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Efficiency
<5
Excellent
57
Good
7 - 10
Ok
10-15
Poor
> 15
Bad
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Reality Check:
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Reality Check:
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Reality Check:
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Reality Check:
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Introduction to Nomenclature
Standardized Nomenclature is critical to clear communication.
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Introduction to Nomenclature
U-Tube: An assembly of two lengths of HDPE pipe connected on one end with a molded, purpose built U-bend.
GHX: Refers to a ground heat exchanger, and may include vertical, horizontal trenching, horizontal boring,
pond or lake heat exchanger buried in the ground or submerged in a body of water.
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Introduction to Nomenclature
GHX Circuits: HDPE pipe buried in the ground in horizontal or vertical orientation designed to transfer energy
to and from the ground. Typically a number of GHX Circuits are fusion welded to a GHX Header that is in turn
fusion welded to a Supply-Return Runout. Heat transfer fluid is circulated through the assembly to a building.
GHX Header: Connection points between Supply-Return Runout piping and GHX Circuits. GHX Headers are
buried in the ground adjacent to the GHX Field and are comprised of an assembly of fusion welded fittings
and pipe. Fittings and pipe are manufactured using HDPE resin and are connected using heat fusion (butt
fusion, socket fusion or electro-fusion). Most GHX Headers are Reducing Headers
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Introduction to Nomenclature
GHX Module Supply-Return Runout : Supply-Return Runout refers to the high-density polyethylene (HDPE)
piping installed to connect the GHX Circuit piping to the Pump House header. The Supply-Return Runout has
both a supply pipe and a return pipe.
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Introduction to Nomenclature
GHX Module: Completed assembly of GHX components, including GHX Supply and Return Runouts, GHX
header and GHX Circuits.
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Introduction to Nomenclature
GHX Field: Assembly of all GHX Modules connected to a single building or group of buildings via GHX
Manifold(s)/Vault(s).
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Note: Direct Return (DR) systems uncommon but useful for illustrative purposes
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Issue
Design
Materials
Construction
Direct Return
Reverse Return
Easier
Harder
Maybe Less
Maybe More
Easier
Harder
Flow Balance
Performance
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Clearly, we need a higher flow rate to purge the GHX Header Sections on this GHX Module.
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This clearly is unreasonable and justifies the use of a reducing headering system
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Header
Section
Example
Velocity
(ft/s)
Design
Option 1
Velocity
(ft/s)
Design
Option 2
Velocity
(ft/s)
Runout
2/2
5.60 ft/s
2/2
5.79 ft/s
2/2
8.63
2/2
4.79 ft/s
2/2
4.96 ft/s
2/2
7.41
2/2
4.03 ft/s
2/2
4.18 ft/s
2/2
6.25
2/2
3.30 ft/s
2/2
3.43 ft/s
2/2
5.14
2/2
2.60 ft/s
2/2
2.71 ft/s
2/2
4.07
1 /1
2.98 ft/s
2/2
2.00 ft/s
2/2
3.03
1 /1
2.55 ft/s
1 /1
2.68 ft/s
2/2
2.00
1/1
2.00 ft/s
1/1
2.10 ft/s
1/1
3.21
Flow Rate
51.75 gpm
53.5 gpm
79.8 gpm
PD
46.7 ft. hd
49.1 ft. hd
99 ft. hd
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The GHX circuits are being purged but the headering is not.
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This clearly is unreasonable and justifies the use of a reducing headering system.
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Header
Section
Example
Velocity
(ft/s)
Design
Option 1
Velocity
(ft/s)
Design
Option 2
Velocity
(ft/s)
Runout
2/2
5.05 /5.05
2/2
2.34/2.34
2/2
2.69/2.69
2/1
4.44/2.00
2/1
2.06/2.00
2/1
2.37/2.29
2/1
3.81/2.54
2/1
3.84/2.56
2/2
2.03/2.93
2/1
3.17/2.94
2/2
3.20/2.96
2/2
3.67/2.18
2/2
2.53/2.53
2/2
2.55/2.55
2/2
2.92/2.92
1 /2
2.94/3.17
2/2
2.96/3.20
2/2
2.18/3.67
1 /2
2.54/3.81
1 /2
2.56/3.84
2/2
2.93/2.03
1/2
2.00/4.44
1/2
2.00/2.06
1/2
2.29/2.37
Flow Rate
PD
46.7 gpm
49.5 gpm
71.9 gpm
42.5 ft. hd
84 ft. hd.
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Direct Return Systems are mirror images on the supply and return lines
Reverse Return Systems are palindromes on the supply and return lines
Performance:
Reverse return systems provide more balanced flow, more balanced heat transfer and are therefore
superior. For this reason they are considered to be the gold standard design methodology.
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DR vs RR : Conclusion
Issue
Design
Direct Return
Reverse Return
Easier
Harder
Construction
Easier
Harder
Pressure Drop
Maybe Lower
Maybe Higher
Flow Balance
Worse
Better
Performance
Lower
Higher
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Circuit Pipe
Size
Total PD
3/4
500
15.1
500
5.0
1 1/4
500
1.8
1 1/2
500
1.0
CircuitPipe
Size
Total PD
3/4
500
14.6
500
4.8
1 1/4
500
1.4
1 1/2
500
0.6
Conclusion: Choose the right pipe size for the circuit length
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One Way
Circuit Length
Pipe Size
200
250
300
350
1-1
400
500 +
1
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Conclusion: RR Systems are integrated systems that are systemically very sensitive to changes.
Therefore, all GHX circuits should be the same length.
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Conclusion: RR systems of all sizes are inherently balanced GHX modules. The maximum number of GHX
circuits normally will be determined by supply-return runout size limits and pressure drop concerns for
purging and operations.
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Aim for 28 GHX Modules with 11 GHX Circuits and 1 GHX Module with 12 GHX Circuits for 320 Circuits
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Aim for 20 GHX Modules with 16 GHX Circuits for a total of 320 Circuits
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Consider using a vault because going up to 4 Supply Return runouts can be difficult
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50 ft Supply/Return runouts
14 GHX Circuits
2 Supply/Return
3 Supply/Return
Purging PD
31.3 ft. hd
10.3 ft. hd
Equipment PD
4.2 ft. hd
Reynolds #s
~ 5,700
~ 5,700
2 Supply/Return
3 Supply/Return
Purge PD
13.3 ft. hd
9.4 ft. hd
Equipment PD
3.9 ft. hd
Reynolds #s
~ 5,800
~ 5,900
Conclusion: Larger diameter pipe = smaller purge pumps and lower cost performance
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2 Supply/Return
3 Supply/Return
0.75 circuits
8-14 circuits
14-20 circuits
1.00 circuits
6-10 circuits
10-15 circuits
1.25 circuits
4-6 circuits
6-10 circuits
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Thank You!
Q&A
Thank you for using GLD Software and for learning how to use it correctly! Please
try to use some of what you have learned prior to the next session
For more information about GLD Software, visit our website at:
www.gaiageo.com
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