Professional Documents
Culture Documents
D07
Report on state-of-the-art of test surfaces for skid
resistance
The research leading to these results has received funding from the European
Communitys Seventh Framework Programme (FP7/2007-2013) under grant
agreement n217920
Peter Roe, TRL, UK
Phone: +44 1344 770 286, E-Mail: proe@trl.co.uk
Main Editor(s)
Due Date
Delivery Date
Work Package
Dissemination Level
Public (PU)
Project Coordinator
This project is part of the FEHRL Strategic Research Programme SERRP IV (www.fehrl.org).
TYROSAFE
Deliverable 07: The use of reference surfaces for calibration and harmonisation
of skid resistance measurements
Contributor(s)
Main Contributor(s)
Contributor(s)
(alphabetical order)
Review
Reviewer(s)
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Deliverable 07: The use of reference surfaces for calibration and harmonisation
of skid resistance measurements
Control Sheet
Version History
Version
Date
Editor
Summary of Modifications
0
(partial
draft)
09 Jan 2009
Peter Roe
0.1
26 Jan 2009
Min-Tan Do
Peter Roe
0.2
(first
nearcomplete
draft)
0.3
30 Jan 2009
02 Feb 2009
Peter Roe
0.4
09 Feb 2009
Minh-Tan
Do
and Peter Roe
1.0
16 Feb 2009
Peter Roe
2.0
25 Feb 2009
Manfred Haider
Release version
Circulated to
Name
Date
Recipient
Date
Manfred Haider,
Project Coordinator
2009/02/25
Coordinator
2009/02/25
Consortium
2009/02/25
European Commission
2009/02/25
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Table of Contents
1
Introduction ...................................................................................................................12
Background ................................................................................................................... 16
2.1 What is meant by calibration? ..................................................................................16
2.2 What is a reference surface? ...................................................................................19
Analysis of the state of the art for test surfacings for checking skid resistance
measurement equipment.............................................................................................. 21
3.1 The purpose of the survey and the questionnaire ......................................................21
3.2 Overview of the survey responses..............................................................................21
3.3 General aspects of test surfaces ................................................................................28
3.4 Surfacing properties....................................................................................................30
Discussion .....................................................................................................................36
5.1 Historic attempts to develop reference surfaces.........................................................36
5.2 Work on reference surfaces in the HERMES project..................................................38
5.3 Some research suggestions based on the ideas proposed by HERMES...................46
5.4 Further discussion ......................................................................................................48
Conclusions................................................................................................................... 50
References .....................................................................................................................51
Appendices .................................................................................................................... 52
8.1 Questionnaire template...............................................................................................52
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Abbreviations
Abbreviation
Meaning
ABS
BFC
EFI
IFI
IRFI
LFC
MPD
Mean Profile Depth (as defined in ISO 13473-1 and ISO 13473-2)
SFC
SRI
HERMES
JWRFMP
SPENS
VERT
ASTM
BASt
BRITE
CEDR
CEN
COST
DRI
FAA
FEHRL
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ISO
LCPC
NASA
PIARC
RWS
TRL
IMAG
IRV
PFT
RoadSTAR
ROAR
SCRIM
SKM
Seitenkraftmessung
SRM
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Definitions
Term
Definition
Adhesion
Airfield
operational
testing
Bound surface
Braking
coefficient
Ratio between the longitudinal frictional force and the load on the test
tyre, the test tyre mass and the rim mass. This coefficient is without
dimension.
force
Calibration
Periodic adjustment of the offset, the gain and the linearity of the output
of a measurement method so that all the calibrated devices of a
particular type deliver the same value within a known and accepted
range of uncertainty, when measuring under identical conditions within
given boundaries or parameters.
Contact area
Fixed slip
Fixed-slip friction
Friction between a test tyre and a road surface when the wheel is
controlled to move at a fixed proportion of its natural speed.
Friction
Horizontal
(drag)
force Horizontal force acting tangentially on the test wheel in line with the
direction of travel.
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Megatexture
Microtexture
Nearside
path
Wheel path that is closest to the edge of the road in the normal direction
wheel of travel. For countries that normally drive on the right, this is the righthand side and for countries that normally drive on the left, this is the lefthand side.
Operating speed
Pedestrian
resistance
Push mode
Repeatability r
Reproducibility R
Routine testing
Sampling
length/interval
Ratio between the vertical force (load) and horizontal force (side force)
Side
force
in controlled conditions. This is normally a decimal number quoted to
coefficient (SFC)
two significant figures.
Skid resistance
Slip angle
The angle between the mid-plane of the test tyre contact surface and
the direction of travel.
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Slip ratio
Slip speed
Relative speed between the test tyre and the travelled surface in the
contact area.
Subsection
Defined length of surface for which one set of the measured variables is
reported by the device.
Test section
Theoretical water Theoretical thickness of a water film deposited on the surface in front of
film thickness
the measuring tyre, assuming the surface has zero texture depth.
Tow mode
Vertical force
Force applied by the wheel assembly (the static and dynamic force on
the test tyre, the test tyre weight and the rim weight) on the contact
area.
Water
system
delivery System for depositing a given amount of water in front of the test tyre so
that it then passes between the tyre and the surface being measured.
Wet road
resistance
skid
Wheel paths
List of Figures
Figure 1.1 Harmonisation scheme and actions carried out in WP 2 ......................................14
Figure 3.1 Geographical distribution of received questionnaires ...........................................23
Figure 3.2 Number of respondents in the different roles in relation to skid-resistance
measurements ................................................................................................................24
Figure 3.3 Numbers of devices of various types used by the respondents............................25
Figure 3.4 Number of respondents using test surfaces for the three main purposes.............26
Figure 3.5 Number of respondents using test surfaces for accreditation tests at various
frequencies......................................................................................................................26
Figure 3.6 Number of respondents using test surfaces for day-to-day checks at various
frequencies......................................................................................................................27
Figure 3.7 Number of respondents using the different types of reference for comparisons
during accreditation.........................................................................................................27
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Figure 3.8 Number of respondents using the different types of location for test surfaces .....28
Figure 3.9 Length of test sections used for accreditation tests two different countries ..........29
Figure 3.10 Lengths of test sections used for day-to-day checks in two countries ................30
Figure 3.12 Skid resistance levels for test surfaces used by TRL............................................1
Figure 3.12 Skid resistance levels for test surfaces used by CETE Lyon ................................1
Figure 3.13 Comparison of texture depth and skid resistance levels on test surfaces ............1
Figure 5.1 Specially formed surfaces using geometric shapes (l-r): hemispheres, cubes,
tetrahedra, cylinders........................................................................................................42
List of Tables
Table 1.1 Overview of the major outcomes of the individual Tasks of WP 2 .........................15
Table 3.1 List of respondents to the questionnaire ................................................................22
Table 3.2 Types of surfacing materials used as test surfaces ...............................................30
Table 5.1 Broad combinations of texture parameters suggested by the HERMES team for a
range of reference surfaces for skid resistance device calibration .................................39
Table 5.2 Artificial aggregates that might be used in a reference surfacing...........................41
Table 5.3 Outline requirements for Calibration Reference surfaces ......................................45
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Executive Summary
Many different devices have been developed to measure skid resistance or road surface
friction. They all assess skid resistance by measuring friction between rubber and the wet
road surface in some way. However, there is no absolute value of skid resistance against
which a measuring device can be compared. While it is possible to make test surfaces or
identify in-service roads that have levels of skid resistance within a certain range, it is not
possible to tell in advance what the actual skid resistance will be especially as the
measured value varies from one device to another anyway. The development of true
reference surfaces would be a significant step forward on the road towards a harmonised
approach to skid resistance measurement and reporting.
The purpose of this report is to review the topic of test surfaces used for checking and
calibrating skid resistance measuring equipment and the potential use of reference surfaces
to contribute to the harmonisation purposes. The outcomes of this part of the study, in
conjunction with deliverables D04 and D05 will then feed into the next stage of the
TYROSAFE project to develop a road map for future harmonisation.
For a survey of current practice, a detailed questionnaire was sent to project partners and,
through them, manufacturers, operators of test equipment and those organisations
responsible for equipment accreditation were approached. The purpose of this questionnaire
was to see how different countries use test surfaces on roads or test tracks to calibrate their
measurement devices, in the absence of true reference surfaces with known skidresistance characteristics.
The general conclusion drawn from this part of the work was that many different surfaces are
used as test surfaces, most often (but not exclusively) made from conventional road-building
materials. However, because they do not have access to test tracks (there are not many of
these in Europe), most organisations use in-service roads for their calibration checks.
Consequently, the selection of test surfaces is not based just on a specific combination of
friction and texture levels but on what is readily available on the road networks concerned.
Another consequence of the usage of in-service roads is that the range of friction levels that
can be used is limited and low-friction surfaces are missing.
The second aspect covered by this report was the potential use of purpose-made reference
surfaces that would have predictable, stable and reproducible skid resistance characteristics.
This topic was covered extensively in the FEHRL project HERMES and a literature review for
TYROSAFE did not reveal any further published information on the topic. The HERMES
report made suggestions as to what the general characteristics of such surfaces might be
and how their construction might be approached. However, it was clear then, and remains so
now, that research is still necessary to develop such surfaces from a practical point of view.
The choice of suitable materials to achieve predictable and stable performance will be
difficult, so work to identify materials that could be reliably specified for use for the reference
surfaces will need to be a fundamental aspect for research. The challenge is to find suitable
combinations of a regular and repeatable form and level of macrotexture with appropriate
treatments or additives to provide predictable, controlled and durable microtexture. This, in
turn, will need to be combined with consideration of the contribution of different test tyre
compounds and their potential interaction with any proposed surfacing material.
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1 Introduction
The safe passage of road traffic needs a certain amount of grip (friction) between the tyres of
the vehicles and the road surface. The frictional forces are necessary for the vehicle to
accelerate, decelerate or safely change direction. The level of frictional forces that can be
built up depends on the properties of both the road surface and the tyres. Much research has
shown that the limiting frictional forces for a given road surface and tyre combination depend
on many factors, including tyre load, tyre tread compound and depth, road surface
characteristics, the presence of water, ice or other contaminants in the tyre/road interface
and vehicle speed.
In order to characterise road surfaces with respect to friction, for decades many countries
have derived their own test methods. These are, of necessity, very much simplified in order
to assess specifically the condition of the road surface. They all measure in some way the
frictional force developed between a moving tyre or slider and the road surface (which is
usually wetted) and record the quotient of the measured force with the applied vertical load
(a friction coefficient).
For each test method the effects of many of the potential influencing factors are controlled by
standardising the measuring conditions. The standard conditions chosen reflect the
practicalities of carrying out the particular test and are assumed to be relevant for
characterizing the complex reality of friction in the tyre/road interface. Usually the
measurement is called the skid resistance and is represented by a single value. Because
the test methods and the chosen conditions vary, the actual numbers recorded can differ
widely for the same road surface.
Several European countries have investigated the link between skid resistance level and
accident rates. The result of this research is that with a sufficiently high value of skid
resistance the safety of roads can be improved by reducing the risk of skidding and hence
the number or severity of accidents. Many European countries have developed their own
skid policies for the road networks for which they are responsible. The approaches vary
between countries but they often contain elements such as periodic routine monitoring of
skid resistance of in service road and comparing the results with pre-determined values. In
some countries the measurements are also used for comparison with acceptance levels for
new works.
As has been explained, the available standardized test methods all simplify the reality of the
complex friction process in the tyre/road interface during vehicle manoeuvres and they do
that in different ways. It therefore should be no surprise that a direct comparison of skid
values from country to country is not an easy task. Also the relevance of the different test
methods with respect to safety will be different since the techniques and standardised test
conditions reflect different aspects of the tyre/road friction mechanism. For example, at one
extreme, some methods simulate conditions close to those experienced by a tyre braking
under the control of an anti-lock braking system while, at the other, some devices use a
skidding locked wheel.
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Some individual countries set standards for skid resistance on their road networks (or parts
of them) based on measurements with devices local (and often unique) to them. However,
the absence of an accepted common scale for characterizing road surfaces with respect to
skid resistance properties is a serious hindrance for developing consistent policies for skid
resistance that would make the European road network safer.
The TYROSAFE Project is a Coordination and Support Action (CSA) in the Seventh EU
Framework Programme and aims at coordinating and preparing for European harmonisation
and optimisation of the assessment and management of essential tyre/road interaction
parameters to increase safety and support the greening of European road transport.
This work is being carried out in the following six work packages (WP):
WP1: Policies of EU countries for skid resistance / rolling resistance / noise
emissions;
WP2: Harmonisation of skid-resistance test methods and choice of reference;
surfaces
WP3: Road surfaces properties skid resistance / rolling resistance / noise
emissions;
WP4: Environmental effects and impact of climatic change skid resistance / rolling
resistance / noise emissions;
WP5: Dissemination and raising awareness;
WP6: Management.
The objective of Work Package 2 of TYROSAFE is to arrive at a widely-supported road map
towards future skid-resistance harmonisation policy by 2020, including aspects such as
testing equipment, quality assurance and implementation strategy. The major field of
application in mind is for monitoring the skid resistance quality of the European road network
and for new work acceptance control.
Basically, the lines being followed are those formulated in 2005 by the CEN working group
on Surface Characteristics (CEN/TC227 WG5), to prepare in the longer term (over 10 years)
a harmonised standard based on the measurement of a friction index with a common and
single European friction measuring equipment. The harmonisation process is illustrated in
Figure 1.1, along with actions to be carried out in WP2 of TYROSAFE.
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2008
2010
- research needs
- QA procedure
Development
Partners
2.4
Specifications
+ Experts
+ Road
authorities
SESRD
2.1
State of the art
- existing standards
2.3
Specifications
Alternatives
2015
Reference surfaces
Pilot tests
EU test method
2.2
2020
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Deliverable
Name
Month
2.1
2.1
D04
D05
M5
M8
2.2
D07
2.3
D09
2.4
M8
M16
M5 and M10
This report is the main output from Task 2.2 and constitutes the deliverable D07. Its main
purpose is to a review the topic of test surfaces used for checking and calibrating skid
resistance measuring equipment and the potential use of reference surfaces to contribute to
the harmonisation purposes. The outcomes of this part of the study, in conjunction with
deliverables D04 and D05 will then feed into the next stage of the project to develop a road
map for future harmonisation.
Chapter 2 provides background to the topic of this report to set the context for the Chapters
that follow. This chapter discusses the problem of calibration, what reference surfaces are,
why they might be needed and how they might be used. Chapter 3 presents an analysis of a
survey made specifically for this project to establish current European practice in the use of
test surfaces for checking skid resistance measurement equipment. Chapter 4 briefly
discusses the use of test surfaces in relation to assessing commercial road tyres (as
opposed to specialised skid resistance test tyres). Chapter 5 is a Discussion covering a
number of specific issues relating to requirements for special reference surfaces for use in
calibration and harmonisation, in particular considering material properties and how they
might be constructed for effective use in a European harmonisation context. This chapter
incorporates work from the HERMES project and possible research ideas. The final Chapter
6 summarises the findings of the report.
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2 Background
Many different devices have been developed to measure skid resistance or road surface
friction. As explained in detail in the companion report TYROSAFE Deliverable D04 Report
on state-of-the-art of test methods, they all measure skid resistance by measuring friction
between rubber and the wet road surface in some way, typically utilising one of three basic
principles:
Measure longitudinal friction (using a measurement wheel that is forced to rotate
more slowly than the vehicle speed requires, so it slips or skids over the surface).
Measure transverse friction (using a measurement wheel that can rotate freely but is
set at an angle to the direction of the test vehicle, so that it slips over the surface).
Use a slider mechanism (in which a pendulum arm with a rubber pad attached, or a
rotating head with a number of rubber feet attached, slows down as it passes over the
surface).
Task 2.1 of the TYROSAFE project has found that at least 24 different devices are in current
use across Europe to measure skid resistance for various purposes. All three of the basic
principles are represented but the ways in which these principles are implemented differs
from one device to another (some devices can use combinations of them). There is also a
wide range of specific test conditions, such as test speed and test tyre properties (for vehicle
methods), and different approaches are taken to processing the recorded data for different
uses.
This range of principles and operating practice gives rise to a range of different numerical
values that are reported to represent the skid resistance of the road that is tested.
Consequently, if there is to be a wider, harmonised, approach to reporting skid resistance
across Europe in order to encourage more consistent standards and improved road safety, it
will be essential to establish a harmonised scale through which different measurement
techniques can be compared.
Over the years there has been considerable research effort attempting to establish such a
harmonised approach, a topic discussed in detail in TYROSAFE Deliverable D05 Report on
analysis and findings of previous skid resistance harmonisation research projects. In the
process, significant limitations have been identified, in particular associated with finding ways
to ensure that measurement devices are adequately calibrated. It is this aspect of the
process of measuring skid resistance that is behind this report.
2.1
Calibration has been defined (see Definitions table at the front of the report) as Periodic
adjustment of the offset, the gain and the linearity of the output of a measurement method so
that all the calibrated devices of a particular type deliver the same value within a known and
accepted range of uncertainty, when measuring under identical conditions within given
boundaries or parameters. In other words, the process of calibration makes sure that a
Date: 25/02/2009, Version: 2.0
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measurement device always gives the same result within close, known tolerances. For
devices designed to measure skid resistance, there are two components to this: static and
dynamic calibration or calibration checks.
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In these circumstances, the forces are developed by the reaction of the tyre or slider to the
road surface in the specific test conditions. These in turn may be influenced by dynamic
factors such as unevenness in the road surface affecting the applied load, general noise
resulting from the real effects of a tyre slipping on a road surface, and so on. The effects may
vary depending on the speed of the test and a host of other factors relating to the road
surface condition (see D05, Chapter 2).
Thus, operators of the devices have to make the assumption that if the static calibration of
the transducers was within the required tolerances, the skid resistance values recorded must
be satisfactory, too. However, there is always a possibility that a device may not respond in
dynamic conditions in the expected manner and factors may come in to play that cannot be
detected in static tests of the measurement transducers.
For example, on SCRIM machines in the UK it was found over the years that the response of
the dampers on the test wheels that absorb some of the shock from uneven road surfaces
could affect the response of the machines in dynamic conditions. This led to markedly
different measurements from different machines even though the static calibrations were all
within the required tolerances. This particular problem has been overcome to some extent by
careful specification and routine replacement of the dampers and also by measuring the
vertical load dynamically (as is the case on UK machines) but, even so, dynamic problems
may still not be detected if reliance is placed on static calibration alone.
Therefore, operators of skid resistance measuring equipment usually need to run their
machines over a road surface somewhere to verify the response in dynamic conditions. This
becomes particularly important where several similar devices are being operated and it is
expected that they should give the same results on the same road.
The major difficulty that is faced by all devices in this context is that of determining what the
correct result for a measurement on that particular surface at that particular time should be.
In reality, road surface skid resistance varies with time as a result of traffic and seasonal
influences. Even a surface on a test track that carries little general traffic may still be subject
to some variations over time due to seasonal effects, weather conditions or ageing of the
surfacing material. Consequently, operators are obliged to rely on the average result from a
number of measurements to provide a level of skid resistance for the surface against which
devices may be compared.
This means making regular observations and comparing any one measurement with the
average or range of values which are normally obtained, looking for unusual deviations from
what is normally expected to provide an indication that there may be a problem with the
equipment in dynamic conditions. For example, in the UK, while static calibration on an
individual SCRIM is carried out daily during the operating season, that machine is also
required to make weekly dynamic checks.
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2.2
We have seen that there is no absolute value of skid resistance against which a measuring
device can be compared. While it is possible to make test surfaces or identify in-service
roads that have levels of skid resistance within a certain range, it is not possible to tell in
advance what the actual skid resistance will be especially as the measured value varies
from one device to another anyway.
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If skid resistance measuring systems are to be truly calibrated, either to their own scale or to
a common, harmonised, scale, then reliable reference surfaces that produce known levels of
friction are required. To be an effective reference, the properties should not only be
predictable but should also remain stable; they should not change significantly with either
age or repeated use.
For the purposes of this report, therefore, the term reference surface means a surface of
this type, with defined, predictable and stable properties. The development of true reference
surfaces would be a significant step forward on the road towards a harmonised approach to
skid resistance measurement and reporting. The next two chapters of this report review
current practice in this area, firstly (Chapter 3) relating to surfaces used to check skid
resistance measurement devices in dynamic conditions and secondly (Chapter 4) relating to
surfaces used to test commercial tyre (and, by implication, vehicle braking) performance.
Chapter 5 is a Discussion focussed specifically on issues relating to the development of
reference surfaces for skid resistance device calibration and harmonisation.
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3.1
The purpose of the survey was to find out about current practices where different surfaces
are used to compare measurement devices. Potentially, this could help to identify
approaches that might be developed towards an absolute reference system.
The questionnaire (See Appendix, section 8.1) was divided into five parts. Part 1 asked
participants about their particular organisation and its role in using skid resistance test
surfaces. Parts 2-4 asked about the types of surface and the way they were used in that
context, with a further section at the end for any additional comments.
Regarding the ways in which surfaces might be used, three possibilities were identified which
related mainly to different organisations roles and the questionnaire was constructed to
reflect this:
As part of a national accreditation process to verify acceptable operation of individual
machines (or a fleet of similar machines) before they are used to gather data on a
network;
By operators of measurement devices for day-to-day checks on the dynamic
operation of their machines;
By manufacturers of measurement devices to verify that new or recently-serviced
machines are operating to their satisfaction.
(In the sections that follow, these three roles/uses of surfaces are called accreditation, dayto-day checks and quality checks, respectively).
Respondents were asked to provide summary information about where the surfaces for each
role that they were involved with were located, what they were made of and their general skid
resistance properties.
3.2
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Organisation
Country
Austria
Arsenal Research
Austria
BRRC
Belgium
Bulgaria
Mereni PVV
Czech Republic
Denmark
CETE Lyon
France
BASt
Germany
Ireland (Eire)
Israel
Latvia
RWS
Netherlands
Serbia
ZAG
Slovenia
United Kingdom
United Kingdom
United Kingdom
Findlay Irvine
United Kingdom
United Kingdom
United Kingdom
United Kingdom
TRL
United Kingdom
Figure 3.1 illustrates the geographical distribution of the 13 countries represented (Israel is
outside the area covered by this map). It can be seen that Southern European countries,
together with most Scandinavian ones, are missing. These represent countries that regularly
experience extremes of weather over long periods (hot periods in summer, and ice and snow
in winter). The UK was well represented (eight completed questionnaires, seven from the
mainland and one from Northern Ireland). Clearly, the synthesis in the following paragraphs
reflects the responses received and may not be fully representative of European practice.
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Denmark (1)
Germany (1)
Netherlands (1)
Latvia (1)
France (1)
Slovenia (1)
Serbia (1)
Bulgaria (1)
Israel (1) not on map
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16
14
12
10
8
6
4
2
0
Accreditation
authority
Measurement
service provider
Device manufacturer
Research
Other
It can be seen that device manufacturers were not well represented among the replies
received, explaining why few results are presented later for the use of surfaces dedicated to
quality checks. Most respondents were involved in research and measurement activities.
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10
12
ADHERA
BV11
SFT
GRIPTESTER
RoadSTAR
ROAR
RWS trailer
SCRIM
Skiddometer BV8
SKM
SRM
TRT
Other than listed by CEN
It can be seen that SCRIM and GripTester are the dominant individual devices used by
respondents to the questionnaire. Part of the explanation is that a third of the responses
were provided by organisations from the UK where both SCRIM and GripTester are
manufactured and widely used. These two types of device are also widely used elsewhere in
Europe, albeit more commonly on airfields than roads in the case of GripTester.
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18
16
14
12
10
8
6
4
2
0
accreditation
day-to-day checks
quality checks
Figure 3.4 Number of respondents using test surfaces for the three main purposes
The use of test surfaces for accreditation checks is also widely practiced, the frequency of
which is shown in Figure 3.5. Two organisations carry out such checks every month and five
do not appear to make regular checks. However, five carry out the process of accreditation
annually. This frequency tends to be applied to large fleets of measurements devices such
as SCRIM and GripTester in the UK, or ADHERA and GripTester in France for which the
organisation of calibration tests is time consuming. Shorter frequencies are used by
organisations dealing with only one or two devices at once.
6
0
every month
every 6 months
every year
as required
other
Figure 3.5 Number of respondents using test surfaces for accreditation tests at various
frequencies
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The frequency for day-to-day checks is more variable between organisations (Figure 3.6).
The commonest practice is to perform these routine verifications when required (for example
before a measurement campaign). Weekly or monthly checks are practiced too, especially
where equipment is in regular use. Some organisations carry out day-to-day checks only
during the testing season.
10
0
every day
every week
every month
as required
Figure 3.6 Number of respondents using test surfaces for day-to-day checks at various
frequencies
0
single "golden"
Figure 3.7 Number of respondents using the different types of reference for comparisons
during accreditation
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For comparisons between devices belonging to the same fleet, the average value of all
machines was generally used. Those participants dealing with only one or two machines use
the concept of the golden machine as the reference with just one organisation taking the
mean of a sub-set of machines to provide a reference level for accreditation purposes.
3.3
3.3.1 Location
Since test surfaces have to be traversed by the measurement devices being checked, they
need to be of a reasonable physical size. As will be discussed in Chapter 5, it is difficult to
make surfaces to have specific levels of skid resistance and therefore organisations may use
selected sections of in-service roads to serve as test sections. This restricts the range of
surfacings that might be used (especially at lower skid resistance levels) but does mean that
the surfaces are representative of roads on the network.
Where special surfaces are to be laid (3.4.1), however, these are often placed on test tracks
where they are not subjected to extensive trafficking and they can have properties that might
not be acceptable on an in-service road. Test tracks also have the advantage that they offer
greater control over the testing environment. Figure 3.8 shows the types of location on which
the respondents test surfaces were placed.
15
Accreditation tests
Day-to-day checks
10
0
test tracks
roads
both
Figure 3.8 Number of respondents using the different types of location for test surfaces
It can be seen that most organisations use in-service roads for their accreditation and day-today checks. Very few responding organisations use test tracks - which can be explained by
the fact that test tracks of this type are few in Europe: the best known are those at TRL (UK)
and LCPC (France).
Other tracks or proving grounds exist, usually operated by or on behalf of car and tyre
manufacturers, for testing vehicle handling, braking systems or tyre performance (see
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Chapter 4). However, such tracks were not explicitly included in the questionnaire and are
not normally used for assessing skid resistance devices.
Figure 3.9 Length of test sections used for accreditation tests two different countries
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Figure 3.10 Lengths of test sections used for day-to-day checks in two countries
3.4
Surfacing properties
Surfacing type
Accreditation tests
Day-to-day checks
Asphalt
33
54
Concrete
Synthetic
10
16
thin surfacing
porous asphalt
SMA
surface dressing
10
HRA
14
Other
Breakdown of
types of asphalt
surfaces
Asphalt was the dominant general material type: conventional asphalt concrete surfaces
dominated in mainland Europe while hot-rolled asphalt (HRA) was a significant material for
organisations operating in the UK and Ireland. (HRA is a dense asphalt surface unique to
the British Isles into which 20 mm chippings that have been lightly coated in bitumen are
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rolled, while the mat is hot, to provide micro- and macrotexture). It is possible that some of
the surfaces reported as being asphalt concrete, especially those that represent longer
sections of road, actually include examples of other asphalt material types. The three
synthetic surfaces are special low-friction materials (two are known to be epoxy resin) laid on
test tracks.
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Figure 3.11 Skid resistance levels for test surfaces used by TRL
Figure 3.12 Skid resistance levels for test surfaces used by CETE Lyon
In both cases, the ranges are greatly helped by the inclusion of very-low-friction epoxy resin
test track surfaces. Apart from these, there are no skid resistance levels below 0.4. In fact,
this was true throughout the responses with the exception of a 0.2 surface on a test track in
the Czech Republic and in a reply from Israel where test sections with skid resistance levels
of 0.35 and 0.25 on roads were reported. In that case this may reflect the general levels of
skid resistance on a network where limestone aggregate predominates.
3.4.3 Macrotexture
An important aspect of the development of skid resistance overall is, of course, the
macrotexture of the surface. Although this may not be a significant factor where
measurements that are routinely made at the same speed, it might have an effect on the
general levels measured. A comparison was made between the reported texture depth and
skid resistance levels for the surfaces for which both factors were reported, summarised in
Figure 3.13. It should be borne in mind that the skid resistance levels are on the scales for
the individual devices and the texture depth may also be on different scales depending on
the measurement technique. Nevertheless, the results suggest that:
For surfaces dedicated to accreditations, texture depth tends to be greater for higher
friction values;
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Figure 3.13 Comparison of texture depth and skid resistance levels on test surfaces
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The HERMES project report included a short review of the way in which the motor industry
utilises test surfaces and this is summarised here. Vehicle and tyre manufacturers often need
to assess the performance of their vehicles and tyres and for this purpose may use proving
grounds that include special surfaces designed to deliver different levels of road/tyre friction.
These allow comparisons to be made between different braking or control systems or to
compare the performances of different tyre designs.
Proving grounds may have surfaces designed to give different friction levels and some
special materials are commonly used, such as polished basalt tiles or ceramic tiles used to
provide low friction for wet straight-line braking tests. However the surfaces are more often of
asphalt concrete or Portland cement concrete that are considered to be typical of the host
countrys road network. The surfaces do not have standardised friction characteristics;
rather, they provide a means for comparative testing and friction is deduced from the braking
performance of the vehicle or tyre.
In Spain, for example, IDIADA (Instituto De Investigacin Aplicada Del Automvil Applied
Automotive Research Institute) built a test pavement on their research track. The pavement
friction was tested at the end of the construction work, using the Pendulum tester. However,
no dynamic skid resistance measurements with standardised devices were carried out.
Instead, friction values are estimated from the braking distance of the different commercial
vehicles visiting the site. This process of calculation was considered sufficient to characterise
the surfaces since the vehicles had already been officially approved by some standard.
In this context, the friction can be even more variable than with standard friction test devices
given the range of systems, tyre compounds and tread patterns likely to be used. Some
organisations carry out regular friction tests on their test surfaces using standard methods
such as the ASTM skid resistance trailer or even the pendulum tester but, because the sites
are out-doors, the surfaces are still subject to the variations that are associated with
changing seasonal conditions.
4.2
Some tyre manufacturers and research organisations (including universities) use drum
facilities that use manufactured panels to simulate road surfaces (some artificial, some actual
road materials) for tyre assessment tests. In Germany, for example, the Federal Highway
Research Institute (BASt) uses a large scale interior drum testing facility to investigate
tyre/road interaction. The main part of this facility is a vertically-mounted rotating drum with a
diameter of 3.8 m and a maximum rotational speed of 230 km/h. Cassettes one metre long
and 0.55 m wide are built into the drum to contain the pavement surface material. Tyres up to
20-inch rim diameter are then set against the track system.
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The test wheel and drum are in a fully enclosed housing that is equipped with a climate
control system to simulate various weather conditions. Temperatures ranging from 5C to
40C and controlled water films depths up to 5 mm can be simulated.
This interior drum test facility can reproduce and vary the main factors that influence a
braking tyre, including wheel load, speed of road and tyre, wheel alignment, temperature and
water depth.
The test pavement surface, however, like all such surfaces in current use, changes as it is
used but its characteristics can be adjusted and sharpened by means rotary tools like
carbide-tipped saws and studded tires. While the effect of the tools can be controlled by the
velocity of the tools and/or the drum and the load on the tool, ultimately the character of the
surface is checked by means of measurements low-speed skid resistance with the Pendulum
tester and texture depth. For type approval of a test tyre a standard test is used in which the
friction versus slip ratio curve is determined (a concept explained in more detail in
TYROSAFE Deliverable D04).
In the UK, drum machines (with the pavement surface mounted both internally and
externally) have been used for research purposes, including manufacture of artificial surfaces
to act as references for tyre assessment (see Section 5.1).
4.3
Another use that is made of so-called reference surfaces by the motor industry is to assess
road/tyre noise. There have been various attempts to provide surfaces for this purpose and
these are usually of a modern negative-textured design such as variations of Stone Mastic
Asphalt. Because they are manufactured from conventional asphalt materials and their
properties are designed specifically for drive-over tests rather than friction tests, they offer
little help to dealing with the problem of reference surfaces for skid resistance measurement
calibration.
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5 Discussion
In this chapter, the report discusses a number of issues relating to the development of
reference surfaces for use in harmonisation and calibration of skid resistance measurement
devices.
The FEHRL project HERMES [2] included a significant component dealing with the idea of
reference surfaces. As part of the TYROSAFE project, a further literature review has been
carried out in order to find out whether any new information had been published since the
work included in the HERMES project report was written. This review did not find anything
new and consequently this Chapter draws heavily on the HERMES final report (some of the
contributing authors to this report were also members of the HERMES project team and
wrote the relevant sections of that report).
The chapter begins with a short review of previous attempts to develop such surfaces,
followed by a summary of the suggestions made by the HERMES project team relating to the
properties needed for reference surfaces. Later sections of this chapter discuss further some
other aspects and also suggest some ideas that might be considered for further research
based on the HERMES suggestions
.
5.1
As earlier chapters have shown, there have been various attempts to prepare surfaces that
can be used for checking measuring equipment. There have also been attempts to develop
surfaces that could be regarded as a primary reference, which might meet, at least in part,
the concept of a reference surface that is the focus of this report. This section has been
adapted from the HERMES project report (the relevant sections were written by some of the
authors of this report) to summarise that work.
In a laboratory exercise in the early 1970s, Britton et al [7] investigated the criteria needed for
the design of primary standard reference pavement surfaces. Model surfaces were created
using particles of known and easily-controlled geometry on a flat substrate, such as spheres
set in epoxy resin. Adhering artificial or natural fines controlled the microtexture. The
different particles had the same shape factor but represented different chemical structures.
Over 600 samples were made for the experiment, covering a wide range of macrotexture and
several materials including synthetic aggregates. Measurements of skid resistance were
made with a Pendulum Tester, reported as what was then often referred to as BPN (British
Pendulum Number).
No evident difference was observed between the samples made of different materials and of
the same particles size, within the limit of the sensitivity of the experiments, but the effects of
macrotexture, size and shape were found to be more significant. Their work indicated that
skid resistance was influenced by both the macro texture (size of aggregate, spacing and
shape) and the microtexture (size of the fines, spacing and shape) which, of course, had
already been observed in practical work on roads. .
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Viewed from over thirty years later, however, it is clear that a limitation of this exercise was
the use of the pendulum test to measure skid resistance. Although at the time it was the only
readily-available technique that could be used in the laboratory, it is now appreciated that the
test is not able to discriminate reliably between the relative effects of microtexture and
macrotexture. (The pendulum tester was originally designed to indicate the level of friction
when a patterned tyre (of the 1960s) skids at 50km/h on a medium-textured road surface).
In the UK in 1983, Dunlop Limited investigated the manufacture of reference surfaces and
proposed a standard reference surface to the relevant International Organisation for
Standardisation (ISO) committee (ISO/TC22/SC 9) [8]. This proposal involved replica
surfacings to which quartz sand was applied to simulate microtexture. The replicas
reproduced microtexture to a high degree of accuracy but it was removed rapidly by the tyre
in use, in a similar way to that expected from traffic action had a natural aggregate been
used.
This could not be considered as a reference surface specification but it was a starting point
that was taken into account in a further review when ISO published a technical report
detailing the process for creating a standardised test surface for high friction tests [9]. The
work carried out to investigate this type of surface indicated that the best results were
achieved with a surface dressing of fine silica sand that was spread without rolling on to a
bitumen-expanded epoxy binder. With this surface, the high friction depended almost
entirely on the microtexture produced by this aggregate, which was selected because it
represented the most wear-resistant material known.
In the mid-1970s, three field test centres were set up in the USA under the auspices of the
Federal Highway Administration (FHWA) in order to improve and standardise the
measurement of skid resistance [10]. At these centres, which were in separated geographical
locations, various primary reference surfaces were constructed. The surfaces were
replicated in each location using the same contractor and similar selected naturally-occurring
materials, including silica sand and river gravel, all in an epoxy seal coat. Initially, each
centre had five test sections 4.6 m wide by 158 m long. ASTM-compliant friction measuring
devices from the various state authorities were correlated individually against the test
surfaces. A standard vehicle based at each centre was used to provide a reference skid
measurement system and provide a correction to take account of variations in the test
surfaces over time. Although three centres had been set up initially, it soon became evident
that only two were needed to service the population of skid testers and one station was
closed after only one year of operation.
Although five primary reference surfaces were constructed at each site, there were difficulties
in achieving the required target levels of skid resistance. Initially, all the surfaces had higher
levels than anticipated. As a result the roughest surface, which was abrading the test tyres of
the candidate equipment, was abandoned and further primary surfaces were constructed
later to provide low skid resistance. In addition, some of the other primary surfaces at one of
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the centres were affected by surface distress probably brought about by defects in the
original binder and by construction joints propagating from the underlying base material.
The primary reference surfaces were only trafficked during the testing process but it was
found that all exhibited significant variations in skid resistance during the year and there
could be significant variation over time. On one surface, the skid resistance Skid Number
(the value recorded by ASTM devices) reduced by 27% over the nine year period of the
operation of one of the centres (Eldridge et al, 1986).
Thus, although so-called durable reference surfaces were made, the experience clearly
shows the difficulty in defining and achieving specific levels of skid resistance using natural
materials and in making materials that maintain a consistent value over time. In this situation
a reference device (but of the same type as the devices being calibrated) had to be used to
provide a correction to take account of the variations in the surfaces but, of course, there was
no real standard against which that device could be compared. It can be seen that the
fundamental requirements of reference surfaces, to be predictable and stable, were not met.
5.2
The HERMES project was primarily designed to assess the practical application of a
proposed method of harmonisation that had been developed for the CEN Working Group
(CEN/TC227 WG5) dealing with test methods for road surface characteristics. The method
used a common scale, the Skid Resistance Index, (more commonly called the EFI or
European Friction Index). The EFI was derived from the earlier International Friction Index
proposed by PIARC but developed specifically to harmonise measurements from skid
resistance devices used in Europe. The harmonisation approaches in both of those studies
are discussed in more detail in the companion TYROSAFE Deliverable D05 [3].
An important aspect of the EFI was the use of the average of a number of diverse
measurement devices to provide a floating reference level to which individual devices
would be calibrated in a series of comparative measurement exercises. The main objective
of HERMES was to test the practical aspects of calibrating a variety of devices to the EFI
scale using the proposed methodology, including assessing the stability of the scale over
time.
However, the project also considered another aspect of the harmonisation problem, namely
that of providing a stable reference level for skid resistance that was independent of the rest
of the fleet of devices. This took two forms:
Proposing a specification for a potential reference device to which other devices
could be calibrated.
Examining the possibilities for developing reference surfaces that would provide a
stable level both for calibrating existing devices for harmonisation purposes and,
ultimately, for checking the ongoing calibration of any future reference device.
The objective of the work for the second of these aspects was to evaluate the feasibility of
designing stable reference surfaces for calibrating friction-testing devices. It was recognised
that it was unlikely that a full specification could be produced at that stage and that the task
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would review key aspects of the topic and make proposals that could be developed in the
future. The work included:
A literature review on the general topic.
Contacts with operators of test tracks in the motor industry and with other contacts in
the field in different countries.
General discussion and pooling of expertise within the core group.
Microtexture
Macrotexture
Surface HH
High
High
Surface HL
High
Low
Surface LH
Low
High
Surface LL
Low
Low
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Also, the practical range of operation would have to include a range of test speeds as well as
of friction levels. This places constraints on the areas in which test surfaces are placed, with
the need to allow for safe acceleration and deceleration.
Synthetic surfaces such as epoxy resins, smooth tiles or metal plates can be used to provide
very low levels of friction but these are of limited use when devices for road surface
assessment are generally required to operate at much higher skid resistance levels.
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Some gravel aggregates, particularly flint, have naturally smooth, hard surfaces and so it
might be possible to use such materials to provide a combination of low microtexture and
intermediate or higher macrotexture. This technique very smooth particles in dense asphalt
or exposed aggregate concrete has been used on research test tracks or motor industry
proving grounds to provide intermediate to low friction levels.
However, experience on test tracks using natural aggregate surfaces where skid resistance
devices are regularly compared has shown that their characteristics can change as a result
of repeated testing.
For all these reasons, it was recommended that natural aggregates or normal asphalt or
concrete mixes should not be used
low friction
high friction
Ceramics
Calcined bauxite
Calcined Flint
Burned clay
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Figure 5.1 Specially formed surfaces using geometric shapes (l-r): hemispheres, cubes,
tetrahedra, cylinders
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Of course, the location of any permanent base or test facility would need careful
consideration because of the logistical issues of arranging to calibrate devices from all over
Europe. This modular approach would allow the surfaces to be arranged where they could
most conveniently be used or allow easier replication for use in a number of separate
installations.
Clearly, any test surfacing must be built on a structure or foundation that is capable of
carrying repeated passes of the weight of the test vehicles. In many cases the test wheel is
in line with the vehicle road wheels, either on the same chassis or a trailer. Because they
carry large water tanks, some are necessarily large goods vehicles with axle loads of up to
eight tonnes. (The Dutch ROAR and some more-recently built SCRIMs, for example, are built
on three-axle truck chassis). Other devices have the test wheel on a trailer offset from the
wheel path and so the vehicle must pass with its wheels slightly to one side. Whatever form
of construction were chosen, it would need to be able to accommodate vehicles of these
sizes.
As well as being able to carry the weight of the vehicles repeatedly, the test road structure
will also need to have adequate drainage to remove the water deposited by the test devices.
Ideally, a system that could positively remove excess water between passes would be an
advantage.
Each test section would also need to be long enough to accommodate the necessary test
passes, including an allowance for accelerating to the required test speed and decelerating
afterwards. The length of surface on which friction would be measured may only need to be
100 m or so long. (Some organisations that currently use long lengths of road might
disagree, but if the reference is predicable and stable there would be no need for testing long
lengths. Repeat passes would be adequate to establish precision.) However, some devices,
usually those using a variable slip control system, need a certain length in which to stabilise
the required slip ratio at the particular speed and friction level. This could require a test
surfacing some 300 m long, together with an approach and exit lane to allow for acceleration
and braking when higher test speeds are needed.
A crucial aspect of reference surfaces is that their characteristics should remain stable over
time. This means that ideally, they should be kept clean and should not be exposed for long
periods to extremes of weather, particularly frost, rain and strong sunlight. Therefore, a test
facility should include some means of protecting the test surfaces from the elements when
they are not in use. Consideration should also be given to how any build-up of tyre deposits
on the surfacings as a result of repeated testing can be removed without adversely affecting
the friction characteristics.
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While it will be important that the characteristics should be stable and durable, the working
life of a reference surfacing need not be very long, provided that it can be reproduced and
replaced easily, economically and reliably.
The HERMES team concluded that a modular form of construction that allows surfaces to be
removed and stored when not required could be the preferred approach. An arrangement
that enables the sections to be laid adjacent to one another with approach and exit areas
common to all sections would reduce the length of road required compared with a linear
structure where sections were laid one after the other. This would allow the test surfaces to
be relatively narrow (say 1m wide), with neutral areas the width of a normal traffic lane to
each side that would potentially allow either left- or right-handed machines to test them
without unnecessary wear and tear on the test sections. The team proposed a possible
layout that could take advantage of this approach but this level of detail is not included here.
It must be re-iterated that the essential feature of a reference surface is that its
characteristics should be clearly defined, easily reproduced and consistent through its
working life. An individual module need not last for a very long time if it can quickly be
replaced by another with the same characteristics.
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General Property
General
Requirements
Other Comments
Alignment
Length
Width
Construction
Similar interlocking
modules
Module size to be chosen
to suit ease of construction
and handling.
General
Surface HH
BFC20 = 0.75-0.85
MPD = 1.5-2.0 mm
Surface HL
BFC20 = 0.75-0.85
MPD = 0.2-0.4 mm
Surface LH
BFC20 = 0.25-0.35
MPD = 1.5-2.0 mm
Surface LL
BFC20 = 0.25-0.35
MPD = 0.2-0.4 mm
Surface
characteristics
Surfacing materials
To be determined.
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Stability
Durability
5.3
It is clear that the choice of suitable materials to achieve predictable and stable performance
will be difficult, so work to identify materials that could be reliably specified for use for the
reference surfaces will need to be a fundamental aspect for research. The challenge is to
find suitable combinations of a regular and repeatable form and level of macrotexture with
appropriate treatments or additives to provide predictable, controlled and durable
microtexture.
As a starting point, some or all of the following could be investigated:
Castings of geometric shapes using resin/fibreglass to represent controlled macrotexture
forms (such as in Figure 5.1);
Cut or pressed shapes or patterns in metal;
Proprietary anti-slip or high friction materials/coatings;
Paints with suitable additives to provide microtexture (variations on some road marking
materials might prove suitable);
Conventional materials, either to prove that, as expected, they would not be suitable or to
assess whether in certain conditions they might be used.
These suggestions assume an approach in which the required surfacing is applied as some
form of overlay to a suitable substrate. An alternative might be to use a material that can be
refreshed in some way to a standardised level, an approach used in Germany on special
surfaces on a large internal drum machine for tyre approval tests. This, of course, begs the
question of how the satisfactory outcome of such a standardised refreshing process is to be
assessed.
Another aspect that could be considered for inclusion in ongoing research would be the study
of porous or permeable materials, since these are used on the network and a calibration
check on the devices with this type of surfacing might be appropriate. However, this is
perhaps part of the issue, also a matter for further discussion.
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As well as research that is essential to establish suitable test surfaces, consideration should
also be given to how and where they should be placed. In order to overcome potneitla
problems with logistics it is likely to be preferable to approach this using a transportable,
modular structure rather than permanent road-like structures in just one or two locations. If
this view is accepted, then research should address the structure of the modules on which
they would be used and how they should be supported at road level on the test site.
It is suggested that research on this topic should initially be a desk study to assess how the
modules might be engineered, followed by practical tests on the most promising designs.
Possible forms of construction for the bearing surface might include a timber bed, concrete
slabs or steel/alloy plates. All would need a suitable support framework, together with a
carefully designed mechanism to ensure that they would interlock reliably. Some might be
ruled out as impractical in order to achieve a workable size and weight for individual
modules. Tests using the surface materials applied to fixed substrate might also be
considered to allow for the possibility of a permanent installation.
A three-stage process involving the following ideas can be envisaged:
1. Investigation on a laboratory or pilot scale of suitable materials, comprising:
Tests to explore suitable material combinations to achieve the required levels
of friction and texture depth.
Accelerated wear testing of the best of the possible materials.
Comparisons of indoor and outdoor tests.
2. Design and testing of a suitable form of construction, comprising:
A desk study to explore suitable forms of construction for the modules that
would carry the test surfaces.
Practical durability tests on pilot-scale modules.
3. A full-scale trial exercise that would assess both weathering and wear-and-tear under
repeated testing over a 3-year period, possibly including:
Testing of the skid resistance properties of reference surface materials using
friction devices covering the three main measurement principles.
Measurements of physical characteristics using all suitable techniques
available to assess gradual changes.
For accelerated wear tests on the surfaces, consideration should be given to
using laboratory scale indoor test machines or larger-scale outdoor machines
such as the LCPC carousel at Nantes.
For tests on the durability of the module construction, facilities such as the
Pavement Test Facility at TRL, which allows repeated passing of a lorry-sized
wheel under controlled load, might be used.
Clearly, this would be a large programme of work that would require co-operation between
several organisations to achieve. It might be worthwhile therefore, to limit the work initially to
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a feasibility study that concentrated on (1), the desk component of (2) and limited tests for
(3).
5.4
Further discussion
There are clearly significant difficulties to be overcome relating to the design and
construction of reference surfaces. The HERMES team were against the idea of using
normal asphalt or cement concrete materials for a number of reasons but the use of synthetic
resin binders or other materials such as metals may not be an ideal solution either.
It can be argued that the resin binders will induce a different response in a test tyre in terms
of mechanical impedance compared with either bitumen or a cement concrete surface. This
argument, however, could be overcome if the surface were designed such that the resin,
bitumen binder films and the asphalt or concrete matrix were excluded from the upper part of
the surface with which the test tyre makes contact.
A completely artificial surface, such as moulded metal, presents problems of its own because
of the different surface properties that such materials have compared with normal road
surfacing materials. The grip mechanism of tyre compound elastomers is complex; while it
involves mechanical behaviours similar to that in generating friction between rigid bodies, the
adhesive component depends on inter-molecular reactions between tyre and road surface.
This will be influenced by the electrical characteristics (dielectric) of the interacting surfaces.
The process of introducing water into the interface may also have different effects for
different types of material.
It has also been argued that while the use of an artificial aggregate and a resin binder or the
use of man-made materials would allow very repeatable surfaces to be produced, this would
not be true to the real situation on a road since the materials would be unlikely to have a
natural microtexture.
Current work, in the UK for example, is leading researchers to question the extent to which
skid resistance measurements are being influenced by relative areas of contact with
surfacing aggregate and the components of the surrounding support matrix as well as the
size and shape of the coarse aggregate particles. Measurements on newly-laid asphalt with
a high proportion of bitumen on the surface are being observed to behave characteristically
differently at low speeds from those on well-trafficked roads and this may be due as much to
the ability of the surface to be wetted as to its inherent adhesive and other properties.
Conversely, behaviour at intermediate and high speeds on bitumen-rich surfaces has been
found to be consistent with what might be expected from a very low microtexture surface.
This discussion of test surfaces, however, has largely ignored the other fundamental
component of the friction measuring device, namely the test tyre or rubber slider. While
acknowledging that different types of materials in test surfaces may interact differently with
the tyre, it is also necessary to recognise that different devices have different tyres.
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In a skid resistance measuring device the tyre is the sensor. Thus, the properties of the
rubber will be a critical component in the measurement process and variations between
individual (albeit nominally the same) tyres can be expected which would need to be taken
into account in any calibration process.
Further, different devices use different rubber compounds in their tyres and these are
typically not chosen to be similar to production vehicle tyres. Rather, they are designed to be
sensitive to the state of polish of the road surface (which is what they are most often used to
measure). Also, different sizes of test wheel result in different contact patches areas and
aspect ratios and operate under different loading and slip ratio conditions, all of which will
influence their response to any particular surface.
This raises the question as to whether a surface should be specified in terms of its microand macrotexture as has been suggested or whether it should also be tuned to a particular
type of rubber compound. If it could be shown, for example, that the effect of a different test
tyre compounds is to give rise to systematic differences between different devices (which
may be different on different surfaces, of course) then the process of calibration should be
able to resolve the problem.
Overall, there is clearly a fundamental conceptual point to be considered and resolved: if a
reference surface is to be used simply to provide an absolute level for the purposes of
verifying the calibration of a measurement device, home much does it need to reflect reality?
Arguably, the important issue is not how realistic the surface is but whether a correctly set-up
and operated measurement device will always give the same predictable response on it.
As well as the broad approaches for research suggested in section 5.3, if reliable artificial
reference surfaces are to be created, the friction mechanisms of elastomers on potential
surfaces might need to be investigated more closely, including both the generation of
microscopic bonds between the tyre and the surface and the way in which the surface might
be wetted.
These are all aspects which will need to be discussed as part of the process of developing
the road map later in the TYROSAFE project.
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6 Conclusions
The purpose of this report was to review the current use of test surfaces for checking and
calibrating skid-resistance measuring equipments and the potential use of reference surfaces
to contribute to the harmonisation process.
For a survey of current practice, a detailed questionnaire was sent to project partners and,
through them, manufacturers, operators of test equipment and those organisations
responsible for equipment accreditation were approached. The purpose of this questionnaire
was to see how different countries use test surfaces on roads or test tracks to calibrate their
measurement devices, in the absence of true reference surfaces with known skidresistance characteristics.
The general conclusion to be drawn from this part of the work is that many different surfaces
are used as test surfaces, most often (but not exclusively) made from conventional roadbuilding materials. However, because they do not have access to test tracks (there are not
many of these in Europe), most organisations use in-service roads for their calibration
checks. Consequently, the selection of test surfaces is not based just on a specific
combination of friction and texture levels but on what is readily available on the road
networks concerned. Another consequence of the usage of in-service roads is that the range
of friction levels that can be used is limited and low-friction surfaces are missing.
Since roads are subjected to the action of both traffic and climate actions, with their
characteristics probably altering over time, it is not clear how such variations could be taken
into account in a calibration procedure for harmonisation work.
The second aspect covered by this report was the potential use of purpose-made reference
surfaces that would have predictable, stable and reproducible skid resistance characteristics.
This topic was covered extensively in the final report from the FEHRL project HERMES
published in 2006 and a literature review for TYROSAFE did not reveal any further published
information on the topic. The HERMES report made suggestions as to what the general
characteristics of such surfaces might be and how their construction might be approached.
However, it was clear then, and remains so now, that research is still necessary to develop
such surfaces from a practical point of view.
It is clear that the choice of suitable materials to achieve predictable and stable performance
will be difficult, so work to identify materials that could be reliably specified for use for the
reference surfaces will need to be a fundamental aspect for research. The challenge is to
find suitable combinations of a regular and repeatable form and level of macrotexture with
appropriate treatments or additives to provide predictable, controlled and durable
microtexture. This, in turn, will need to be combined with consideration of the contribution of
different test tyre compounds and their potential interaction with any proposed surfacing
material.
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7 References
[1] M.-T. Do, P. Roe, E. Vos, J. Groenendijk, State of the Art of Skid-Resistance Test
Methods, TYROSAFE Deliverable D04, December 2008.
[2] Descornet G et al., 2006, Harmonisation of European Routine and Research
Measurement Equipment for Skid Resistance, FEHRL Report 2006/01, Brussels BE.
[3] J. Groenendijk, E. Vos, P. Roe, M.-T. Do, Analysis and Findings of Previous Skid
Resistance Harmonisation Research Projects, TYROSAFE Deliverable D05, March 2009.
[4] ISO 5725-2:1994, Accuracy (trueness and precision) of measurement methods and
results Part 2: Basic method for the determination of repeatability and reproducibility of
a standard measurement method.
[5] ISO 13473-1:2004, Characterization of pavement texture using surface profiles Determination of Mean Profile Depth.
[6] ISO 13473-5 CD, Characterization of pavement texture using surface profiles Measurement of megatexture.
[7] Britton SC, Ledbetter WB, and Gallaway BM, 1974. "Estimation of Skid Numbers from
Surface Texture Parameters in the Rational Design of Standard Reference Pavements
for Test Equipment Calibration". Journal of testing and Evaluation, JTEVA, Vol 2 , N2
p73-83.
[8] ISO/TC22/SC 9. "Vehicle dynamics and road-holding ability", ISO.
[9] ISO/TR 8350-1986 (E). "Road vehicles - High Friction test track surface- Specification",
ISO.
[10]
Huckins, H.C., 1977 FHWA Skid Measurement Test Centres. Public Roads. Federal
Highway Administration. Washington D.C. September, 1977.
[11]
Eldridge A, Whitehurst EA and Neuhardt JB, 1986. Time-History Performance of
Reference Surfaces. Page 61-71. The Tire Pavement Interface. Pottinger/Yager edition.
ASTM. Baltimore,.
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8 Appendices
8.1
Questionnaire template
PART 1 your organisation
Nam e :
EXPLANATION
Country :
Accreditation authority:
One aspect of the TYROSAFE project is to assess possibilities for harmonising skid resistance
policies and measurement practices in Europe. The calibration of different measurement devices,
their relationship to one another and routine quality control are an important part of this.
Many organisations in different countries make or use skid resistance measurements. Different
processes are used to verify that consistent data are being produced.
As well as calibration of their sensors, measurement devices are often tested to check that they work
correctly in dynamic conditions.
Research:
Typically, specially chosen test surfaces or sections of road are used for this.
Other:
(please specify)
If special surfaces could be manufactured with known, constant levels of skid resistance, they would
provide an absolute reference to compare and calibrate individual measurement devices. They could
also be used to compare and calibrate different types of device.
SCRIM:
However, such Reference Surfaces, would not be conventional road surfacing materials and
probably do not exist at present.
GripTester:
The purpose of this questionnaire is to find out about current practices where different surfaces are
used to compare measurement devices. This could help to identify any approaches that might be
developed towards an absolute reference system.
Adhera:
SDK:
The questionnaire is divided into five Parts. Part 1 asks about your particular organisation and its role
in using skid resistance test surfaces. Parts 2-4 ask about the types of surface and the way that you
use them. Part 5 provides space for any additional comments you might like to add.
We have identified three specific ways in which surfaces might be used:
Device manufacturer:
Odoliograph:
What types of measurement device do you use or check?
SRM:
ROAR:
Netherlands Trailer:
(Please tick the box for each type of device you work with)
ROADSTAR:
OSCAR:
Please complete Part 1 and whichever of the remaining Parts are appropriate to your
organisation.
Other:
(please specify)
Please provide some information about the test surfaces that you use for accreditation tests.
How many different surfaces do you use for device accreditation tests?
Indicate whether the surface is on a test track or an in-service road and include a short description for
the type of surfacing on each section for example: dense asphalt concrete, 0/14mm SMA, surface
dressing, Portland cement concrete with brushed texture, epoxy resin.
If you know them, please include geometrical data and typical skid resistance/texture measurements.
Ev ery month:
Ev ery year:
Occasionally as required
Other:
(explain briefly)
T = Test
track
Section R = Inservice
road
Surfacing description
length
(m)
width
(m)
Straight
or curve?
(give
radius if
known)
Gradient
(%)
1
2
3
If you do the tests once or twice a year, when do they usually happen?
4
Do you use results from all the surfaces for final approval, or a sub-set?
Tick the box or enter the number of surfaces in the sub-set.
All:
A selected set:
5
6
Other:
(explain briefly)
10
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How many different surfaces do you use for day-to-day checks on your machine(s)
How many different surfaces do you use for quality checks on machines that you
manufacture or maintain?
Ev ery day:
Ev ery week:
Ev ery month:
Occasionally as required
Other:
(explain briefly)
Do you make these checks all year round or only during the testing season?
Please provide some information about the test surfaces that you use to check your machines.
test
season
only
all
year
Indicate whether the surface is on a test track (which could be a private area on your premises) or an
in-service road and include a short description for the type of surfacing on each one.
If you know them, please include geometrical data and typical skid resistance/texture measurements.
If you use the same sections as in Part 2 or 3 of the questionnaire, for this purpose. simply put as in
Part 2 or Part 3 in the description column.
T = Test
track
Section R = Inservice
road
Surfacing description
length
(m)
width
(m)
Straight
or curve?
(give
radius if
known)
Gradient
(%)
1
Please provide some information about the test surfaces that you use for day-to-day checks.
Indicate whether the surface is on a test track or an in-service road and include a short description for
the type of surfacing on each section for example: dense asphalt concrete, 0/14mm SMA, surface
dressing, Portland cement concrete with brushed texture, epoxy resin.
If you know them, please include geometrical data and typical skid resistance/texture measurements.
If you use have more than one role and use the same sections as in Part 1 of the questionnaire, for
this purpose, simply put as in Part 2 in the description column.
Surfacing description
length
(m)
width
(m)
Straight
or curve?
(give
radius if
known)
Typical
Gradient
skid
(%)
resistan
ce
Patch
SMTD
/rms
1
2
3
4
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