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A380
Solutions to the Aerodynamic Challenges of
Designing the Worlds Largest Passenger Aircraft
Royal Aeronautical Society, Hamburg Branch / DGLR / VDI / HAW
Axel FLAIG, Head of Aerodynamics, Airbus
Airbus A380 - RAe Hamburg & VDI January 2008
Presentation overview
Page 2
Introducing
Page 3
Introduction:
The Market Drivers for A380
World annual traffic - trillion RPKs
Traffic Growth
10
Predicted increase in traffic
2019-2020 annual increment
8
growth of almost 5% per annum.
> total traffic at 747 EIS
370 billion
RPK
2020
2019
Airbus projection
+ 4.8 % per annum
Airport Congestion
Main airport hubs already
overcrowded.
350 billion
RPK
2
0
1969
1979
1989
1999
2009
2019
Environmental Impact
Increased pressure to reduce
environmental impact (e.g.
ACARE 2020 Vision)
Significantly reduced emissions
Significantly reduced noise
Airbus A380 - RAe Hamburg & VDI January 2008
Page 4
2029
Introduction:
The Need for A380
In the early 90s initial market studies identified a need for
an aircraft that (in comparison to the
Boeing 747 Jumbo Jet):
Has more capacity
(is significantly larger)
Has more range
Has more comfort
Is significantly more efficient
(up to 20% lower operating costs)
Is more environmentally friendly
(less fuel burn, is significantly quieter)
Page 5
Introduction:
A380 Field Performance
Better field performance
A380-800
9,800ft (2990m)
1,800ft (550m) less
Take-off
747-400
A380-800
11,600ft (3530m)
6,900ft (2103m)
500ft (150m) less
Landing
747-400
7,400ft (2260m)
Page 6
Introduction:
A380 Cabin
A330/A340
69 / 185 cm wider
20 / 55 cm wider
747 +
Standard
containers /
pallets
A380 has the quietest cabin in sky
and provides a very smooth ride!
Airbus A380 - RAe Hamburg & VDI January 2008
Page 7
Introduction:
Airport Compatibility
80m x 80m box
Pavement loading
80 ft
80
m
m
80
85cm
747-400 12.60m
A380 14.30m
Airbus A380 - RAe Hamburg & VDI January 2008
Page 8
Introduction:
A380 A Significant Design Challenge
A Significant Design Challenge
Additional design challenge due to being
constrained to operate within the existing
airport infrastructure:
take-off / landing on existing runways
80m x 80m x 80ft envelope
must be able to use existing ground support
infrastructure
80
m
m
80
Size
The A380 wing is the largest wing
produced for a civil airliner
Page 9
Introduction:
A380 Size Comparisons
10.6m
9.4m
8.4m
A318A321
6.1m
14.5m
(Wingspan 34.9m)
A310
19.2m
(Wingspan 43.9m)
12.2m
A300
19.7m
(Wingspan 44.8m)
36.3m
(Wingspan 79.75m)
17.7m
A330/A340
26.3m
(Wingspan 60.30m)
A340-500/600
28.9m
(Wingspan 63.45m)
A380
Page 10
Introduction:
Advanced Technology
The key requirement is to offer the capacity / range
requirements but with a 15 - 20% seat mile cost advantage
over the 747-400
Advanced Technology is required to meet the targets
A340-300
No. of Seats
B747-400
A340
TECHNOLOGY
-15%
-20%
Seat Mile
Costs
Airbus A380 - RAe Hamburg & VDI January 2008
Page 11
Introduction:
Innovation and Integration
Need for Innovation
Initial studies quickly confirmed that existing
technologies would not allow these targets to
be met and hence significant innovation would
be required in virtually all areas of design:
Aerodynamics, structures, systems etc
Design processes
Manufacturing
Integration
The key to success is not simply single-disciplinary advances but
multi-disciplinary advances and integration.
Page 12
Complete airport
compatibility
Noise & Emissions
improvements
Fast turn
round time
15 - 20% lower
operating costs
Cross Crew
Qualification
Engine options
RR Trent 900
GP7200
electro hydrostatic
actuators
5000 PSI
hydraulics
Page 13
Page 14
A380
8,500 orders
290 customers
Range (nm)
Page 15
Airbus Aerodynamics
Page 16
Airbus Aerodynamics
Aerodynamics - overview
Aerodynamic design processes
Aerodynamics evolving strategy
Page 17
Toulouse
Getafe
Airbus Aerodynamics
Design
Data
T&S
WTT
Programme
Management
Technology, M&T
Management
Page 18
Concept
Business
on A/C
First Flight
EIS
M7
M7
M11
M11
M13
M13
Perform
Ground
Test &
Prepare
1st Flight
Assure
Industrial
Launch
Condition
Optimize
Observe
Go ahead
Level
M0
M0
M4
M4
Product Idea
Established
Complt .
Basic
D e v e l o pment
M6
M6
M14
M14
Configuration Authorisation
Baselined
to Offer
Concept
Phase
Feasibility
Phase
Definition
Phase
Development
Phase
CFD
Workload
WTT
Page 19
300
Low Speed
200
100
CFD
0
'96
Workload
'97
'98
'99
M3
'00
'01
'03
'04
M5
'02
FF
WTT
Page 20
testing
Fewer models
Increased use of high Re Testing
ETW European Transonic Wind Tunnel
Page 21
2500
2500
40%
40%
Reduction
Reduction
2000
2000
1500
1500
Airbus
AirbusA380
A380
Boeing
Boeing787
787
1000
1000
Airbus
AirbusA350
A350
500
500
00
11
Page 22
atmospheric
EFW/RUAG
9,5 x 9,5 m
LST
ONERA S1
MA
D N WNWB
DNW - LLF
Airbus
Airbus
ARA
FLSWT
cryogenic pressurized
BLSWT
Quinetic
Q5M
ONERA
F1
DER
A
N L R-
S2
HST
KKK
2
ETW
ETW
Page 23
atmospheric
ONERA S1
MA
DNW - LLF
Airbus
Airbus
ARA
FLSWT
cryogenic pressurized
BLSWT
ONERA
F1
ETW
ETW
Page 24
BLSWT
FLSWT
DNW - LLF
ONERA
F1
ONERA
F1
E 2T W
Page 25
ARA
E2T W
ONERA S1
E2T W
Page 26
DNW-NWB
Page 27
90
Re
In addition, the tunnel
80
temperature and pressure
70
may be independently
varied to investigate:
60
Effect of change in
Reynolds number with
constant wing shape
Half Models
Take-off &
Landing
50
40
Full Models
30
20
Other
European
Wind
Tunnels
10
0
0
0.2
0.4
0.6
0.8
1.0
1.2
Mach
Airbus A380 - RAe Hamburg & VDI January 2008
Page 28
1.5
1.0
T = 300 K
P = 252 kPa
Wing Kink
Re = 8.1 million
M = 0.85
CL = 0.5
Shape C1
Fuselage
0.5
RWTH-AeroCoupling
ETW Cp-method
AIRBUS-UK F.E.
ETW MDMS
0.0
0.0
0.2
0.4
0.6
0.8
Semi-Span
Page 29
1.0
Page 30
ETW-based scaling
Pre-Flight prediction
CFD-based scaling
1%
Mach L/D
max
Mach
Page 31
Page 32
elsA M = 0.96,
3Mpts,
Unst. RANS
Real(Cp)
Imag(Cp)
Page 33
Landing
50 ft
Approach
Flare
De -rotate
Rotate
Lift off
= -3
35 ft
Ground interference
with engine jet
Ground effect
on tailplane
DNW Test
Numerical Flow
Simulation
Aircraft
in Flight
A380 Take-off
Page 34
Page 35
Field
performance
Noise &
emissions
Take-off Requirements
Landing Speed
Operating
costs
15 - 20% lower
operating costs
Operations
Using
less fuel
Use of advanced
materials
Wake Vortex
Fast turn round time
Cross Crew
Qualification
Page 36
Horizontal
Tail-plane
& Trim Tank
2 Rudders
2 Elevators
Single slotted,
tracked high lift flaps
Fuselage with
Twin passenger decks
3 ailerons
2 Variable droop
leading edges
6 Leading
edge slats
Page 37
122 m2 VTP
sized by stability and
205 m2 HTP sized by stability
failure cases
at high speed and controllability
at low speed
New generation
engines with reduced
fuel burn and noise
Page 38
Passenger Evacuation.
Best overall aircraft solution
overall aircraft Drag, Weight,
80m
Wing Area
80m
Page 39
Page 40
Followed by
Heavy
Medium
Small
heavy
> 136 t
Separation Miles
Airbus A380 - RAe Hamburg & VDI January 2008
Page 41
Page 42
Page 43
Page 44
Page 45
Page 46
A330
A320
M*L/Dopt
A300-600
A300-B4
1970
1975
1980
1985
1990
1995
2000
2005
2010
Page 47
Page 48
SPANWISE
AERODYNAMIC LOADING
PHILOSOPHY,
FUEL SYSTEM
OPTIMISATION
Page 49
INITIAL
CONCEPT
-5
-10
SPANWISE
AERODYNAMIC LOADING
PHILOSOPHY,
FUEL SYSTEM
OPTIMISATION
-15
-20
AIRBRAKE
SCHEDULING
-25
NOISE IMPROVEMENT
PROGRAMME
TIME
Page 50
Page 51
Page 52
Fuselage Design:
Key Design Challenges
Fuselage Nose design is driven by Drag,
pilots visibility, Fuselage Width and
Cabin Acoustic consideration. ( Flow is
wholly subsonic over nose at M = 0.85,
and free of shock waves up to M=0.88.)
Rear fuselage design is driven by
considerations of cabin volume and
the minimum interference integration
of Fin and Tailplane.
Page 53
Fuselage Design:
Nose
Constraints
Final shape
Passenger
decks
Cargo deck
Cockpit floor in
intermediate
location between
passenger floors
Airbus A380 - RAe Hamburg & VDI January 2008
Page 54
Fuselage Design:
Rear Fuselage and Tail
Rear fuselage
Page 55
High Lift:
An Overview
Multidisciplinary Integrated Design in the Development of the High Lift System
Strake & Pylon
Integration
Inboard Fixed
Leading Edge
Slat Cutback
I/B Slat
replaced by
Droop Nose
Device
Ailerons
Reduced
Flap Span
Trailing Edge
Thickness Mods
Page 56
High Lift:
Slat with Reduced Chord and Angle1
Page 57
High Lift:
DND Design (for higher t-o L/D and low noise)
Droop Nose Device
Less drag
Slat
Slat
CL
DND
Lower CLmax
but A380 CLmax/max limited
by tail clearance
Airbus A380 - RAe Hamburg & VDI January 2008
Page 58
Page 59
A380-800
MTOW 560t
Page 60
QC 8
99
QC 4
No take off during night period for QC4 and above
96
QC 2
93
QC 1
90
QC 0.5
Dep
Arr
A380-800
Dep
Arr
A340-600
Dep
Arr
777-300
Dep
Arr
747-400
Dep
Arr
747-8I
Page 61
Wake Vortex:
A long-term Airbus engagement
1994-2005: A380 Pre-flight activities Development/Validation/Application of wake characteristics prediction methods
Wind-tunnel
Catapult
Towing Tank
run 348
Advanced CFD
Page 62
Wake Vortex:
A long-term Airbus engagement
Flight Tests and operational data collection (A340 / B747 / A380
LIDAR measurements:
R&T projects, Frankfurt 2004
Page 63
Wake Vortex:
A long-term Airbus engagement
Page 64
Wake Vortex:
Results
2005-2006: Very intensive Airbus flight test activity
- Back-to-back flight tests A380 vs. other Heavies
- All phases of flight addressed
- About 250 flight hours altogether
A strong Airbus multidisciplinary involvement
Page 65
The
Thefirst
firstlong-haul
long-haulaircraft
aircraftwith
withless
lessthan
than
33 litres
litresper
per pax/100km
pax/100km fuel
fuel consumption
consumption
Page 66
125%
120%
21%
11%
115%
6%
110%
105%
DATUM
100%
95%
90%
Seats:
777-300ER
747-400
747-8I
A380-800
(310)
(370)
(405)
(525)
Page 67
Flight Test
Page 68
First flight
Page 69
MSN 004
MSN 002
MSN 009
take-offs: 1050
take-offs: 645
take-offs: 92
take-offs: 64
MSN 007
(In Hamburg)
first flight: 19th Feb 06
hours flown: 7
take-offs: 3
As at 8 th December
Page2006
70
Operations
Support to a/c maturity development
Wake Vortex
Page 71
Page 72
Flight testing:
e.g. Low Speed Stall Tests
Page 73
Flight testing:
Comments from Pilots
I have been flying all the fly-by-wire types of Airbus. Its the same
situation here with the A380: its very easy to fly these aircraft because
handling characteristics are extremely similar and its a real family.
The aircraft is much more responsive than anticipated, it does not feel
like a big aircraft. Cockpit innovation and new technologies are combined
well with Airbus cockpit philosophy. Coming from the A330, you feel at
home and the transition is very easy.
The aircraft, for its size, is extremely manoeuvrable: very responsive, easy
to fly, very stable. Actually, I would like to take this plane home and start
flying with it immediately.
The aircraft is very stable but also very
responsive; more like flying an A320 than
an A340.
As at mid-April 2006
Airbus A380 - RAe Hamburg & VDI January 2008
Page 74
Certification Achieved
12th December 2006
Page 75
Page 76
Concluding Remarks
The A380 represents the continuation of a long line of
technologically advanced Airbus aircraft and
introduces a step change in performance, comfort
standards, environmental friendliness and efficiency.
Innovations in aerodynamics, structures, systems,
integration and manufacturing have contributed to the
success of the aircraft.
Excellent aero performance is achieved despite many
constraints on wing planform due to size of the A/C.
An integrated approach to improving aerodynamic
efficiency has exploited advances in high Reynolds
number test facilities and modern numerical simulation
tools.
This approach will be developed further on future
Airbus aircraft.
Airbus A380 - RAe Hamburg & VDI January 2008
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