked
about

computers,

hear

about

tions.

in

what

hard

for most

to foresee.
does

thing
"I think

have

MakerBot

their

Eiffel

There

designs.

Tower

and

are

a plastic

enable

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puter

Minecraft.

game

is a lot

NEWS

found

free

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site

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in the com-

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ogy can't

toilets,

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stove

knobs

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Jack

Daniel's

bottle.

capacity

for

ucts.

that

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for humanity,"

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that

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cells

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design

engineers,
to think
and

also

something

says.

p. 56),
new

prod-

changing

complex

that

to send

was

once

GUITARS

the cost of

printers,

to zero,"

goes
is now

"Complexity

free."

DIEGEL/ODD
OLAF

or other

complexity

of car

parts,

intricate
advanced

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All use subject to JSTOR Terms and Conditions

out

skills

at

away

can

create
but that

items,

at a cost:
the more

required

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fine features,

approaches

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lasers

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comes

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tools

carving

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the

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block,

architects
about

remove

cutting

exquisitely

for

approaches

are subtractive.

a solid

HSIAO;

for nothing

objects

and

function

3-D

thing
Lipson

manufacturing

complexity

Traditional
of

prosthetics

differently

work,

free

virtually

"With

need

did the same

Additive

Complexity

concrete

metals,
(SN:1/26/08,
to entirely

to lead

It became

the

along,

of communication,

removes

fac

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to do mechanical

information.

Lipson

came

engine

computers

expensive.

what

revolution,

plummeted.

cost

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to be a major

used

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for the

is
with

out of the equation."

the steam

expensive

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to do

industrial

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cost ofpower

buildings,

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is amenable

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construction

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be revolutionary.

doctors

designers

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tor in cost

whole

has

models

(right).

I think

"It

manufacturing

a technol-

including

3-D

the way

for

says.

for a

mean

living

it is poised

a cap

and

doesn't

also

and even

abound,

parts

for

the approach
materials,

makes

Networked

cards,

playing

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though,

is prodding

of stuff

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wear-

octopus

to create

people

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of the

top hat. Another

to downloadable

itself

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for

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flushing

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is

Complexity

says.

When

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customized

and

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including
zero.

items:

batteries,

tchotchkes

and

value,

to

goes

also

tie hangers,

Replacement

by

ing a monocle

"There

tion,
.

lot

of utilitarian

carrying

Of

are

even

why

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shoehorns,

Complexity

says

instruments

and

Lipson

of objects:

array

musical

"Here's

make

there

the clutter,

ers and boxes

COSt

and

airplanes

is a pos-

we will

that

plenty

3-D

cer-

created

where

heart-shaped

that

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and

Technological
"There

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bottom)

junk."

among

manufacturer

printer

share

hazard

printers,

on Thin-

a website

giverse,

But

.
With

junk."

Junk proliferates

lot more

not

today

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to create

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scientist

Michigan

in Houghton.

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seem

initially,"

"we'll

Lipson,

3-D

sible

and

have

more

probably

artists

in production,

a materials
at

University

been

would

Pearce,

engineer

so special

communi-

more

says

had

and

designers
and

top,

do calcula-

role

entertainment

cation,

tain:

would

hobbyists,

(middle

would

number-crunching

in banking,

One

was

fast they can

pervasive

inspired
tools

If you

today.

you

how

Their

just
but

then

has

kitchen

computers

lives

someone

REVOLUTION

printing

(left),

the role

1960s

in people's

play

PRINTING

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more

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to make

and

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ized

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of plastic

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huge

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to sell

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cost

tens

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or toy

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all that. Businesses

their

assembly

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plummeting

keep

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the costs,

to justify

invest

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WALTER
www.sciencenews.org

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I SCIENCE

NEWS

I 23

FEATURE

make

I THE

3-D

PRINTING

REVOLUTION

50 and, if the prod-

uct sells,

they

50

more.

the

scale

may

This

shift

that

have

"It's

: 1^

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head of Wohlers Associates,

agency

based

in

Collins,

Colo.,

that

been

than

Fort
has

4*

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sector

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turers,

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of the 3-D

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for her

intricate

houseplants

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is

shot

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that

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containers

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manufacturers,

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terrorists

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innovations
or others

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in 3-D

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by Reuters

of its GDP
last

in grants
of 3-D

last fall
as part

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its

United

intention

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uct

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a future

will have

a 3-D

as dinner
clothing

(Couture

and shoes
24

materials

printing
Union

European

from 16 percent

be

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Wilson,

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tionware,"

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of 3-D

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.

bringing

eliminates

like fasteners,

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pack,

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Airbus

turers

by 2020.

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Because

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ditionally

and

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Kingdom

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industrial

according

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Energy

support

as training

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space

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into

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of Defense,

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Shapeways,

by NASA,

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printers.

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Commerce.

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to a bike

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National

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Thingiverse:

RepRap

www.thingiverse.com

wiki: www.reprap.org

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