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Department of Chemical Engineering, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad, Iran
Research Center of Membrane Processes and Membrane, Faculty of Engineering, Ferdowsi University of Mashhad, Mashhad, Iran
a r t i c l e
i n f o
Article history:
Received 14 November 2011
Received in revised form 23 December 2011
Accepted 7 February 2012
Available online 14 February 2012
Keywords:
Polysulfone membrane
Hydrophilicity
IGEPAL
Cadmium removal
Wastewater treatment
a b s t r a c t
In this research, novel asymmetric polysulfone (PSF) membranes with high hydrophilicity, contact angel
53, and noticeable rejection of cadmium, up to 98%, were prepared from PSF/IGEPAL/NMP system via
immersion precipitation. The effect of adding IGEPAL as an amphiphilic additive as well as coagulation
bath temperature (CBT) on morphology, wettability and permeability of the prepared membranes were
studied by scanning electron microscopy (SEM), contact angle measurement and permeation experiments. The results demonstrated that both hydrophilicity and cadmium removal of the prepared
membranes were signicantly enhanced by small addition of IGEPAL surfactant in the casting solution
along with using the lowest level of CBT. Also it was found out that initial addition of IGEPAL in the casting solution along with increasing the CBT resulted in formation of membranes with high permeability
and sub-layer porosity and thin top layer.
2012 Elsevier B.V. All rights reserved.
1. Introduction
Wastewaters containing heavy metals have always attracted
widespread attention because of the signicant threat they pose
to the environment and to human health [1,2]. Cadmium is attracting wide attention from environmentalists as one of the most toxic
heavy metals [3]. Cadmium is found in industrial discharges of
different industries such as manufacturing of cadmiumnickel batteries, phosphate fertilizers, pigments, stabilizers, alloys, and electroplating industries. In addition, cadmium exists naturally as a
minor constituent of base metal ores and coal deposits. As a result,
it exists in the efuent of related industries and can pollute water
resources due to the discharge of untreated or insufciently treated industrial wastewaters or waste disposal [4,5]. Quantity of
cadmium in environment is shown in Table 1.
In humans, accumulation of cadmium causes kidney failure, nervous system damage and bone damage, as well as other serious
illness [6]. In fact, cadmium is a cumulative toxicant causing
progressive chronic poisoning. According to the standards of world
health organization (WHO), the maximum contaminant level (MCL)
of cadmium in drinking water is 5 lg L1 [3]. The development of
new technology for removal of heavy metal, such as cadmium ions,
from aqueous solutions remains an important scientic endeavor
[6]. Membrane processes, particularly nanoltration (NF), appears
to be a potential treatment process and can be considered a
Corresponding author. Tel./fax: +98 511 8816840.
E-mail address: mmousavi@um.ac.ir (S.M. Mousavi).
1383-5866/$ - see front matter 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.seppur.2012.02.008
23
0.15 ng/m3
0.1 lg L1
100
500 ppb
Up to
100 lg L1
Table 2
IGEPAL properties used in the membrane preparation.
Property
Value
Molecular weight
Density
HLB number
Melting point
Boiling point
Linear formula
1980 g/mol
0.96 g/cm3
17
47 C
>200 C
(C2H4O)n C15H24O n = 40
Table 3
Composition of the PSF casting solutions and coagulation bath temperature (CBT).
Membrane
PSF (wt.%)
CBT (C)
IGEPAL (wt.%)
Viscosity (Pa s)
M1
M2
M3
M4
M5
M6
M7
M8
15
15
15
15
15
15
15
15
25
25
25
25
0
0
0
0
0
2
4
6
0
2
4
6
5.1
6.1
7.4
9.6
5.1
6.1
7.4
9.6
24
Flux
Q
A Dt
Where Q is the quantity of permeate (L), A is the effective membrane area (m2) and Dt is the sampling time (h).
The cadmium concentrations for both permeate and feed
samples were determined by atomic absorption spectrometer
(Perkin Elmer 5100, USA). Finally, the retention coefcient (R)
was calculated as follows [21]:
%R
Cp
100
1
CF
hydrophilic additive and two different levels of CBT on the morphology and thickness of the PSF membranes can be studied. As observed
from the SEM images:
1. At constant CBTs (0 C and 25 C), increasing IGEPAL concentration up to 4 wt.% caused formation of greater macrovoids (more
porous structures) and increased the membrane thickness.
While higher IGEPAL concentrations than 4 wt.% (increase from
4 wt.% to 6 wt.%) led to denser structure and lower thickness.
2. Increase in CBT from 0 C to 25 C resulted in greater formation
of macrovoids (more porous structure) and noticeable increase
in the thickness of the prepared membranes.
An explanation for these observations requires an understanding of the membrane formation mechanism explained in our previous articles [11,29,30]. In brief, after immersion of the casting
solution into the coagulation bath, that contains distilled water,
and because of the low miscibility between the polymer (PSF)
and nonsolvent (water), the cast lm begins to precipitate. On
the other hand, high mutual afnity between the solvent (NMP)
and the nonsolvent (water) results in diffusional ow of NMP
and water molecules (the solvent and nonsolvent exchange) at
several points of the lms top layer and the sublayer, which subsequently terminates to the formation of nuclei of a polymer-poor
phase. In fact, incompatibility between the PSF chains and water
molecules results in the repulsion of PSF chains, at the points that
water molecules diffuse, and consequently the formation of nuclei
of the polymer-poor phase. Because of the continuation of the solvent and nonsolvent exchange and in the other words, duration of
diffusional ow of the NMP and water molecules, the aforesaid
nuclei continue to grow until the polymer concentration at their
limits becomes too high and solidication occurs (the demixing
process is completed) [11,29,30].
The rate of demixing process in the coagulation bath affects the
structure of the prepared membranes. Instantaneous demixing often terminates to the formation of more porous structure, whereas
slow demixing leads to formation of denser structure [11,29,30].
Also, it must be mentioned that nishing the membrane formation (solidication of the cast lm in the coagulation bath), causes
a halt in reduction of the thickness of the prepared membranes
[11,31].
3.1.2. Effect of IGEPAL
In this study, the presence of IGEPAL as a hydrophilic additive can
lead to instantaneous demixing in the coagulation bath, because:
1. IGEPAL is a hydrophilic additive with nonsolvent properties [an
additive that, similar to nonsolvents, has a high and low afnity
to the solvent (NMP) and the polymer (PSF), respectively
[11,32]] and thus increases the thermodynamic instability of
the cast lm.
2. IGEPAL is amphiphilic, i.e. with hydrophilic head and hydrophobic tail, and therefore a layer of IGEPAL molecules is formed on
the surface of the casting lm after immersion into the
25
26
260
CBT=0 C
240
27
CBT=25 C
220
200
180
160
140
120
0
1. Slow growth of nuclei that are poor in terms of PSF and consequently the formation of more nuclei in front of them. The formation of too many nuclei, which grow slowly, reduces the size
of macrovoids and consequently, results in the formation of
denser structure.
2. Stopping of the precipitation process in the coagulation bath
takes a long time. It is evident that this delay in membrane formation results in the precipitation process continuation and consequently decreasing the thickness of the prepared membranes.
IGEPAL wt. %
Fig. 5. Thickness of the prepared membranes.
Fig. 6. The effect of IGEPAL on the formation of PSF membrane by phase inversion.
28
85
75
CBT=0 C
CBT=0 C
70
CBT=25 C
80
CBT=25 C
75
PWF(L/m2hr)
Contact angle ()
65
70
65
60
55
50
45
60
40
55
35
30
50
0
IGEPAL wt. %
IGEPAL wt. %
100
CBT=0 C
CBT=25 C
95
Cd rejection (%)
29
90
85
80
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75
0
IGEPAL wt. %
Fig. 9. Cadmium rejection of the prepared membranes.
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