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Portfolio brochure

Gas-insulated switchgear
Pioneering innovation

50 years of gas-insulated switchgear (GIS)


innovation
ABB is a leader in power and
automation technologies that enable
utility and industry customers to
improve their performance while
lowering environmental impact. The
ABB Group of companies operates
in around 100 countries and employs
about 145,000 people.

ABB offers a wide range of high-voltage products up to


1200kV (kilovolt) that help enhance the reliability, efficiency
and quality of power in transmission and distribution grids,
power plants and industries while minimizing environmental
impact.
In a power system, switchgear controls, protects and isolates
electrical equipment to boost the reliability of power supply.
With GIS technology, key components including breakers,
switches, contacts and conductors are protected with
insulating gas.

Market leader with more than

+25,000 bays
installed worldwide

Driving technology and innovation

since 1965

Complete range of GIS

66 kV to 1200 kV

ABBs firsts in GIS


First
110 kV GIS

First research
on SF6

1956

1967
First
170 kV GIS

2 Gas-insulated switchgear | ABB

1971

1976
First
550 kV GIS

First 80 kA GIS
for 245 kV and 550 kV

1978

1987
First
800 kV GIS

1992

First 145 kV GIS


in a prefabricated
housing

1994

First 300 kV Auto-PufferTM


circuit-breaker

Pioneer and technology leader

ABB has always been and continues


to drive innovation in GIS technology
in ratings, operations, switching
technology, smart control and
supervision, and compactness.
Continuous research and development
and advancements result in high
performance GIS with outstanding
reliability, operational safety.

GIS is a compact metal encapsulated switchgear consisting


of high-voltage components such as circuit-breakers and
disconnectors, which can be safely operated in confined
spaces. GIS is used, where space is limited, such as
extensions, in city buildings, on roofs, on offshore platforms,
industrial plants and hydro power plants.
Our global network of state-of-the-art manufacturing facilities
are located close to customers.

GIS global manufacturing network

Hanau, Germany

GIS 66 kV to 170 kV

Zurich, Switzerland

GIS 245 kV to 550 kV

Dammam,
Dammam,
Saudi
Saudi Arabia
Arabia

GIS 145 GIS


kV 66
420kV
kVto 420 kV

Vadodara, India

Vadodra, India
GIS 145GIS
kV
66420
kVkV
to 420 kV

Xiamen,
Xiamen, ChinaChina
GIS66
145kV
kVto
1200
GIS
1200kV
kV

GIS service centers

Most compact
123 kV GIS

1997

1998

First GIS with digital


instrument transformer

First 3-phase GIS


for 145 kV, 63 kA

2002

2008
First 1100 kV
GIS substation

Largest
urban substation

2009

2010

2013

First compact
420 kV GIS
substation

Largest
420 kV GIS substation

ABB | Gas-insulated switchgear 3

For all types of applications

Modular with proven reliability


Indoor or outdoor installation
Design flexibility and adaptability
according to needs

Substation security
Indoor application secures equipment
and prevents vandalism

Extension or replacement
Extension of existing air-insulated
switchgear (AIS) or GIS with none or
limited real estate purchase
Enables extensions while AIS or GIS
stays under operations

1 Power transmission and distribution | 2 Integration of renewable power generation units to the grid | 3 Offshore and onshore wind power connections |

Advanced features for digital substation


Incorporation of IEC 61850 standards
One multi-purpose electronic current transformer (ECT) and
electronic voltage transformer (EVT) for all applications
Remote monitoring

4 Gas-insulated switchgear | ABB

Low environmental impact and lifecycle costs


High energy efficiency
Minimimal maintainance
Enables close installation to load center hence reducing
energy losses of the grid
Reduced amount of sealing, flange connections and
support structures for efficient use of resources

No environmental constraints
Withstands temperature range
-55C / +55C
Resists polution, corrosions,
earthquakes and high altitudes

Compact
Small footprint for installations in cities
where land is limited or expensive
Up to 90% volume reduction compared
to AIS enabling land cost savings
Aesthethics
Enables susbtation to be hidden in
buildings or underground

4 Very large power plants | 5 Industry applications | 6 Long range power transmission

Reduced installation and commissioning time


Factory assembled, fully tested and shipped as one bay up
to 420 kV
Less civil and on-site construction works

High quality standards and safety


Extensive knowhow and decades of proven experience
Manufactured and fully tested in factory according to
international standards
High levels of safety as high-voltage components are
enclosed in metal encapsulation

ABB | Gas-insulated switchgear 5

New generation GIS

ELK-04 C, 145 kV 3150 A, 40 kA


Reliable and compact solution
The ELK-04 C is the new generation for 145 kV designed to reduce
complexity, lifecycle costs and environmental impact. Its design yields
eco-efficient performance, simplifies planning and installation while
improving serviceability.

ELK-14 C, 245 kV 3150 A, 50 kA


Eco-efficient and compact solution
The ELK-14 C is the new generation for 245 kV designed to reduce
complexity, lifecycle costs and environmental impact. The compact design
fits any installation environment and offers convenient operation and
serviceability.

ELK-3 C, 420 kV 5000 A, 63 kA


High performance ratings in a compact design
The new generation ELK-3 C is designed to reduce complexity, its compact
design fits any installation environment and features convenient operation
and serviceability. A single interrupter circuit breaker enables manufacturing,
testing and shipment of entire bays, which reduces installation and
commissioning time.

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Proven technology

ELK-04 up to 170 kV 4000 A, 63 kA


Modular solution for reliable energy supply
Based on a few building blocks with standardized dimensions, the
ELK-04 space saving and modular design offers a small footprint and easy
operation at high performance ratings.

ELK-14 up to 300 kV / 362 kV 4000 A, 63 kA / 80 kA


Modular GIS solution
The ELK-14 is a versatile solution for reliable energy supply. Based on a few
building blocks, the modular design offers an outstanding level of flexibility
for optimizing substation layouts, both in arrangement and technical
features.

ELK-3 up to 550 kV 6300 A, 80 kA


High performance ratings in a modular design
The ELK-3 requires less space than comparable GIS systems. Its modular
architecture permits flexibility and adaptation to changing needs while
providing short delivery and installation time. More than 1,500 installed
circuit breaker bays demonstrate proven excellent performance of our
product.

ELK-4 up to 800 kV 6300 A, 63 kA


Extra high-voltage GIS
The ELK-4 offers maximum flexibility and customization in layout
configuration. Optimized, compact and easily accessible layouts for the
common one-and-a-half-breaker and two-breaker circuit schemes.

ELK-5 up to 1200 kV 8000 A, 63 kA


Ultra high-voltage GIS
Ultra high-voltage (UHV) above 800 kV is the highest voltage level in use for
bulk alternating current (AC) power transmission across long distances.

ABB | Gas-insulated switchgear 7

More than just products

Integrated GIS solutions up to 420 kV


Integrated gas-insulated switchgear is predesigned,
standardized and fully integrated, ideal for customers in
need of substations that can be quickly energized for grid
expansions, backup or emergency power needs, and for short
installation time requirements. With substantially reduced
installation time compared to conventional substation, total
system cost, project costs and on-site work are reduced.
The integrated GIS package comes with all primary and
secondary equipment including control, protection, monitoring
and communication completely installed in the prefabricated
housing. Due to its prefabricated design and short
deployment time, it is ideal for applications in the oil, gas and
mining industries where it can be easily transported to the
sites.

Hybrid switchgear solutions up to 550 kV


The simplified ELK hybrid switchgear 550 kV combines the
advantage of encapsulated technology with the simplicity of
air-insulated switchgear (AIS), offering up to 70 percent space
reduction compared to AIS.
PASS (Plug and Switch System) from 72 kV up to 420 kV
encloses all functions of a complete switchgear bay in a
single module. The hybrid design makes use of traditional
air-insulated busbars to connect with other equipment in the
substation while enclosing the following bay functions in a
single-phase gas-insulated housing.

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Providing value to our customers

Enabling digital substations

Service for GIS

ABBs GIS can be equipped with monitoring, measurement,


control, protection and communication features for smooth
integration into substation automation system using
IEC 61850.

ABBs service portfolio offers comprehensive solutions that


extend the operating asset life while reducing maintenance
costs. Our service departments are positioned locally to
ensure that your entire installed base is taken care in the
fastest possible time. With technology development at the
forefront of everything we do, upgrade and retrofitting are just
two of our many offerings which can help you modernize and
extend the life of your existing equipment.

Benefits:
Integration into substation automation systems, using
IEC 61850 interface to non-conventional instrument
transformers (NCIT) via IEC 61850-9-2LE process bus
All monitoring features are integrated into local control
cubicle to provide guided local control of all motorized
switching objects via HMI of ABBs Relion series bay
control IED, or via conventional control mimic. ABBs
Relion series of protection and control IEDs allows flexible
combination of control and protection functionality in one
device
Modular Switchgear Monitoring (MSM) supervise SF6
density within the GIS
Primary and secondary system status supervision and alarm
visualization
Station wide interlocking and double-operation interlocking
is implemented via fail-safe IEC 61850 GOOSE, or via
parallel wiring

Benefits:
24/7 hotline ensures quick reaction time
Diverse training courses for your personnel
Customized maintenance and retrofit solutions to extend
your GIS lifetime and to increase the reliability of your
equipment to its maximum level
Capability of bay extensions for any GIS, including non-ABB
switchgears
Options to adapt your GIS to future requirements including
rating upgrades and layout modifications
Service agreements to match your needs, including: risk
assessments, warranty extensions, diagnostics, consulting
and much more

Enabling digital substations


ELECTRICAL LIFETIME

K
Remaining

Phase 1

Phase 2

Phase 3

= 0.0

= 0.0

= 0.0

100.0%

100.0%

100.0%

TIME BASED LIFETIME


Remaining

10%

90%

ELECTRICAL LIFETIME

K
Remaining

Phase 1

Phase 2

Phase 3

= 0.0

= 0.0

= 0.0

100.0%

100.0%

100.0%

Remote control

TIME BASED LIFETIME


Remaining

10%

90%

IEC 61850

Station level
SAS600 series of
substation automation
solutions with
IEC 61850 station bus
Bay level
670 series control and
protection IEDs as well as
REB500 busbar
protection system, with
IEC 61850 for station and
process bus

IEC 61850-9-2LE

IEC 61850-9-2LE

GIS with integrated


ELK CP NCIT

ELK CP
Merging unit

Relion Series IEDs and


REB500 with process
and station bus

Process level
ELK-CP14 and ELK-CP3
NCITs for GIS with
merging unit connected to
the IEC 61850-9-2
process bus for sampled
analog values for
protection and metering

ABB | Gas-insulated switchgear 9

Comprehensive portfolio and proven


technology

Product name
Enclosure

ELK-04 C

ELK-14 C

ELK-3 C

Three-phase

Three, single-phase

Single-phase

kV

145

245/253

420

Rated power frequency withstand voltage kV

275

460

650

Rated voltage

Rated lightning impulse withstand voltage kV


Rated normal current

Rated short circuit-breaking current, 3s

kA

650

1050

1425

3150

3150

5000

40

50

63

The above data are not limiting values. Additional data on request. We reserve the right to alter data and technical details without notice.

Product name

ELK-04

ELK-14

ELK-3

ELK-4

ELK-5

Three-phase

Single-phase

Single-phase

Single-phase

Single-phase

kV

145/170

300/362

420/550

800

1200

Rated power frequency withstand voltage kV

275/325

460

650/740

960

1100

Rated lightning impulse withstand voltage kV

650/750

1050

1425/1675

2100

2400

3150/4000

4000

5000/6300

5000/6300

5000

40/63

63/80

63/80

63

63

Enclosure
Rated voltage

Rated normal current

Rated short circuit-breaking current, 3s

kA

The above data are not limiting values. Additional data on request. We reserve the right to alter data and technical details without notice.

10 Gas-insulated switchgear | ABB

ABBs commitment

Quality assurance

Sustainability

We are committed to providing the best products and


services. Our products comply with or exceed the
latest international standards. In addition to type tests
in independent laboratories, our certified design and
manufacturing process guarantee the highest quality.

For ABB, sustainability is about balancing economic success,


environmental stewardship and social progress to benefit all
our stakeholders.

Our products are type tested according to international


standards:
IEC
ANSI/IEEE
GOST
Our products are certified by third-party organizations:
LAPEM
PEHLA

Sustainability considerations cover how we design and


manufacture products, what we offer customers, how we
engage suppliers, how we assess risks and opportunities,
and how we behave in the communities where we operate
and towards one another, while striving to ensure the health,
safety and security of our employees, contractors and others
affected by our activities. In line with our business practices,
we publish environmental productdeclarations for each
product we manufacture.

ABB | Gas-insulated switchgear 11

ABB Switzerland Ltd.


High Voltage Products
Brown-Boveri-Strasse 5
CH-8050 Zurich / Switzerland
Phone: +41 58 588 31 86

Note:
We reserve the right to make technical changes or
modify the contents of this document without prior
notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB Ltd does not accept
any responsibility whatsoever for potential errors or
possible lack of information in this document.

ABB AG
High Voltage Products
Brown-Boveri-Strasse 30
D-63457 Hanau / Germany
Phone: +49 6181 50 90

We reserve all rights in this document and in the


subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its content in whole or parts is
forbidden without prior written consent of ABB Ltd.

ABB High Voltage Switchgear (Xiamen) Co., Ltd.


Guanghui Building, 6# Chuangxin 3rd Road
Torch Hi-Tech Development Zone, Xiamen
361006 Fujan, P.R.China
Phone: +86 592 5710330
ABB India Ltd.
Plot No. 25 & 26 (Alindra)
Savli GIDC Industrial Estate, Taluka Savli
391775 Vadodara / India
Phone: +91 26 67676609
ABB Electrical Industries Co. Ltd.
Plot No. 005VS00040, Street No. 39
31433 Dammam / Saudi Arabia
Phone: +966 920010301
www.abb.com/highvoltage

Copyright 2015 ABB


All rights reserved

Copyright ABB. 1HC0108518 E01 / AA15

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