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Institute for Thermal Separation Processes, Hamburg University of Technology, Eiendorfer Strae 38, 21073 Hamburg, Germany
Chair for Food Process Engineering and Dairy Technology, Research Center for Nutrition and Food Sciences (ZIEL)-Department Technology, Technische
Universitt Mnchen, Weihenstephaner Berg 1, 85354 Freising-Weihenstephan, Germany
c
Institute of Solids Process Engineering and Particle Technology, Hamburg University of Technology, Denickestrae 15, 21073 Hamburg, Germany
b
a r t i c l e
i n f o
Article history:
Received 16 February 2015
Received in revised form 24 May 2015
Accepted 25 May 2015
Available online xxx
Keywords:
Aerogel
Food
Egg white
Protein
Irreversible heat coagulation
a b s t r a c t
Egg white protein hydrogels formed by heat coagulation were used to obtain aerogel structures by supercritical drying. Hydrogels were prepared from pasteurized and spray-dried egg white at different pH, ionic
concentrations and protein content to modify the characteristics of the dried protein network. The largest
BET-surface areas were found at low and high pH, the most mechanically stable aerogels at alkaline pH.
It was shown that the protein network is preserved during supercritical drying. Egg white as precursor for
aerogels opens a new eld of application for those proteins as microencapsulation material for sensitive
or unpleasant tasting food additives.
2015 Elsevier B.V. All rights reserved.
1. Introduction
During the last years, a lot of research has been done on natural polysaccharide-based aerogels, which fulll the requirements
for food applications [1]. In principal, supercritical drying of an
alcogel to an aerogel is an extraction of a solvent from a gel by
supercritical carbon dioxide. The rafnate is represented by the
aerogel. Extraction by supercritical carbon dioxide has become a
well-established process in the food industry over the last years
[2,3], indicating that there should be a potential to establish foodgrade aerogels in industry, too. In this study, the irreversible heat
coagulation of egg white proteins is used to form a gel which is
afterwards supercritically dried to an aerogel. Aerogels based on
natural proteins can provide new opportunities for life science and
food applications because of their biocompatibility and biodegradability. Particularly hen egg white, which has been used for this
study, is well-known as staple food and, therefore, most reliable
for potential consumers. The general applicability of egg white protein as precursor for aerogels has already been shown by Kistler [4].
http://dx.doi.org/10.1016/j.supu.2015.05.023
0896-8446/ 2015 Elsevier B.V. All rights reserved.
Please cite this article in press as: I. Selmer, et al., Development of egg white protein aerogels as new matrix material for microencapsulation in food, J. Supercrit. Fluids (2015), http://dx.doi.org/10.1016/j.supu.2015.05.023
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Therefore, the inuence of pH, temperature, sodium chloride concentration and egg white source on the resulting aerogel structure
was investigated.
2. Materials and methods
2.1. Materials
Pasteurized egg white and dried egg white powder were
kindly donated from Ovobest Eiprodukte GmbH & Co., KG
(Neuenkirchen-Vrden, Germany). Sunower oil was provided
from Brckelmann + Co Oelmhle GmbH + Co (Hamm, Germany).
Sodium Chloride (purity 99%) was purchased from Carl Roth
GmbH & Co., (Karlsruhe, Germany). Ethanol of analytical grade was
purchased from Krayem GmbH (Ingoldstadt, Germany) and Merck
KGaA (Darmstadt, Germany). Carbon dioxide of food grade was
obtained from Yara GmbH & Co., KG (Dlmen, Germany).
2.2. Methods
2.2.1. Preparation of egg white protein gel samples
Commercially available pasteurized egg white was utilized as
primary aqueous protein solution. Alternatively, a solution of dried
egg white powder was prepared with deionized water, stored
at 4 C over night to allow for complete hydration and its protein content was adjusted to 10 and 15 wt%. The protein content
was determined using the method of Dumas with an accuracy of
0.1 wt% (Vario MAX CUBE, Elementar Analysensysteme GmbH,
Hanau, Germany). The protein content of the powder solutions was
determined for every new solution, the protein content of the pasteurized egg white randomly for new packages. The pH-values were
adjusted with hydrochloric acid and sodium hydroxide to 2, 3.5, 4.6,
7, 9, and 11.5. To investigate the sodium chloride inuence on the
gel structure, additionally, sodium chloride was added to the liquid
egg white in concentrations of 5 and 400 mmol/L in crystalline form
and dissolved completely. The egg white protein solutions were
then immersed dropwise into hot sunower oil with a temperature
of 80 and 90 C, using a 0.9 mm syringe. After a time interval of 10
and 5 min, respectively, the hardened gel spheres were transferred
into sunower oil at room temperature for cooling. Gel spheres
were dabbed with a lint free tissue to take away the major part of
oil residue. The remaining small oil amounts on the surface of the
gel spheres were dissolved in ethanol and removed during solvent
exchange. For each variation, 20 gel spheres were produced.
2.2.2. Solvent exchange and supercritical drying of egg white gels
The solvent exchange from water to ethanol was started directly
after gelation to avoid altering effects of the gel structure. The
gels were put into 99.8% ethanol to mix the pore lling water
inside the gels with ethanol. An ethanol to gel volume ratio of 50
was used. After 24 h, the gels were put into fresh ethanol. This
was repeated at least three times to reach at least 97 wt% in the
gel surrounding ethanolwater mixture. The ethanol concentration was measured indirectly by measuring the density of the
ethanolwater mixture at 20 C (Density Meter DMA 4500 M, Anton
Paar, Ostldern-Scharnhausen, Germany).
The supercritical drying was conducted at 12 MPa and 40 C in
a 250 mL autoclave for three hours using a continuous supercritical CO2 ow (Fig. 1). At 12 MPa and 40 C the system CO2 -ethanol
is in the single phase region [16], and therefore, no phase boundary leading to capillary forces inside the gel could occur. Also the
drying temperature was below the denaturation temperature of
the egg white proteins [17] to avoid further changes of the protein
structure.
First, the autoclave was heated to 40 C by a thin electrical
band heater. The alcogels were packed in lter paper, placed into
Fig. 1. Process ow diagram of the equipment used for the supercritical drying of protein aerogels. Tags: V1V7 = valves; HE1 = heat exchanger for heating;
P1 = compressor; A1 = 250 mL autoclave with sapphire window; S1 = separator;
PI = pressure gauges; SV1 = safety valve; TI = thermocouple; FI = ow meter.
Please cite this article in press as: I. Selmer, et al., Development of egg white protein aerogels as new matrix material for microencapsulation in food, J. Supercrit. Fluids (2015), http://dx.doi.org/10.1016/j.supu.2015.05.023
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Fig. 2. SEM pictures of aerogels from pasteurized egg white protein at different pH and gelation temperatures (5 kV, magnication: 40,000).
Please cite this article in press as: I. Selmer, et al., Development of egg white protein aerogels as new matrix material for microencapsulation in food, J. Supercrit. Fluids (2015), http://dx.doi.org/10.1016/j.supu.2015.05.023
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Error analysis was done using student-t-distribution with a signicance level of 95%. N2 adsorptiondesorption analysis was done
only once with all 20 aerogel spheres to achieve the highest accuracy. Therefore, the error was estimated with 10%.
Fig. 3. BET-surface area of aerogels from pasteurized egg white protein at different
pH and gelation temperatures.
Fig. 4. Pore size distribution of aerogels out of pasteurized egg white proteins in
dependence of pH, gelled at 80 C (pore diameter range: 3200 nm).
Fig. 5. Pore volumes of aerogels based on pasteurized egg white proteins as a function of pH values and temperature (pore diameter range: 3200 nm).
Please cite this article in press as: I. Selmer, et al., Development of egg white protein aerogels as new matrix material for microencapsulation in food, J. Supercrit. Fluids (2015), http://dx.doi.org/10.1016/j.supu.2015.05.023
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Fig. 6. Bulk density of aerogels out of pasteurized egg white protein gelled at 80 C
or 90 C and at different pH-values.
Fig. 8. BET-surface area of aerogels out of pasteurized egg white protein at different
pH and sodium chloride concentrations (coagulated at 80 C).
Fig. 7. SEM pictures of aerogels out of pasteurized egg white protein at different pH and sodium chloride concentrations (5 kV, magnication: 40,000).
Please cite this article in press as: I. Selmer, et al., Development of egg white protein aerogels as new matrix material for microencapsulation in food, J. Supercrit. Fluids (2015), http://dx.doi.org/10.1016/j.supu.2015.05.023
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Fig. 9. SEM pictures of spray-dried egg white aerogels coagulated at 80 C for 10 min (5 kV, magnication: 40,000).
Two main egg white sources are available on the market: pasteurized and spray-dried egg white. Spray-dried egg white is more
expensive, but has the particular advantage: the protein content
of the primary aqueous solutions can be chosen freely, whereas
in case of the pasteurized egg white it is xed (10 wt%). In order
to investigate the inuence of the protein concentration on the
aerogel structures, gels out of spray-dried egg white powder were
produced. The protein concentration in the aqueous solution was
adjusted either to 10 or to 15 wt%. Analogous to the previous study
with egg white the pH values, the temperature and the duration of
the gelation were varied. These aerogels were compared with the
aerogels out of pasteurized egg white (Figs. 2 and 9).
At pH 4.6 and 7, the aerogel structure from spray-dried egg
white is denser, better connected and less pH dependent in comparison to that of pasteurized egg white (Figs. 2 and 9). Comparing
the protein content of the primary solution, the structures of the
aerogels from 15 wt% solution do not differ signicantly from aerogels with 10 wt% protein. With 15 wt% protein and a pH of 3.5,
spontaneous gel formation was observed before heat treatment
was applied. Therefore, no samples could be prepared with the
described method.
Please cite this article in press as: I. Selmer, et al., Development of egg white protein aerogels as new matrix material for microencapsulation in food, J. Supercrit. Fluids (2015), http://dx.doi.org/10.1016/j.supu.2015.05.023
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Fig. 13. Stiffness of aerogels out of pasteurized egg white depending of pH.
Fig. 11. Pore volumes of aerogels from spray-dried and pasteurized egg white in
dependence of pH and temperature (pore diameter range: 3200 nm).
Fig. 14. Breakage force of aerogels out of pasteurized egg white depending on pH.
breakage to investigate the deformation behavior and (b) spherical aerogels were compressed up to the primary breakage point to
obtain the breakage behavior (Section 2.2.3). Fig. 12 shows a typical
compression test curve without breakage.
All investigated compression tests showed a nearly linear forcedistance curve during compression. Therefore, the slope of the
compression curve is assumed as a measure for the stiffness [19]:
the larger the slope the stiffer is the investigated aerogel.
The stiffness and the primary breakage point of the pasteurized
egg white aerogels depends on the pH value (Figs. 13 and 14).
Aerogels gelled at low and high pH showed relatively high stiffness resulting from dense, well-connected structures with small
pores (see Section 3.1), whereas aerogels, which gelled close to
the isoelectric point of the main protein ovalbumin were very
soft, due to less connected aggregate structures (see Section 3.1).
For the breaking behavior, it is assumed that the reactivity of the
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