Froling P1 Pellet Installation Operating Instructions

Installation Instructions
Pellet boiler P1 Pellet
Translation of the original German installation instructions for technicians

Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
M1440213_en | Edition 23/09/2013
Froling GesmbH | A-4710 Grieskirchen, Industriestrae 12 | www.froeling.com
Version of 27 Oct 2011
SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET

TO BE READ IN CONJUNCTION WITH THOSE IN THE MAIN INSTRUCTION MANUAL
These instructions together with those in the instruction manual cover the basic principles
to ensure the satisfactory installation of the boiler, although detail may need slight
modification to suit particular local site conditions.
In all cases the installation must comply with current Building Regulations, Local Authority
Byelaws and other specifications or regulations as they affect the installation of the boiler.
It should be noted that the Building Regulations requirements may be met by adopting the
relevant recommendations given in British Standards BS 8303, BS EN15287-1:2007 as an
alternative means to achieve an equivalent level of performance to that obtained following
the guidance given in Approved Document J.
Please note that it is a legal requirement under England and Wales Building Regulations
that the installation of the boiler is either carried out under Local Authority Building Control
approval or is installed by a Competent Person registered with a Government approved
Competent Persons Scheme. HETAS Ltd operate such a Scheme and a listing of their
Registered Competent Persons can be found on their website at www.hetas.co.uk.
CO Alarms:Building regulations require that when ever a new or replacement fixed solid fuel or
wood/biomass appliance is installed in a dwelling a carbon monoxide alarm must be fitted
in the same room as the appliance. Further guidance on the installation of the carbon
monoxide alarm is available in BS EN 50292:2002 and from the alarm manufacturers
instructions. Provision of an alarm must not be considered a substitute for either installing
the appliance correctly or ensuring regular servicing and maintenance of the appliance and
chimney system.
HEALTH AND SAFETY PRECAUTIONS

Special care must be taken when installing the boiler such that the requirements of the Health and Safety at
Work Act are met.
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case
of contact wash immediately with plenty of water.
Asbestos
This boiler contains no asbestos. If there is a possibility of disturbing any asbestos in the course of installation
then please seek specialist guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this boiler care should be taken to avoid the possibility of personal injury.
Page 1 of 7
BOILER PERFORMANCE
The nominal heat outputs for the various boilers are detailed in the main instruction manual:
PREPARATORY WORK AND SAFETY CHECKS

IMPORTANT WARNING
This boiler must not be installed into a chimney that serves any other heating appliance.
There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit
fumes into the room.
Chimney
In order for the boiler to perform satisfactorily the chimney height must be sufficient to ensure an adequate
draught of approximately 15 Pa so as to clear the products of combustion and prevent smoke problems into
the room.
NOTE: A chimney height of not less than 4.5 metres measured vertically from the outlet of the boiler to the top
of the chimney should be satisfactory. Alternatively the calculation procedure given in BS EN 13384-1 may be
used as the basis for deciding whether a particular chimney design will provide sufficient draught.
The outlet from the chimney should be above the roof of the building in accordance with the provisions of
Building Regulations Approved Document J.
Because these boilers run at high efficiencies the temperature of the flue gases is lower than conventional
solid fuel appliances. Although they are not classed as condensing appliances, the low flue gas temperature
results in condensation occurring within the flue. Any chimney flue system must therefore be able to withstand
the effects of condensate and operate under wet conditions (designation letter W). In addition it should be
soot fire resistant and able to withstand the corrosive effects of flue products generated by solid fuels
(designation G and 3 respectively). If installation is into an existing masonry chimney then it will require relining with a liner meeting the specification described above. Existing concrete or clay lined chimneys are not
suitable for these boilers and must be lined as described above. All installations must be in accordance with
Building Regulations Approved Document J.
Any existing chimney must be clear of obstruction and have been swept clean immediately before installation
of the lining system.
If there is no existing chimney then any new system must be to the designation described above and in
accordance with Building Regulations Approved Document J.
A single wall metal fluepipe is suitable for connecting the boiler to the chimney but is not suitable for use as
the complete chimney. The chimney and connecting fluepipe must not be less than the size of the outlet
socket of the boiler. The length of this connecting pipe should be kept to a minimum. Refer also to the main
instruction manual for further guidance.
Any bend in the chimney or connecting fluepipe should not exceed 45 . 90 bends should not be used,
except for connecting to a rear outlet appliance, and the connection should be no more than 150 mm in length
and have a debris trap.
Combustible material should not be located where the heat dissipating through the walls of fireplaces or flues
could ignite it. Therefore when installing the boiler in the presence of combustible materials due account must
be taken of the guidance on the separation of combustible material given in Building Regulations Approved
Document J and also in these boiler instructions.
If it is found that there is excessive draught in the chimney then a draught stabiliser should be fitted in the
chimney above the chimney above the flue pipe connection. Fitting of a draught stabiliser will affect the
requirement for the permanent air supply into the room in which the boiler is fitted in accordance with
Page 2 of 7
Approved Document J (see also combustion air supply).

Adequate provision e.g. easily accessible soot door or doors must be provided for sweeping the chimney and
connecting fluepipe.
Connection to the chimney

All the boilers have a flue gas connector that allows connection to the main chimney using a suitable
connecting pipe. All joints must be sealed in accordance with the recommendations in Approved Document J.
See also Chimney above.
Hearth
The hearth should be able to accommodate the weight of the boiler and its chimney if the chimney is not
independently supported. The weight of the boiler is indicated in the instruction manual.
The boiler should always be installed on a non-combustible hearth of a size and construction that is in
accordance with the provisions of the current Building Regulations Approved Document J.
The clearance distances to combustible material beneath, surrounding or upon the hearth and walls adjacent
to the hearth should comply with the guidance on the separation of combustible material given in Building
Regulations Approved Document J and also in these boiler instructions.
Combustion air supply

In order for the boiler to perform efficiently and safely there should be an adequate air supply into the room in
which the boiler is installed to provide combustion air. This is particularly necessary if the room is doubleglazed or a flue draught stabiliser is operating in the same room as the appliance. The provision of air supply
to the boiler must be in accordance with current Building Regulations Approved Document J. An opening
window is not appropriate for this purpose.
Connection to the central heating system

Ensure the heating system is the correct design for the boiler. It is an essential requirement that the system
incorporates a heat storage buffer tank (often referred to as an accumulator). Full guidance is given in the
main installation manual. Depending on the intended design of the heating installation and also on the output
of the boiler, the central heating system must be in accordance, as appropriate, with either BS 6880:1988
Parts 1 to 3, Code of Practice for low temperature hot water heating systems of output greater than 45kW.
Further guidance is available from the following sources: BS EN 14336:2004: Heating Systems in Buildings.
Installation and commissioning of water based heating systems. BS EN 12828: 2003; Heating Systems in
Buildings. Design of water based heating systems. BS EN 12831: 2003; Heating Systems in Buildings.
Method for calculation of the design heat load.
Particular attention must be paid to the installation and correct functioning of any Thermal Safety Device
where necessary. This is described fully in the installation manual.
Page 3 of 7
Electrical connections
The installation of any electrical services during the installation of this boiler and the associated heating
system must be carried out by a registered competent electrician and in accordance with the requirements of
the latest issue of BS 7671.
Commissioning and handover

Before commissioning this boiler be sure to read and follow the operation manuals to ensure that everything is
carried out in accordance with the correct procedures.
Ensure any loose parts are fitted in accordance with the instructions.
Once the boiler is under fire check all seals for soundness and that the boiler and water system are operating
correctly. Ensure that the flue is functioning correctly and that all products of combustion are vented safely to
atmosphere via the chimney terminal.
On completion of the installation and commissioning ensure that the instruction manuals for the boiler are left
with the customer. Ensure to advise the customer on the correct use of the appliance with the fuels likely to be
used on the boiler and warn them to use only the recommended fuels for the boiler. The user should be given
a demonstration of the required routine maintenance and safety checks. Remind the user of the importance of
regular chimney sweeping and servicing by qualified persons to ensure continued safe operation of the boiler.
Leave the boiler operational and inform the user that this is the case.
Advise the user what to do should smoke or fumes be emitted from the boiler. The customer should be
warned about the dangers to children, aged and/or infirm persons and that access to the boiler should be
protected by a lockable door.
Page 4 of 7
Contents
Contents
1
General
Safety
2.1
Hazard levels of warnings
2.2
Qualification of assembly staff
2.3
Protective equipment for assembly staff
2.4
Design Information
2.4.1
General standards for heating systems

Standards for structural and safety devices
Standards for heating water
Standards for permitted fuels
7
7
7
8
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
2.4.7
Installation and approval of the heating system

General information for installation room (boiler room)
Requirements for central heating water
Notes for using pressure maintenance systems
Use with storage tank
Chimney connection/chimney system
8
8
9
9
10
10
2.4.8
Room air-independent operation
11
Technology
13
3.1
Dimensions - P1 Pellet
13
3.2
Dimensions - P1 Pellet with hydraulic and boiler block
14
3.3
Components and connections
15
3.4
Dimensions and connections - external suction module
16
3.5
Technical specifications
17
Assembly
19
4.1
Transport
19
4.2
Positioning
19
4.3
Temporary storage
19
4.4
Setting up in the boiler room
20
4.5
Installing the boiler
22
4.6
Installing the discharge system
29
4.7
Electrical Connection
30
4.4.1
4.4.2
4.4.3
4.5.1
4.5.2
4.5.3
4.6.1
4.6.2
4.7.1
2
Notes on standards
Draught limiter
Boiler data for planning the flue gas system
Remove pellet boiler from pallet

Moving the boiler in the boiler room
Minimum distances in the boiler room
Aligning the boiler on the floor
Adding a boiler block
Adding a hydraulic block
Installing the external suction module
Connecting suction hoses to the boiler
Information on circulating pumps
10
11
20
20
20
22
23
26
29
29
30
Contents
4.7.2
Universal suction system
31
Start-up
32
5.1
Before commissioning / configuring the boiler
32
5.2
Initial startup
33
5.2.1
Permitted fuels
Wood pellets
33
33
5.2.2
Non-permitted fuels
33
Decommissioning
34
6.1
Mothballing
34
6.2
Disassembly
34
6.3
Disposal
34
Appendix
35
7.1
Addresses
35
7.1.1
7.1.2
Address of manufacturer
Address of the installer
Installation Instructions P1 Pellet | M1440213_en
35
35
General
1 General
Thank you for choosing a quality product from Froling. The product features a state-ofthe-art design and conforms to all currently applicable standards and testing guide
lines.
Please read and observe the documentation provided and always keep it close to the
system for reference. It contains important safety information and all the operation and
maintenance specifications needed to operate the system safely, properly, environ
mentally friendly and cost-effectively.
The constant further development of our products means that there may be minor dif
ferences from the pictures and content. If you discover any errors, please let us know:
doku@froeling.com
Subject to technical change.
Issuing a delivery cer

tificate
The EC Declaration of Conformity is only valid in conjunction with a delivery certificate,

which has been filled in correctly and signed as part of the commissioning process.
The original document remains at the installation site. Commissioning installers or
heating engineers are requested to return a copy of the delivery certificate together
with the guarantee card to Froling. On commissioning by FROLING Customer Service
the validity of the delivery certificate will be noted on the customer service record.
Safety
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
The dangerous situation may occur and if measures are not observed it will lead
to serious injury or death. Work with extreme care.
CAUTION
to minor injuries or damage to property.
Safety
Qualification of assembly staff
2.2 Qualification of assembly staff

CAUTION
Assembly and installation by untrained personnel:
Risk of personal injury and damage to property.

During assembly and installation:
Observe the instructions and information in the manuals
Only allow trained staff to carry out assembly and installation
Assembly, installation, initial startup and servicing must always be carried out by quali
fied personnel:
- Heating technician / building technician
- Electrical installation technician
- Froling customer services
The assembly staff must have read and understood the instructions in the documenta
tion.
2.3 Protective equipment for assembly staff

You must ensure that staff have the protective equipment specified by accident pre
vention regulations.
For transportation, setup and assembly:
- suitable workwear
- protective gloves
- sturdy shoes
Safety
Design Information
2.4 Design Information

2.4.1 Notes on standards
The system must be installed and commissioned in accordance with the local fire and
building regulations. The following standards and regulations should always be ob
served:
General standards for heating systems

EN 303-5
Boilers for solid fuels, manually and automatically fed combus

tion systems, nominal output up to 300 kW
EN 12828
Heating systems in buildings - Design of water-based heating

systems
EN 13384-1
Chimneys - Thermal and fluid dynamic calculation methods

Part 1: Chimneys serving one appliance
NORM M 7510-1
Guidelines for checking central heating systems

Part 1: General requirements and one-off inspections
NORM M 7510-4
Guidelines for checking central heating systems

Part 4: Simple check for heating plants for solid fuels
Standards for structural and safety devices

NORM H 5170
Heating installation - Requirements for construction and safety

engineering, as well as fire prevention and environmental pro
tection
NORM M 7137
Compressed untreated wood Requirements for storing pellets

at the end customers site
TRVB H 118
Technical directives for fire protection/prevention (Austria)
Standards for heating water

NORM H 5195-1
Prevention of damage by corrosion and scale formation in

closed warm water heating systems at operating temperatures
up to 100 C (Austria).
VDI 2035 Sheet 1
Prevention of damage in water heating systems - Scale forma

tion in domestic water heating systems and hot water heating
systems (Germany)
SWKI 97-1
Water quality for heating, steam, cooling and air conditioning

systems (Switzerland)
D.P.R. no. 412
Regulations for the planning, installation, running/operation and

maintenance of heating systems in buildings to reduce energy
consumption with reference to Article 4, Comma 4 of the Legis
lative Decree of 9 January 1991, No. 10 (Italy)
Safety
Design Information
Standards for permitted fuels

EN 14961-2
Solid biofuel, fuel specifications and classes.

Part 2: Wood pellets for non-industrial use
1. BImSchV
First Ordinance of the German Federal Government for imple

mentation of the Federal Emission Protection Law, BGBl. I P.
491, in the applicable version.
2.4.2 Installation and approval of the heating system

The boiler should be operated in a closed heating system. The following standards
govern the installation:
Note on standards
NORM / DIN EN 12828 Heating Systems in Buildings
NOTICE! Each heating system must be officially approved.

The appropriate supervisory authority (inspection agency) must always be informed
when installing or modifying a heating system, and authorisation must be obtained
from the building authorities:
Austria: Inform the civic/municipal building authorities.
Germany: Notify an approved chimney sweep and the building authorities.
2.4.3 General information for installation room (boiler room)

Boiler room characteristics
There must not be a potentially explosive atmosphere in the boiler room as the
boiler is not suitable for use in potentially explosive environments.
The boiler room must be frost-free.
The boiler does not provide any light, so the customer must provide sufficient light
ing in the boiler room in accordance with national workplace design regulations.
When using the boiler over 2000 metres above sea level you should consult the
manufacturer.
Danger of fire due to flammable materials.
No flammable materials should be stored near the boiler. Flammable objects (e.g.
clothing) must not be put on the boiler to dry.
Damage due to impurities in combustion air.
Do not use any solvents or cleaning agents containing chlorine in the room where
the boiler is installed.
Keep the air suction opening of the boiler free from dust.
Ventilation of the boiler room

Ventilation air for the boiler room should be taken from and expelled directly outside,
and the openings and air ducts should be designed to prevent weather conditions (foli
age, snowdrifts, etc.) from obstructing the air flow.
Unless otherwise specified in the applicable building regulations for the boiler room,
the following standards apply to the design and dimensions of the air ducts:
8
Safety
Design Information
Note on standards
NORM H 5170 - Construction and fire protection requirements

TRVB H118 - Technical directives on fire protection/prevention
2.4.4 Requirements for central heating water

The following standards and guidelines apply:
Note on standards
Austria:
NORM H 5195-1
Germany:
VDI 2035
Switzerland:
SWKI 97-1
Italy:
D.P.R. no. 412
NOTICE! Note on filling with make-up water: Always bleed the filling hose before con
necting, in order to prevent air from entering the system.
Observe the standards and also follow the recommendations below:
Max. cumulative value for alkaline earth: 1.0 mmol/l or 100 mg/l (corresponds to
5.6 dH)
Use softened water as the make-up water
Avoid leaks and use a closed heating system to maintain water quality during op
eration
2.4.5 Notes for using pressure maintenance systems

Pressure maintenance systems in hot-water heating systems keep the required pres
sure within predefined limits and balance out volume variations caused by changes in
the hot-water temperature. Two main systems are used:
Compressor-controlled pressure maintenance

In compressor-controlled pressure maintenance units, a variable air cushion in the ex
pansion tank is responsible for volume compensation and pressure maintenance. If
the pressure is too low, the compressor pumps air into the tank. If the pressure is too
high, air is released by means of a solenoid valve. The systems are built solely with
closed-diaphragm expansion tanks to prevent the damaging introduction of oxygen in
to the domestic hot water.
Pump-controlled pressure maintenance

A pump-controlled pressure maintenance unit essentially consists of a pressure-main
tenance pump, relief valve and an unpressurised receiving tank. The valve releases
hot water into the receiving tank if the pressure is too high. If the pressure drops below
a preset value, the pump draws water from the receiving tank and feeds it back into
the heating system. Pump-controlled pressure maintenance systems with open expan
sion tanks (e.g. without a diaphragm) introduce ambient oxygen via the surface of the
water, exposing the connected system components to the risk of corrosion. These
systems offer no oxygen removal for the purposes of corrosion control as required by
VDI 2035 and in the interests of corrosion protection should not be used.
Safety
Design Information
2.4.6 Use with storage tank
NOTICE
In principle it is not necessary to use a storage tank for the system to run smooth
ly. However, we recommend that you use the system with a storage tank, as this
ensures a continuous supply of fuel in the ideal output range of the boiler.
For the correct dimensions of the storage tank and the line insulation (in accordance
with NORM M 7510 or guideline UZ37) please consult your installer or Froling.
See "Addresses" [page 35]
2.4.7 Chimney connection/chimney system

EN 303-5 specifies that the entire flue gas system must be designed to prevent, wher
ever possible, damage caused by seepage, insufficient feed pressure and condensa
tion. Please note in this respect that flue gas temperatures lower than 160K above
room temperature can occur in the permitted operating range of the boiler.
The flue gas temperatures (for clean systems) and additional flue gas values can be
found in the table below.
The connection between the boiler and the chimney system should be as short as
possible. The upward angle of the connection should not exceed 30 - 45. Insulate the
connection. The entire flue gas system - chimney and connection - should be calcula
ted in accordance with EN 13384-1.
Local regulations and other statutory regulations also apply.
NOTICE! The chimney must be authorised by a smoke trap sweeper or chimney
sweep.
NOTICE! TRVB H 118 (Austria only) stipulates that an explosion flap must be installed
in the connecting piece (flue pipe) directly next to the boiler. It should be situated in
such a way that is poses no risk to persons!
Draught limiter
The installation of a draught limiter is recommended.
NOTICE! Install the draught limiter directly under the mouth of the flue line, as the
pressure is constantly low at this point.
10
Safety
Design Information
Boiler data for planning the flue gas system

Description
Flue gas temperature at nominal load
Flue gas mass flow at nominal load
P1 Pellet
7
10
15
20
140
150
150
150
kg/h
17
25
36
52
16
20
0.005
0.007
0.010
0.014
0.002
0.002
0.004
0.005
Flue gas mass flow at partial load

Flue gas mass flow at nominal load
kg/s
Flue gas mass flow at partial load

Required feed pressure at nominal load
Pa
Required feed pressure at partial load

Required feed pressure at nominal load
2
mbar
0.05
Required feed pressure at partial load
0.02
Maximum permissible feed pressure

Flue spigot diameter
In accordance with NORM/DIN EN 303-5

mm
100
130
2.4.8 Room air-independent operation

The P1 Pellet has a central air connection on the back of the boiler. If appropriate sup
ply air and flue gas connections are installed, the boiler can be operated independent
ly of room air as a type C42 or type C82 in the sense of EN 15035.
Definition of type C8 as per EN 15035

Boiler that is connected via its combustion air supply and flue gas outlet, with a con
necting piece that may be supplied, to a shared chimney with a shaft for combustion
air supply and a shaft for flue gas outlet. The mouths of the air and flue gas chimney
are either concentric or so close to each other that similar wind conditions apply.
NOTICE! Air is supplied by an air and flue gas system!
Definition of type C8 as per EN 15035

A boiler that is connected via its combustion air supply and flue gas outlet, with a con
necting piece, to a wind protection device and a single or shared chimney.
NOTICE! Air supply via an air supply line that is independent from the chimney sys
tem!
NOTICE! This design requires a wind protection device. If a protective grating is fitted,
you must ensure that the mesh size is sufficiently large to prevent a significant loss of
pressure and/or seal from dirt!
The second index "2" (C42 / C82) indicates type C boilers with a blower fan downstream
of the combustion chamber or the heat exchanger.
When dimensioning pipe bends in the supply air line you should note that:
11
Safety
Design Information
The ratio of the radius of curvature (r) to pipe diameter (d) should be greater than 1
r:d 1
For example:
- Diameter of supply air connection = 60 mm
- Minimum radius of pipe bends 60 mm
Install the supply air line in as straight a line as possible and over the shortest path.
Keep the number of pipe bends to a minimum (ideally a maximum of 4 bends)!
In addition, the following applies: The maximum resistance of the supply air line is 20
Pa!
You can find the necessary dimensions of the supply air connections in the boiler in
the technical data sheets.
Minimum specification of connection lines

Connecting piece for the combustion air supply as per EN 1856-2
EN 1856-2 - T080 - N2 - D
Connecting piece for the flue gas outlet as per EN 1856-2
EN 1856-2 - T200 - P1 - W
12
TXXX
Temperature class (specified in C)
N2
Pressure class with test pressure = 20 Pa
P1
Pressure class with test pressure = 200 Pa
Condensation resistance not required (dry)
Condensation resistance required (damp)
Technology
Dimensions - P1 Pellet
3 Technology
3.1 Dimensions - P1 Pellet
Dimen
sion
Description
Unit
7 - 10
15 - 20
650
650
Length, boiler
L1
Total length incl. flue gas pipe connection
680
685
Width, boiler
600
750
Height, boiler
1200
1200
H1
Height, flue gas pipe connection
960
940
H2
Height, ventilation connection
940
935
H3
Height, return connection
870
870
H4
Height, flow connection
250
290
H5
Height, drainage connection
240
100
H6
Height, supply air connection

(for room air-independent operation)
370
360
H7
Height, suction system connection
1110
1110
mm
P1 Pellet
13
Technology
Dimensions - P1 Pellet with hydraulic and boiler block
3.2 Dimensions - P1 Pellet with hydraulic and boiler block
Dimen
sion
14
Description
Unit
mm
P1 Pellet
7 - 10
15 - 20
1150
1150
L1
Length, boiler block
L2
Length, hydraulic block
500
500
Width of boiler with hydraulic block
660
660
Overall height of boiler with DHW block
1810
1810
H1
Height, boiler block
630
630
H2
Height, boiler block and hydraulic block
1330
1330
H3
Height of flow/return connection of the heating

circuits
1260
1260
H4
Height of flow/return connection of the boiler
710
710
H5
Height of the drainage connection of the boiler
690
690
H6
Height of the hot water/circulation connection

of the boiler block
350
350
H7
Height of the cold water supply of the boiler

block
160
160
H8
Height, electronic heating cartridge connection
185
185
H9
Height, drainage connection of boiler block
165
165
H10
Height, flue gas pipe connection
1570
1550
H11
Height, supply air connection (for room air-in

dependent operation)
980
970
H12
Height, suction system connection
1720
1720
Technology
Components and connections
3.3 Components and connections
No.
Description
Unit
P1 Pellet
Inches
3/4 IT
Boiler flow connection
Boiler return connection
3/4 IT
Drainage connection
(with optional hydraulic unit designed as a boiler filling and
drainage system)
1/2 IT
Air vent connection
1/2 IT
Supply air connection (external diameter)
Pellet suction line connection
50
Return-air line connection
50
Flue gas pipe connection
100
Flow and return connection for heating circuit 1

(heating circuit group with high efficiency pump and mixing
valve)
10
Flow and return connection for additional heating circuit

group
11
Line regulating valve
12
Safety group with

- pressure gauge for system pressure
- quick vent valve
- safety valve
13
Expansion tank (18 litres) integrated into hydraulic block
14
Connection, cold water supply of the tank unit
15
Connection, hot water for the tank unit
3/4 ET
16
Connection, circulation line
3/4 ET
17
Connection, tank unit drainage
1/2 IT
18
Connection for E-cartridge
6/4 IT
mm
inches
60
1 ET
IG 1
Inches
3/4 ET
15
Technology
Dimensions and connections - external suction module
No.
19
Not
pic
tured
Description
Unit
P1 Pellet
Maintenance flange with insulated magnesium protective anode

DHW loading pump (Wilo Yonos Para) integrated into hydraulic block
3.4 Dimensions and connections - external suction module
Dimen
sion
16
Name
Unit
Suction module
mm
240
Suction turbine diameter
Total length incl. wall bracket
265
H1
Suction turbine height
245
H2
Total height incl. wall bracket
325
Return-air line connection (line to suction point)
Return-air line connection (line to boiler)
mm
50
50
Technology
3.5 Technical specifications

Technical specifica
tions
P1 Pellet 7-10
Description
Nominal heat output
P1 Pellet 7
P1 Pellet 10
10
2-7
2 - 10
kW
Output range
Electrical connection
230V / 50Hz / fused C16A
Power consumption
43
50
Boiler weight
kg
approx. 200
approx. 200
approx. 35
approx. 35
Pellet container capacity
32
32
Ashcan capacity
13
13
Total boiler capacity (water)
Domestic hot water content with optional boil

er block
Water pressure drop (T = 20 K)
130
mbar
Minimum boiler return temperature
0.8
2.1
Not applicable due to

internal return temperature control
Maximum boiler temperature setting
90
Minimum boiler temperature setting
40
Airborne sound level
dB(A)
< 70
Boiler class as per EN 303-5:2012
Permitted fuel
Test report data

P1 Pellet 7-10
Wood pellets D06 in accordance with EN

14961-2 class A1
Description
P1 Pellet 7
P1 Pellet 10
Testing institute
TV SD1)
TV SD1)
Test report no.
2212100-2
2212100-1
Date of issue
20/06/2013
21/06/2013
1. TV SD, Landesgesellschaft sterreich GmbH, Grazer Strae 18, A - 8600 Bruck an der Mur, Austria
Test data - Emissions in [mg/MJ]1) (nominal load/partial load)

Carbon monoxide (CO)
mg/MJ
2 / 10
11 / 11
Nitrogen oxide (NOx)
mg/MJ
80 / 69
83 / 69
Organic hydrocarbons (OGC)
mg/MJ
< 1.0 / 1.0
1.0 / 1.0
Dust
mg/MJ
10.3 / 4.0
11.2 / 4.0
94.3 / 90.9
94.5 / 90.9
Boiler efficiency
1. The pollutant concentration is specified as a mass based on the energy content of the fuel fed to the combustion system in mg/MJ
Test data - Emissions in [mg/m]1) (nominal load/partial load)

Carbon monoxide (CO)
mg/m
4 / 15
17 / 15
Nitrogen oxide (NOx)
mg/m
125 / 107
130 / 107
Organic hydrocarbons (OGC)
mg/m
< 1.0 / 2.0
1.0 / 2.0
Dust
mg/m
16.2 / 6.2
17.4 / 6.2
94.3 / 90.9
94.5 / 90.9
Boiler efficiency
1. Emissions values based on dry flue gas at standard temperature and pressure (0C, 1013 mbar) with a volume content of oxygen of 13%
17
3
Technical specifica
tions
P1 Pellet 15-20
Technology
Description
Nominal heat output
kW
Heat output range

Electrical connection
Boiler weight
Pellet container capacity
P1 Pellet 15
P1 Pellet 20
15
20
4,5 - 15
6 - 20
230V / 50Hz / fused C16A

kg
approx. 250
approx. 250
41
41
18
18
Ash box capacity

Domestic hot water content with optional boil
er block
130
Minimum boiler return temperature

Maximum boiler temperature setting
Not applicable due to

internal return temperature control
C
90
Minimum boiler temperature setting

Airborne sound level
Boiler class as per EN 303-5:2012
Permitted fuel
18
40
dB(A)
< 70
5
Wood pellets D06 in accordance with EN

14961-2 class A1
Assembly
Transport
4 Assembly
4.1 Transport
The product is delivered on pallet(s) in cardboard packaging.
NOTICE
Damage to components if handled incorrectly
Follow the transport instructions on the packaging.
Transport components with care to avoid damage
Protect the packaging against damp
Pay attention to the pallet's centre of gravity when lifting
4.2 Positioning
Position a fork-lift or similar lifting device at the pallet and bring in the components
If the boiler cannot be brought in on the pallet:
Remove the cardboard and remove the boiler from the pallet
See "Remove pellet boiler from pallet" [page 20]
For positioning using a crane:
Remove the insulating cover

Secure the crane hook to the crane eye below and lift the boiler
4.3 Temporary storage

If the system is to be assembled at a later stage:
Store components at a protected location, which is dry and free from dust
Damp and frost can damage components, particularly electric ones!
19
Assembly
4.4 Setting up in the boiler room

4.4.1 Remove pellet boiler from pallet
The boiler comes screwed to the pallet:
Remove the transport locks
Lift unit off pallet
4.4.2 Moving the boiler in the boiler room

Position a fork-lift or similar lifting device with a suitable load-bearing capacity at
the base frame
Lift and transport to the intended position in the installation room
Observe the minimum distances in the boiler room.
4.4.3 Minimum distances in the boiler room

The system should generally be set up so that it is accessible from all sides allow
ing quick and easy maintenance.
Regional regulations regarding necessary maintenance areas for inspecting the
chimney should be observed in addition to the specified minimum distances!
Observe the applicable standards and regulations when setting up the system.
Observe additional standards for noise protection
(NORM H 5190 - Noise protection measures)
Minimum distances - P1 Pellet
Pos.
Name
Distance - insulated door to wall
600 mm
Distance boiler side to wall

(controller side)
300 mm
Distance back to wall
300 mm

(door stop side)
100 mm
Minimum space (length x width)
20
P1 Pellet
1540 x 1000 mm
Assembly
Minimum distances - P1 Pellet with hydraulic and boiler block
A
C
D
Pos.
Name
P1 Pellet with hydraulic and boiler block
Distance - insulated door to wall
600 mm

(controller side)
300 mm
Distance back to wall

(door stop side)
Minimum space (length x width)
100 mm
1740 x 1000 mm
21
Assembly
4.5 Installing the boiler

4.5.1 Aligning the boiler on the floor
P1 Pellet
After positioning, the boiler must be aligned on the floor:

Use a hexagonal spanner to set the adjustable feet on the underside of the boiler
P1 Pellet with boiler block or as a complete unit

If a boiler block is being added to the boiler or it has come fully preassembled as a unit
with a hydraulic and boiler block, adjustable feet are not required.
Lift boiler and position the boiler underlays provided under the base frame
22
Assembly
4.5.2 Adding a boiler block

An optional boiler block can be added to the P1 Pellet. All the components and corre
sponding flat seals required for fitting to the boiler and operating the DHW tank are
provided. Materials and tools for sealing the threaded joints are not included.
Before assembly, position the boiler block on the boiler underlays provided at the
place of installation
Remove the front cladding plates from the boiler block
Remove the adjustable feet from the boiler and place the boiler on the boiler block
Note the information about lifting the boiler
See "Positioning" [page 19]
Screw the boiler to the boiler block and replace the cladding plates
23
Assembly
Fit the threaded socket (G 1" to R 3/4") to the return connection on the boiler
Fit the reducing nipple (G 1" to Rp 3/4") to the return connection on the DHW tank
Screw the pipe bend, line regulating valve, T-piece and pump ball valve together
as shown and fit to the return connection of the boiler
Fit the SIL seals provided to all flat-sealing joints
Put the insulation jacket onto the line regulating valve
Fit the blanking plug (G 1") to T-piece
If other components are being added to the heating system in the course of in
stallation, the blanking plug is not required. In this case, this connection serves
as the return connection of the boiler
Screw the pump ball valve and return pipe joint together as shown and fit to the
return connection on the DHW tank
Fit the DHW loading pump between the two pump ball valves with SIL seals
Put the insulation jacket onto the pump
24
Assembly
Fit threaded socket (G 1" to R 3/4") to the flow connection on the boiler
Fit the reducing nipple (G 1" to Rp 3/4") to the flow connection on the DHW tank
Screw together the pipe bend, two-way zone valve and flow pipe union as shown
and fit to the flow connections on the boiler and DHW tank
Fit the blanking plug (G 1") to T-piece
as the flow connection of the boiler
When you have finished, tighten all the joints again

Place the cover plate onto the boiler block and secure with self-tapping screws
25
Assembly
4.5.3 Adding a hydraulic block

An optional hydraulic block can be added to the P1 Pellet. Depending on the scope of
delivery, up to two heating circuits can be supplied. All the components and corre
sponding flat seals required for fitting to the boiler and operating the heating circuit(s)
are provided. Materials and tools for sealing the threaded joints are not included.
Once you have positioned the boiler at the place of installation:
Take off the cover plates and remove all cladding plates from the hydraulic block
Fit threaded socket (G 1" to R 1/2") to the ventilation connection on the boiler
Fit one threaded socket each (G 1" on R 3/4") to the flow and return connection on
the boiler
Fit threaded socket (G 3/4" on R 1/2") to the drainage connection on the boiler
Position the hydraulic block at the back of the boiler as shown and adjust to the
height of the boiler using the adjustable feet
After aligning, screw the hydraulic block to the boiler
Fit the pipe union for drain to boiler with SIL seal (18x12x2)
26
Assembly
Screw cap valve, elbow pipe (3/4") and threaded socket (G 1" on R 3/4") as well
as a double nipple (1") at the top connection to the return pipe union as shown and
fit to the diaphragm expansion tank
Fit the blanking plug (G 1") to the bottom and side connection with SIL seal
stallation, the blanking plug at the side connection is not required. In this case,
this connection serves as the return connection of the boiler
Screw together the pipe bend, line regulating valve and pipe union as shown and
fit to the return connection on the boiler and to the previously assembled return
pipe union
stallation, the circulating pump is installed instead of the blanking plug.
Fit the flow pipe to the flow connection on the boiler

Fit blanking plug (G 1") to the side connection
as the flow connection of the boiler
Screw the flow and return connection on the heating circuit manifold to the respec
tive pipe unions on the boiler each with a pipe bend and a ball valve (1")
27
Assembly
Screw the pipe bend and boiler safety block together and fit to the ventilation con
nection on the boiler
Fit the protective plate for the flue pipe and cover plate to the back of the boiler
When you have finished, tighten all the joints again
Also check pre-installed joints, for example the blanking plugs on the heating
circuit manifold and the heating circuit assemblies and tighten if necessary
Replace the cladding plates removed at the start of assembly on the frame and
screw to the hydraulic block and back of the boiler at the dedicated holes
Finally, fit the cover plates
28
Assembly
Installing the discharge system
4.6 Installing the discharge system

Once the discharge system has been assembled in accordance with the assembly in
structions enclosed, the suction and return air line needs to be connected to the boiler
and the external suction module connected as well.
4.6.1 Installing the external suction module

For the P1 Pellet, the pellets are loaded using an external suction module. The suction
module is installed in the return-air line between the boiler and the suction point. Its
position can be chosen freely.
Install the wall console with the included anchors and screws at any desired posi
tion in the return-air line.
If the suction module is positioned at a maximum distance of 2 m to the boiler,
the power supply line can be plugged in as is. At greater distances, the power
supply line must be lengthened accordingly on-site!
Lay the return-air line from the suction point to the suction module and connect it
to the pressure side (position 1).
Connect the second part of the return-air line to the under-pressure side (position
2) and lay the line to the boiler
4.6.2 Connecting suction hoses to the boiler

At the back of the boiler:
Connect the suction hose of the discharge system to the right connection (PEL
LETS label)
Connect the return-air line of the discharge system from the external suction mod
ule to the left connection
NOTICE! Ensure the potential equalisation matches the discharge system assembly
instructions when connecting the hose lines!
29
Assembly
4.7 Electrical Connection

DANGER
When working on electrical components:
Risk of electrocution!
When work is carried out on electrical components:
Only have work carried out by a qualified electrician
Observe the applicable standards and regulations
Work must not be carried out on electrical components by unauthorised
people
Remove the insulating cover and the side control cover

Connect the power supply cable at the mains connection plug provided
Flexible sheathed cable must be used for the wiring; this must be of the correct
size to comply with applicable regional standards and regulations.
The power supply line (mains connection) must be fitted with a C16 A fuse by
the customer.
4.7.1 Information on circulating pumps
NOTICE
According to 2012/622/EU external, wet running circulating pumps must comply
with the following limit values of the Energy Efficiency Index (EEI):
- Effective from 01/01/2013: Wet running circulating pumps with EEI 0.27
- Effective from 08/01/2015: Wet running circulating pumps with EEI 0.23
Only high efficiency pumps with a connection option for a control signal (PDM / 0-10V)
should be connected to speed-controlled pump outputs (pump 1 on the core module
and pump outputs on the hydraulic module). In this case, the control line is connected
to the corresponding PDM outputs of the boards. Observe the connection instructions
in the boiler controller documentation!
30
Assembly
CAUTION
When using high efficiency pumps without an additional control line at speed-con
trolled pump outputs:
Malfunctions of the boiler, the pump and the hydraulic system may occur!
Therefore:
Do not connect EC motor pumps without a control line to the speed-controlled
pump outputs of the boards.
Only use special high efficiency pumps with a connection option for a con
trol line (PDM/0-10V)!
Observe the additional instructions and information on board outputs in the
operation instructions for the boiler controller.
4.7.2 Universal suction system

With the automatic universal suction system, the Pellet-Box Comfort is linked to the
Core module using flexible cable (5x0.75mm2, YMM as per VE-K41-5 or H05VV-F
as per DIN VDE 0881-5). This is a 24V control line.
The previous figure shows the plugged-in 5-pin connecting plug of the Comfort pellet
box and the accompanying connection layout of the control Lambdatronic P 3200 P1.
To check the plug arrangement:
Perform check using the board's labels
The actuators (1) of the pellet-box must be
switched to the "R" position!
The actuators are ready to plug in and are connected to the board.
All necessary plug clips are included with the pellet-box in delivery
31
Start-up
Before commissioning / configuring the boiler
5 Start-up
5.1 Before commissioning / configuring the boiler
The boiler must be adjusted to the heating system during commissioning.
NOTICE
Optimum efficiency and efficient, low-emission operation can only be guaranteed
if the system is set up by trained professionals and the standard factory settings
are observed.
Take the following precautions:
Initial startup should be carried out with an authorised installer or with Froling
customer services
Adjust the boiler controller to the system type

Apply boiler standard values
NOTICE! The keypad assignment and the steps necessary to modify the parameters
are detailed in the operating instructions for the boiler control unit.
Check the system pressure of the heating system
Check that the heating system is completely vented
Check that the safety devices are present and working correctly
Check that there is sufficient ventilation in the boiler room
Check the seal of the boiler
All doors and inspection openings must be tightly sealed!
Check that drives and actuators are working and turning in the right direction
NOTICE! For how to check the analogue and digital outputs, see the operating instruc
tions for the boiler controller
Check that the door contact switch is working correctly
NOTICE! For how to check the digital inputs see the operating instructions for the boil
er controller.
32
Start-up
Initial startup
5.2 Initial startup

5.2.1 Permitted fuels
Wood pellets
Wood pellets made from natural wood with a diameter of 6 mm
Note on standards
EU:
Fuel acc. to EN 14961 - Part 2: Wood pellets class A1 / D06
and/or:
Certification program ENplus or DINplus
General note:
Before refilling the store, check for pellet dust and clean if necessary.
5.2.2 Non-permitted fuels

The use of fuels not defined in the "Permitted fuels" section, and particularly the burn
ing of refuse, is not permitted.
CAUTION
In case of use of non-permitted fuels:
Burning non-permitted fuels increases the cleaning requirements and leads to a

build-up of aggressive sedimentation and condensation, which can damage the
boiler and also invalidates the guarantee. Using non-standard fuels can also lead
to serious problems with combustion.
For this reason, when operating the boiler:
Only use permitted fuels
33
Decommissioning
Mothballing
6 Decommissioning
6.1 Mothballing
The following measures should be taken if the boiler is to remain out of service for
several weeks (e.g. during the summer):
Clean the boiler thoroughly and close the doors fully
If the boiler is to remain out of service during the winter:
Have the system completely drained by a qualified technician
Protection against frost
6.2 Disassembly
To disassemble the system, follow the steps for assembly in reverse order.
6.3 Disposal
Ensure that they are disposed of in an environmentally friendly way in accordance
with waste management regulations.
You can separate and clean recyclable materials and send them to a recycling
centre.
34
Appendix
Addresses
7 Appendix
7.1 Addresses
7.1.1 Address of manufacturer
FRLING
Heizkessel- und Behlterbau GesmbH
Industriestrae 12
A-4710 Grieskirchen
AUSTRIA
TEL 0043 (0)7248 606 0
FAX 0043 (0)7248 606 600
INTERNET www.froeling.com
7.1.2 Address of the installer
Stamp
35
Operating Instructions
Pellet boiler P1 Pellet (Touch)
Translation of the original German operating instructions for the operator

Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B1000013_en | Edition 02/09/2013
SUPPLEMENTARY OPERATING INSTRUCTIONS FOR THE UK MARKET

TO BE READ IN CONJUNCTION WITH THOSE IN THE OPERATION MANUAL
READ THE OPERATION MANUAL AND TTH

HE
ES
SE
E IIN
NS
STTR
RU
UC
CTTIIO
ON
NS
S
C
A
R
E
F
U
L
L
Y
B
E
F
O
R
E
U
S
I
N
G
T
H
E
B
O
I
L
E
R
CAREFULLY BEFORE USING THE BOILER
WARNING NOTE
Properly installed, operated and maintained this boiler will not emit fumes into the dwelling. Occasional fumes
from de-ashing and re-fuelling may occur. However, persistent fume emission is potentially dangerous and must
not be tolerated. If fume emission does persist, then the following immediate action should be taken:(a) Open doors and windows to ventilate room
(b) Shut the boiler down in accordance with the instructions and vacate the room/building.
(c) Check for flue or chimney blockage and clean if required
(d) Do not attempt to relight the fire until the cause of the fume emission has been identified and corrected. If
necessary seek expert advice.
The most common cause of fume emission is flueway or chimney blockage. For your own safety these must
be kept clean at all times.
IMPORTANT NOTES
General
Before lighting the boiler check with the installer that the installation work and commissioning checks
described in the installation instructions have been carried out correctly and that the chimney has been swept
clean, is sound and free from any obstructions. As part of the boilers commissioning and handover the
installer should have shown you how to operate the boiler correctly.
In particularly cold weather the boiler should not be lit if there is a possibility that any part of the heating
system is frozen.
In case of a system fault the boiler is designed to safely shut itself down automatically. If however there is a
need to manually shut the boiler down please follow the instructions given in the operation manual. This
should only be done in emergency situations.
Always ensure the fuel charging door and the ash door are firmly shut after attending to the boiler as
overheating of the boiler may occur if these doors are not fully closed.
CO Alarm
Your installer should have fitted a CO alarm in the same room as the appliance. If the alarm sounds
unexpectedly, follow the instructions given under Warning Note above.
Page 5 of 7
Protection of vulnerable persons

This type of boiler is unlikely to be installed in a part of the home that would be considered as part of the
general living area or easily accessible from such. It is intended to be installed in its own boiler room. This
boiler room should be guarded effectively with the use of an appropriate lockable door.
Chimney cleaning
The chimney should be swept a minimum of twice a year. It is important that the flue connection and chimney
are swept prior to lighting up after a prolonged shutdown period.
In situations where it is not possible to sweep through the boiler the installer will have provided alternative
means, such as a soot door. After sweeping the chimney the boiler flue outlet and the flue pipe connecting
the boiler to the chimney must be cleaned with a flue brush.
Periods of Prolonged Non-Use

If the boiler is to be left unused for a prolonged period of time then it should be given a thorough clean to
remove ash and unburned fuel residues. To enable a good flow of air through the boiler to reduce
condensation and to avoid door seals becoming stuck and subsequently damaged, leave the filling hatch and
combustion chamber doors slightly ajar. These actions will reduce the possibility of unnecessary damage and
corrosion.
It is important to check, and clean if necessary, the connecting pipe and the chimney prior to lighting up the
boiler after a prolonged period of non-use.
Extractor fan
There must not be an extractor fan fitted in the same room as the boiler as this can cause the boiler to emit
smoke and fumes into the room.
Aerosol sprays
Do not use an aerosol spray on or near the boiler when it is alight.
Use of operating tools

Always use the operating tools provided when handling parts likely to be hot when the boiler is in use.
Chimney Fires
If the chimney is thoroughly and regularly swept, chimney fires should not occur. However, if a chimney fire
does occur the control system of the boiler should shut down the system. Please follow the instructions in the
operation manual for emergency manually shutting down the boiler if it appears that the boiler has not shut
down automatically. This should cause the chimney fire to go out in which case the control should be kept at
the minimum setting until the fire in the boiler has gone out. The chimney and flueways should then be
cleaned. If the chimney fire does not go out when the above action is taken then the fire brigade should be
called immediately.
After a chimney fire the chimney should be carefully examined for any damage. Expert advice should be
sought if necessary
Page 6 of 7
Permanent air vent

The boiler requires a permanent and adequate air supply in order for it to operate safely and efficiently.
In accordance with current Building Regulations the installer may have fitted a permanent air supply vent into
the room in which the boiler is installed to provide combustion air. This air vent should not under any
circumstances be shut off or sealed.
Recommended fuels
The boiler is designed to burn specific wood based fuels as detailed in the main instructions.
HETAS Ltd Approval

This appliance has obtained HETAS Ltd approval for burning the specified fuels. Approval does not cover the
use of other fuels either alone or mixed with the recommended fuels listed, nor does it cover instructions for
the use of other fuels.
Page 7 of 7
Contents
Contents
1
General
1.1
Product overview, P1 Pellet
Safety
2.1
2.2
Pictograms used
2.3
General safety information
Permitted uses
2.4
2.4.1
Permitted fuels
2.4.2
Non-permitted fuels
2.5
Qualification of operating staff
10
2.6
Protective equipment for operating staff
10
2.7
2.7.1
2.7.2
2.7.3
2.7.4
2.7.5
2.7.6
Installation and approval of the heating system

General information for installation room (boiler room)
Requirements for central heating water
Notes for using pressure maintenance systems
Use with storage tank
Chimney connection/chimney system
Design information
10
2.8
Safety Devices
14
2.9
Residual risks
15
2.10
10
11
11
12
12
13
2.10.1
2.10.2
2.10.3
Overheating of the system

Smell of flue gas
Fire in the system
Emergency procedure
17
Operating the system
18
3.1
Assembly and initial startup
18
Filling the pellet store
19
3.2
3.2.1
3.3
17
17
17
General advice for working in the store
19
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
Switching on the power supply

Switching on the boiler
Regulating the boiler
Switching off the boiler
Switching off the power supply
Heating up the boiler
20
Boiler Servicing
21
4.1
General information on servicing
21
Inspection and cleaning
22
4.2
Wood pellets
4.2.1
Inspection
4.2.2
Cleaning
Checking the system pressure

Checking the safety valve
Empty the ash drawer
20
20
20
20
20
22
22
22
22
22
Contents
Emptying the ash container (P1 Pellet 15-20)

Check the grate and combustion chamber
4.2.3
4.3
23
24
Periodic inspection and cleaning
25
Cleaning the heat exchanger and flue gas temperature sensor

Cleaning the induced draught fan
Cleaning the flue gas pipe
Checking the draught controller flap
25
27
27
27
4.3.1
Measurement at nominal load
Emissions measurement by chimney sweep or regulatory body
28
4.4
Maintenance agreement / Customer service
28
4.5
Replacement parts
28
4.6
28
4.6.1
4.6.2
Disposal of the ash

Disposal of system components
Disposal information
29
Troubleshooting
30
5.1
29
29
5.1.1
Behaviour of system after a power failure
General fault with power supply
30
5.2
Excessive temperature
30
5.3
5.3.1
5.3.2
Faults with fault message
Procedure for fault messages

Acknowledging a fault message
31
Appendix
32
Addresses
32
6.1
6.1.1
6.1.2
Address of manufacturer
Address of the installer
Operating Instructions P1 Pellet (Touch) | B1000013_en
30
31
31
32
32
General
1 General
Thank you for choosing a quality product from Frling. The product features a state-ofthe-art design and conforms to all currently applicable standards and testing guide
lines.
Please read and observe the documentation provided and always keep it close to the
system for reference. Observing the requirements and safety information in the docu
mentation makes a significant contribution to safe, appropriate, environmentally friend
ly and economical operation of the system.
The constant further development of our products means that there may be minor dif
ferences from the pictures and content. If you discover any errors, please let us know:
doku@froeling.com.
Subject to technical change.
Guarantee conditions
Our sale and delivery conditions generally apply. These conditions have been made
available to customers, and customers have been made aware of them at the time of
order completion.
You can also find the guarantee conditions on the enclosed guarantee certificate.
General
Product overview, P1 Pellet
1.1 Product overview, P1 Pellet
Pellet boiler, P1 Pellet
Boiler controller, Lambdatronic P 3200 P1
2.1
4.3" touch screen for displaying / modifying operating statuses and parameters
2.2
Status LED to display the operating status:

- GREEN constant: BOILER SWITCHED ON
- GREEN flashing (interval: 5 sec. OFF, 1 sec ON): BOILER SWITCHED OFF
- ORANGE flashing: WARNING
- RED flashing: FAULT or ALARM
2.3
Brightness sensor to automatically adjust the display brightness
2.4
USB port for connecting a USB stick for software updates
Main switch
High-limit thermostat (STL)
Door contact switch
Maintenance opening for combustion chamber (underneath the cover)
6.1
Inspection glass for checking combustion
Ashcan (P1 Pellet 7/10) or

ash container for automatic ash removal (P1 Pellet 15/20)
Quick start guide
Safety
2 Safety
2.1 Hazard levels of warnings
This documentation uses warnings with the following hazard levels to indicate direct
hazards and important safety instructions:
DANGER
The dangerous situation is imminent and if measures are not observed it will lead
to serious injury or death. You must follow the instructions!
WARNING
to serious injury or death. Work with extreme care.
CAUTION
to minor injuries or damage to property.
Safety
Pictograms used
2.2 Pictograms used

The following symbols are used in the documentation and/or on the boiler to show
what is required and forbidden and to give warnings.
In accordance with the Machinery Directive, signs fitted directly within the danger area
of the boiler indicate immediate hazards or safety procedures. These stickers must not
be removed or covered.
Refer to the operating instruc

tions
Wear safety shoes
Wear protective gloves
Turn off the main switch
Keep the doors closed
Wear a dust mask
Work under the supervision of a

second person
Lock
Unauthorised access prohibited
No fire, open flames or smoking
Warning - hot surface
Warning - hazardous electrical

voltage
Warning - hazardous or irritant

materials
Warning - automatic boiler start

up
Warning of injury to fingers or

hands, automatic fan

hands, automatic screw

hands, gear/chain drive

hands, cutting edge
Hand injury warning
Warning of injury from being

pulled into rotating shafts
Increased CO concentration
warning
Slipping hazard warning
Safety
General safety information
2.3 General safety information

DANGER
If the device is used incorrectly:
Incorrect use of the system can cause severe injury and damage.
When operating the system:
Observe the instructions and information in the manuals
Observe the details on procedures for operation, maintenance and cleaning,
as well as troubleshooting in the individual manuals.
Any work above and beyond this should be carried out by authorised heating
engineers or by Froling customer services.
WARNING
External influences:
Negative external influences, such as insufficient combustion air or non-standard

fuel, can cause serious faults in combustion (e.g. spontaneous combustion of car
bonisation gases or flash fires) which can in turn cause serious accidents!
When operating the boiler, please note the following:
Instructions and information regarding versions and minimum values, as well
as standards and guidelines for heating components in the instructions must
be observed.
WARNING
Severe injuries and damage can be caused by an inadequate flue gas system.
Problems with the flue gas system, such as poor cleaning of the flue pipe or insuf
ficient chimney draught, can cause serious faults in combustion (such as sponta
neous combustion of carbonisation gases or flash fires).
Optimum boiler performance can only be guaranteed if the flue gas system is
functioning correctly.
Safety
Permitted uses
2.4 Permitted uses

The Froling Pellet boiler P1 Pellet is designed solely for heating domestic water. Only
use fuels specified in the "Permitted fuels" section.
See "Permitted fuels" [page 9]
The unit should only be operated when it is in full working order. It should be operated
in accordance with the instructions, observing safety precautions, and you should en
sure you are aware of the potential hazards. The inspection and cleaning intervals in
the operating instructions should be observed. Ensure that any faults which might im
pair safety are rectified immediately.
The manufacturer or supplier is not liable for any damage resulting from non-permitted
uses.
2.4.1 Permitted fuels

Wood pellets
Wood pellets made from natural wood with a diameter of 6 mm
Note on standards
EU:
Fuel acc. to EN 14961 - Part 2: Wood pellets class A1 / D06
and/or:
Certification program ENplus or DINplus
General note:
Before refilling the store, check for pellet dust and clean if necessary.
2.4.2 Non-permitted fuels

The use of fuels not defined in the "Permitted fuels" section, and particularly the burn
ing of refuse, is not permitted.
CAUTION
In case of use of non-permitted fuels:
Burning non-permitted fuels increases the cleaning requirements and leads to a

build-up of aggressive sedimentation and condensation, which can damage the
boiler and also invalidates the guarantee. Using non-standard fuels can also lead
to serious problems with combustion.
For this reason, when operating the boiler:
Only use permitted fuels
Safety
Qualification of operating staff
2.5 Qualification of operating staff

CAUTION
If unauthorised persons enter the installation room / boiler room:
Risk of personal injury and damage to property

The operator is responsible for keeping unauthorised persons, in particular
children, away from the system.
Only trained operators are permitted to operate the unit. The operator must also have
read and understood the instructions in the documentation.
2.6 Protective equipment for operating staff

You must ensure that staff have the protective equipment specified by accident pre
vention regulations.
For operation, inspection and cleaning:
- suitable work wear
- protective gloves
- sturdy shoes
2.7 Design information

It is forbidden to carry out modifications to the boiler or to change or deactivate safety
equipment.
Always comply with all fire, building, and electrical regulations when installing or oper
ating the boiler system, and follow the operating instructions and mandatory regula
tions that apply in the country in which the boiler is operated.
2.7.1 Installation and approval of the heating system

The boiler should be operated in a closed heating system. The following standards
govern the installation:
Note on standards
NORM / DIN EN 12828 Heating Systems in Buildings
NOTICE! Each heating system must be officially approved.

The appropriate supervisory authority (inspection agency) must always be informed
when installing or modifying a heating system, and authorisation must be obtained
from the building authorities:
Austria: Inform the civic/municipal building authorities.
Germany: Notify an approved chimney sweep and the building authorities.
10
Safety
Design information
2.7.2 General information for installation room (boiler room)

Boiler room characteristics
There must not be a potentially explosive atmosphere in the boiler room as the
boiler is not suitable for use in potentially explosive environments.
The boiler room must be frost-free.
The boiler does not provide any light, so the customer must provide sufficient light
ing in the boiler room in accordance with national workplace design regulations.
When using the boiler over 2000 metres above sea level you should consult the
manufacturer.
Danger of fire due to flammable materials.
No flammable materials should be stored near the boiler. Flammable objects (e.g.
clothing) must not be put on the boiler to dry.
Damage due to impurities in combustion air.
Do not use any solvents or cleaning agents containing chlorine in the room where
the boiler is installed.
Keep the air suction opening of the boiler free from dust.
Ventilation of the boiler room

Ventilation air for the boiler room should be taken from and expelled directly outside,
and the openings and air ducts should be designed to prevent weather conditions (foli
age, snowdrifts, etc.) from obstructing the air flow.
Unless otherwise specified in the applicable building regulations for the boiler room,
the following standards apply to the design and dimensions of the air ducts:
Note on standards
NORM H 5170 - Construction and fire protection requirements

TRVB H118 - Technical directives on fire protection/prevention
2.7.3 Requirements for central heating water

The following standards and guidelines apply:
Note on standards
Austria:
NORM H 5195-1
Germany:
VDI 2035
Switzerland:
SWKI 97-1
Italy:
D.P.R. no. 412
NOTICE! Note on filling with make-up water: Always bleed the filling hose before con
necting, in order to prevent air from entering the system.
Observe the standards and also follow the recommendations below:
Max. cumulative value for alkaline earth: 1.0 mmol/l or 100 mg/l (corresponds to
5.6 dH)
Use softened water as the make-up water
11
Safety
Design information
Avoid leaks and use a closed heating system to maintain water quality during op
eration
2.7.4 Notes for using pressure maintenance systems

Pressure maintenance systems in hot-water heating systems keep the required pres
sure within predefined limits and balance out volume variations caused by changes in
the hot-water temperature. Two main systems are used:
Compressor-controlled pressure maintenance

In compressor-controlled pressure maintenance units, a variable air cushion in the ex
pansion tank is responsible for volume compensation and pressure maintenance. If
the pressure is too low, the compressor pumps air into the tank. If the pressure is too
high, air is released by means of a solenoid valve. The systems are built solely with
closed-diaphragm expansion tanks to prevent the damaging introduction of oxygen in
to the domestic hot water.
Pump-controlled pressure maintenance

A pump-controlled pressure maintenance unit essentially consists of a pressure-main
tenance pump, relief valve and an unpressurised receiving tank. The valve releases
hot water into the receiving tank if the pressure is too high. If the pressure drops below
a preset value, the pump draws water from the receiving tank and feeds it back into
the heating system. Pump-controlled pressure maintenance systems with open expan
sion tanks (e.g. without a diaphragm) introduce ambient oxygen via the surface of the
water, exposing the connected system components to the risk of corrosion. These
systems offer no oxygen removal for the purposes of corrosion control as required by
VDI 2035 and in the interests of corrosion protection should not be used.
2.7.5 Use with storage tank
NOTICE
In principle it is not necessary to use a storage tank for the system to run smooth
ly. However, we recommend that you use the system with a storage tank, as this
ensures a continuous supply of fuel in the ideal output range of the boiler.
For the correct dimensions of the storage tank and the line insulation (in accordance
with NORM M 7510 or guideline UZ37) please consult your installer or Froling.
12
Safety
Design information
2.7.6 Chimney connection/chimney system

EN 303-5 specifies that the entire flue gas system must be designed to prevent, wher
ever possible, damage caused by seepage, insufficient feed pressure and condensa
tion. Please note in this respect that flue gas temperatures lower than 160K above
room temperature can occur in the permitted operating range of the boiler.
NOTICE! Please see the technical data contained in the assembly instructions for fur
ther information about standards and regulations as well as the flue gas temperatures
when clean and the other flue gas values!
13
Safety
Safety Devices
2.8 Safety Devices
2.1
BOILER OFF (switches off the boiler to prevent overheating)

Tap Boiler OFF"
Automatic mode is switched off
Control system follows the boiler shutdown procedure
The pumps continue to run
MAIN SWITCH (switches off the power supply)

Before carrying out work on/in the boiler:
Tap Boiler OFF"
Automatic mode is switched off
Control system follows the boiler shutdown procedure
Switch off the main switch and let the boiler cool down
HIGH-LIMIT THERMOSTAT (STL) (protection against overheating)

The STL (high-limit thermostat) switches off the combustion system when the boiler
reaches 100C. The pumps continue to run. Once the temperature falls below approx.
75C, the STL can be reset mechanically.
DOOR CONTACT SWITCH (protection against access to moving components)

If the insulated door opens while the boiler is operating, all of the units stop to prevent
injuries at moving components. If the insulated door remains open for more than 30
seconds, the boiler is switched off automatically.
SV
SAFETY VALVE (protection against overheating/excessive pressure)

When the boiler pressure reaches a maximum of 3 bar, the safety valve opens and the
heated water is blown off in the form of steam.
14
Safety
Residual risks
2.9 Residual risks

WARNING
When touching hot surfaces:
Severe burns are possible on hot surfaces and the flue gas pipe!
When work is carried out on the boiler:
Shut down the boiler in a controlled way (operating status "Boiler off") and al
low it to cool down
Protective gloves must generally be worn for work on the boiler, and it should
only be operated using the handles provided
Insulate the flue pipes or simply avoid touching them during operation.
WARNING
When inspecting and cleaning the boiler with the main switch on:
Serious injuries possible due to automatic boiler startup!

Before inspection and cleaning work in/on the boiler:
Switch the boiler off by tapping Boiler off
The boiler follows the shutdown procedure and switches to "Boiler off mode
Allow boiler to cool for at least 1 hour
Switch off the main switch and take precautions to prevent accidental switch
ing on.
WARNING
If non-permitted fuel types are used:
Non-standard fuels can cause serious faults in combustion (e.g. spontaneous

combustion of carbonisation gases / flash fires) which can lead to serious acci
dents!
Only use fuels specified in the "Permitted fuels" section of these operating in
structions.
15
16
Safety
Residual risks
Safety
Emergency procedure
2.10 Emergency procedure

2.10.1 Overheating of the system
If the system overheats and the safety devices fail, proceed as follows:
NOTICE! Do not under any circumstances switch off the main switch or disconnect the
power supply.
Keep all the doors on the boiler closed
Open all mixing valve taps, switch on all pumps.
The Froling heating circuit control performs this function in automatic operation.
Leave the boiler room and close the door
Open any available radiator thermostat valves
If the temperature does not drop:
Contact the installer or Froling customer services
2.10.2 Smell of flue gas
DANGER
If you smell flue gas in the boiler room:
Inhaling toxic flue gas can be fatal!

If you smell flue gas in the room where the boiler is installed:
Keep all the doors on the boiler closed
Shut down the boiler according to procedure
Ventilate the room where the boiler is installed
Close the fire door and doors to living areas
2.10.3 Fire in the system
DANGER
In case of fire in the system:
Risk of death by fire and poisonous gases

Emergency procedure in case of fire:
Leave the boiler room
Close the doors
Inform the fire department
17

Assembly and initial startup
3 Operating the system

3.1 Assembly and initial startup
Assembly, installation and initial startup of the boiler must only be carried out by quali
fied staff, and these procedures are described in the accompanying assembly instruc
tions.
NOTICE! See assembly instructions for the P1 Pellet
NOTICE
Optimum efficiency and efficient, low-emission operation can only be guaranteed
if the system is set up by trained professionals and the standard factory settings
are observed.
Initial startup should be carried out with an authorised installer or with Froling
customer services
The individual steps for initial start-up are explained in the operating instructions for
the controller
NOTICE! See operating instructions for the Lambdatronic P 3200 P1
The customer is responsible for ensuring the following prior to initial start-up of the
system by Froling customer services:
Electrical installation
Installation of water pipes
Flue gas connection including all insulation work
Work must comply with local fire protection regulations
It is essential that the electrician who has carried out the installation work is availa
ble when starting up the system for the first time to make any changes to the wir
ing which may become necessary.
During initial start-up, operating staff are shown how to use the boiler. It is impera
tive for proper handover of the product that those involved are present as this is a
one-off opportunity.
NOTICE
If condensation escapes during the initial heat-up phase, this does not indicate a
fault.
Tip: If this occurs, clean up using a cleaning rag.
18

Filling the pellet store
3.2 Filling the pellet store

CAUTION
Filling the store when the boiler is switched on
could result in damage and consequential injury!

When filling the fuel store:
Switch off the boiler by tapping Boiler OFF
The boiler follows the shutdown procedure and switches to "Boiler off" sta
tus
Allow the boiler to cool for at least half an hour
When the boiler has cooled down:

Before filling check the store for fines and clean if necessary
Observe the general advice for working in the store.
See "General advice for working in the store" [page 19]
Close all openings to the store to seal out dust
Fill the store with pellets
Only use permitted pellets
See "Permitted fuels" [page 9]
3.2.1 General advice for working in the store

Risk of injury due to moveable parts!
Shut off the feeder unit before entering the store!
When cleaning the store an increased amount of dust may be gener

ated. Wear a dust mask when working in the store.
Adequately ventilate the store before entering. Keep the door open
and always have a second person present. Observe the CO concen
tration limit (< 30ppm).
Slick surfaces in the fuel store present a slipping hazard!
Unauthorised access prohibited! Keep children away!

Keep the fuel store locked and store the key in a safe place!
No fire, open flames or smoking in the store!
19

Heating up the boiler
3.3 Heating up the boiler

NOTICE
Do not modify the factory settings!
Changing the system's factory settings can be detrimental to efficiency and emis
sions of the system.
3.3.1 Switching on the power supply

Turn on the main switch
There is voltage at all of the boiler's components
When the control has completed the system start, the boiler is ready for opera
tion
3.3.2 Switching on the boiler

Switch the boiler on by tapping Boiler ON
Automatic mode is active
The heating system is controlled via the controller according to the selected
mode in automatic mode
For other modes press the relevant function key
Information on function keys in the relevant operating instructions for the
"Lambdatronic P 3200" boiler controller
3.3.3 Regulating the boiler

For the necessary steps, and how to display and alter parameters:
NOTICE! See operating instructions for boiler controller!
3.3.4 Switching off the boiler

Switch boiler off by tapping Boiler OFF
The boiler follows the shutdown program and switches to "Boiler off" status
The combustion unit is switched off, the chamber discharge unit and the entire
hydraulic system remain active
3.3.5 Switching off the power supply

Turn off the main switch
Boiler controller is switched off
There is no power supply to any of the boiler components
NOTICE! Frost protection function is no longer active!
20
Boiler Servicing
General information on servicing
4 Boiler Servicing
4.1 General information on servicing
DANGER
When working on electrical components:
Risk of electrocution!
When work is carried out on electrical components:
Only have work carried out by a qualified electrician
Observe the applicable standards and regulations
Work must not be carried out on electrical components by unauthorised
persons
WARNING
When inspecting and cleaning the boiler with the main switch on:
Serious injuries possible due to automatic boiler startup!

Before inspection and cleaning work in/on the boiler:
Switch the boiler off by tapping Boiler off
The boiler follows the shutdown procedure and switches to "Boiler off mode
Allow boiler to cool for at least 1 hour
Switch off the main switch and take precautions to prevent accidental switch
ing on.
WARNING
Incorrect inspection and cleaning:
Incorrect or insufficient inspection and cleaning of the boiler can cause serious
faults in combustion (e.g. spontaneous combustion of carbonisation gases / flash
fires) and this can lead to serious accidents and damage!
Clean the boiler following the instructions in the instruction manual. Follow the
boiler operating instructions.
NOTICE
We recommend that you keep a maintenance book in accordance with NORM
M7510 of the Technical Directive for Fire Prevention (TRVB)
21
Boiler Servicing
4.2 Inspection and cleaning

4.2.1 Inspection
Checking the system pressure
Check the system pressure on the pressure gauge
The value must be 20% above the pre-stressed pressure of the expansion tank
NOTICE! Check that the position of the pressure gauge and rated pressure of
the expansion tank match your installer's specifications!
If the system pressure decreases:
Top up with water
NOTICE! If this happens frequently, the seal of the heating system is faulty! Inform
your installer
If large pressure fluctuations are observed:
Ask an expert to inspect the expansion tank
Checking the safety valve

Check the seal of the safety valve regularly and ensure that the valve is not dirty
NOTICE! Inspection work must be carried out in accordance with the manufactur
ers instructions.
4.2.2 Cleaning
The ash drawer must be emptied at the correct interval according to energy require
ments and fuel quality. The grate, burn-out tray and combustion chamber should also
be checked at these intervals.
Empty the ash drawer
Open insulated door

Press the latch down and pull out the ash drawer
Take the ash drawer to the emptying point and empty it
22
Boiler Servicing
Emptying the ash container (P1 Pellet 15-20)
Open the insulated door

Open the clamps on the left and right of the ash container
Remove the ash container from the ash screw duct

Close the sliding valve on the back of the ash container
Take the ash container to the emptying point and empty it
23
Boiler Servicing
Check the grate and combustion chamber
NOTICE! Only clean the grate, burn-out tray and combustion chamber when the boiler
has cooled down!
Open insulated door
Pull up and remove the maintenance cover
Unscrew the screw connections on the maintenance cover
Remove the maintenance cover

Check the combustion chamber and burn-out tray for dirt and deposits. Clean
where necessary.
Remove the burn-out tray and check the combustion chamber below for dirt and
deposits. Clean where necessary.
24
Boiler Servicing
4.2.3 Periodic inspection and cleaning

The boiler must be cleaned and inspected at appropriate intervals depending on the
service hours and fuel quality.
Annual cleaning and inspection (1500 to 2000 service hours) is usually sufficient. For
fuels with a higher ash content (indicated by short emptying intervals for the ash con
tainer), the work should be carried out more frequently.
Cleaning the heat exchanger and flue gas temperature sensor
Undo the locking screw at the back of the boiler and remove the insulating cover
Disconnect the connection cable to the induced draught
Remove the thermal insulation and undo the screws on the heat exchanger cover
Remove the heat exchanger cover together with the induced draught fan
Remove the pipe locking pin from the WOS mount
25
Boiler Servicing
Take the WOS mount off the shaft and remove it together with the WOS springs
Clean the heat exchanger pipes with the brush provided
Clean the flue gas collection chamber and the flue gas pipe opening
Loosen the locking screw on the brass bushing of the flue gas temperature sensor
(AF)
Remove the flue gas temperature sensor and clean it with a clean cloth
Slide the flue gas temperature sensor into the middle of the flue gas pipe and se
cure it carefully with a locking screw
To reassemble the components, perform the disassembly steps in reverse order
26
Boiler Servicing
Cleaning the induced draught fan
Remove the insulating cover

Remove the screw connections on the induced draught fan
Remove the induced draught fan from the heat exchanger
Check the blower wheel for dirt and damage and clean it with a soft brush or paint
brush
NOTICE! When mounting the induced draught fan, check the seal for damage and
correct fitting! Replace the seal as necessary!
Cleaning the flue gas pipe

Remove the inspection cover on the connecting pipe
Clean the connecting pipe between the boiler and chimney with a chimney
sweep's brush
Depending on the layout of the flue gas pipes and the chimney draught clean
ing, yearly may not be enough!
Checking the draught controller flap

Check that the draught controller flap moves freely
27
Boiler Servicing
Emissions measurement by chimney sweep or regulatory body
4.3 Emissions measurement by chimney sweep or regulatory body

Various legal regulations stipulate that heating systems must be inspected periodical
ly. In Germany this is regulated by the First Federal Emissions Protection Ordinance
(BimSchV) in the last amended version, and in Austria by various state laws. The boil
er must always be cleaned 2-3 heating days prior to measurement. It is important to
ensure that there is adequate heat consumption on the day of the measurement. (e.g.
storage tank must be able to take heat for the duration of the measurement).
4.3.1 Measurement at nominal load

Activate Chimney-sweep mode in the quick menu
The boiler runs for 45 minutes at nominal load
- Boiler temperature is set to 70 C
- Heating pumps switch on and the mixer valves open
- DHW tank and storage tank loading pump are controlled as normal
Perform the measurement under the following conditions
Flue gas temperature at approx. 110 150 C
CO2 content of the flue gas between 8 and 11%
Boiler temperature above 65C
4.4 Maintenance agreement / Customer service

NOTICE! We recommend a yearly inspection by Froling customer services or an au
thorised partner (third party maintenance).
Regular maintenance and servicing by a heating specialist will ensure a long, troublefree service life for your heating system. It will ensure that your system stays environ
mentally-friendly and operates efficiently and cost-effectively.
In the course of this maintenance the entire system is inspected and optimised, partic
ularly regulation and control of the boiler. The emission measurement carried out can
also be used to draw conclusions about the combustion performance of the boiler.
For this reason, FROLING offers a service agreement, which optimises operating
safety. Please see the details in the accompanying guarantee certificate.
Your Froling customer service office will also be happy to advise you.
NOTICE
All national and regional regulations relating to regular testing of the system must
be observed. Please be advised that, in Austria, commercial systems with a rated
heat output of 50 kW or more must be regularly tested at yearly intervals in ac
cordance with the Heating Plant Regulations (Feuerungsanlagen-Verordnung).
4.5 Replacement parts

With Froling original replacement parts in your boiler, you are using parts that match
perfectly. As the parts fit together so well, installation times are shortened and a long
service life is maintained.
28
Boiler Servicing
Disposal information
NOTICE
Installing non-original parts will invalidate the guarantee.
Only replace components or parts with original replacement parts
4.6 Disposal information

4.6.1 Disposal of the ash
The ash should be disposed of in accordance with waste management regula
tions.
4.6.2 Disposal of system components

Ensure that they are disposed of in an environmentally friendly way in accordance
with waste management regulations.
You can separate and clean recyclable materials and send them to a recycling
centre.
29
Troubleshooting
General fault with power supply
5 Troubleshooting
5.1 General fault with power supply
Error characteristics
Cause of error
Elimination of error
Nothing is shown on the dis

play
General power failure
No power to the controller
Main switch is turned off
Turn on the main switch
FI circuit breaker or line pro

tection is switched off
Switch on the FI circuit break

er or line protection
Faulty fuse in the controller
Replace the fuse note the

amperage (6.3AT)
5.1.1 Behaviour of system after a power failure

When the power supply has been restored, the boiler returns to the previous mode
and is controlled according to the specified program.
After a power failure, check whether the STL (high-limit thermostat) has tripped.
Keep the doors of the boiler closed during and after the power failure, at least until
the induced draught fan automatically starts up again.
EXCEPTION:
If the boiler operating status was "Heating up", "Pre-heating" or "Ignition" before the
power failure, the boiler follows the shutdown procedure and cleaning commences.
Only then does the boiler switch to "Preparation" operating status and the system
starts up again.
5.2 Excessive temperature

The high-limit thermostat (STL) shuts down the boiler when it reaches a temperature
of max. 100C. The pumps continue to run.
Once the temperature falls below approx. 75C, the STL (high-limit thermostat) can be
reset mechanically:
Unscrew the cap on the STL (high-limit thermostat)
Unlock the STL (high-limit thermostat) by pressing with a screwdriver
30
Troubleshooting
Faults with fault message
5.3 Faults with fault message
If a fault has occurred and has not yet been cleared:

Status LED indicates the nature of the fault
- Orange flashing: Warning
- Red flashing: Error or alarm
A fault message is shown on the display
The term "fault" is a collective term for warnings, errors and alarms. The boiler reacts
differently to the three types of message:
WARNING
In case of warnings the boiler initially continues controlled opera

tion, giving the option of resolving the error quickly to prevent a
shutdown.
ERROR
The boiler follows the shutdown procedure and remains in "Boil

er off" status until the problem is resolved.
ALARM
An alarm triggers a system emergency stop. The boiler shuts

down immediately, the heating circuit controller and pumps re
main active.
5.3.1 Procedure for fault messages

The procedure in the case of a fault message, the causes of faults and procedure for
troubleshooting are described in the operating instructions for the boiler controller:
IMPORTANT! See operating instructions for the Lambdatronic P 3200 P1
5.3.2 Acknowledging a fault message

Trace and remove the fault and then:
Tap the Cancel symbol
Status LED constant or flashing green light (depending on operating status)
- Green constant: Boiler switched on
- Green flashing: Boiler switched off
31
Appendix
Addresses
6 Appendix
6.1 Addresses
6.1.1 Address of manufacturer
FRLING
Heizkessel- und Behlterbau GesmbH
Industriestrae 12
A-4710 Grieskirchen
AUSTRIA
TEL 0043 (0)7248 606 0
FAX 0043 (0)7248 606 600
INTERNET www.froeling.com
6.1.2 Address of the installer
Stamp
32

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Installation Instructions

Pellet boiler P1 Pellet

Translation of the original German installation instructions for technicians

Froling GesmbH | A-4710 Grieskirchen, Industriestrae 12 | www.froeling.com

Version of 27 Oct 2011

SUPPLEMENTARY INSTALLATION INSTRUCTIONS FOR THE UK MARKET

HEALTH AND SAFETY PRECAUTIONS

Version of 27 Oct 2011

PREPARATORY WORK AND SAFETY CHECKS

Version of 27 Oct 2011

Approved Document J (see also combustion air supply).

Connection to the chimney

Combustion air supply

Connection to the central heating system

Version of 27 Oct 2011

Commissioning and handover

Hazard levels of warnings

Qualification of assembly staff

Protective equipment for assembly staff

General standards for heating systems

Installation and approval of the heating system

Room air-independent operation

Dimensions - P1 Pellet with hydraulic and boiler block

Components and connections

Dimensions and connections - external suction module

Setting up in the boiler room

Installing the boiler

Installing the discharge system

Remove pellet boiler from pallet

Froling GesmbH | A-4710 Grieskirchen, Industriestrae 12 | www.froeling.com

Universal suction system

Before commissioning / configuring the boiler

Installation Instructions P1 Pellet | M1440213_en

Issuing a delivery cer

The EC Declaration of Conformity is only valid in conjunction with a delivery certificate,

Froling GesmbH | A-4710 Grieskirchen, Industriestrae 12 | www.froeling.com

Installation Instructions P1 Pellet | M1440213_en

2.2 Qualification of assembly staff

Risk of personal injury and damage to property.

2.3 Protective equipment for assembly staff

Froling GesmbH | A-4710 Grieskirchen, Industriestrae 12 | www.froeling.com

2.4 Design Information

General standards for heating systems

Boilers for solid fuels, manually and automatically fed combus

Heating systems in buildings - Design of water-based heating

Chimneys - Thermal and fluid dynamic calculation methods

Guidelines for checking central heating systems

Guidelines for checking central heating systems

Standards for structural and safety devices

Heating installation - Requirements for construction and safety

Compressed untreated wood Requirements for storing pellets

Technical directives for fire protection/prevention (Austria)

Standards for heating water

Prevention of damage by corrosion and scale formation in

VDI 2035 Sheet 1

Prevention of damage in water heating systems - Scale forma

Water quality for heating, steam, cooling and air conditioning

D.P.R. no. 412

Regulations for the planning, installation, running/operation and

Installation Instructions P1 Pellet | M1440213_en

Standards for permitted fuels

Solid biofuel, fuel specifications and classes.

First Ordinance of the German Federal Government for imple

2.4.2 Installation and approval of the heating system