Professional Documents
Culture Documents
of ThyssenKrupp
Technologies
Polysius
tk
80
70
60
50
40
30
20
10
0
1.0
1.5
2.0
2.5
Roll diameter [m]
Feed size
in relation to
roll diameter.
Compared to the
crusher product (left-hand
picture) the POLYCOM
product is extensively
cracked.
The following features distinguish the POLYCOM highpressure grinding roll from
other grinding systems:
100
90
80
70
60
50
40
30
20
POLYCOM particle
size distribution.
x A hydropneumatic spring
system builds up a pressure of
up to 250 Mpa. During operation of the machine it is possible to alter the pressure and
thus change the product fineness.
10
0
0.01
Product
of highpressure
grinding roll
Product
of crusher
0.1
Feed
material
10
100
Particle size [m]
Frame design
variant enabling simple
and quick
roll change.
Autogenous wear
protection: ground
material accumulates
between the hard
metal studs and thus
minimises roll surface
wear.
Application examples.
High-pressure grinding rolls
in preparation plants
Compared to crushers, the POLYCOM produces a significantly higher percentage of fines. Moreover, the comminuted
particles have a large number of micro cracks. These product
features provide enormous economic and process technological benefits for the various preparation industries...
Ground
platinum ore.
100
80
60
40
20
0
0
Gold yield [%]
10
20
30
40
50
60
70
Yield period [days]
100
80
60
40
20
0
+10M
-10+20M
-20+48M
POLYCOM
-48+100M -100+200M
-200M
Crusher
Copper ore grinding in Peru: four POLYCOM units (2,500 kW drive and 2.4 m roll
diameter) perform the primary grinding. Four wet process ball mills (7.3 m diameter and
12 MW ring motor drive) are used for final grinding throughput 108,000 (!) tonnes of
rock per day. Energy-saving and low-wear technology.
FLOTATION
POLYCOM for
diamond ore
liberation in
South Africa.
For scientists they may be just the material with hardness value 10, but for the
ancient Greeks they were the tears of
the gods. Today we know that every
diamond was created billions of years
ago by enormous underground forces.
They only see the light of day if the lava
of erupting volcanoes carries them to
the earths surface.
PELLETISATION
POLYCOM for
iron ore grinding
in Brazil.
10
To determine the
operating expenses
and maintenance
requirement of a
high-pressure
grinding roll, the
necessary characteristic data for the
service life of the
roll surfaces are
provided by ATWAL
(a small HPGR).
From laboratory-scale to
industrial reality:
Preliminary test
series, which provide fundamental
information regarding the comminution behaviour of
different material
samples, are performed in the highpressure grinding
roll LABWAL.
Technical data.
11
L2
L1
Construction size
Type
Roll diameter
Roll width
Grinding force
Max. motor power
L1
L2
B
H
Y
X
Construction size
Type
Roll diameter
Roll width
Grinding force
Max. motor power
L1
L2
B
H
Y
X
0
11/7
9/7
[mm]
950
[mm]
650
2
11/8
14/7
800
650
14/8
1,100
650
1,400
800
15/10
15/11
17/10
1,520
1,520
1,700
950
1,100
1,000
17/12
17/14
1,700
1,200
1,400
[kN]
2,700
3,400
4,300
7,000
8,600
[kW]
2 x 220
2 x 450
2 x 500
2 x 800
2 x 1,600
[mm]
1,150
1,300
1,600
1,720
1,720
1,900
1,900
1,900
[mm]
2,785
3,190
3,735
4,305
4,305
4,490
4,870
4,870
[mm]
1,860
2,150
2,164
3,030
3,030
3,030
3,000
3,500
[mm]
1,371
1,685
1,895
2,095
2,095
2,220
2,390
2,370
[mm]
3,620
4,430
4,497
5,316
5,316
5,230
6,273
6,523
[mm]
4,550
5,500
5,600
6,900
6,900
6,800
7,800
8,300
6
19/15
[mm]
1,850
20/15
22/16
24/17
26/18
2,000
2,000
2,200
2,400
2,600
1,500
1,550
1,650
1,750
1,500
[mm]
7
20/15
[kN]
11,000
13,500
17,000
20,000
[kW]
2 x 1,850
2 x 2,500
2 x 2,800
2 x 3,400
[mm]
2,050
2,200
2,200
2,400
2,600
2,800
[mm]
5,220
5,365
5,805
6,370
6,575
7,215
[mm]
3,310
3,460
3,610
3,820
3,820
4,150
[mm]
2,635
2,855
2,795
3,160
3,180
3,510
[mm]
6,757
6,727
7,336
7,401
7,401
7,550
[mm]
8,400
8,500
9,200
9,300
9,300
9,600