Professional Documents
Culture Documents
Brand
Trina
Fronius
360Rack
Model
TSM-PC05A (250W)
IG 60 HV (5 kW)
Tile-roof kit
Qty
20
1
as needed
Type
Polycrystalline
Separated
Mid/end clamps, earth plates, rails,
tile hooks
Symbol
TSTC
VD
Tmin
Tmax
Value
25 oC
3%
1.10
0.95
0 oC
70 oC
Symbol
PMP
VOC
VMP
ISC
IMP
IREV
MP
OC
SC
Value
250 W
34.8 V
30.3 V
8.79 A
8.27 A
15 A
-0.41 % / K
-0.32 % / K
0.053 % / K
NOTE: Temperature coefficient of power is given in % above, and so can be approximated straight away as
temperature coefficient for VMP without further conversion.
Voltage Matching
Step 1: Minimum string length by VMP
Sub-step
Adjust module VMP to max temperature
Factor in voltage drop
Add inverter min voltage margin
Round up after division
Symbol
Vin-min
VMPP-min
VMPP-max
Iin-max
Pin-DC
Iout-max
Value
170 V
150 V
400 V
1/5
35.8 A
5,380 W
21.7 A
Calculation
VMP x {1 [MP x (Tmax TSTC)]}
VMP-75oC x (1 VD)
Vin-min x 1.1
187 / 23.96 = 7.80
Result
30.3 x {1 [0.0041 x (70 25)]} = 24.71 V
24.71 x (1 0.03) = 23.96 V
170 x 1.1 = 187 V
Min 8 modules per string
Result
8.79 x {1 + [0.00053 x (70 25)]} = 8.99 A
3 string inputs
Power Matching
Step 4: Total no. of modules
Sub-step
Compare max input to module W (STC)
Limitation by regulation
Result
5380 / 250 = 21.52
20 modules in system
Calculation
Pin-DC / PMP
Nominal power max 5 kW
Array Configuration
Step 5: Module combinations
No. of modules per string = 8 11
No. of modules in array = 20
Max no. of strings = 3; for simple symmetry, I shall use 2 strings (as 20 divides evenly into 2 not 3)
From above, various configurations can be attempted as below.
String 1
String 2
Total modules Satisfy V, I, P matching?
8
12
20
No
9
11
20
Yes
10
10
20
Yes
While any of the last 2 combinations is fine, for simplicity and balance, a 10 + 10 combination would be preferred.
Array Classification
Step 6: Maximum system voltage
10 modules per string means maximum PV system voltage (under cold conditions):
Vmax-array = 10 x VOC x {1 + [OC x (TSTC Tmin)]} = 10 x 34.8 x {1 + [0.0032 x (25 0)]} = 375.84 = 376 V
This is less than 600 V, classed as LV by Clause 3.1 of AS-5033: 2014 for unrestricted domestic installations.
c. System Expansion
Not applicable to Sydney home scenario.
String
protection
String
disconnection
String cable
Discussion
All enclosures should ideally be rated to IP-66
as recommended by CEC, even though AS5033 requires only IP-55. All enclosures,
conduits and inverter should be UV-resistant.
Each string fed into separate DC input of
inverter but internal isolation not specified, so
we presume that inputs share single-MPPT in
parallel.
Supplied by module manufacturer, marked
no-load break and only accessible with tool.
Sizing Result
IP-66 (proof to dust and powerful water jets)
rating for DC isolator/combiner boxes (at stringends) and inverter
Not required
Plug-and-socket, non-load-breaking
1 per panel
Voltage rating string maximum (376 V)
Current rating CCC string cable (see below)
CCC 11 A & CSA 1.07 mm2 so 1.5 mm2 cable
is sufficient (can carry 21 A as seen from
standard cable tables)
Voltage rating string maximum (376 V)
Stranded copper cable
Inductive loops to be minimized by running both
cores (-ve & +ve) together
PVF-1 (UV-rated) compliant or housed in UVresistant conduit through external run to
inverter
Sub/array
protection
DC
disconnection
switches or
isolators
Combiner
AC cable
AC CB /
disconnector
c. Earthing Requirements
Module manufacturer does not require functional earthing, and inverter is separated so per pole voltage rating of DC disconnection switch (isolator) is 0.5
of array maximum voltage.
Only protective earthing is required. This is achieved by equipotential bonding between exposed conductive parts of array (e.g. PV frames, mounting rails)
using piercing washers (WEEB) to connect the system to earthing cable.
It is advisable that lightning protection rod be incorporated into earthing system. According to AS-3000, minimum cable size for earthing would then be 16
mm2. AS-5033 Clause 3.4.3 also mandates earth fault alarm to be visual or audible. This is generally implemented by inverter.
d. Site Plan
Site shading zone was drawn on graph paper (to scale), and scan is attached below.
Intermodular spacing
0.02 m
Azimuth 20o
E of N
String DC isolator
DC string cable 4-core, 1.5 mm2 (strings still
separate but common cable for ease of install)
Lightning rod
Inverter
Combiner box
PV module
String DC isolator
(1 per string)
Lightning rod
PV junction box
(1 per module)
AC cable, 2-core,
2.5 mm2
20
6m
AC CB inside
switch board
Earth pit
Inverter
Grid
Mains
fuse
Net
meter
Mains
switch
A
N
DC isolators, 2-pole
15 A, 200 V
MPPT 1
MEN
MPPT 2 (inverter
side)
House loads
AC cable, 2-core,
2.5 mm2, 3 m
DC cable, 4-core,
1.5 mm2, 14 m
Equipotential earthing
10 PV modules
x 2 strings
10
10
(rooftop
side)
b. Loss Calculations
Type
Tolerance
Discussion / Calculation
SYSTEM LOSSES
Panel specs state manufacturing tolerance 0/+3 so no de-rating in worst case
Result
fMM = 100%
Dirt
Modules are tilted, and owner washes them regularly as discussed in operating fdirt = 97%
assumptions above
Inverter
inv = 94.3%
Temperature Average ambient at site is 23oC; panel specifications state NOCT = 44oC (when ftemp = 91%
ambient is 20oC),
so average cell temperature is 44 + (23 20) = 47oC
and de-rating is (Tavg TSTC) x MP = (47 25) x 0.41% = 9.02%
Volt Drop
Note: Practical factors such as metal roof thermal properties, panel-roof gap
due to mounting etc. can mean temperature rise is even higher
On DC side, cable has been sized slightly better than that required for 3% fVD = 96%
voltage drop. So a maximum of 3% is taken for average operating conditions.
Similar argument is true for AC side, where sizing was done for max 1% drop.
Total cable drop factor for power derating is 0.97 x 0.99 = 0.9603
Shading
Tilt &
Orientation
Note: Actual drop calculations can also be performed on chosen sizes and
lengths using VD coefficient from cable tables, and adjusting VMP for average
cell temperature.
IRRADIATION LOSSES
Shade-free zone but some factor considered as discussed in operating Hshade = 99%
assumptions above
Site azimuth 20o east of north with 20o tilt, whereas optimum orientation is true Htilt = 97%
north (0o) with latitude tilt (~30o). Horizontal irradiation data of design task
adjusted by tilt/orientation factors of CEC tables for Sydney (see below).
Annual irradiation comparison is:
Site PSH / Optimum PSH = 1870.8 / 1936.5 = 96.6 %
GHI
kWh/m2/d
Formula
A
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Days
B
6.5
31
5.7
28
4.7
31
3.6
30
2.7
31
2.4
30
2.6
31
3.4
31
4.6
30
5.6
31
6.2
30
6.6
31
Annual Total
GHI
kWh/m2/mo
AxB
Site factor
N 20o, tilt 20o
C
201.5
159.6
145.7
108.0
83.7
72.0
80.6
105.4
138.0
173.6
186.0
204.6
1658.7
100%
105%
113%
124%
137%
142%
141%
130%
117%
107%
101%
98%
Site TGI
kWh/m2/mo
AxBxC
Optimal
N 0o, tilt 30o
D
201.5
167.6
164.6
133.9
114.7
102.2
113.6
137.0
161.5
185.8
187.9
200.5
1870.8
Optimal Irr.
kWh/m2/mo
AxBxD
96%
104%
117%
134%
155%
163%
160%
143%
124%
108%
99%
94%
193.4
166.0
170.5
144.7
129.7
117.4
129.0
150.7
171.1
187.5
184.1
192.3
1936.5
c. GHG Avoidance
In NSW, each kWh of PV energy offsets 1.06 kgCO2 according to design data given. So GHG emissions
avoided per year due to this system are:
7,399 x 1.06 = 7,842.9 kgCO2/year = 7.84 ton-CO2/year
Tools
Cabling
i. 1.5 mm2 2-core, DC-type for string connection to DC isolator (normally provided by
manufacturer between modules)
ii. 1.5 mm2 4-core, DC-type for joining with 2 panel strings while keeping them independent
iii. 2.5 mm2 2-core, AC-type to connect inverter with switchboard
iv. 16 mm2 1-core, earthing between lightning rod, panel assembly and earth stake
Switchgear
i. DC isolators x 4 (15 A, 200 V, 2-pole, load-breaking) one on either end of each of DC string
cables (i.e. on roof and near inverter)
ii. AC isolator (25 A, 400 V, load-breaking)
Accessories
Signage:
i. Solar DC Cables for cable conduits
ii. Hazardous DC Voltage for string isolator/combiner box
iii. PV Array DC Isolator for string DC disconnection switch
iv. Shutdown Procedure next to inverter
v. Warning Dual Supply inside switchboard, indicating solar and grid sources
vi. Solar Array on Roof next to switchboard
Mounting plates and brackets for inverter
Cable ties and tags
Conduits: UV-rated (PVF-1) for carrying DC cable from roof array to inverter, and from inverter to
switchboard
Dektite rubber flashing to seal vertical penetrations made in roof for DC cable conduit if required,
for pathway to inverter
Lightning rod
b. Safety Concerns
Height Access
Net Metering
Discussion
Trina are at higher end of market, and would cost ~ $ 0.89 /W
So 5,000 W x 0.97 = $ 4,450
Fronius 5 kW inverter would be approx. $ 2,000
Cabling, mounting kit, breakers, isolators, signage is expected to
cost around $ 800
Installers would charge around $ 80 per panel as a metric for
total system cost
So 20 panels x $ 80 = $ 1,600
Difficulty fee charged by installers on double-storey houses
To be done by L2 electrician by purchase of net meter from grid
owner; market rate including service charges is ~ $ 500
Total
Result
$ 4,450
$ 2,000
$ 800
$ 1,600
$ 150
$ 500
$ 9,500
Note that this is the upfront system price BEFORE application of STC point-of-sale discounts (also known as
PV rebates).
b. Grid Savings