F.sq-p.003 Rev. 0 Procedure For Repair, Alteration, and Modification Pressure Vessel

TITLE
PROCEDURE FOR REPAIRS, ALTERATION, AND

MODIFICATION PRESSURE VESSEL
DOCUMENT NUMBER
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DATE
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PROCEDURE AUTHORIZATION
This procedure have been generated and implemented
to identify the control that shall be applied by members of
staff in the department when carrying out their duties
This confirms that this procedure has been approved for

official issue and that members of staff shall complete the
tasks assigned in accordance with the mechanisms
defined herein
The procedure forms part of a formal system within the

company which ensure that this document is handled in a
controlled manner in accordance with documented
procedures.
This procedure will be subject to audit as part of the
company policy towards quality
Department Authorization
Date:
Signed:
Corporate Authorization
(Company Director)
Date:
Signed:
Quality Authorization
(Quality Managements Reps)
Date:
Signed:
PROCEDURE REVISION
Rev.
Date
25 Aug 2010
Section
Outline of Changed
Authorization
First Issue
1
2
3
4
STATEMENT OF CONFIDENTIALITY
This procedure is for controlled circulation unless stamped "Uncontrolled Copy. The documents or
extracts from documents must nor be passed or copied to other companies, agents or persons without
the permission of the relevant Company Directors.
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TABLE OF CONTENT
Page
1.0
PURPOSE
2.0
SCOPE
3.0
DEFINITIONS
4.0
GOVERNMENT REGULATION
5.0
REFERENCES
6.0
RESPONSIBILITIES
7.0
PROCEDURES OF IN-SERVICE PRESSURE VESSEL INSPECTION
7.1
INTRODUCTION
7.2
PRE-INSPECTION MEETING
7.3
DOCUMENT REVIEW
7.4
PHYSICAL INSPECTION
7.5
REPORTING
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3.0
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PURPOSE
a.
The purpose of this document is to ensure that the after repairs, alteration,
and modification of pressure vessel are in safe condition.
b.
Provide guideline for inspector to perform reviewing, inspection, verifying

and testing of pressure vessel after repairs, alteration, or modification are
complying with requirements.
SCOPE
a.
This procedure shall be applied for Pressure Vessels and Heat Exchanger
that have been placed and repaired by a repair organization.
b.
The procedure covers the minimum requirement International Code,

Standard, Owner/User specification, and Migas Regulation.
c.
This is Company approved procedure and shall be adhered to at all time

except where Owner/User requirements or contract documents species
other requirement.
DEFINITIONS
a.
Inspector
The person that takes any inspection of

pressure vessel under employed company
who has the Pressure Vessel Inspector
Certificate
b.
Company
PT. Sertco Quality
c.
Owner/user
The organization legally responsible for the

operation, maintenance and safety, including
the repair, modification or replacement of
items in the plant of pressure vessel
d.
Contractor
- The organization responsible for repairs,

alteration, or modification of Pressure
Vessel(s), either in its facilities or on site.
e.
Inspection
The work necessary to check the vessel for

defect such as corrosion, cracking or other
damage to certify the vessel as safe for
operation or in need of repair
i.
General Definition
For the purpose of this procedure the

definition given in references referred to shall
apply
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GOVERNMENT REGULATION
a.
Undang-undang No.22 tahun 2001 :

Minyak dan Gas Bumi
b.
Mijn Politie Reglement Stb No. 341 tahun 1930 :

Peraturan Keselamatan Kerja
c.
Peraturan Pemerintah No.11 tahun 1979 :

Keselamatan Kerja Pada Pemurnian dan Pengolahan Minyak dan Gas
Bumi
d.
Peraturan Pemerintah No. 19 tahun 1973 :

Peraturan dan Pengawasan Keselamatan Kerja Bidang Pertambangan
e.

Pengawasan dan Pelaksanaan Eksplorasi Minyak dan Gas Bumi di Daerah
Lepas Pantai
f.

Tentang Kegiatan Usaha Hulu Minyak dan Gas Bumi.
g.

Tentang Kegiatan Usaha Hilir Minyak dan Gas Bumi.
h.
Peraturan Mentamben No. 06P/0746/M.PE/1991 :

Pemeriksaan Keselamatan Instalasi, Peralatan dan Teknik yang
Dipergunakan Dalam Pertambangan Minyak dan Gas Bumi dan
Pengusahaan Sumberdaya Panasbumi
i.
Keputusan Dirjen Migas No. 84K/382/DJM/1998 :

Pedoman dan Tata Cara Pemeriksaan Keselamatan Kerja Atas Instalasi,
Peralatan dan Teknik yang Digunakan Dalam Usaha Pertambangan Minyak
dan Gas Bumi dan Pengusahaan Sumberdaya Panasbumi
REFERENCES
The following minimum reference for Pressure Vessel construction, but not
limited to :
a. SNI 13-3498-2002 : Inspeksi Bejana Tekan
b. SNI 07-3032-2002 : Kualifikasi Pengelasan
c. SNI 13-3563-1994 : Bejana tekan 1-A
d. ASME Sect.VIII Div.1 : Rules For Construction of Pressure Vessels
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e. ASME Sect.VIII Div.2 : Rules For Construction of Pressure VesselsAlternative Rules

f. TEMA : Tubular Exchanger Manufacturer Association
g. API 510 : Pressure Vessel Inspection Code: Maintenance Inspection,
Rating, Repair, And Alteration
h. ASME B 16.5 : pipe Flanges and Flanged Fitting
i.
ASME Sect. IX : Welding and Brazing Qualification
j.
API 572 : Inspection of Pressure Vessel (Towers, Drums, Reactors, Heat

Exchangers, and Condensers)
k. ASME Sect. II : Material

l.
6.0
7.0
ASME Sect. V : Non Destructive Examination
RESPONSIBILITIES
a.
The Company Management shall be responsible for ensuring that the

necessary resources are made available for the requirements of this
procedure to be carried out in the safe manner.
b.
Line Management shall be responsible for ensuring that the requirements of

this procedure are fully implemented at all times.
c.
All employee involved in the implementation of this procedure shall be

responsible for adherence to the requirements stated within.
PROCEDURES
7.1 INTRODUCTION
The inspection services setup in this procedure is a general guidance that
shall be performed by inspection personnel. The detail inspection and the
acceptance criteria shall refer to applicable code and standard used that
stated in contract document or Owner/User specification.
The personnel who perform inspection shall be qualified by training and
experience; such personnel shall be capable performing the inspection
services mentioned detail below.
7.2 PRE-INSPECTION MEETING
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Prior to repairs, alteration, or modification of Pressure Vessel take in place,

a pre-inspection meeting shall be hold, to setup an inspection and test plan,
getting information regarding to schedule of repairs, alteration, or
modification, and other things that necessary required in performing
inspection. The pre-inspection meeting should be held between Company,
Owner/User and Contractor. If no such meeting held then requirement shall
be established.
The agreed inspection and test plan shall be as a reference of in performing
inspection for all parties who involved during repairs, alteration, or
modification of Pressure Vessel.
7.3 DOCUMENT REVIEW
Before and during inspection performing, the inspector/engineer shall be
review the repairs, alteration, or modification documents, as follow:
1. Certificate of Pressure Vesel (SKPP)
2. Historical record
3. Construction drawing
4. Copy Name Plate or Other marking
5. Work Safety Procedure
6. Repair/ alteration/ modification procedure
7. Repair/ alteration/ modification design calculation
8. Specification of substitute material
9. Review Working Procedure Specification (WPS) and Procedure
Qualification Record (PQR)
10. Non destructive Examination Procedure and NDE Personnel
certificate
11. Post Weld Heat Treatment Procedure (If required)
7.4 PHYSICAL INSPECTION
The Inspector shall be conduct physical inspection as follow :
1. Verification QC manual System
2. Identify Material to be used
3. Verification forming of pressure Vessel
4. Verification fit-up before welding
5. Verification welding preparation
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6. Visual inspection welding and NDE Result Verification

7. Dimensional check
8. Leak Test and Pressure Test (if needed)
9. Verification Manufacture Data Report and Name Plate
10. Verification thickness measurement which conduct by client
11. Measuring Actual Thickness
12. Verification Remaining Life Calculation
7.5 REPORTING
Arrange all inspection result on document form to submit to Direktur Teknik
Pertambangan Minyak dan Gas Bumi to evaluate for issued SKPP.

F.sq-p.003 Rev. 0 Procedure For Repair, Alteration, and Modification Pressure Vessel

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TITLE

PROCEDURE FOR REPAIRS, ALTERATION, AND

This confirms that this procedure has been approved for

The procedure forms part of a formal system within the

PROCEDURE FOR REPAIRS, ALTERATION, AND

PROCEDURES OF IN-SERVICE PRESSURE VESSEL INSPECTION

PROCEDURE FOR REPAIRS, ALTERATION, AND

Provide guideline for inspector to perform reviewing, inspection, verifying

The procedure covers the minimum requirement International Code,

This is Company approved procedure and shall be adhered to at all time

The person that takes any inspection of

PT. Sertco Quality

The organization legally responsible for the

- The organization responsible for repairs,

The work necessary to check the vessel for

For the purpose of this procedure the

PROCEDURE FOR REPAIRS, ALTERATION, AND

Undang-undang No.22 tahun 2001 :

Mijn Politie Reglement Stb No. 341 tahun 1930 :

Peraturan Pemerintah No.11 tahun 1979 :

Peraturan Pemerintah No. 19 tahun 1973 :

Peraturan Pemerintah No.17 tahun 1974 :

Peraturan Pemerintah No.35 tahun 2004 :

Peraturan Pemerintah No.36 tahun 2004 :

Peraturan Mentamben No. 06P/0746/M.PE/1991 :

Keputusan Dirjen Migas No. 84K/382/DJM/1998 :

PROCEDURE FOR REPAIRS, ALTERATION, AND

e. ASME Sect.VIII Div.2 : Rules For Construction of Pressure VesselsAlternative Rules

ASME Sect. IX : Welding and Brazing Qualification

API 572 : Inspection of Pressure Vessel (Towers, Drums, Reactors, Heat

k. ASME Sect. II : Material

ASME Sect. V : Non Destructive Examination

The Company Management shall be responsible for ensuring that the

Line Management shall be responsible for ensuring that the requirements of

All employee involved in the implementation of this procedure shall be

7.2 PRE-INSPECTION MEETING

PROCEDURE FOR REPAIRS, ALTERATION, AND

Prior to repairs, alteration, or modification of Pressure Vessel take in place,

PROCEDURE FOR REPAIRS, ALTERATION, AND

6. Visual inspection welding and NDE Result Verification

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