Professional Documents
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Contents
LEVEL
MOTOR
FAN
BLADES
ORIFICE CLAMP
FLOW
STRAIGHTENER
ARM
TO
MANOMETER
WEIGHT
Figure 1: Apparatus
TO
MANOMETER
Theory:
Centrifugal machinery (pumps, fans, turbines) have several inherent
characteristics that are primarily a function of the units design. Manufacturers provide
these characteristics (in the form of curves) to aid in the proper placement of these units
in the systems for which they operate. The most widely used performance curves for
centrifugal machinery are the following three characteristics plotted versus the flow rate
through the fan:
1. Rise in pressure head across the fan
2. Horsepower required (brake horsepowerbhp)
3. Fan efficiency
Fan speed should remain constant for each curve.
The rise in pressure head across the fan is simply obtained by using the manometer that is
connected across the fan and is given by the following equation:
H hF m 1
air
Where: hF = manometer reading across the fan
Note, the digital manometer is reading in inches of water
air
Patm
g
RTatm g c
The fan efficiency is the ratio of the power delivered to the air to the power
provided to the fan unit (BHP). From Bernoullis equation and some assumptions, it has
been shown that the power delivered to the air can be determined from the following
equation:
PDelivered air QH
Where Q = volumetric flow rate
H = rise in pressure head across fan
The efficiency can then be determined from the following equation:
PDelivered
BHP
WATCH UNITS!
Q CV AV
2 ghV m 1
air
4
DV
1
DT
Procedure:
WARNINGS:
1. This lab involves the use of machinery rotating at high angular velocity; do
not wear loose clothing or jewelry that could become caught in the rotating
shaft!
2. When changing orifices, be careful to support both ends of the tube to prevent
damage to laboratory equipment.
ACTION:
1. Record room temperature and pressure
2. Turn on and then zero the digital manometer and tachometer by pressing the
tare button and note which reading corresponds to the orifice plate and
which corresponds to the fan.
3. Place the sliding weight at the outermost point on the scale and level the
motor using the spring adjustment.
4. With the blank orifice installed (the one without a hole), set the fan speed at
6,000 rpm using the variac to control the motor speed.
5. Slide the weight along the arm until the motor is balanced. Record the
distance the weight was moved from its initial position.
6. Record the manometer readings for pressure head across the fan and the
venturi.
7. Install the next smallest orifice.
8. Repeat steps 3 - 5 for the remaining orifices ending with no orifice.
Report Requirements:
1. Calculate head, BHP, volumetric flow rate (Q), and for each test condition.
2. Plot head, BHP, and (all three on the ordinate(s)) versus Q (on the abscissa)
on a single graph and discuss the resulting curves.
___________
___________
Speed:_______rpm
Mass: _______grams
Tube Diameter (DT):
Venturi Diameter (DV):
Orifice number
___________
___________
Slide Distance
d
Units = ______
Fan Manometer
hF
(inches of water)
blank
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
none
Venturi Manometer
hV
(inches of water)
Apparatus: The WL 372 Heat Conduction Unit is a tabletop unit with two
experimental arrangements, linear conduction (1) and radial conduction (2). The
control and display unit (3) is placed near the study unit. The two units are connected via
two cables, a data cable (4) and a power cable (5). A laboratory cooling water feed and
return system (6,7) and main power (8) complete the experimental setup
Figure 1
The setup for Linear conduction comprises three element: Fixed part with heater (1),
Location for varous inserts (2) and a movable part with the water cooler (3). By opening
the toggle fastener (4) and sliding back the cooler, the insert can be installed. By this
means the heat is transferred linearly from the heater, through the insert and to the cooler.
The heater comprises external insulation (5), lid (6), brass rod (7) and the electrical heater
element (8). There are three temperature measuring points (9) under the insulation in the
brass rod at 45. Together with the insert (10) there is thus a measurement section of nine
measuring points.
Insert 1 has three temperature measuring points in a brass rod (11). This brass rod has
the same diameter as the heater and the cooler. When using the other inserts, insert 1 can
be places on one side.
Insert 2 (12) also has the same diameter as the heater and cooler, but is made from
corrosion resistant steel (13) and does not have any temperature measuring points
Insert 3 (14) on the other hand is a smaller diameter and is again made from brass (15), it
also has no temperature measuring points.
All the inserts are fitted with an insulating sleeve.
Figure 2
Linear conduction
Figure 3
Heater
Figure 4
Cooler
Figure 5
Inserts
The measuring points for linear conduction are numbered form left to right. The
distance between adjacent measuring points is 10mm. The diameter of the heater, cooler,
inserts 1 and insert 2 is 25mm. Insert 3 has a diameter of 15mm. If insert 1 is not used in
the experiment, the temperature displayed for measuring points 4, 5, and 6 should be
ignored.
Figure 6
The radial conduction test item is a sealed unit. It comprises and insulating housing (1)
with lid, and a disc (2) with heater (3) and cooler (4). The heater is fixed from below in
the center of the brass disc. There is copper pipe around the disc through which cooling
water can flow. From above, six temperature measuring points are fitted in a line that
stretched radially from the center to the outside. Using the apparatus the heat is
transferred radially from the heater to the cooler.
Figure 7
Radial Conduction
4
The measuring points for radial conduction are numbered from the center outwards. The
distance between adjacent measuring points is 10mm. The diameter of the disc is
110mm; it is 4mm thick. The heater is in the center of the disk on the underside and has
a diameter of 12mm. The temperatures for measuring points 7, 8 and 9 should be ignored
during the radial experiments.
Figure 8
The control and display unit has a temperature display and a power display (1,2). These
are both digital displays. The temperature is displayed in C and the heater power is in
watts. The measuring point for the temperature display is selected via the rotary knob
(3). The heater power is switched with the ON / OFF switch (4) and adjusted using the
potentiometer (5). Alternatively, the temperature can also be provided via software; in
this case the switch (6) has to be set onto operation mode PC
Figure 7
dx
Where: q = rate of heat flow
W
k = coefficient of thermal conduction
m K
A = area normal to heat flow (m2)
dT
K
= temperature gradient in direction of heat flow
dx
m
The negative sign is required for the adopted sign convention that the direction of
increasing distance (x) is to be the direction of positive heat flow. Thus, since according
to the Second Law of Thermodynamics, heat will flow from higher to lower
temperatures. Heat flow will be positive when the temperature gradient is negative.
For a constant cross section area and steady flow of energy, we can integrate and re-write
equations 1 as follows:
q
dx dt
kA
q
x2 x1 T2 T1
kA
We now have the following:
Equation 2:
q x2 x1
A T2 T1
dT
q k 2 rl
dr
dr
2 kl
dT
r
q
7
dr
2 kl 2
r r
T dT
q
1
1
r2
2 kl T2
T T Now inserting the limts we have
1
1
q
2 kl
ln r2 r1
T2 T1
q
ln r r
r2
Rearranging and solving the above equation for q gives us the following:
q 2 kl
T1 T2
r
ln 2
r1
Equation 3:
r
q ln 2
r1
k
2 l T1 T2
By measuring any two radii and corresponding temperatures, we can solve for the
coefficient of thermal conduction, k.
Procedure
IMPORTANT!
Never operate without cooling water
Never connect the heater directly to the mains. The connection must always
be made via the control and display unit
Never operate the unit above 120C
Always switch off the control and display unit prior to changing the power
and data cables.
1. Provide electrical power: On the rear of the control and display unit (2) there is a
mains connector (3) with a series fuse (4) and the main switch (5) via which the
control and display unit is supplied.
2. Connect the test unit to the control and display unit with the data cable (6) and the
mains cable (7). The sockets for the heater load (8) and data acquisition (9) are
on the rear. The data cable and socket on the left of the test unit are used for
experiments on radial conduction (10), those on the right for linear conduction
(11).
3. Make the connections for the cooling water feed and return and turn on the
cooling water supply.
4. Verify water is draining from the return side before operation.
Figure 8
Unit
Figure 9
Figure 10
Linear conduction
5. Connect the data cable for linear conduciton
6. Install insert 1 (or what eve insert you are testing) and verify cooling water is
running
7. Switch on the unit and adjust the desired temperature via the power setting on the
control and display unit
8. When the thermal conduction process has reached steady state conditions, i.e. the
temperatures at the individual measuring points are stable and no longer changing,
record the measurement results at the individual measuring points and the
electrical power supplied to the heater.
Radial conduction
9. Power everything down and switch the data cable for radial conduction
10. Switch on the unit and adjust the desired temperature via the power setting on the
control and display unit
11. When the thermal conduction process has reached steady state conditions, i.e. the
temperatures at the individual measuring points are stable and no longer changing,
record the measurement results at the individual measuring points and the
electrical power supplied to the heater.
Further Experiments
It is possible to perform further experiments by clamping paper, cork or a thin metal
sheet in place of the inserts. These intermediate pieces may make a poor contact, they
should not be thicker than 1mm.
10
Report Requirements:
1. For each setup, radial, linear and different inserts if applicable, do the
following:
a. Calculate and tabulate the coefficient of thermal conductivity between
each successive location using the appropriate equations.
i. For linear conduction use equation 2
1. Area for linear conduction is the cross sectional area of
the circular inserts
ii. For radial conduction use equation 3
2. Calculate the average coefficient of thermal conduction for each experiment
and compare to the expected values. Discuss any differences and reasons why
they might exist.
3. Plot on a separate graph for each experiment Temperature (ordinate) versus
location (abscissa).
4. Discuss your graph(s) and results
11
Measurement Section:
Diameter:
Brass
25mm
Insert 1
W
With 3 Temperature
Coefficient of Thermal Conduction at 20C: 113
Measuring Points
mK
Power: ________ Watts
Coefficient of
thermal
Temperature
Distance
Termperature
conduction
Measuring Point
Difference
(mm)
(C)
W
(Kelvin)
m K
1
10
20
30
40
50
60
70
12
Radial conduction
Circular Disk as
Hollow Cylinder
Measuring Point
Measurement Section:
Diameter:
Brass
110 mm by 4mm thick
W
Coefficient of Thermal Conduction at 20C: 113
mK
Power: ________ Watts
Coefficient of
thermal
Distance
Temperature
Termperature
conduction
ra
Difference
(C)
W
(mm)
(Kelvin)
m K
10
20
30
40
50
13
Honda GX140
Overhead Valve
Inlet:
0.15- 0.20mm
Exhaust:
0.15- 0.20mm
(Measured at TDC when cold)
Swept Volume
Bore
Stroke
Compression Ratio
Maximum Torque
Maximum Output
Recommended Maximum Speed
Ignition System
Ignition on/off switch
Spark Plug
Spark Gap
Dry Mass
144 cm3
64 mm
45 mm
8.7:1
9.8 N-m @ 2500 rpm
3.7 kW @ 3600 rpm
Governed at 4500 rpm
Transistor magneto
On flywheel cover
NGK: BP6ES or BPR6ES
0.7- 0.8 mm
14 kg
Theory:
For a four-stroke engine, the brake power is calculated as follows:
Equation 1:
Pb 2 NT
Where:
WATCH UNITS!
N = speed (rpm)
T = torque (N-m)
The brake thermal efficiency is defined as the actual power output divided by the
rate of heat input, as follows:
Equation 2:
Pb
WATCH UNITS!
m f HV f
Where:
VA
VI
Where:
To find the actual and ideal volume of air for calculating the volumetric efficiency
(Equation 3), the following equations should be used:
Equation 4:
ma
VA
N air
WATCH UNITS!
VA units: m3/revolution
P
air atm
RTatm
Where:
VI
Cycle
2
2rev
Equation 6:
m f f V f ( SG f ) Water V f
8ml
V is what we measured,
unit time
Note: 1m3 1000l
SG f = specific gravity of fuel = 0.74 for gasoline
Where:
Specific fuel consumption is defined as the fuel consumption rate divided by the
brake power, as follows:
Equation 7:
SFC =
mf
Pb
The air/fuel ratio is defined as the mass flow rate of the air divided by the mass
flow rate of the fuel. Values for stoichimetric air/fuel ratio (a/f) are obtained by using the
complete combustion for the fuel used. The equation for air/fuel ratio is:
Equation 8:
A/ F
ma
WATCH UNITS!
mf
Measuring the difference between the exhaust and the ambient temperatures can
make an estimate of the heat lost to the exhaust. The equation for percent heat loss in the
exhaust is:
Equation 9:
C
%Heat Loss =
P fuel
(m m
a
)T
100
m f HV f
Where: T = the difference between Texhaust and Tambient
Figure 1
Procedure:
1.
2.
3.
4.
PRECAUTIONS
When the engine is running, the lab is a high noise environment. Be sure to wear
hearing protection whenever the engine is running.
The engine shaft rotates at a high angular velocity. Do not wear loose clothing or
jewelry that could get caught in the rotating shaft. Wear eye protection.
When using the strobotac to determine engine speed, do not look directly at the
light source.
Ensure that there is water supplied to the dynamometer at all times to prevent
equipment damage.
Pre-Engine Test
NOTE: Calibrate and zero the torque meter before use, to do this:
1. Turn the exhaust fan on.
2. Turn the instrument unit on.
3. Set the SPAN control to its maximum clockwise position.
4. Shake or rock the engine vigorously to overcome the striction of the bearing seals.
Vibration will take care of this normally while the engine is running.
5. Adjust the ZERO control until the torque meter reads zero.
6. Check that the zero is accurate by shaking the engine again.
7. Hang a load of 3.5 kg on the calibration arm.
8. Shake the engine until the torque meter settles down to a constant value.
9. Adjust the SPAN control to give a torque reading of 8.6 N-m.
10. Remove the calibration load and repeat steps 3 to 7 until satisfied that the zero
and span settings are correct.
11. Ensure that the exhaust and water hose is hooked up.
12. Ensure that any air is removed from the fuel line.
1.
2.
3.
4.
5.
6.
7.
8.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Test Procedure
Advance the throttle to its maximum position.
Note the maximum speed of the engine. The dynamometer water flow should still
be at the trickle flow used for starting the engine.
When the engine has settled down to a steady output, record the readings of
speed, torque, exhaust temperature, and air consumption. Close the fuel tap
beneath the pipette so that the engine takes its fuel from the pipette. Time the
consumption of the 8mL of fuel. Turn the tap so that the pipette fills again. Enter
the results into the table provided.
Check that the temperature of the water flowing out of the dynamometer is less
than 80C. If the temperature is higher than this, increase water flow to cool the
dynamometer bearing seals.
Increase the flow of water flowing out of the dynamometer until the engine torque
is 1 N-m. Because the time response of the dynamometer is fairly slow, the
needle valve as to be operated slowly and oscillated to maintain a constant speed.
Allow time for the engine speed to stabilize before taking another set of data. If
the dynamometer is too sensitive to obtain the desired speed, it will help if the
drain tap is partially closed. Do not fully close the drain tap.
Repeat step 8 until in increments of 1 N-M until the engine stops.
Study the torque results. Engines normally produce a maximum torque at a
certain speed. If your results suggest that the maximum is at a lower speed than
you have reached, restrict the water flow from the dynamometer as described in
step 8.
Reduce the load and throttle and let the engine cool down while running.
After the engine has cooled, turn the engine off and increase water flow through
the dynamometer.
NOTE: When taking readings at specific intervals, the water flow through the
dynamometer may need to be adjusted to maintain the torque and the engine
speed constant.
Report Requirements:
1. Use the data sheets to record the following measured data from the dynamometer:
a. Engine speed.
b. Torque.
c. Fuel consumption time.
d. Airflow Manometer reading.
e. Exhaust temperature.
2. The following values should be calculated and placed in data sheet format:
a. Brake horsepower.
b. Specific fuel consumption.
c. Mass flow rate of air.
d. Air/fuel ratio.
e. Volumetric efficiency.
f. Brake thermal efficiency.
g. Percent heat loss.
3. Graph the torque, brake thermal efficiency, and brake horsepower (KW) as a
function of engine speed (all on the same graph).
4. Place results in tables. Make conclusions based on the results in the tables and
graphs and compare them to the ideal cycles.
Recorded Data
Date:____________
Ambient Temperature:_________
Barometric Pressure:__________
Trial
#
Speed
Torque
Fuel Consumption
Manometer
Exhaust
(rpm)
(N-m)
Rate (mL/s)
Temperature (oC)
0
1
2
3
4
5
6
7
8
Calculated Data
Air
Fuel
Trial Flow
Flow
#
0
1
2
3
4
5
6
7
8
(kg/hr)
(kg/hr)
Air/Fuel
Ratio
Brake
Power
Brake
Thermal
SFC
Volumetric
(kgAIR/kgFUEL)
(W)
Efficiency
(g /kwh)
Efficiency
Percent
Heat
Loss
Figure 5-3
Theory: The following symbols will be used in the calculations and theory explanations:
Symbol
A
C
De,de
Q
R
U
Nu
Pr
Re
h
k
kT
Designation
Area
Specific Heat
Equivalent Diameter
Heat Transfer Rate
Thermal Resistance
Overall Heat Transfer Coefficient
Nusselt Number
Prandtl Number
Reynolds Number
Convective Heat Transfer Coefficient
Thermal Conductivity of Fluid
Thermal Conductivity of Tube
Units
m2
J/kgK
m
W
K/W
W/m2K
unitless
unitless
unitless
W/m2K
W/mK
W/mK
kg/sec
C
m/sec
m
K
K
kg/(m-s)
kg/m3
m
T
v
x
T
LMTD
Four dimensionless numbers are listed in the above table with no units; the
following expressions define those numbers:
Equation 5-1:
Equation 5-2:
Equation 5-3:
h de
h De
or
k
k
C
Pr =
k
Vd e
VDe
Re =
or
Nu =
Where: V
NOTE:
de = d i
De = Di do
m
A
Theory (Design):
Conduction is heat transfer through solids and through fluids in situations where there is
no movement of the fluid in the direction of heat flow. For one dimensional conduction
through a flat wall, the rate of heat transfer is given by :
Equation 5-4:
kA(T1 T2 ) T1 T2 T1 T2
x
x
R
kA
Thermal resistance in conduction is the wall thickness divided by the heat transfer
rate, as shown in the following equation:
Equation 5-5:
x
kA
Convection is heat transfer through a fluid system by the motion of the fluid. Forced
convection occurs when a mechanical device such as a pump causes the motion of the
fluid. Natural convection occurs when the heating process (through the density change of
the fluid) causes the motion of the fluid.
Within a heat exchanger, heat transfer occurs through a combination of conduction and
convection. According to the flow rate, and the resulting Reynolds number, the flow in a
bulk of fluid may be laminar or turbulent. At higher Reynolds numbers, ordered laminar
flow breaks down and is replaced by random and turbulent flow. The movement within
the fluid would then rapidly distribute the heat that has been transferred from the walls.
However, even when the bulk of the fluid has vigorous turbulent flow, the boundary layer
against the wall has the turbulent flow greatly suppressed. Due to this suppression, heat
transfer within the boundary layer is mainly due to conduction. In both laminar and
turbulent flow, the rate of heat transfer to a surface is given by the following equation:
Equation 5-7:
Q hA TF TS
TF TS TF TS
1
R
hA
1
hA
TF = Temperature of the fluid.
Where: R
Radiation is the mode of heat transfer by electromagnetic waves, which requires neither
the contact between the hot and cold bodies or the use of an intermediate carrier.
Radiation is important at high temperatures, but at the moderate temperatures used in this
experiment, radiation effects are very small and will not be considered.
Figure 5-2
The expression for the heat transfer in a simple heat exchanger from a hot fluid in
the inside tube to a cold fluid in the surrounding (outside) tube can be written as the
following expression:
Equation 5-8:
Q UAT
T
d
ln o
d
1
1
i
hi Ahi
2 Lk
ho Aho
For convenience, the properties used in the above calculations are those at the mean
temperature of the fluid. Thus, if the mean temperature values are known, or are
assumed, as well as the flow rates and dimensions of the heat exchanger, then all of the
values for Nu, Pr, and Re can be calculated.
The convective heat transfer coefficient, h can also be calculated by rearranging Equation
5-1 so that:
h
Nu k
de
or h
Nu k
De
Finally, after those calculations are performed, UA may be calculated by noting from
equation 5-8 that
UA
1
d
ln o
d
1
1
i
hi Ahi 2 LkT ho Aho
Theory (Experimental):
Temperature Distribution in Simple Concentric Tube Heat Exchangers
The temperature distribution in a concentric tube heat exchanger through which two
single-phase fluids flow in either a con-current or counter-current fashion is shown
below. The temperature difference between the two streams varies according to their
position within the heat exchanger.
t3
t4
t3
t2
t1
t5
t6
t1
t2
t4
t6
t3 METAL
Temperature
Temperature
t1
t5
t2
t1
t6
t5
t4
t3 META
L
t5
Local Temperature
Difference
Local Temperature
Difference
Position
CON-CURRENT FLOW
t2
t4
t6
Position
COUNTER-CURRENT FLOW
Figure 5-3
Heat transfer calculations are eased if a mean value of the local temperature
differences can be found. This value is called the log mean temperature difference ( ln)
and its value can be found using the following:
Equation 5-10:
LMTD
[(T1 T5 ) (T2 T6 )]
(T T )
ln 1 5
(T 2 T6 )
Q UA LMTD
Qi minner C (T1 T2 )
T1 T5 T2 T6
T T
ln 1 5
T2 T6
4. The convection heat transfer coefficient between inner surface of tube and the
hot stream:
Qi
hi
T1 T3 T2 T4
Ahi
T T
ln 1 3
T2 T4
5. The convection heat transfer coefficient between the outer surface of the tube
Qo
and the cold stream: ho
T3 T5 T4 T6
Aho
T T
ln 3 5
T4 T6
Procedure:
1. Ensure that the water connections are aligned for a counter-flow
configuration. The heat exchanger should already be set up for this
configuration.
2. Calibrate the thermocouples: Before opening any valves, start the hot water
pump to activate the temperature indicator. Record all 6 temperatures,
compare them to room temperature and make correction factors if necessary.
3. Add water to cover the de-aerating screen in the heating tank, if required.
4. Turn on the power switches to the pump and heater. If there is no indication
of pump running (light behind switch is not on), try pressing the reset button
or check the plug.
5. Fully open the cooling water control valves.
6. Adjust the flow and heater controls (set the heater control to maximum
clockwise position) to achieve the desired average temperatures (maximum
hot water temperature is approximately 75C).
7. Allow temperatures to stabilize.
8. Record the six temperatures and the mass rates of the hot and cold fluids.
9. Reduce the cold water flow in two 25% steps and record data. Allow the
temperatures to stabilize before taking readings. Be sure to take into account
that there are two valves for the control of cold water.
10. Leaving the cold water valves in their current position, reduce the hot water
flow in two 25% steps and record data. Allow the temperatures to stabilize
before taking readings.
Presentation of results:
STEP A. CALCULATING THEORETICAL VALUES
1. Calculate the mean hot and cold temperatures.
TIN HOT TOUT HOT
2
TIN COLD TOUT COLD
a.
THOT AVG
b.
TCOLD AVG
ho
b.
hi
N u ,o k
De
N u ,i k
de
UA
1
d
ln o
d
1
1
i
hi Ahi 2 LkT ho Aho
10
a. Qi mC p (T1 T2 )
b. Qo mC p (T5 T6 )
2. Calculate the OVERALL log mean temperature difference (LMTD).
[(T T ) (T2 T6 )]
LMTD 1 5
(T T )
ln 1 5
(T 2 T6 )
3. Calculate UAhi and UAho
Qi
a. UAhi
LMTD
b. UAho
Qo
LMTD
[(T3 T5 ) (T4 T6 )]
(T T )
ln 3 5
(T4 T6 )
5. Calculate ho and hi
QAverage
a. hi
Ahi LMTDinside
b. ho
QAverage
Aho LMTDoutside
Typical Values
U 8,000 W/m2C
UA 208 W/m2C
Theoretical hi 17,000 W/m2C Experimental hi 27,000 W/m2C
11
Report Requirements:
1.
2.
3.
4.
Compare and discuss theoretical and experimental values of hi, ho, and UA.
Discuss any inconsistencies in heat transfer from the hot to cold stream
Discuss how each varies with flow rate.
Generally discuss experimental results.
Recorded Data
Full Open
Cold 75%
Cold 50%
T1 C
T2 C
T3 C
T4 C
T5 C
T6 C
Hot Flow Rate (gram/s)
Cold Flow Rate (gram/s)
12
4
Hot
75%
5
Hot
50%
Cold Water
Flow setting
Average Temperature (C)
Specific Heat (J/ kg K)
Density (kg/ m3)
Thermal Conductivity (W/ m C)
Viscosity (kg/ m s)
Prandtl Number
Reynolds Number
Nusselt Number
ho (W/m2 C)
UA (W/C)
13
Cold Water
Flow setting
Qo (W)
Overall LMTD
UAho (W/C)
LMTD outside to the wall
ho (W/m2 C)
14
15
Theory
1
For the purpose of this experiment, it is convenient to assume that the heating or
cooling surfaces are external to the duct. In the evaporator, heat is removed from the air
and gained by the refrigerant changing it to a saturated vapor. The heat lost by the air
should be equivalent to the heat gained by the refrigerant if we neglect any losses to
atmosphere.
The rate of heat lost by the air can be found from the energy equation:
Applying the steady flow energy equation between B and C gives us:
Procedure
1. Inspect the apparatus and identify all of its components.
2. Carefully level and zero the inclined manometer for the airflow rate
measurement using the leveling screw knob
3. Fill the main wet bulb water reservoir on the front of the unit to the indicated
maximum level and verify the attached wet bulb thermometer reservoirs are
filled/filling correctly
4. Start the fan and the compressor using the appropriate controls on the
apparatus. NOTE: The instructor might have started the humidification
heater to add moisture to the incoming air.
5. Adjust the fan speed control to maximum.
6. Wait until the entire apparatus reaches a steady-state condition. This has
occurred when the airflow thermometers reach a constant value.
7. While waiting for the system to reach steady-state, measure the labs humidity
using the sling or digital psychrometer.
8. Record all data for both air and refrigerant loops.
a. These include:
Atmospheric Pressure
Wet Bulb Room Temperature
Dry Bulb Room Temperature
Air Flow (manometer)
Freon Flow (measured at the black line in the middle of the rotameter)
Evaporator Pressure
Condenser Inlet Pressure
Condenser Exit Pressure
T6 wet bulb out
T5 dry bulb out
T4 wet bulb in
T3 dry bulb in
T13 Compressor inlet
T14 Compressor exit
T15 Condenser exit
9. Repeat step 8 three times, reducing the air flow rate by 2mm each trial.
10. Turn off the apparatus.
NOTE: Be sure to check the wet bulb main reservoir regularly to ensure that they do not
dry out.
7. Find and use the evaporator inlet and exit enthalpies to calculate Q f -- the rate
of heat addition to the refrigerant.
a. Using the appropriate Temperatures and Pressures, use either
refrigerant property tables or the pressure-enthalpy chart to obtain the
enthalpy leaving the evaporator (h OUT).
b. The enthalpy into the evaporator (h IN) is the same as the enthalpy into
the expansion valve or the enthalpy out of the condenser.
i. This will either be a compressed liquid or saturated liquid.
8. Tabulate all of your calculated data you can model your table after the
included data table.
9. Plot the heat removal from air and heat addition to refrigerant (ordinate) on
the same graph vs. the airflow rate (Abscissa) for the all four trails and draw a
best fit lines through your data
10. Compare the calculated rate of heat removal from the air and the rate of heat
addition to refrigerant. Discuss any differences. Include the assessment of
heat flows not accounted for. Do not forget condensate flow rate.
Data Tables
Date:______________
Atmospheric Pressure:_____________
Wet Bulb Room Temperature:_______
Dry Bulb Room Temperature:_______
Air Flow (mm)
Freon Flow (gram/sec)
T6 wet bulb exit (oC)
T5 dry bulb exit (oC)
T4 wet bulb in (oC)
T3 dry bulb in (oC)
Evaporator gage pressure (kPa)
Condenser inlet gage pressure (kPa)
Condenser exit gage pressure (kPa)
T13 Compressor inlet (oC)
T14 Compressor exit (oC)
T15 Condenser exit (oC)
Calculated Data
Evaporator absolute pressure (kPa)
Condenser inlet absolute pressure (kPa)
Condenser exit absolute pressure (kPa)
Air specific volume inlet (m3/kg)
Air specific volume exit (m3/kg)
Volumetric flow rate of air at the exit
(m3/hr)
Mass flow rate of air (kg/hr)
Air Data from Psychrometric chart at 1atm
Relative Humidity at inlet
Humidity Ratio at inlet
Relative Humidity at exit
Humidity Ratio at exit
Inlet enthalpy of air (kJ/kg)
Exit enthalpy of air (kJ/kg)
Heat Removed from air (kJ/hr)
R134a Data From P-h diagram or saturation and superheated data tables
Condenser inlet enthalpy (kJ/kg)
Condenser exit enthalpy (kJ/kg)
Evaporator Inlet enthalpy (kJ/kg)
Evaporator Exit enthalpy (kJ/kg)
Heat added to R134a (kJ/hr)
Note, this chart is included for your convenience and can be found in your
thermodynamic textbook, along with the r134a saturation and superheated data tables
Figure 1
Figure 2
Instrument Panel
Figure 3
Theory: Turbines with a variety of shapes of blades are used to do work on various
systems. Based on the blade shape, the performance and therefore the useful applications
for the turbines can be determined.
The two main types of turbines are the Impulse Turbine (Pelton turbine) and
Reaction Turbine (Francis turbine). They operate by passing water through an impeller
which has blades that cause a change in the direction of fluid. Thus, its momentum is
changed and the rate of momentum change will produce a force that acts on the impeller
and results in rotation.
Impulse turbines use a high head (pressure) to extract a greater potential energy
from the same amount of water. This is due to the design of the cup-shaped blade tips
around the perimeter of the wheel. Compared to the Reaction turbine, impulse wheels use
much less water but operate at a much higher head. The Pelton wheel is an example of an
Impulse turbine. The full force of water is directed against the blades of the turbine and
power is derived from the force of water at high pressure hitting the passing buckets, thus
the term impulse turbine. With the Pelton wheel, water is directed into the radial
buckets at an angle of 90 degrees to the shaft. The Pelton wheel however is not usually
used at lower heads due to the resulting slow rotational speed and they would require a
very large impeller.
The Francis wheel is a Reaction turbine that allows water to enter the turbine in a
radial direction and is discharged in an axial direction. It consists of an impeller with
fixed vanes (blades), usually nine or more. This type of turbine is favored in low pressure
applications since, by design its capable of moving large amounts of fluid at low speeds.
However, reaction turbines rotate faster than impulse turbines given the same head and
flow conditions. The advantage of this can be seen in hydroelectric applications where it
is the Francis wheel turbine that dominates large hydroelectric plants around the world
due to its high efficiency at full-flow.
The water horsepower is the measure of input in the turbine. In order to calculate
the water horsepower (WHP) of the turbine the following equation is used:
Equation 1:
Where:
WHP QH
In order to find the flow rate in m3/s the readings from the flow tank, in mm, must
be converted first to liters/min using the 90 V-notch calibration chart below in figure 5.
Figure 5
The brake horsepower is the measure of the output of the turbine. In order to
calculate the brake horsepower (BHP) of the turbine the following equation is used:
Equation 2:
Where:
BHP 2 NT
Torque is determined from knowing the breaking force and moment arm length.
The breaking force is determined experimentally. Moment arm length is taken directly
from the apparatus and is 0.074m. Torque is calculated using the following equation:
Equation 3:
Where:
T F Rm
F= force (N)
Rm= moment arm length (m)
Hydraulic efficiency is the ratio of output to input as shown in the following equation:
Equation 4:
BHP
WHP
Procedure:
WARNING: This lab involves the use of rotating machinery; do not wear loose
clothing or jewelry that could become caught in the rotating shafts!
1. Make sure the deep side of the GRP tank is filled to the bottom of the shallow side of
the tank
2. Turn on the pump set at the rear of the unit
3. Turn on the motor drive at the front of the instrument panel
4. Fully release the brake screw on the turbine
5. Increase the power to pump using the motor speed potentiometer until the turbine
inlet read 15 mH2O
6. Turn the spring balance tension screw until the pointer on the spring balance housing
aligns with the scribed line on the brake caliper. Record the initial indication on the
spring balance as X.
7. Record the turbine inlet head
8. Record the flow rate by reading the V-notch shelf water level sight glass in mm.
9. Record the turbine speed with a stroboscope or digital tachometer.
10. Turn the brake screw to apply a braking force until the turbine RPM has decreased by
approximately 100-200 RPM.
11. Wait 20 seconds, and then verify the turbine inlet head is reading 15 mH2O. If it has
lowered a bit, VERY slightly increase the pump motor power with the potentiometer
until the turbine inlet head is 15 mH2O.
12. Adjust the spring balance tension screw until the pointer on the spring balance again
aligns with the scribed line on the brake caliper. Do this VERY slowly so as not to
overshoot the scribed line, the pointer will creep up slowly as you adjust the tension
screw. Record the indication on the spring balance as Y, the braking force = X-Y
Newtons for each brake setting
13. Record the flow rate in mm
14. Record the turbine speed in RPM.
15. Increase the braking force by adjusting the brake screw turn
16. Repeat steps 11-15 until the turbine comes to a compelte stop, always maintain 15
mH2O turbine inlet head.
Report Requirements:
1.
2.
3.
4.
5.
_________
_0.074m__
_________
_________
_________
Flow (mm)
Speed (RPM)
Spring balance
indication, Y
Theory: The following symbols and units will be used in the theory section of this lab
and all calculations:
SYMBOL
M
DESCRIPTION
Mach Number
Pt
Ps
Velocity
gc
Gravitational constant
Gas constant
Static temperature
Density
A
Ft
Fnet
FD
CT
CD
Cross-sectional area
Internal thrust
Net thrust
Drag
Thrust coefficient
Drag coefficient
SFC
UNITS
N/A
ft
s
unitless
Inches of H20
(measured)
lbf
(for calculations)
ft 2
Inches of H20
(measured)
lbf
(for calculations)
ft 2
ft
s
ft lbm
32.2
lbf s 2
ft lbf
lbm R
R
lbm
s
lbm
ft 3
ft 2
lbf
lbf
lbf
N/A
N/A
lbm
hr Fuel
lbfThrust
When a body moves through a fluid, each element of the solid surface diverts the fluid
from the course which it might otherwise take. For example, when a projectile is moving
through air, each element of the projectiles surface area pushes the neighboring air out of
the way and this local disturbance creates a pressure pulse that propagates into the
surrounding air. In a compressible fluid, the pressure wave spreads spherically from
the source with the speed of sound relative to the fluid. The nature of these pressure flow
patterns depend on the comparative magnitudes of the source velocity and the sonic
velocity (speed of sound). The ratio of these two velocities is called the Mach
V
number, M . Therefore, the Mach number is a quantifiable description of the type of
c
flow.
For subsonic compressible flow, the source velocity and sonic velocity are comparable in
magnitude; however, the source velocity is less than the speed of sound. In this case,
changes in Mach number occur primarily because of changes in source velocity (V) and
only secondarily through changes in the sonic velocity (c).
For isentropic flow of a calorically perfect gas (Ideal gas with constant specific heats),
the sonic velocity (c) is a relation between pressure and density can be derived as
follows:
A common derivation in any compressible flow book for one-dimensional shock waves
gives us the following relation for the speed of sound in isentropic flow:
Equation4-1.0
P
c2
S Constant
We also know that for isentropic ideal gases, Pvk Constant and v
Equation 4-1.1
Where:
which gives us
constant
P = pressure
= density
k = ratio of specific heats
Putting Equation 4-1.1 into logarithmic form, differentiating, and noting that P RT
for an ideal gas, we obtain:
Equation 4-1.2:
ln P k ln constant
Equation 4-1.3:
dP
d
k
P
Equation 4-1.4:
P
kP
kRT
S Constant
kT
W
= Universal Gas Constant
W = molecular weight
c kRT =
More simply, the final equation for the speed of sound is:
Equation 4-2:
c kgc RT
The Mach number can be defined in terms of the pressures and the fluid properties as
follows:
k 1
2 PT k
M
Equation 4-3:
1
k
1
P
S
By combining equations 4-2, 4-3 and the definition of the Mach number, the velocity of
air can be found. Knowing the velocity of air and the cross-sectional area, the mass flow
rate becomes the following:
Equation 4-4:
Where:
m AV
V M c= M
Equation 4-5:
kg c RT
D2
4
PS
RT
Combining all of the above equations allows for mass flow rate to be calculated from the
following equation:
P AM
m S
kRTgc
Equation 4-6:
RT
NOTE: Equations 4-1 through 4-6 are valid only at the ramjets inlet and exit. Once air
enters the device, the characteristics of the flow are more complex to determine.
Once the air enters the device and mixes with the fuel (propane), a new gas constant must
be determined. The value for R for a mixture is dependent upon the molecular weights of
the constituents and the percentage of each substance in the mixture. The same result can
be obtained from the following equation:
Equation 4-7:
RMixture
mR mR
Air
Fuel
mTotal
To calculate internal thrust we use the data at the ramjets inlet and exit:
Equation 4-8:
FThrust
mV mV
exit
entrance
gc
The difference between the generated, or internal, thrust and the measured, or net, thrust
is the drag of the force required to overcome the drag of the engine:
Equation 4-9:
For comparison with other devices, the thrust coefficient and drag coefficient are usually
used. The thrust and drag coefficients can be calculated as follows:
Equation 4-10:
Equation 4-11:
Where:
CT
FThrust
1
AMax kPS M 2
Entrance
2
FDrag
CD
1
AMax kPS M 2
Entrance
2
Amax = maximum cross-sectional flow area of the jet
The specific fuel consumption tells us how much thrust is being generated per unit fuel
being burned. The specific fuel consumption is defined by the following equation:
Equation 4-12:
m Fuel
SFC
FThrust
530
Tfuel supply Absolute
lbm
NOTE: In the above equation, mass flow rate units are
hr
lbf
Pressure units are 2
in
Temperature units are R
% fuel flow is the fractional percentage
Equation 4-13:
Procedure:
NOTE: SAFETY IS OF PARAMOUNT IMPORTANCE. HEARING PROTECTIONS
IS REQUIRED AT ALL TIMES. FOLLOW THE PROCEDURE CLOSELY AND BE
AWARE OF FLAMES AND HOT SURFACES.
1. Move the pressure probe in and out of the ramjet. Not where the entrance and
exit positions of the ramjet are.
2. Move the probe to the maximum upstream position. This will be the 0-inch
position. Data will be taken at one-inch intervals for the full movement of the
probe (Pt, Ps, Psupply).
3. Ensure the igniter is plugged in.
4. Look into the tail end of the ramjet, press the igniter button, and make sure a
spark is present.
5. Start the cooling water for the pressure probe at the maximum pressure
achievable. Check at regular intervals to ensure that the water is still flowing.
IF THE COOLING WATER IS NOT USED, THE PROBE WILL MELT!
6. Make sure the indoor gas supply shut-off valves (ball valve and gate valve)
are closed.
7. Turn on the supply valve at the propane tank outside in the fenced area.
NOTE: Follow the steps closely to bleed air and high pressure from the lines
to prevent potential hazards.
8. Open the fuel control valve (red knob on the control panel) one to two turns.
9. Open the ball valve by turning the yellow handle 90 making sure the gate
supply valve (gray knob downstream from the ball valve) is closed.
10. SLOWLY crack open the gate valve (gray knob) allowing fuel to bleed.
Establish a small flow for about 5 seconds.
11. Close the fuel control valve (red).
12. Fully open the gate valve (gray).
13. Push in the air damper and start the fan. Allow the fan to reach full speed
before proceeding.
14. Obtain about 5 inches of H2O air pressure by slowly opening the air damper.
7
15. While holding in the ignition button, slowly open the fuel control knob and
allow fuel flow to increase. [Ignition should occur around 40% (refer to fuel
flow measurement figure). If ignition occurs outside of the ramjet, decrease
the fuel supply until the flame originates inside the tube. NOTE: Starting the
ramjet is not a cut and dried procedure, some fiddling is required to get it
started.]
16. After establishing a good straight flame, increase the airflow and the fuel flow
simultaneously to increase thrust. Allow airflow to maximize. Thrust should
be anywhere between 2-3 lbf. With the amount of airflow present, fuel
supply should not exceed 55%.
17. While maintaining constant thrust, take data at one-inch probe intervals.
18. Close the fuel supply valve.
19. After 5 minutes, shut off the fan.
20. Close the ball and gate fuel supply valves.
21. Open the fuel control valve until fuel flow ceases. Close the valve.
22. Shut off the probe cooling water.
23. Close the fuel tank valve outside and secure the fenced-in area.
TAKE
READING
HERE
Report Requirements:
1. Prepare a table and plot on the same graph the total and static pressure
(ordinates) versus probe position (abscissa). Indicate the positions of the inlet,
outlet, flame holder, and fuel spray bars on the graph.
2. Perform the following calculations:
a. Note the entrance and exit positions and record Pt and Ps for both.
b. At the entrance, calculate the Mach number, velocity, and mass flow
rate (k=1.4).
c. At the exit, calculate temperature, velocity, Mach number, and mass
flow rate (k=1.3).
i. First calculate the exit mass flow rate:
10
Date:___________
Ambient Temperature:__________
Barometric Pressure:___________
Air Supply Temperature:_____________
Fuel Supply Temperature:____________
Measured Trust:________lbf
Static
Pressure Probe
Position
(inches)
-3
-2
-1
0 (Ent)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 (Exit)
16
Static Pressure
(inches H2O gage)
Total
Pressure Probe
Position
(inches)
-4
-3
-2
-1
0 (Ent)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 (Exit)
11
Total Pressure
(inches H2O gage)
m B = 35.1 lbm/cycle
m f = 40.2 lbm/hr
Vc = 0.00682 ft3/6
Mae = 109 lbm/hr
Apparatus:
Turbine inlet: The turbine inlet enthalpy is assumed to be equal to the boiler
outlet enthalpy since again, the water entering the turbine is a saturated watervapor mixture, we can however still measure the turbine inlet conditions:
Tti
the temperature of the steam entering the turbine.
Pti
the pressure of the steam entering the turbine.
Turbine exhaust: For most conditions, the turbine exhaust will be slightly
superheated. The state can be determined from the following:
Tte
the turbine exhaust temperature (not used in this experiment).
Pte
the turbine exhaust pressure.
Condenser: The properties of the condenser are already determined.
following information is needed:
Pc the condenser pressure (it operates at atmospheric pressure).
The
mc
Tc
Tcwi
Tcwe
Pae
Well Insulated
For the adiabatic throttling calorimeter, the following equations are used:
xboilerexit
hboilerexit h f @ Pboiler
h fg @ Pboiler
Figure 3
Ideal Rankine
See chapter 10 in your thermodynamics textbook for a review of the Rankine cycle
Figure 4
Our cycle
Notice what is happening between states 1 and 2. When our feed-water leaves the
condenser it is pumped into a storage tank and sits until the second feed-water pump
delivers it to the boiler. The second pump does not run continuously and cold city water
is added to the storage tank as the boiler loses steam to the environment in order to
maintain the proper water level in the boiler. We do not have temperature or pressure
gages between states 1 and 2 and due to mixing with cold city water the temperature of
the feed-water entering the boiler is actually lower than the temperature of the feed-water
exiting the condenser. Because of all this we ignore the work of the pumps since they are
small relative to the turbine work.
I)
Fixing your states using the steam tables in your text or another reference:
State 1:
Tcondensor
h1 h f @Tcondensor (compressed liquid approximation)
Pcondensor
State 2:
Tboiler inlet
State 3:
x3
h3 h f @ Pboiler
h fg @ Pboiler
s3 s f @ Pboiler x3 s fg @ Pboiler
State 4:
II)
Cycle performance:
Recall we define performance as
Desired Output
Required Input
m fuel 40.2
lb
time fuel is on in seconds
m steam
Vcondensate
1
Vcondensate 0.00682 ft 3
vcondensate specific volume at state 1
m steam h3 h2
m fuel HV
BTU
lbm
th
wT h3 h4 a
qin h3 h2
W shaft
WT
2 NT
m steam h3 h4 a
Where Torque is the measured spring force times the moment arm of 0.5feet
f) Calculate the electrical efficiency
WE
W shaft
V I
2 NT
O B th M E
V I
m fuel HV
Procedure:
INITIAL WARNINGS/NOTES:
1. All procedures must be followed to prevent equipment damage or injury.
2. READ ALL PROCEDURES BEFORE ATTEMPTING TO START THE
EXPERIMENT.
3. The piping and components of the steam plant may exceed 350F. The
electrical equipment operates at high voltages. The steam driven equipment
rotates at high speeds. The following rules must be observed at all times:
a. DO NOT TOUCH PIPING OR COMPONENTS.
b. DO NOT WEAR LOOSE CLOTHING OR JEWELRY
c. DO NOT PLACE BOOK BAGS NEAR THE STEAM
PLANT.
d. DO NOT TAMPER WITH THE ELECTRICAL CIRCUITS.
4. If boiler ignition does not occur during light off, do not attempt to restart it more
than once before resetting the ignition system. Open the control box in the front
of the boiler and hit the reset button before attempting to restart a second time.
5. The turbine must be warmed up properly to prevent damage to the turbine blades
or bearings.
6. When changing loads on the turbine generator, turn off the selector switch on the
load panel prior to changing any loads.
7. Prior to recording initial data, the errors of the instruments should be
recorded in table 1 for future correction of the data.
BOILER START-UP
1. Open the boiler bottom blow valve (8B) and its quick-closing valve to lower the
water level to within the proper band on the boiler sight glass. Then close the
valve (8B).
2. Open the condensate receiver make-up fill valve (3C).
3. Open the feed water pump suction valve (4C) if it is closed.
4. Open the city water supply valve (WS1). If the water level in the boiler is low,
the pump will start automatically to fill the boiler when power is turned on.
5. Open the feed water valves (3B, 4B) if closed.
6. Open the boiler steam stop valve (1B) ONE TURN AND open the steam drain
valve (1T) ONE TURN to allow air evacuation during the warm-up period.
7. Start up the burner.
BURNER START-UP
1. Trace the fuel line from where it enters the building to the burner and make sure
the pilot valve is on.
2. Energize the switch designated BOILER at the motor control box.
3. Turn on the burner switch on the burner control panel. The burner blower will
start and the burner control will go through its flame safety sequence.
4. When the fuel-on light indicates ignition, open the fuel line valve (7B).
NOTE: If ignition does not occur, check the pilot light valve and set the RESET
inside the motor control box.
The boiler will require about 50 minutes to warm-up. After about 30 minutes, when
the boiler pressure shows about 5psig, close the boiler steam stop valve (1B). If
necessary, drain water through the bottom blow valve (8B) to maintain water in
proper band on the boiler sight glass. Once the boiler is warmed up it should be
between 120 and 130 psig
HEAT REJECTION SYSTEM START-UP
1. Open the tower make-up water supply valve (1CW). A float valve in the sump
will maintain the water level automatically.
2. Open the condenser cooling water outlet valve (4CW) ONE TURN.
3. Start the circulating pump by energizing the switch on the motor control panel
marked cooling tower.
4. Adjust the flow meter outlet valve (4CW) to 30gpm or wide open.
10
11
Report Requirements:
1. A clear, accurate diagram that includes all components and subsystems of the
boiler plant must be drawn neatly by hand (using a straight edge) or computer
generated. The drawing may be a composite or can be separated into individual
systems.
2. Include labels for all valves, components, and any other system details in the
drawing.
3. A completed data sheet showing all recorded and corrected values of the steam
plant operation.
4. Complete and tabulate all of the calculations in parts I and II of the actual
analysis section (states 1-4 and parts a-g).
5. A completed data sheet showing all values for loaded and unloaded conditions
of the steam plant operation.
6. A T-S diagram of the Rankine cycle with all processes labeled for this steam
plant.
7. Sample calculations for all data.
8. Discuss your results and explanations for any questionable data and losses seen
in the steam cycle.
12
Recorded Data
Date:_______________
Ambient Temperature:_______
Barometric Pressure:_______
Calibration of gages:
Units
(psig)
(oF)
(psig)
Pb Pboiler
(psig)
(oF)
(oF)
(oF)
PC = Pcondensor
(psig)
TC Tcondensor
(oF)
(oF)
(oF)
Recorded gage
value before system
startup
Table 1
13
Correction =
(Room gage value) (Recorded gage value
before startup)
Units
(W)
(V)
(Amps)
(lbf)
(ft-lbf)
(rpm)
(psig)
(oF)
(psig)
Pb Pboiler
(psig)
(oF)
(oF)
(oF)
PC = Pcondensor
(psig)
TC Tcondensor
(oF)
mcooling water
gal
min
(oF)
Power (calculated)
Voltage
Current
Spring Balance
Fm
T = Torque (calculated)
N = Speed
Measured
(oF)
sec
sec
sec
Table 2
14
Corrected =
(Measured value) +
(Correction)