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It was in
the 1933 NEC that load calculation requirements began to resemble a format that the modern
code user would find familiar. Since then, many things have changed, but the primary
requirement remains the same service equipment and conductors must be sized to handle the
expected load.
Article 220 of theNational Electrical Code lays out the primary requirements for performing
load calculations that are necessary for determining the size of a residential service. The
calculations are based on the expected loads present in a dwelling unit, along with appropriate
demand factors that are used to account for the diversity of electrical use by occupants. There
are two methods available, standard and optional calculations. Optional calculations require
fewer steps and generally result in smaller conductors, but the dwelling unit must meet more
restrictive requirements. We will only be considering one-family dwelling units in this article,
including single family residences, apartments, etc.
Be aware that some authorities having jurisdiction adopt the International Residential Code for
One- and Two-Family Dwellings (IRC) and use the method for calculating the service size using
the requirements found in Chapter 36. The IRC calculations are based on the National
Electrical Code, but are not identical. Always check with your local jurisdiction to find out what
method(s) are acceptable.
Standard Method
The standard method for calculating service sizing is found in Part III of Article 220. Of course,
we cant find all the requirements in this Part, so we will also be looking at additional
requirements in Articles 210, 220, 230, 250 and 310. An example load calculation using the
standard method is shown in Table 1.
Table 1
Lighting Load
The first thing we need to determine is the lighting load. Table 220.12 requires that for dwelling
units, we multiply the floor area (based on the outside dimensions of the dwelling unit) times 3
volt-amperes/square foot. Section 220.14(J) states that the following loads are also included in
the general lighting load calculations:
all general-use receptacle of 20-ampere rating or less, including the receptacles connected
to the bathroom branch circuit required in 210.11(C)(3),
the outdoor outlets in 210.52(E),
the receptacle outlets in basements, garages, and accessory buildings in 210.52(G), and
the lighting outlets required in 210.70(A), which includes habitable rooms, a variety of
additional locations, and storage or equipment spaces.
Table 220.42 gives us demand factors for lighting loads. Most homes will take the first 3000 VA at
100% and the remainder at 35%. (If you are calculating a multifamily dwelling service, you might
use the third demand factor category, where anything over 120,000 VA is taken at 25%.)
Photo 2. Washer/dryer
Fixed-appliance load
If there are four or more fixed appliances in the residence, 220.53 permits all of these loads to be
totaled and then a demand factor of 75% applied. Fixed-appliance loads include items such as a
water heater, garbage disposal, dishwasher, microwave, etc.
Noncoincident loads
When two loads are not likely to be energized at the same time, 220.60 allows us to use only the
largest load for the calculation of the service. This is typically applied to dwelling units with both
electric heating and air conditioning, since they are not expected to run at the same time.
Optional Method
The optional method is much simpler than the standard calculation, but is restricted in 220.82 to
a dwelling unit having the total connected load served by a single 120/240-volt or 208Y/120volt set of 3-wire service or feeder conductors with an ampacity of 100 or greater. Most onefamily dwelling units meet this requirement, so the optional method is used frequently. An
example calculation using the optional method is shown in Table 2.
Table 2
General Loads
For the purposes of the optional method, everything except heating and air conditioning is
considered to be a general load. For this method, the general calculated load shall be not less
than 100 percent of the first 10 kVA plus 40 percent of the remainder of all loads other than
heating and air conditioning.
Lighting and general-use receptacles are again based on the outside dimensions of the dwelling
unit multiplied by 3 volt-amperes/square foot. The small-appliance branch circuits and laundry
branch circuit are each included at 1500 VA.
The next step is to determine the nameplate rating of each of the following items:
For all permanently connected motors not included in the previous list, the nameplate or kVA
rating must be included in the calculation.
100 percent of the nameplate rating of the air conditioning and cooling
100 percent of the nameplate rating of the heat pump when it is used with no
supplemental electric heating
100 percent of the nameplate rating of the heat pump compressor and 65 percent of the
supplemental electric heating for central electric space-heating systems (If the heat pump
compressor is prevented from operating at the same time as the supplementary heat, it does
not need to be added to the supplementary heat for the total central space heating load.)
65 percent of the nameplate rating(s) of electric space heating if less than four separately
controlled units
40 percent of the nameplate ratings of electric space heating if four or more separately
controlled units
100 percent of the nameplate ratings of electric thermal storage and other heating
systems where the usual load is expected to be continuous at the full nameplate value.
lighting load
4 small appliance branch circuits
laundry circuit 1500 W
The standard calculation method is shown in Table 1 and the optional calculation method is
shown in Table 2. Using the standard calculation, our total load is 47,520 VA. Dividing that by 240
volts gives us 198 amps. Using the next standard service rating requires that we use a 200-amp
service. Since we have a 120/240-volt single-phase dwelling service, we are allowed to
use NEC Table 310.15(B)(7) and use either 2/0 AWG copper or 4/0 AWG aluminum service
conductors.
Using the optional calculation, our total calculated load is 34,160 VA. Dividing that by 240 volts
gives us 142 amps. Using the next standard service rating requires that we use a 150-amp
service. Once again, we are allowed to use NEC Table 310.15(B)(7), which requires either 1
AWG copper or 2/0 AWG aluminum conductors.
For this example, it is clear that the optional calculation permits a smaller service. From a
practical perspective, due to equipment availability, it is likely that a 200-amp service will be
installed rather than a 150-amp service.
Neutral Load
Neutrals are permitted to be smaller than the phase conductors in most residential service
installations. Section 220.61 requires that the neutral load be determined by calculating the
maximum unbalanced load between the neutral and any one ungrounded conductor. The values
used for calculating the neutral size when using the standard or optional methods will often be
different, as shown in Tables 3 and 4.
Section 230.42 states that the grounded conductor for a service shall not be smaller than the
minimum size as determined in accordance with 250.24(C). If we have a single raceway (as is
most common for service conductors), 250.24(C)(1) tells us that the conductor cannot be smaller
than specified in NEC Table 250.66, but is not required to be larger than the ungrounded
conductors.
For our standard service calculation, our minimum ungrounded conductor size was a 2/0 AWG
copper or a 4/0 AWG aluminum. Using NEC Table 250.66 would require a neutral no smaller
than a 4 AWG copper or a 2 AWG aluminum. In Table 3, we found that our calculated neutral
load is 28,035 VA. Dividing that by 240 volts gives us 117 amps, which will require either a 2
AWG copper or 1/0 AWG aluminum from Table 310.15(B)(7). These sizes are larger than the
required minimum, so we choose one of these conductors.
Table 3
For our optional service calculation, our minimum ungrounded conductor size was a 1 AWG
kcmil copper or 2/0 AWG aluminum. Using NECTable 250.66 would require a neutral no smaller
than 6 AWG copper or a 4 AWG aluminum. In Table 4, we found that our calculated neutral load
is 30,320 VA. Dividing that by 240 volts gives us 126 amps, which will require either a 1 AWG
copper or 2/0 AWG aluminum from NEC Table 310.15(B)(7). Since these sizes are larger than
the required minimum, we would choose one of these conductor sizes.
Table 4
Note that for this example in our optional method calculation, the neutral conductor is the same
size as our phase conductors. However, if a 200-amp service is installed based on the standard
calculation, the neutral is significantly smaller due to the calculation method. Table 5 shows a
summary of the ungrounded and neutral conductor sizes for our example using both the standard
and optional calculation methods.
Table 5
Conclusion
To accurately calculate the service size for residential installations, the designer and installer
must be familiar with many requirements in the National Electrical Code. The requirements are
not necessarily straightforward, and it is recommended that additional resources be reviewed.
Available resources include the examples in Informative Annex D of the NEC, the IAEI
publication One- & Two-Family Dwelling Electrical Systems, and other published examples.
Sidebar
The language in Section 310.15(B)(7) and the associated table have been a subject of great
debate in code-making panel 6 (CMP-6) over the last few cycles. CMP-6 has
considered each of the proposals and comments received over the last few years
and come up with new wording to address the concerns and suggestions submitted.
CMP-6 has agreed to delete the existing wording and table and replace them with the following
language:
dwelling
unit in a two-family or multifamily dwelling shall be permitted to have an
ampacity not less than 83% of the service rating.
(b) For a feeder rated 100 through 400 amperes, the feeder conductors
supplying the entire load associated with a one-family dwelling or the
feeder conductors supplying the entire load associated with an individual
dwelling unit in a two-family or multifamily dwelling shall be permitted to
have an ampacity not less than 83% of the feeder rating.
(c) In no case shall a feeder for an individual dwelling unit be required to
have an ampacity greater than that of its 310.15(B)(7)(a) or (b)
conductors.
(d) Grounded conductors shall be permitted to be sized smaller than the
ungrounded conductors provided the requirements of 220.61 and 230.42
for service conductors or the requirements of 215.2 and 220.61 for feeder
conductors are met.
Informational Note No. 1: It is possible that the conductor ampacity will
require other correction or adjustment factors applicable to the conductor
installation.
Informational Note No. 2: See example DXXX in Annex D.
In effect, the same size conductors that are allowed in the 2011 NEC will still be allowed in the
2014 NEC, assuming that temperature correction factors or adjustment factors are not required
for the installation. The changes to the code language were necessary to take into account
certain limitations inherent in the language in previous code cycles. Because Table 310.15(B)(7)
is based on service or feeder ratings and not the temperature rating of conductors, there is no
clear way to apply adjustment or correction factors for installations at higher temperatures or if
there are more than three current-carrying conductors in a conduit.
It should be noted that the conductor sizing will still be based on the service or feeder
rating, not the calculated load. For example, if you have a calculated load of 184 amps and are
required to install a 200-amp service, the conductors would be required to have an ampacity of
166 amps or more:
200 amps times 83 percent equals 166 amps. So, for a 200-amp service, you would still be
allowed to choose a 4/0 AWG aluminum or 2/0 AWG copper, but you would choose it from the 75
degree C column in Table 310.15(B)(16).