3/7/2016

Kompetensi Yang Ingin Dicapai

Peralatan Pabrik
TMS 406
Meifal Rusli
Jurusan Teknik Mesin
Fakultas Teknik Universitas Andalas

Mahasiswa memahmi prinsip kerja dari berbagai

peralatan pabrik dan fungsinya masing-masing
Mahasiswa dapat memilih jenis peralatan pabrik
berdasarkan kebutuhan.
Mahasiswa dapat menentukan kapasitas
peralatan yang dibutuhkan hubungan daya dan
kapasitas dari masing peralatan utama pabrik.
Mahasiswa dapat beradaptasi dengan dengan
cepat setelah terjun ke dunia industri

Pembobotan dan Aturan Penilaian

PR
: 10 %
UTS
: 25 %
UAS
: 25 %
Tugas kelompok: 40 %
Semua tugas
diselesaikan dalam
kelompok

Referensi
R.L. peurifoy, at al, Construction planning.
Equipment and Method
Stanley, M. W., Chemical process equipment
Siddharta R., material handling

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Peralatan Pabrik
Process
Equipment
Material
Transport and
Handling
Equipment

Mengubah dimensi,
geometri, berat, bentuk, dan
karakterisitk material
Memindah dan penanganan
material baik secara kontinu
atau diskret

Process equipment

Crusher dan grinding

Separator
Mixing and agitation
Drying
Extraction and absorbsion
Heat transfer and heat exchanger
Distilation and gas absorbsion
Reactors
crystalization

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Material Handling and transportation

Equipment

Industrial Vehicles/Trucks.
Conveyors.
Hoisting Equipment.
Bulk Handling Equipment/System.
Robotic handling system.
Containers and Supports.
Auxiliary Equipment.
Fluid transport

PROCESS DESIGN
1. the sequence of chemical and physical
operations;
2. operating conditions;
3. the duties, major specifications, and materials of
construction (where critical) of all process
equipment
4. The general arrangement of equipment needed
to ensure proper functioning of the plant;
5. line sizes;
6. Principal instrumentation.

Equipment
The process design is summarized by
1. a process flowsheet, material and
2. energy balances,
3. a set of individual equipment specifications.

CODES and STANDARDS

Proprietary equipment is designed by the

manufacturer to meet performance specifications
made by the user; This category includes equipment
with moving parts such as pumps, compressors, and
drivers as well as cooling towers, dryers, filters, mixers,
agitators, piping equipment, and valves, and even the
structural aspects of heat exchangers, furnaces, and
other equipment.
Custom design, is needed for many aspects of chemical
reactors, most vessels, multistage separators such as
fractionators, and other special equipment not
amenable to complete standardization.

Codes and Standards of

Chemical Process Design

A large body of rules has been developed over the

years to ensure the safe and economical design,
fabrication, and testing of equipment, structures, and
materials.
Codification of these rules has been done by
associations organized for just such purposes, by
professional societies, trade groups, insurance
underwriting companies, and government agencies.
Engineering contractors and large manufacturing
companies usually maintain individual sets of
standards so as to maintain continuity of design and to
simplify maintenance of plant.

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DESIGN SAFETY FACTORS

Safety Factor

A number of factors influence the performance of

equipment and plant there are
1. elements of uncertainty and the possibility of error,
including inaccuracy of physical data, basic
correlations of behavior such as pipe friction or
column tray efficiency or gasliquid distribution.
2. Further, it is often necessary to use approximations of
design methods and calculations, unknown behavior
of materials of construction, uncertainty of future
market demands, and changes in operating
performance with time.

SAFETY OF PLANT AND ENVIRONMENT

The design of equipment and plant must minimize
potential harm to personnel and the public in case of
accidents, of which the main causes are
1. human failure,
2. failure of equipment or control instruments,
3. failure of supply of utilities or key process streams,
4. environmental events (wind, water, and so on).