30XA080-500

Air-Cooled Liquid Chillers

with COMFORTLINK Controls
60 Hz

Wiring Diagrams
INDEX
30XA Unit Size
080-120
140-200
220, 240
260
280
300
325, 350
400
450, 500

30XA Unit Size

080
090-350
400-500

Label Diagram
00PSN500128400A
00PSN500128400A
00PSN500140900A
00PSN500140900A
00PSN500128500A
00PSN500128500A
00PSN500128600A
00PSN500128500A
00PSN500128600A
00PSN500128400A
00PSN500128800A
00PSN500128500A
00PSN500128800A

BOARD CONTROL SCHEMATICS

Figure Number
6
7
8

Label Diagram
00PSN500128200A
00PSN500128300A
00PSN500140800A

UNIT CONTROL SCHEMATICS

Voltage
Figure Number
All
9
All
9
All (Circuit C)
10

Label Diagram
00PSN500128100A
00PSN500128100A
00PSN500128700A

Voltage
All
All
All

30XA Unit Size

080-350
400-500

30XA Unit Size

Voltage

080-120

200, 230,
380
460, 575
200, 230

140-200
380, 460,
575
200, 230
220-240
380, 460,
575
260-350

380, 460,
575

400-500

380, 460,
575

30XA UNIT SIZE

080-500

POWER SCHEMATICS
Figure Number
1
1
2
2
3
3
4
3
4
1
5
3
5

Voltage
All
380, 460, 575
200, 230
200, 230
380, 460, 575
All
All
All
All
All
All (Circuit C)
All
All (Circuit C)

COMPONENT ARRANGEMENTS
Control Box Type
Power Box
Display Control Box
Combination Power Box/Display Control Box
Breaker Box
Power Box
Display Control Box
Power Box
Display Control Box
Breaker Box
Power Box
Display Control Box
Power Box
Display Control Box
Power Box
Display Control Box
A/B Power Box
Display Control Box
Circuit C Power Box

Voltage
All

FIELD WIRING
Figure Number
17

Figure Number
11
12
13
14
15
12

Label Diagram
TH703002
TH703007
TH703003
TH703004
TH703006
TH703007

14
15
12

TH703004
TH703006
TH703007

15
12
15
12
16

TH703006
TH703007
TH703006
TH703007
TH703005

Label Diagram
00DCN500002600A

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 533-00070
Printed in U.S.A.
Form 30XA-1W
Pg 1
310
2-07
Replaces: New

GENERAL

SEQUENCE OF OPERATION

This publication contains Wiring Diagram information for

the 30XA080-500 air-cooled liquid chillers with electronic
controls. These chillers are equipped with ComfortLink controls and electronic expansion valves.

NOTE: For operating sequence, refer to the Controls, Start-Up,

Operation, Service, and Troubleshooting literature.

LEGEND
A
ALM R
ALT R
CA
CA-1M
CA-2M
CA-S
CB
CB-1M
CB-2M
CB-S
CB1
CB2
CB3
CB4
CB5
CB6
CB7
CB8
CB12
CB-13
CB14
CB-A
CB-B
CB-FNA1
CB-FNB1
CC
CCN
CC-1M
CC-2M
CC-S
CH
CLR HR
CLR HTR
COMM
COMP
CPM
CT
CWFS
CWP
DGT
DPT
ECEXV
ECT
EMM
EPT
EQUIP
EXV
FC

FIOP
FM
FN
FU
GFI-CO
GND
HGBP
HTR
ISO
ISOL VLV
LEN
LS
LWT
MBB
MLV
MM
NEC
OAT
OPT
PL
PMP
PMPI
RUN R
SGT
SHD R
SPT
SW
T
TB
TEMP
TRAN
XL
Y-Delta

Alarm
Alarm Relay
Alert Relay
Contactor XL-A Circuit
Contactor Main YD A Circuit
Contactor Delta YD A Circuit
Contactor Wye YD A Circuit
Contactor XL-B Circuit
Contactor Main YD B Circuit
Contactor Delta YD B Circuit
Contactor Wye YD B Circuit
Base Board Mini Circuit Breaker
Fan Board A Mini Circuit Breaker
EXV Board Mini Circuit Breaker
CPM Board A Mini Circuit Breaker
Fan Board B Mini Circuit Breaker
EXV Board B Mini Circuit Breaker
CPM Board B Mini Circuit Breaker
EMM Board Mini Circuit Breaker
Isolation Valve Relays Mini Circuit Breaker
115v Feed Circuit Breaker
HGBP/Pump Board Mini Circuit Breaker
Circuit Breaker A Circuit
Circuit Breaker B Circuit
Fan Circuit Breaker A Circuit
Fan Circuit Breaker B Circuit
Contactor XL-C Circuit
Carrier Comfort Network
Contactor Main YD C Circuit
Contactor Delta YD C Circuit
Contacter Wye YD C Circuit
Channel
Cooler Heater Relay
Cooler/Heater
Communication
Compressor
Compressor Protection Module
Current Transformer
Chilled Water Flow Switch
Chilled Water Pump
Discharge Gas Thermistor
Discharge Pressure Transducer
Economizer Electronic Expansion Valve
Economizer Temperature
Energy Management Module
Economizer Pressure Transducer
Equipment
Electronic Expansion Valve
Fan Contactor

Factory-Installed Option
Fan Motor
Fan
Fuse
Ground Fault Interrupter - Convenience Outlet
Ground
Hot Gas Bypass
Heater
Isolation
Relay Isolation Valve
Local Equipment Network
Level Switch
Leaving Water Temperature
Main Base Board
Minimum Load Valve
Low Ambient Temperature Head Pressure Control
National Electrical Code (U.S.A.)
Outdoor Air Temperature
Oil Pressure Transducer
Plug
Chilled Water Pump
Chilled Water Pump Interlock
Run Relay
Suction Gas Temperature
Shutdown Relay
Suction Pressure Transducer
Switch
Thermistor
Terminal Block
Temperature
Transformer
Across-the-line
Wye-Delta
Terminal Block Connection
Marked Terminal
Unmarked Terminal
Unmarked Splice
Factory Wiring
Optional Wiring
Indicates common potential. Does not represent wiring.
FIOP or Accessory
Wire Tag

NOTES
1. Factory wiring is in accordance with Underwriters Laboratories (UL) 1995 standards. Field modifications or additions must be in compliance
with all applicable codes.
2. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
Incoming wire size range for the terminal block is 4 AWG to 500 kcmil.
Incoming wire size range for non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil.
Incoming wire size range for non-fused disconnect with MCA from 600 to 799.9 amps is 1/0-500 kcmil.
Incoming wire size range for non-fused disconnect with MCA from 800 to 1199.9 amps is 250-500 kcmil.
3. Terminals 9 and 10 of TB5 are for field external connections for remote on-off. The contacts must be rated for dry circuit application capable of
handling a 24 vac load up to 50 mA.
4. Terminals 1 and 2 of TB5 are for external connections of chilled water pump interlock. The contacts must be rated for dry circuit application
capable of handling a 24 vac load up to 50 mA.
5. Terminals 11 and 13 of TB5 are for control of chilled water pump 1 (PMP1) starter. Terminals 13 and 15 of TB5 are for control of chilled water
pump 2 (PMP2) starter. The maximum load allowed for the chilled water pump relay is 5 va sealed, 10 va inrush at 24 v. Field power supply is
not required. External pump control accessory required.
6. For control of chilled water pumps, a set of normally open contacts rated for dry circuit application must be supplied from field-supplied pump
starter relay. Connect contacts to violet and pink wires in harness from main base board channel 18. Wires in harness are marked PMP1-13
and PMP1-14.
7. Terminals 12 and 13 of TB5 are for an alarm relay. The maximum load allowed for the alarm relay is 10 va sealed, 25 va inrush at 24 v. Field
power supply is not required.
8. Make appropriate connections to TB6 as shown for energy management board options. The contacts for occupancy override, demand limit
and ice done options must be rated for dry circuit application capable of handling a 24 vac load up to 50 mA.
9. Terminal blocks, TB5 and TB6 are located in the display panel box for all units. Refer to certified dimensional drawing for each unit to get the
exact locations.
10. Refer to certified dimensional drawings for exact locations of the main power and control power entrance locations.
11. Terminals J3-24 and 25 of the EMM board are for the run relay and shutdown relay. The maximum load allowed for the alarm relay is 10 va
sealed, 25 va inrush at 24 v. Field power supply is not required.

LOW AMBIENT TEMPERATURE

HEAD PRESSURE CONTROL OPERATION
FIOP/ACCESSORY

a30-4543

PUMP OPTION
FOR 090-160 ONLY, ALL VOLTAGES

Fig. 1 Power Schematic, 30XA080-120 and 400 (All Voltages); 30XA140-200 (380, 460, 575 v)

PUMP OPTION
FOR 090-160 ONLY, ALL VOLTAGES

LOW AMBIENT TEMPERATURE

HEAD PRESSURE CONTROL OPERATION
FIOP/ACCESSORY

a30-4544

Fig. 2 Power Schematic, 30XA140-240 (200, 230 v)

4

LOW AMBIENT TEMPERATURE

HEAD PRESSURE CONTROL OPERATION
FIOP/ACCESSORY

a30-4545

Fig. 3 Power Schematic, 30XA220, 240 (380, 460, 575 v); 30XA260, 300, 450, 500 (All Voltages)
5

LOW AMBIENT TEMPERATURE HEAD

PRESSURE CONTROL OPERATION
FIOP/ACCESSORY

a30-4546

Fig. 4 Power Schematic, 30XA280, 325, 350 (All Voltages)

6

LOW AMBIENT TEMPERATURE HEAD

PRESSURE CONTROL OPERATION
FIOP/ACCESSORY

a30-4547

Fig. 5 Power Schematic, 30XA400-500 (All Voltages Circuit C Only)

7

*Field-Supplied.
a30-4548

Fig. 6 Board Control Schematic, 30XA080 (All Voltages)

8

*Field-Supplied.
a30-4549

Fig. 7 Board Control Schematic, 30XA090-350 (All Voltages)

9

*Field-Supplied.
a30-4550

Fig. 8 Board Control Schematic, 30XA400-500 (All Voltages)

10

a30-4551

Fig. 9 Unit Control Schematic, 30XA080-500 (All Voltages)

11

a30-4552

Fig. 10 Unit Control Schematic, 30XA400-500 (All Voltages Circuit C Only)

12

A/B POWER BOX 30XA080-120 FOR 200, 230 V

13
Fig. 11 Component Arrangement, 30XA080-120 (200, 230 v)

*Fuse block replaces fan connector on units with low ambient temperature head pressure control option installed.

a30-4553

a30-4554

14
Fig. 12 Component Arrangement, 30XA080-500 (All Voltages)

DISPLAY CONTROL BOX 30XA080-500 FOR ALL VOLTAGES

a30-4541

15
Fig. 13 Component Arrangement, 30XA080-120 (460 v)

A/B POWER BOX DISPLAY CONTROL BOX INCLUDED 30XA080-120 FOR 460 V

a30-4555

16
Fig. 14 Component Arrangement, 30XA140-240 (All Voltages)

A/B BREAKER BOX 30XA140-240 FOR ALL VOLTAGES

a30-4556

17
Fig. 15 Component Arrangement, 30XA140-500 (All Voltages)

A/B POWER BOX 30XA140-500 FOR ALL VOLTAGES

a30-4557

18
Fig. 16 Component Arrangement, 30XA400-500 (460 v)

CIRCUIT C POWER BOX 30XA400-500 FOR 460 V

ALARM
CHILLED WATER PUMP INTERLOCK
CHILLED WATER PUMP
ENERGY MANAGEMENT
TERMINAL BLOCK
MINIMUM LOAD VALVE
NATIONAL ELECTRIC CODE
FIELD POWER WIRING
FIELD CONTROL WIRING
FACTORY INSTALLED WIRING

INCOMING POWER CIRCUIT 2

400-500
INCOMING POWER 200,230V
220-240
CONTROL POWER ENTRANCE
400-500
INCOMING POWER CIRCUIT 1
400-500 SINGLE POINT POWER OPTION

INCOMING POWER
140-350 ALL VOLTAGES
EXCEPT 200,230V ONLY
INCOMING POWER CIRCUIT 1
400-500 DUAL POINT POWER

CONTROL POWER ENTRANCE

140-350

A
PMPI
PMP
EMM
TB
MLV
NEC
1
3

CH
6
CH
10

TB5

CH
11A

10

CH
8
CH
9

10

REMOTE
ON/OFF
SEE
NOTE 3

11

12 13 14 15

CH
24

J3
12 13 14 15

CH
25

PMP1

PMP2

DATA COM PORT

EMM
FIOP/
ACCESSORY

Fig. 17 Field Wiring Schematic, 30XA080-500 (All Voltages)

DUAL SETPOINT

PMPI

CH
2

11

EMM BOARD

DISPLAY PANEL
080-120, 200V, 230V, 380V ONLY

TB6

DISPLAY PANEL
080-120 208/230V ONLY

MAIN POWER ENTRANCE

080-120 ALL VOLTAGES
AND 140-200, 200V, 230V ONLY

CONTROL POWER ENTRANCE

080-120

TYPICAL CONTROL BOX LOCATIONS

AND MAIN POWER ENTRY

DISPLAY PANEL
080-120, 460V, 575V ONLY

DISPLAY PANEL
140-500 ALL VOLTAGES

PUMP POWER BOX

90-160

J7A
5V

CH
5
R

GRN

LEGEND:
5V

1. FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS. FIELD MODIFICATIONS

OR ADDITIONS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES.
2. WIRING FOR MAIN FIELD SUPPLY MUST BE RATED 75C MINIMUM. USE COPPER FOR ALL
UNITS.
INCOMING WIRE SIZE RANGE FOR THE TERMINAL BLOCK IS #4 AWG TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA UP TO 599.9 AMPS
IS 3/0 TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 600 TO 799.9
AMPS IS 1/0 TO 500 KCMIL.
INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM 800 TO 1199.9
AMPS IS 250 KCMIL TO 500 KCMIL.
3. TERMINALS 9 AND 10 OF TB5 ARE FOR FIELD EXTERNAL CONNECTIONS FOR REMOTE
ON-OFF.
THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A
24VAC LOAD UP TO 50 MA.
4. TERMINALS 1 AND 2 OF TB5 ARE FOR EXTERNAL CONNECTIONS OF CHILLED WATER PUMP
INTERLOCK.
THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A
24VAC LOAD UP TO 50 MA.
5. TERMINALS 11 AND 13 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP 1 (PMP 1)
STARTER. TERMINALS 13 AND 15
OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMP 2 (PMP 2) STARTER. THE MAXIMUM
LOAD ALLOWED FOR THE CHILLED
WATER PUMP RELAY IS 5 VA SEALED, 10 VA INRUSH AT 24 V. FIELD POWER SUPPLY IS
NOT REQUIRED.
6. FOR CONTROL OF CHILLED WATER PUMPS, A SET OF NORMALLY OPEN CONTACTS RATED
FOR DRY CIRCUIT APPLICATION MUST
BE SUPPLIED FROM FIELD-SUPPLIED PUMP STARTER RELAY. CONNECT CONTACTS TO
VIOLET AND PINK WIRES IN HARNESS
FROM MAIN BASE BOARD CHANNEL 18. WIRES IN HARNESS ARE MARKED PMP1-13 AND
PMP1-14.
7. TERMINALS 12 AND 13 OF TB5 ARE FOR A ALARM RELAY. THE MAXIMUM LOAD ALLOWED
FOR THE
ALARM RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V. FIELD POWER SUPPLY IS NOT
REQUIRED.
8. MAKE APPROPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD
OPTIONS. THE
CONTACTS FOR OCCUPANCY OVERRIDE, DEMAND LIMIT AND ICE DONE OPTIONS MUST BE
RATED FOR
DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA.
9. TERMINAL BLOCKS, TB5 & TB6 ARE LOCATED IN THE DISPLAY PANEL BOX FOR ALL UNITS. REFER TO
CERTIFIED DIMENSIONAL DRAWING FOR EACH UNIT TO GET THE EXACT LOCATIONS.
10.REFER TO CERTIFIED DIMENSIONAL DRAWINGS FOR EXACT LOCATIONS OF THE MAIN
POWER AND
CONTROL POWER ENTRANCE LOCATIONS.
11.J3 - 24 AND 25 OF EMM BOARD ARE FOR RUN RELAY AND SHUTDOWN RELAY. THE
MAXIMUM
LOAD ALLOWED FOR THE RUN AND SHUTDOWN RELAY IS 10 VA SEALED, 25 VA INRUSH AT
24V.
FIELD POWER SUPPLY IS NOT REQUIRED.
S

GRN

BLK
1/2 WATT 250

J4
+

J7B
1/2 WATT 250

4-20 MA
SIGNAL
GENERATOR
SETPOINT
RESET

4-20 MA
SIGNAL
GENERATOR
CAPACITY
LIMIT

BLK

J6
R
4

VIO

VIO
VIO
REMOTE LOCKOUT SWITCH

ORN
T8

ORN

SPACE
TEMP
(10K)

J4
+
2

GRA
ICE DONE

3
DEMAND LIMIT STEP 1

19
MLV-A

GRA
MLV-C

J4
+
6

BLU

+
SHLD - COM
CB8
3.2 AMPS

NOTES:

MLV-B

BLU

RED
OCCUPANCY OVERRIDE

+
4

J4
RED

DEMAND LIMIT STEP 2

1
13

SHD
R

2
SHD
R

TB5

EQUIP
GND

12

11

13

23

NON-FUSED DISCONNECT

(SEE NOTE #2)

PROTECTION PER NEC

EQUIP
GND

DISCONNECT/BRANCH CIRCUIT

FIELD POWER SUPPLY

22

21

CB-A OR CB-B

(SEE NOTE #2)

TERMINAL BLOCK

PROTECTION PER NEC

SUPPLY

13

23

DISCONNECT/BRANCH CIRCUIT

POWER

12

11

FIELD

22

21

TB1A OR TBIB

GROUND
GROUND

a30-4542

30XA

TYPE

SINGLE
POINT
080
090
100
110
120
DUAL
POINT

SINGLE
POINT
140
160
180
200
DUAL
POINT

SINGLE
POINT
220
240
DUAL
POINT

SINGLE
POINT
260
280
300
325
350
DUAL
POINT

SINGLE
POINT
400
450
500
DUAL
POINT

VOLTAGE
3 PH
60 Hz
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575
200
230
380
460
575

COMBI*
Power
Circuit 1
Circuit 1
Circuit 1
Circuit 1
Circuit 1
Circuit 1 and 2
Circuit 1 and 2
Circuit 1 and 2
Circuit 1 and 2
Circuit 1 and 2
Circuit 1
Circuit 1

Circuit 1 and 2
Circuit 1 and 2

POWER AND CONTROL CONNECTIONS

PEB1
PEB2
Control
Power
Control
Power
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Circuit 1
Yes
Circuit 1
Yes
Circuit 1
Yes
Yes
Yes
Circuit 1 and 2
Yes
Circuit 1 and 2
Yes
Circuit 1 and 2
Yes
Yes
Circuit 1
Yes
Circuit 1
Circuit 1
Yes
Circuit 1
Yes
Circuit 1
Yes
Yes
Circuit 1 and 2
Yes
Circuit 1 and 2
Circuit 1 and 2
Yes
Circuit 1 and 2
Yes
Circuit 1 and 2
Yes

Circuit 1
Circuit 1
Circuit 1

Yes
Yes
Yes

Circuit 1 and 2
Circuit 1 and 2
Circuit 1 and 2

Yes
Yes
Yes

Circuit 1
Circuit 1
Circuit 1

Control

Circuit 1
Circuit 1
Circuit 1

Yes
Yes
Yes

Circuit 2
Circuit 2
Circuit 2

Yes
Yes
Yes

*COMBI box is located at the end of the unit.

PEB1 and PEB2 boxes are located on the side of the unit. If both boxes are used, the one on the left (viewing from the front of the boxes) is PEB1.
Shaded area means that box is not used on this model.

Fig. 17 Field Wiring Schematic, 30XA080-500 (All Voltages) (cont)

Copyright 2007 Carrier Corporation

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 533-00070
Printed in U.S.A.
Form 30XA-1W
Pg 20
310
2-07
Replaces: New