Professional Documents
Culture Documents
ML-1700 Series
ML-1510
ML-1710
ML-1750
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. Disassembly and Reassembly
6. Alignment and Adjustments
7. Troubleshooting
8. Exploded Views and Parts List
9. Block Diagram
10. Connection Diagram
ELECTRONICS
CODE : JC-0084A
2003. 02
Precautions
1. Precautions
The cautions in the below are items needed to keep in mind when maintaining and servicing.
Please read carefully and keep the contents in mind to prevent accidents while servicing and to prevent
that the machine gets damage.
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Samsung Electronics
1-1
Precautions
1-2
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Samsung Electronics
Precautions
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Samsung Electronics
1-3
Precautions
Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
1-4
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Samsung Electronics
R E F E R E N C E I N F O R M AT I O N
2. Reference Information
This chapter describes the reference information for applying this training manual, and it is consisted of the tool list, the abbreviation table, the outline of model, and so on.
4 Driver
Standard : "-" type, "+" type (M3 long, M3 short, M2 long,
M2 short).
5 Tweezers
Standard : For general home use, small type.
6 Cotton Swab
Standard : For general home use, for medical ser-vice
3 Electronic Scale
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Samsung Electronics
2-1
R E F E R E N C E I N F O R M AT I O N
AC
Alternating Current
ASIC
ASSY
assembly
BIOS
CMOS
Complementary Metal Oxide
Semiconductor
2-2
IEEE
IPA
Isopropy Alcohol
IPM
LAN
lb
pound(s)
CN
connector
LBP
CON
connector
LCD
CPU
LED
dB
decibel
LSU
dbA
decibelampere
MB
megabyte
dBM
decibel milliwatt
MHz
megahertz
DC
direct current
NVRAM
DCU
OPC
DPI
PBA
DRAM
PCL
DVM
Digital Voltmeter
ECP
PDL
EEPROM
PPM
PTL
Pre-Transfer Lamp
EMI
Q-PID
EP
electrophotographic
Q ty
quantity
EPP
RAM
F/W
firmware
ROM
GDI
SCF
GND
ground
SMPS
HBP
SPGP
HDD
SPL
HV
high voltage
Spool
HVPS
SW
switch
I/F
interface
sync
synchronous or synchronization
I/O
USB
IC
integrated circuit
IDE
Service Manual
Samsung Electronics
R E F E R E N C E I N F O R M AT I O N
2.3.1 A4 5% Pattern
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Samsung Electronics
2-3
R E F E R E N C E I N F O R M AT I O N
2.3.2 A4 2% Pattern
2-4
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Samsung Electronics
R E F E R E N C E I N F O R M AT I O N
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2-5
R E F E R E N C E I N F O R M AT I O N
2-6
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Samsung Electronics
Specifications
3. Specifications
Product specifications are subject to change without notice.See below for product specifications.
DESCRIPTION
Print Technology
Developing system
Print Speed
(1)
Source of Light
Warm-Up Time
Media Size
Media Thickness
16 ~ 24 lb
Dimension(W X D X H)
Weight
Net : 7 Kg /15.4 lb
Gross : 9.5 Kg (Max.)
Stand by : Less than 35 dB
Acoustic Noise
(1)
Available
Available
Duty Cycle
(2)
Pick Up Roller :
60,000 Sheets
Feed Roller
60,000 Sheets
Transfer Roller :
60,000 Sheets
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Samsung Electronics
3-1
Specifications
ITEM
ML-1710 /ML-1510
Processor(CPU)
OS Compatibility
(1)
Memory
ML-1750
Win 98x/ME/2000/XP,
Win 9x/NT4.0/ME/2000/XP
Emulation
Interface
USB 1.1
USB
- 12 Mbps 1 port
- USB 2.0
- 480 Mbps 1 port
Parallel : IEEE 1284
- Modes supported :
Compatible,Nibble,Byte,ECP
External Network Adaptor(Optional)
(1)
Interface switching
Automatic
Interface time-out
5min(Max.)
Font
Windows Font
45 Scalable, 1 Bitmap
The SPL series model is USB exclusive use, so it supports the environment beyond the WIN 98.
Power Consumption
DESCRIPTION
Nominal input voltage
Nominal frequency
50/60 Hz
Frequency tolerance
+3Hz
3-2
OPERATING
STORAGE
Temperature
Humidity
20~80%RH
10~80%RH
Service Manual
Samsung Electronics
Specifications
DESCRIPTION
REMARK
IDC 5% pattern
Charging
Not Available
Ozone
0.1PPM or less
Style
Single cartridge
8 hours
DIMENSIONS
WEIGHT
A4
210 X 297 mm
Letter
Legal(Legal14")
JIS B5
Folio(Legal13")
76 X 127mm (3 X 5")
Transparency(OHP)
Thickness:
Label paper
Envelopes
Input capacity
Cassette: 250 sheets
Manual : 1 sheet
Output capacity
Face Down : 50 sheets(20lb)
Face Up : 1 sheet(OHP, Lavbel, Cut Sheet, Envelope)
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Samsung Electronics
3-3
Specifications
3-4
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Samsung Electronics
S U M M A RY OF PRO D U C T
4. Summary of Product
This chapter describes the functions and operating principal of the main component.
Output Support
Front Cover
Power switch
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Samsung Electronics
4-1
S U M M A RY OF PRO D U C T
Power receptacle
Parallel port
(ML-1750 Only)
USB port
Toner cartridge
Front Cover
4-2
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Samsung Electronics
S U M M A RY OF PRO D U C T
LED
Description
If the On Line/Error lights green, the printer is ready to print.
If the On Line/Error lights red, the printer is experiencing an error, such as jammed paper,
the open cover or the empty toner cartridge. If you press the Cancel button while the printer
is receiving data, the On Line/Error LED blinks red to cancel printing.
In Manual Feed mode, if there is no paper in the Manual Feeder, the On Line/Error LED
blinks red. Load paper into the Manual Feeder and the LED stops blinking.
If the printer is receiving data, the On Line/Error LED slowly blinks green.
If the printer is printing the received data, the On Line/Error LED blinks green fast.
If you press the Cancel button in Ready mode, this LED is on and the Toner Save mode is
enabled.
If you press this button once again, this LED is off and the Toner Save mode is disabled.
If the On Line/Error and Toner Save LEDs blink, your system has some problems. To solve
the problem.
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Samsung Electronics
4-3
S U M M A RY OF PRO D U C T
2) Cancel button
4-4
In Ready mode, press and hold this button for about 2 seconds until
all LEDs blink slowly, and release.
In Ready mode, press and hold this button for about 6 seconds until
all LEDs blink fast, and release.
Manual feeding
Press this button each time you load a sheet of paper in the manual
feeder, when you select Manual Feed for Source from your software
application.
In Ready mode, press and hold this button for about 10 seconds
until all LEDs turn on, and release. After cleaning the printer, one
cleaning sheet prints.
Press this button during printing. The On Line/Error LED blinks while
the print job is cleared from both the printer and the computer, and
then return to Ready mode. This may take some time depending on
the size of the print job.
In Manual Feed mode, you cant cancel the print job by pressing this
button.
In Ready mode, press this button to turn the Toner Save mode on or
off.
Service Manual
Samsung Electronics
S U M M A RY OF PRO D U C T
L S U
5
Fuser
Toner Cartridge
CR
PR
DR
OPC
SR
PTL
TR
K /R
MP Sensor
FR
4
P IC
1
2
3
4
Cassette
Manual Feeder
Transfer Roller
5
6
7
Fuser
LSU(Laser Scan Unit)
Toner Cartridge
PTL(Per-Tramsfer-Lamp)
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Samsung Electronics
4-5
S U M M A RY OF PRO D U C T
4-6
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S U M M A RY OF PRO D U C T
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4-7
S U M M A RY OF PRO D U C T
4-8
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S U M M A RY OF PRO D U C T
FLASH MEMORY
ASIC
BUFFER
SDRAM
VIDEO CLK
14.7456MHz
Main CLK
10MHz
USB PORT
U27
MOTOR Drive IC
U16 U26
U32
U24 CN3
CN9
OSC1
CN10
U33
U13
CN6
U17
OSC2
CN2
CN1
U20
U31 CN5
U25
CN8
CN7
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4-9
S U M M A RY OF PRO D U C T
4.3.3 SDRAM
It is used as a swath buffer, system working memory area, etc. while printing.
Capacity :
ML-1510
ML-1710
ML-1750
2 M byte
8 M byte
8 M byte
2) MP Sensing
By operation of Actuator on the frame, the MP Sensor (Photo Interrupter) on the engine board informs the
state of paper to CPU whether it is empty or not. It reads the D0 Bit of CPU for recognizing paper in MP,
and paper is fed from MP if there is.
4-10
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S U M M A RY OF PRO D U C T
7) Motor Driving
The motor driving circuit is formed when the Driver IC is selected in the first place. The A3977 (Motor driver
IC) is used in this case. But, the resistance Rs value of sensing and the voltage value of the V reference can
be changed by motor driving voltage value.
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4-11
S U M M A RY OF PRO D U C T
FONT ROM
RC-NETWORK
IC-LINE TRANSCEVIER
MAIN CLK
12MHz
FLASH
MEMORY
VIDEO CLK
14.7456MHz
USB CLK 30MHz
IC-USC
CLOCK GENERATOR
REGULATOR
SDRAM
MOTOR DRIVE IC
BUFFER
CPU(SPGPm)
SCHMITT INVERT
IC-VOLTAGE COMP
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4-12
S U M M A RY OF PRO D U C T
U8
U6 CN2
U27
CN3
U7 CN4
OSC2 U3
U20 U10
U11
U24
U13
CN13
U13
CN6
CN12
U1
Processor
PC Interface
Emulation
OS Compatibility
pcb
U15
U25
U17
U26
ML-1710 (ML-1510)
Samsung Jupiter4 90MHz
USB 1.1
USB
SPL
(Samsung Printer Language)
Win 98/Me/2000/XP
Various Linux OS,
Mac (Mac OS 8.6 )
FR-4, 2Layer
U18
CN10
CN9
CN11
ML-1750
Samsung SPGPm 166MHz
USB 2.0
USB/IEEE1284 (Parallel)
SPL, PCL6,
IBM ProPrinter, EPSON
Win 9x/NT/4.0/Me/2000/XP
Various Linux OS,
Mac (Mac OS 8.6 )
FR-4, 4Layer
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4-13
S U M M A RY OF PRO D U C T
4.4.1 Asic(SPGPm)
1) ARM946ES
-
7) Engine Controller
- Motor Control Unit
- Motor Speed Lookup Table Memory (128 x 16 x 2)
- Pulse Width Modulation Unit
- 4 Channels are supported
- ADC Interface Unit
- 3 ADC Channels are available
- ADC Core (ADC8MUX8) maximum clock frequency : 3 MHz
4.4.2 Memory
1) Flash Memory
- It stores the System Program, downloads the System program through PC Interface, and compresses the
PCL font, then stores it.
- Capacity : 2M Byte
- Access Time : 70 nsec
2) DRAM
- It is used as Swath buffer, System working memory area, etc. when printing. It stores the font list, compressed into flash memory, on DRAM and uses it as PCL font.
- Capacity : 8M Byte (Basic), upto 64M Byte (Factory Option)
- Type : SDRAM 100MHz/133MHz , 16bit
4-14
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S U M M A RY OF PRO D U C T
ROM
CONTROLLER
EXTERNAL
DMA CONTROLLER
(4CH)
ADDR/
DATA
MUX
ARM946E -S CORE
16KB ICACHE
16KB DCACHE
USB2.0
AHB BUS
ARBITER
IO
CONTROLLER
DECODER
MAC
SYSTEM
BUS
INTERFACE
SFR BUS
INTERFACE
SYSMAC
PVC
SYSTEM PLL
(120MHz)
HPVC
512x8
4096x16
SYSTEM BUS
ARBITER
UART(3CH)
SDRAM
CONTROLLER
(5CH)
ENGINE
CONTROLLER
LSU I/F
System Bus
MOT OR
CONTROLLER
128x16 x2
SFR Bus
PULSE WIDTH
MODULATOR
HCT
ADC (3CH)
gCODEC
PARALLEL PORT
INTERFACE
MISC
CONTROLLER
GRAPHIC
EXECUTION
UNIT
EPI
ENGINE
Comm. I/F
INTERRUPT
CTRL (5CH)
ROTATOR/
SCALER/
HALFTONER
1024x8, 256x8x 4
TIME CONTROL
UNIT
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Samsung Electronics
4-15
S U M M A RY OF PRO D U C T
F1
110V : 125V/8A
220V : 250V T 5A H
F2
CN3
CN4
110V : 125V/3A (FAN CON.) (PANEL CON.)
220V : 250V 2A H
THV
CN1
(H/L CON.)
DEV
MHV OPC
SUPPLY
MANUAL SENSOR
FEED SENSOR
PAPER-EMPTY SENSOR
EXIT SENSOR
4-16
F101
250V L2A
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Samsung Electronics
S U M M A RY OF PRO D U C T
5) Supply Voltage(SUP)
- Function: It is a voltage to supply toner to a developing roller.
- Output voltage: : -400V ~ 800V DC 50V(Use ZENER, DEV gear)
- Error: 1. If SUP is GND, a density is dramatically going down.
2. If SUP is floating due to instable contacting point of terminal, and etc., a density is significantly going down as much as it cannot be recognized with eyes.
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Samsung Electronics
4-17
S U M M A RY OF PRO D U C T
1) AC Input
- Inputting rated voltage : AC 220V ~ 240V AC 120V / AC 220V
- Inputting voltage fluctuating range : AC 198V ~ 264V AC 90V ~ 135V / AC 198V ~ 264V
- Rated frequency : 50/60 Hz
- Frequency fluctuating range : 47 ~ 63 Hz
- Inputting voltage : Under 4.0Arms/2.0Arms
(The state when lamp is off or rated voltage is inputted/outputted)
Item
Channel name
CONNECTOR PIN
4
5
6
7
8
9
CH1
+3.3V
CON 3
3.3V PIN: 3, 4
GND PIN: 5, 6
3.3V 5%
(3.2 ~ 3.4V)
1.0 A
1.5 A
100mVp-p
3.3W
4.95W
Logic part
CH2
+5V
CON3
5V PIN : 8
GND PIN: 7
+5V 5%
(4.75 ~ 5.25V)
0.14A
0.14A
100mVp-p
0.35W
0.7W
LSU LD
CH3
+24.0V
CON 3
24V PIN: 11, 12, 13
GND : 9. 10
+24V 10%
(21.6 ~ 26.4V)
2.0 A
2.0 A
500mVp-p
48W
60W
Main Motor
HVPS
Solenoid
Fan
Remark
1ms
1ms
3) Consumption Power
NO
1
2
3
Item
Stand-By
PRINTING
Sleep-Mode
CH1
(+3.3V)
1.0 A
1.0 A
0.8A
CH2
(+5V)
0.07A
0.14A
0.01A
CH3
(+24V)
0.4 A
2.0 A
0.4A
System
AVG : 55 Wh
AVG : 250 Wh
AVG : 10 Wh
4-18
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S U M M A RY OF PRO D U C T
6) Feature
-
7) Environment Condition
-
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Samsung Electronics
4-19
S U M M A RY OF PRO D U C T
4.6.1.1 Jam 0
After picking up, paper cannot entered due to paper didnt feed.
After picking up, paper entered but it cannot reach to the feed sensor in certain time due to slip, etc.
After picking up, if the feed sensor is not on, repack up. After repacking up, if the feed sensor is not on
after certain time, it is Jam 0.
- It is a status that the leading edge of the paper doesnt pass the feed sensor.
Even though the paper reaches to the feed sensor, the feed sensor doesnt be on.
- It is a status that the leading edge of the paper already passes the feed sensor.
4.6.1.2 Jam 1
After the leading edge of the paper passes the feed sensor, the tailing edge of the paper cannot pass the
feed sensor after certain time. (The feed sensor cannot be Off)
After the leading edge of the paper passes the feed sensor, the paper cannot reach the exit sensor after
certain time. (The exit sensor cannot be On)
- The paper exists between the feed sensor and the exit sensor.
4.6.1.3 Jam 2
After the tailing edge of the paper passes the feed sensor, the paper cannot pass the exit sensor after
certain time.
4.6.2 Drive
By gearing, the main motor drives the rollers such as feeding roller, developing roller, fuser roller, and distributing roller. The step motor is controlled for the sections, acceleration section and fixed speed section.
In the initial stage of the motor run, appoint the acceleration section to prevent the isolation of the motor. It
is controlled by the A3977 motor driver IC. The step signal and the enable signal are sent to make the
phase for driving the motor in CPU.
4.6.3 Transfer
The charging voltage, developing voltage and the transfer voltage are controller by PWM (Pulse Width
Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted
when the paper passes the transfer roller is decided by environment recognition. The resistance value of
the transfer roller is changed due to the surrounding environment or the environment of the set, and the
voltage value, which changes due to the environments, is changed through AD converter. The voltage
value for impressing to the transfer roller is decided by the changed value.
4-20
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S U M M A RY OF PRO D U C T
4.6.4 Fusing
The temperature change of the heat rollers surface is changed to the resistance value through the thermistor. By converting the voltage value, which impressed to the resistance, to the digital value through the AD
converter, the temperature is decided. The AC power is controlled by comparing the target temperature to
the value from the thermistor. If the value from the thermistor is out of the controlling range while controlling
the fusing, the error stated in the table occurs. (For the domestic model, the Q-PID method has been
applied.)
Description
When warming up, it has been lower
than 68C over 28 seconds
DCU
LED Displat
60 All LED are blinking.
Standby:
It has been lower than 80C over 10 seconds
Printing:
- 2 consecutive pages: it has been lower than
145C over 4 seconds.
- 3 consecutive page; it has been 25C lower
than the fixed fusing temperature over 4 seconds.
62
68
Description
When preheating, it has been lower than 68C
over 15 seconds.
DCU
LED Displat
60 All LED are blinking
62
68
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Samsung Electronics
4-21
S U M M A RY OF PRO D U C T
Air Layer
Holgen Lamp
Toner
Paper
Toner
Pressure Roller
Heat Pipe
Heating Wire
Paper
Pressure Roller
4.6.5 LSU
The LSU is consisted of the LD (Laser Diode) and the polygon motor control. When the printing signal occurs,
it turns the LD and drives the polygon motor. When the receiving light part detects the beam, Hsync occurs.
When the polygon motor speed becomes a normal, LReady occurs. If two conditions are satisfied, the status bit of the LSU controller register becomes 1 to be judged that the LSU is ready. If two conditions are not
satisfied, the error shown in below occurs.
Error
Polygon motor error
Description
When the polygon motors speed doesnt
become a normal
Hsync error
4-22
DCU
95
96
Service Manual
Samsung Electronics
When you disassemble and reassemble components, you must use extreme caution. The close
proximity of cables to moving parts makes proper
routing a must.
If components are removed, any cables disturbed
by the procedure must be restored as close as
possible to their original positions. Before removing any component from the machine, note the
cable routing that will be affected.
Service Manual
Samsung Electronics
5-1
Cassette
Top Cover
Front Cover
5-2
Service Manual
Samsung Electronics
5.3 Fuser
5.3.1 Fuser(Heat Lamp Type)
1. Before you remove the Fuser, you should
remove:
- Top Cover(see page 5-2)
Fuser Ass'y
Thermostat
Heat Roller
Thermister
Halogen Lamp
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Samsung Electronics
5-3
Fuser Assy
Thermostat
5-4
Service Manual
Samsung Electronics
Thermister Harness
Fuser Cover
Unit-Brush
Heat Roller
Caution : Be careful not to damage or contaminate the surface of the roller when assembling/disassembling
the heat roller.
Additional state: Be careful especially not to damage the covering of the fusing assembly.
(If the cover is damaged, it could cause an electric
leakage.)
Thermister
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Samsung Electronics
5-5
Exit Gear
Bearing
Exit Roller
5.5 LSU
1. Before you remove the Fuser, you should
remove:
- Top Cover(see page 5-2)
LSU
5-6
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Samsung Electronics
5.6 Fan
1. Before you remove the Fuser, you should
remove:
- Top Cover(see page 5-2)
2. Unplug the connector from the SMPS and
remove the one screw. Then take out the Fan.
DC Fan
Drive Ass'y
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Samsung Electronics
5-7
Engine Shield
Ass'y
Main PBA
5-8
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Samsung Electronics
5.10 SMPS
1. Before you remove the Fuser, you should
remove:
- Top Cover(see page 5-2)
- Engine Shield Assy(see page 5-8)
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Samsung Electronics
5-9
PTL
Lens
Transfer
Earth
5-10
Service Manual
Samsung Electronics
Feed Gear2
Idle Gear
Feed Gear1
Ass'y
Feed Idle
Shaft
Bush
Feed Roller
Feed Bracket
Feed Roller1
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Samsung Electronics
5-11
1
2
Pick up Ass'y
Pick up Gear
Ass'y
(Pick up)
Solenoid
(Manual)
Solenoid
5-12
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Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
DEV 350
DEV 350
05 LSU READY
LSU MT & LD
LSU MOTOR
07 PAPER EMPTY
PAPER WIDTH
NEW CRU
08
EXIT SENSOR
FEED SENSOR
SELF
TEST
09 COVER OPEN
STATUS
DIAGNOSTIC
OFF
ON
DIAGNOSTIC CODE
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
THV(+) REFERENCE ON
STATUS CODE
61
WARM UP
00
01
02
03
04
READY
READY
READY
READY
READY
20
30
40
50
PRINT START
FEED SENSOR ON
FEED SENSOR OFF
PAPER OUT
69
SLEEP MODE
(REGAL)
(LETTER)
(A4)
(EXECUTIVE)
(B5)
DIAGNOSTIC
MODE
DOWN
UP
SHIFT
STOP
ENTER
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Samsung Electronics
6-1
ALIGNMENT & A D J U S T M E N T S
6.1.2 Code
Connect DCU to the printer and turn the power on. It show 7 Segment FND on the panel and each code
tells the function of the printer.
1) Normal Code
While printing or warming up, it indicate the position of the paper
Code
State
61
00~05
Warm up
Ready(kind of paper)
20, 21, 22
Print Start
30
40
50
69
Feed Sensor On
Feed Sensor off
Paper Out
Sleep Mode
Description
The printer is on, the cover is open or close.
The printer is ready, the paper is detected when the first paper is printed.
00: Legal ,01: Letter ,02: A4 ,03: EXEC ,04: B5 ,05: Folio, 06: A5/A6
The engine controller received the print order from the video controller.
20: 1st, 21: MP, 22: SCF
The paper is passing out of the Feed Sensor.
The paper has passed out of the Feed Sensor.
The paper has passed out of Exit Sensor.
The fuser power turned off to minimize the power consumption.
2) Error Code
When detecting the malfunction, the printing is stopped to indicate error code.
Code
State
60, 62, 68
Fuser Error
64
65
70
71
72
Cover Open
CRU Error
No Paper
Paper Jam 0
Paper Jam 1
73
Paper Jam 2
76
95
6-2
Description
The error in the fuser occurred. There is a short circuit in the thermistor
and the thermostat while printing, Low Temperature Error occurs.
60: Open Fuser Error
62: Low Heat Error
68: Over Heat Error
The Printer Cover is open.
The Toner Cartridge not installed,
No paper in the paper cassette.
The front part of paper is jammed between pickup unit and Feed sensor.
The front part of paper is jammed between the Discharge sensor and
Feed sensor.
The front part of paper is jammed just after passing through the discharge
sensor.
The Out bin is filled with paper.
LSU Scanner Motor not ready or Hsync signal not output.
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
Description
00
01
02
03
04
05
06
Pickup clutch on
The Solenoid in the printer is in operation. To stop the operation, Press the button [shift]
and [Enter] together.
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Samsung Electronics
6-3
ALIGNMENT & A D J U S T M E N T S
Code
6-4
Description
07
08
09
10
Fuser Test
If the [Enter] button pressed, the right LED is on and temperature of the fuser is up to
READY Mode. If the [Up] button pressed, the middle LED is on and temperature of the
fuser is up to Printing Mode.
If you press the button once more, the left LED is on and temperature of the fuser is up
to overheat Mode.
11
12
13
14
PTL Test :
Indicates the function of the PTL, same method of the code 07.
15
Fan Test :
Indicates the function of the Fan, same method of the code 07.
16
17
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
No.
Function
Enter
00
Motor
Motor Run
Motor Stop
01
MHV
Mhv On
Mhv Off
02
THV(-)
Thv Negative On
03
THV(+)
Thv On
Thv Off
04
DEV
Dev On
05
LSU
LSU Run
06
Pic kUp
Pickup On
07
PEmpty
08
Sensor
09
Cover
10
Fus er
Fuser On
11
HotBur n
HotBurn On
12
Clean Print
Clean Printing
13
Up/Down
Stop
Supply
DEV
0 : -630V
0 : -430V
On
Off
Ready
Remar k
-1550V
+1300V
Dev Off
LSU Stop
Pickup Off
Paper Empty
Ex it
Feed
Cover Open
Fuser Off
Thv
low
Refer ence
adequate
high
14
PTL
PTL On
PTL Off
15
FAN
Fan On
Fan Off
Manual Pickup On
16
Manual
Pic kUp
Manual
17
Sensor
Manual Sensor
Service Manual
Samsung Electronics
6-5
ALIGNMENT & A D J U S T M E N T S
L S U
Fuser
Toner Cartridge
CR
DR
OPC
PR
PTL
TR
SR
MP Sensor
Feed
Sensor
FR
K /R
6
P IC
1
2
3
4
5
6
7
L S U
L S U
L S U
Fuser
Fuser
Toner Cartridge
CR
Fuser
CR
OPC
PR
SR
PTL
OPC
PR
PTL
MP Sensor
Feed
Sensor
TR
FR
Toner Cartridge
OPC
PR
SR
SR
PTL
TR
MP Sensor
Feed
Sensor
FR
MP Sensor
Feed
Sensor
FR
K /R
TR
EXIT
Sensor
DR
EXIT
Sensor
DR
DR
EXIT
Sensor
CR
Toner Cartridge
K /R
K /R
P IC
P IC
Empty Sensor
<Jam0>
P IC
Empty Sensor
Empty Sensor
<Jam1>
<Jam2>
1) After taking order, the printer feeds the printing paper from the cassette or manual feeder.
2) The fad paper passes the paper feeding sensor. (Jam 0 occurs if the sensor is not operated after certain
time passes)
3) The paper passed the paper feeding sensor moves to the paper exit sensor via printing process. (Jam 1
occurs if the sensor is not operated after certain time passes)
4) The paper passed the paper exit sensor moves out from the set. (Jam 2 occurs sometime after if the tailing edge of the paper is not coming out from the set after the leading edge of paper passes the paper
exit sensor.)
6-6
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
If a paper jam occurs, the On Line/Error LED on the control panel lights red. Find and remove the jammed
paper. If it is invisible, look inside the printer.
Do not use a pinset or a sharp metal tool when removing a jam.
The covering of a metal part can be removed which can cause an electric leakage.
When you pull the jammed paper, if there is resistance and the paper does not move immediately, stop
pulling. Continue with the next step.
2) Open the rear output tray.
4) Close the rear output tray. Open and close the front
cover. Printing can be resumed.
Service Manual
Samsung Electronics
6-7
ALIGNMENT & A D J U S T M E N T S
2) Remove any missfeed paper by pulling it out by the visible edge from the tray. Make sure that all of the paper is
properly aligned in the tray.
3) Slide the tray back into the printer. Open and close the
front cover. Printing can be resumed.
6-8
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
Service Manual
Samsung Electronics
6-9
ALIGNMENT & A D J U S T M E N T S
2) The Demo page or the configuration sheet shows the printers current configuration.
6-10
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
2) Press and hold down the Cancel button on the control panel for about 10 seconds.
3) Your printer automatically picks up a sheet of paper from the tray and prints out a cleaning sheet with
dust or toner particles on it.
Note: The cartridge cleaning process takes some time. To stop printing, turn the power off.
Service Manual
Samsung Electronics
6-11
ALIGNMENT & A D J U S T M E N T S
REPLACEMENT CYCLE
Pick-up Roller
60,000 Pages
60,000 Pages
Transfer Roller
60,000 Pages
Fuser
60,000 Pages
Toner Cartridge
3,000 Pages
LED Status
The [Error] LED (red) and the [Toner Save] LED are simultaneously
DCU CODE
60
The [Error] LED (orange) and the [Toner Save] LED are
68
The [Error] LED (red) and the [Toner Save] LED are simultaneously
62
The [Error] LED (green) and the [Toner Save] LED are
(Pmotor Error)
The printing is stop in the fad status, and the [Error] LED (green) and
(HSYNC Error)
6-12
95
96
Service Manual
Samsung Electronics
ALIGNMENT & A D J U S T M E N T S
Roller
Defective image
Typical defect
OPC Drum
75.5mm
Charge Roller
37.7mm
black spot
Supply Roller
37.0mm
Developing Roller
35.3mm
Transfer Roller
45.3mm
image ghost
Heat Roller
64.1mm
Pressure Roller
75.5mm
L S U
Fuser
Toner Cartridge
L S U
Fuser
Toner Cartridge
CR
DR
PR
OPC
SR
PTL
MP Sensor
FR
K /R
TR
P IC
1
2
3
4
PTL
OPC Drum
Charge Roller
Supply Roller
3
MP Sensor
5
6
7
Tramsfer Roller
Heat Roller
Pressure Roller
Developing Roller
<Rollers Layout>
Service Manual
Samsung Electronics
6-13
ALIGNMENT & A D J U S T M E N T S
6-14
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
7. Troubleshooting
7.1 Bad image
7.1.1 Vertical Black Line and Band
Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
3. It may occur when Burr and foreign substances are on the window of the developer frame.
4. If the fuser is defective, voids occur periodically at the top of a black image.
Service Manual
Samsung Electronics
7-1
T RO U B L E S H O OT I N G
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
1. If dark or blurry black spots occur periodically, the rollers in the Developer may be
contaminated with foreign matte or paper
particles.
( Charge roller : 37.7 mm interval
OPC drum : 75.5 mm interval)
7-2
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Service Manual
Samsung Electronics
7-3
T RO U B L E S H O OT I N G
Solution
2. The toner level is not even on the developer roller due to the bad blade.
7.1.8 Background
Description
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
7-4
Solution
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
75.5mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 75.5 mm intervals of the OPC drum in the whole printing.
Solution
75.5mm
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Ghost occurs at 75.5 mm intervals of the OPC drum in the whole printing.
(When printing on card stock or transparencies using manual feeder)
Check and Cause
Solution
When printing on card stock thicker than normal paper or transparencies such as OHP,
higher transfer voltage is required.
Service Manual
Samsung Electronics
7-5
T RO U B L E S H O OT I N G
Digital
Digital Printer
Printer
Solution
37mm
Digital
Digital Printer
Printer
Digital
Digital Printer
Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
1. Disassemble the fuser and remove the
contaminated toner particles on the roller
and clean the foreign matter between
Thermistor and Heat roller.
(
Caution : can be deformed)
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
7-6
Solution
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
Digital
Digital Pri
Digital Printer
Digital Printer
Digital Printer
Solution
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Solution
Remove contamination of the terminals of the
developer and the unit.
Solution
2. Abnormal solenoid.
Service Manual
Samsung Electronics
7-7
T RO U B L E S H O OT I N G
Description
Solution
7.2.2 JAM 0
L S U
Fuser
Toner Cartridge
CR
DR
EXIT
Sensor
OPC
PR
SR
PTL
MP Sensor
Feed
Sensor
FR
K /R
TR
Description
P IC
Empty Sensor
Solution
7-8
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
7.2.3
JAM 1
L S U
Fuser
Toner Cartridge
CR
DR
EXIT
Sensor
OPC
PR
SR
PTL
MP Sensor
Feed
Sensor
FR
K /R
TR
P IC
Empty Sensor
Description
1. Recording paper is jammed in front of or inside the fuser.
2. Recording paper is stuck in the discharge roller and in the
fuser just after passing through the Actuator-Feed.
Solution
7.2.4 JAM 2
L S U
Description
Fuser
Toner Cartridge
CR
DR
EXIT
Sensor
OPC
PR
SR
PTL
MP Sensor
Feed
Sensor
FR
K /R
TR
P IC
Empty Sensor
Solution
Samsung Electronics
7-9
T RO U B L E S H O OT I N G
7.2.5 Multi-Feeding
Description
Solution
Solution
1. After disassembling the fuser, clean contamination between the heat roller and the thermostor and remove the contamination of the
pressure roller.
7-10
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
7.2.7
Description
Solution
Service Manual
Samsung Electronics
7-11
T RO U B L E S H O OT I N G
7.3 Malfunction
7.3.1 All LEDs blinking (Fuser Error)
Description
Solution
5. Replace Fuser.
Solution
Replace LSU.
7-12
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
7.3.3 Not function of the gear of the fuser due to melting away
Description
The motor breaks away from its place due to gear melting away.
Solution
1. Replace the Fuser.
The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Solution
The paper lamp on the operator panel does not come on when the paper cassette is empty.
Solution
Service Manual
Samsung Electronics
7-13
T RO U B L E S H O OT I N G
Solution
The ERROR lamp does not come on even when the printer cover is open
Solution
1. Check the insertion of the Cover Open S/W
Connect.
7-14
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
Main motor is not driving when printing, and paper does not feed into the printer, resulting 'Jam 0'.
Solution
7.3.9 No Power
Description
When system power is turned on, all lamps on the operator panel do not come on.
Solution
Service Manual
Samsung Electronics
7-15
T RO U B L E S H O OT I N G
Solution
1. Replace LSU.
7-16
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
Note :
If the toner gets on your clothing, wipe it off with a dry
cloth and wash clothing in cold water. Hot water sets
toner into fabric.
Note :
Avoid reaching too far into the printer. The fusing
area may be hot.
To prevent damage to the toner cartridge, do not
expose it to light for more than a few minutes.
1.7
Service Manual
Samsung Electronics
7-17
T RO U B L E S H O OT I N G
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Signs
Toner is fallen on
the papers periodically.
Contaminated with
toner on prints partly or over the whole
surface.
Solution
1. All of 1, 2, 3 aboveIf it become better by shaking,
replace with a new developer
after 35.3-100 sheets in the
closing state of the life span.
2. In case of 2If it becomes better after cleaning the LSU window, then the
developer is normal.
(Because of foreign substance
on the LSU window, the image
has not been printed partly.)
3. If it cannot be recycled:
Replace the developer.
7-18
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
Fault
White Black spot
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Digital Printer
Signs
Recycled product
Solution
1. In case of 1 above Run OPC Cleaning Mode Print
4-5 times repeatedly to remove.
Especially check foreign substance on the OPC surface, then
remove them with a clean gauze
moistened with IPA(Isopropyl
Alcohol) not to damage OPC if
necessary.
Never use usual alcohol.
2. In case of 2
If they are not disappeared by
running OPC Cleaning Mode
Print 4-5 times.
: at intervals of 37.7mm - Replace
the developer.
: at intervals of 75.5mm - Remove
foreign substance.
: Broken image - Replace the
developer according to carelessness.
Service Manual
Samsung Electronics
7-19
T RO U B L E S H O OT I N G
While Power turned on, the printer is not working in the printing mode.
Solution
1.Check the power of the printer and perform the SelfTest. If the test printing works, that means no problems in the printer itself. If the test printing does not
work, that means bad functioning of the printer(not
because of software). Perform DCU to check the
Error Status.
7-20
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
After receiving the printing order, no response at all or the low speed of printing
occurs due to wrong setup of the environment rather than malfunction of the printer itself.
Check and Cause
Solution
Service Manual
Samsung Electronics
7-21
T RO U B L E S H O OT I N G
Description
The printing is not working properly even when the cable has no problem.
(even after the cable is replaced)
If the printer won't work at all or the strange fonts are repeated, the printer driver may be defective or wrong setup in the CMOS Setup.
Check and Cause
Solution
7-22
Service Manual
Samsung Electronics
T RO U B L E S H O OT I N G
Description
To spool which stands for "simultaneous peripheral operations online" a computer document or
task list (or "job") is to read it in and store it, usually on a hard disk or larger storage medium so
that it can be printed or otherwise processed at a more convenient time (for example, when a
printer is finished printing its current document).
Check and Cause
Solution
Service Manual
Samsung Electronics
7-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(8-2)
Service Manual
Samsung Electronics
8-1
8-2
11
12
11-3
11-2
11-1
11-4
10
17
11-5
11-3
13
14
16-1
16-3
16-2
16
18
19
20
2-2
15
2-8
2-1
2-7
2-5
2-4
2-3
2-6
2-6
Service Manual
Samsung Electronics
No.
0
1
2
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
3
4
5
6
7
8
9
10
11
11-1
11-2
11-3
11-4
11-5
12
13
14
15
16
16-1
16-2
16-3
17
18
19
20
Description
ML-1510 / ML-1710 / ML-1750
ELA UNIT-FRAME LOWER, 220V
ELA UNIT-FRAME LOWER HPHR
MEA UNIT-COVER TOP
LENS LED-M-LED
COVER-M-TOP
COVER-M-REAR
PMO-STACKER_RX
PMO-BUSHING_F/DOWN
PMO-SUB STACKER
SPRING-CS
KEY-M-ON LINE
PLATE-P-CHANNEL
CBF HARNESS-MOTOR
SMPS- V2(XEU)
UNIT-HUMMINGBIRD LSU
PBA MAIN-PANEL
COVER PCB-M-PCB
CBF HARNESS-LSU
ELA UNIT-RX DRIVE
MEA UNIT-COVER FRONT, USA
MEA UNIT-COVER FRONT, EU
COVER-M-FRONT
COVER-M-FRONT EU
ADJUST-M-MANUAL_L
ADJUST RACK-M-MANUAL
GEAR-RACK_PINION
ADJUST-M-MANUAL_R
MEA UNIT-CASSETTE, USA
MEA UNIT-CASSETTE, EU
PBA MAIN-CONTROLLER GDI_15PPM
PBA MAIN-CONTROLLER GDI_1L
PBA MAIN-CONTROLLER
CBF HARNESS-ENGINE
CBF HARNESS-ENGINE
FAN-DC_HUMMINGBIRD
MEA ETC-TR
ROLLER-TRANSFER ROLLER
GEAR-TRANSFER
PPR-SPACER_TR
MEA UNIT-TONER CART_ DOM_1K
CBF HARNESS-PANEL
SHIELD-P-ENGINE
BRACKET-P-INLET
SEC.Code
Qty
SA
JC96-02734A
JC96-02782A
See next page >>
JC67-00026A
See next page >>
JC63-00101A
JC72-00973A
*
JC72-01001A
6107-001169
JC64-00039A
JC61-00606A
JC39-00241A
JC44-00047A
JC59-00018A
JC92-01439A
JC63-00104A
JC39-00242A
JC96-02733A
JC97-01746A
JC97-01747A
JC63-00103A
JC63-00103B
JC70-00302A
JC70-00304A
JC66-00387A
JC70-00303A
JC97-01750A
JC97-01751A
JC92-01426B
JC92-01426A
JC92-01424A
JC39-00240A
JC39-00240B
JC31-00027A
JC97-01793A
JC66-00528A
JC66-00395A
*
*
JC39-00244A
*
JC61-00601A
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
O
O
O
O
O
O
O
X
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
X
X
O
X
O
Remark
ML-1510/1710
ML-1750
220V
ML-1710/1750
ML-1510
ML-1710/1750
ML-1510
ML-1710/1750
ML-1510
ML-1510
ML-1710
ML-1750
ML-1510/1710
ML-1750
Service Manual
Samsung Electronics
8-3
MODEL
ML-1510/SKL
ML-1510/XET
ML-1510/XEU
ML-1510/XEV
ML-1510/XFA
ML-1510/XSA
ML-1510/XST
ML-1710/ELS
ML-1710/XET
ML-1710/XEU
ML-1710/XEV
ML-1710/XIP
ML-1710/XSA
ML-1710/XSE
ML-1710/XSG
ML-1710/XSS
ML-1710/XST
ML-1750/ELS
ML-1750/SKL
ML-1750/XET
ML-1750/XEU
ML-1750/XEV
ML-1750/XFA
ML-1750/XIP
ML-1750/XSG
ML-1750/XSS
ML-1750/XST
8-4
COVER-M-TOP
TBD
JC63-00102J
JC63-00102J
JC63-00102R
JC63-00102J
JC63-00102J
TBD
TBD
JC63-00102A
JC63-00102A
JC63-00102Q
JC63-00102A
JC63-00102A
TBD
TBD
JC63-00102A
TBD
TBD
TBD
JC63-00102F
JC63-00102F
JC63-00102S
JC63-00102F
JC63-00102F
TBD
JC63-00102F
TBD
Service Manual
Samsung Electronics
Samsung Electronics
59-1
54
59-2
59
59-3
50
55
52
59-4
49
49-3
49-1
52
49-2
41
42
62
33
47
40
36
32
58-1
48
35
58-2
29
53
46
44
58-3
29
45
28
58-4
30
20
43
58-6
25
23
58-6
58-4
24
58-5
56
Transfer Roller
34
38
53
37
58
27
39
57
26
31
22
21
17
19
12
11
10
18
61
14
60
15
20
13
51
16
Service Manual
8-5
No.
0
1
Description
SEC.Code
Qty
SA
Remark
JC96-02734A
ML-1510/1710
JC96-02782A
ML-1750
FRAME-M-BASE
GUIDE-P-TR
JC61-00607A
PLATE-P-SAW
JC61-00604A
GUIDE-M-TR RIB
JC61-00594A
GEAR-EXIT F/DOWN
MEC-BEARING,EXIT
JC75-10529A
ROLLER-EXIT F/DOWN
JC66-00378A
SPRING-CS
6107-001163
PMO-GEAR_EXIT_DRV16
10
HOLDER-M-EXIT F/DOWN
JC61-00582A
11
PMO-ROLLER_EXIT,MAIN
12
PMO-ROLLER_EXIT,FR
13
MEC-TERMINAL
JC75-00049A
14
IPR-P-TERMINAL CON
JC70-00312A
15
IPR-P-TERMINAL CR
JC70-00313A
16
HOUSING-TERMINAL
JC61-00592A
17
PMO-LOCKER CST
JC72-00983A
18
JC72-00974A
19
JC72-00985A
20
21
IPR-P-GROUND_GUIDE PAPER
JC70-00458A
22
JC72-00984A
23
PMO-ACTUATOR FEED
JC72-00976A
24
PMO-ACTUATOR EMPTY
JC72-00975A
25
PMO-ACTUATOR MANUAL
JC72-00977A
26
IPR-P-GROUND_EARTH TR
27
SPRING-ETC
6107-001162
28
ROLLER-FEED ROLLER 1
29
PMO-BUSHING FEED
30
ROLLER-FEED
JC66-00598A
31
SPRING-TS
32
IPR-P-EARTH TRANSFER
JC70-00307A
33
HOLDER-PTL
JC61-00583A
34
LENS-PTL
JC67-00027A
35
BUSH-M-TR L
JC61-00588A
36
37
SPRING-TS
38
PMO-BUSHING_TR(L)
JC72-00102A
39
IPR-P-GROUND_FUSER
JC70-00310A
Spring Exit
Spring-act,Manual
Spring-act,Feed
8-6
Service Manual
Samsung Electronics
No.
Description
40
SHAFT-FEED IDLE
41
BUSH-M-FEED IDLE
SEC.Code
Qty
SA
JC66-00527A
42
SPRING ETC-TR
43
IPR-P_GROUND_DRIVE2
JC70-00335A
44
SPRING-TS
6107-001170
45
CAM-M-PICK_UP
JC66-00377A
46
IPR-P-GROUND_DRIVE
JC70-00308A
47
SOLENOID-HB (PICK-UP)
JC33-00009A
48
SOLENOID-HB (MANUAL)
49
AS-GEAR PICK_UP
JC81-01692A
49-1
PMO-GEAR PICK_UP B
JC72-00980A
49-2
PMO-GEAR PICK_UP A
JC72-00979A
49-3
SPRING-CS
50
BRACKET-P-FEED
JC61-00602A
51
IPR-P-GROUND_TR
JC70-00311A
52
SHAFT-FEED
JC66-00398A
53
RING-CS
54
GEAR-FEED 2
JC66-00394A
55
GEAR-IDLE 23
JC66-00396A
56
GUIDE-P-PAPER
JC61-00718A
57
RMO-RUBBER_FOOT
58
AS-PICK UP
JC81-01693A
58-1
BUSH-M-PICK_UP L
58-2
SHAFT-P-PICK_UP
58-3
STOPPER-PICK_UP
58-4
PMO-IDLE PICK_UP
JC72-00982A
58-5
SPONGE-ROLLER PICK_UP
JC72-01231A
58-6
BUSH-M-PICK_UP R
JC61-00587A
58-7
HOUSING-M-PICK_UP
JC61-00591A
MEA UNIT-CLUTCH
JC97-01788A
59
59-1
GEAR-FEED 1
JC66-00393A
59-2
PMO-COLLAR_SPRING
JC72-00978A
Remark
Spring-Pick-up gear
59-3
SPRING-TS
59-4
PMO-HUB CLUTCH
JC72-00981A
AS-FUSER 220V
JC81-01690A
ML-1510/1710
ML-1750
60
JC81-01691A
61
RMO-RUBBER EXIT
62
PBA MAIN-PTL
Service Manual
Samsung Electronics
8-7
10 9 8
7
33
4
11
5
12
32
35
1
32
17
13
16
15
14
18
19
20
22
23
24
25
21
31
27
30
26
34
29
28
8-8
Service Manual
Samsung Electronics
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Description
AS-FUSER 220V
COVER-M-FUSER
HOLDER-M-PLATE CLAW
SPRING ETC-CLAW
PMO-ROLLER EXIT
SPRING ETC-FUSER EXIT
THERMOSTAT-150
PMO-GEAR_EXIT_DRV16
GEAR-IDLE 23
RING-CS
GEAR-RDCN 25/15
IPR-ELECTRODE_LAMP
ELECTRODE-WIRE_L
THERMISTOR-NTC
ELECTRODE-WIRE_R
CBF HARNESS-FUSER 220V
GEAR-FUSER, Z37
BUSH-M-HR L
ROLLER-HEAT
BUSH-M-HR R
LAMP-HALOGEN
ROLLER-M-EXIT F/UP
ROLLER-PRESSURE
BEARING-PRESSURE/R
SPRING-CS
PMO-BUSHING TX
HOLDER-ACTUATOR
PMO-ACTUATOR_EXIT
IPR-P-FRAME_FUSER
GUIDE-M-INPUT
SPRING-TS
RMO-RUBBER_EXIT
NUT-HEXAGON
LABEL(P)-CAUTION, HOT_FUSER
PMO-FUSER_EXIT
PLATE-P-CLAW
SEC.Code
Qty
SA
JC81-01690A
*
*
*
*
*
JC47-00005A
*
*
*
JC66-00397A
*
*
1404-001298
*
JC39-00238A
JC66-00564A
*
JC66-00601A
JC61-00590A
4713-001183
*
JC66-00600A
*
*
*
*
JC72-00987A
*
*
*
*
*
*
*
*
1
1
4
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
1
1
1
1
1
2
5
1
1
4
O
X
X
X
X
X
O
X
X
X
O
X
X
O
X
O
O
X
O
O
O
X
O
X
X
X
X
O
X
X
X
X
X
X
X
X
Remark
220V
BLACK
220V
Service Manual
Samsung Electronics
8-9
16-1
16
16-3
S2
16-2
10 9 8
S1
19
31
4
5
12
S3
31
33
1
31
S3
31
S2
13
18-1
S2
18-3
15
18-2
14
18
11
22
25
23
21
17
20
24
27
30
26
32
29
28
8-10
Service Manual
Samsung Electronics
No.
Description
SEC.Code
Qty
SA
JC96-02666A
COVER-M-FUSER
HOLDER-M-PLATE CLAW
SPRING ETC-CLAW
PMO-ROLLER EXIT
THERMOSTAT-150
JC47-00005A
PMO-GEAR_EXIT_DRV16
GEAR-IDLE 23
RING-CS
10
GEAR-RDCN 25/15
JC66-00397A
11
JC96-02738A
12
ELECTRODE-WIRE L
13
THERMISTOR-NTC
1404-001298
14
ELECTRODE-WIRE_R
15
JC39-00237A
16
16-1
SPRING-CS
16-2
COVER-M_LEFT_FU
BRUSH-CARBON
17
16-3
BUSH-M-HR L
18
18-1
SPRING-CS
18-2
COVER-M_RIGHT_FU
18-3
BRUSH-CARBON
19
LABEL(P)-CAUTION, HOT_FUSER
20
RMO-RUBBER_EXIT
21
ROLLER-M-EXIT F/UP
22
ROLLER-PRESSURE
JC66-00600A
23
BEARING-PRESSURE/R
24
SPRING-CS
25
PMO-BUSHING TX
26
HOLDER-ACTUATOR
27
PMO-ACTUATOR_EXIT
JC72-00987A
28
IPR-P-FRAME_FUSER
29
GUIDE-M-INPUT
30
SPRING-TS
31
NUT-HEXAGON
32
PMO-FUSER_EXIT
33
PLATE-P-CLAW
Remark
220V
RED
Service Manual
Samsung Electronics
8-11
12
14
13
4
17
16
18
5
7
5
8
10
11
1
15
8-12
Service Manual
Samsung Electronics
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
SEC.Code
JC97-01750A
JC97-01751A
*
*
JC72-00970A
JC72-00971A
*
*
*
*
*
*
*
*
JC70-00300A
JC70-00301A
*
JC64-00040A
JC73-00140A
*
*
Qty
SA
1
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
3
O
O
X
X
O
O
X
X
X
X
X
X
X
X
O
O
X
O
O
X
X
Remark
ML-1710/1750
ML-1510
ML-1710/1750
ML-1510
Service Manual
Samsung Electronics
8-13
8
1
9
HARNESS-MOTOR
2
4
5
3
4
No.
0
1
2
3
4
5
6
7
8
9
10
8-14
Description
SEC.Code
Qty
SA
JC96-02733A
*
*
*
*
*
*
JC66-00390A
JC66-00392A
JC31-00028A
*
1
1
1
1
2
2
1
1
1
1
1
O
X
X
X
X
X
X
O
O
O
X
Remark
Service Manual
Samsung Electronics
Samsung Electronics
C-SOLENOID-MP
C-SOLENOID
F.G
IEEE1284
Interface
USB2.0
Net2270
Video
Clock
Font ROM
16MB
FLASH
MEMORY
(2MB)
SDRAM
(8MB)
SPGPm
ARM946ES
Controller Block
SMPS Block
Power On
Reset
Freq.
Spread
VOLTAGE
DETECTOR
MOTOR
DRIVER
HEATER-AC
Crystal
14.74 MHz
IN-LET
MP-SENSOR
P/EMPTY-SENSOR
FEED-SENSOR
EEPROM
Freq.
Spread
Crystal
12MHz
EXIT-SENSOR
Main Clock
FUSER ASSY
HVPS Block
GND
MHV
To Controller
THV
DEV
SUPPLY
OPC GND
Cover-open Switch
+24V
THVPWM
BLASPWM
MHVPWM
+24V
+5V
+3.3V
THERMISTOR
1KEY
2 LED
PANEL BD
FAN
PTL
LSU
MAIN MOTOR
POWER CORD
B LOCK DIAG R A M
9. Block Diagram
Service Manual
9-1
9-2
M-CLUTCH
C-CLUTCH
Main Motor
IN-LET
CN9
CN2
CN8
F.G
Power On Reset
VOLTAGE
DETECTOR
MOTOR DR
PARTS
SMPS PARTs
HEATER-AC
CON1
POWER CORD
CN8
SSCG
Video
Clock
CPU Jupiter 4
ARM7
90MHz
LD
FLASH
MEMORY
0.5MB
(128Kx32bits)
MP-SENSOR
P/EMPTY-SENSOR
FEED-SENSOR
Main Clock
Crystal
12MHz
EXIT-SENSOR
FUSER ASSY
THV-RD
HVPS PARTS
THVPWM
THV_EA
BIASPWM
MHVPWM
MHV
CN11
COVER OPEN SW
+24V
THV
DEV
SUPPLY
OPC GND
CON4
CN3
CN1
CN6
+3.3V
GND
HEATER-THERMISTOR
+24V
+5V
USB
1KEY
2 LED
PANEL BD
FAN
PTL
LSU
B LOCK DIAG R A M
Service Manual
Samsung Electronics
C O N N E C T I O N D I AG R A M
10
IEEE1284
COMOPATIABLE
CABLE
38 PIN
CN5
37
38
CN9
1
2
3
4
5
6
7
8
9
10
11
6 PIN
HOST
COMPUTER
USB CABLE
CONNECTOR CN14
CN11
1
2
CN12
1
2
CN6
1
2
LSUCLK
nLREADY
nPMOTOR
GND
24VS
*HSYNC
5V
GND
nLD_ON
VDO
GND
+3.3V
PTL
1
2
3
4
5
1
2
3
4
5
6
POLYGON
MOTOR
LSU
LD
DIODE
1
2
1
2
Manual Clutch
1
2
Main Clutch
for USB
5
6
1
2
THERMISTOR
1
2
3
4
MOTOR
DCU
1
2
3
4
THER 1
THER 2
A
B
A/
B/
+3.3V
DCU_DATA
DCU_CLK
GND
1
2
CN8
1
2
3
4
CN10
1
2
3
4
CN3
CN13
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
+24V
MP_CLUTCH
+24V
MAIN_CLUTCH
P_EMPTY
P_FEED
3.3V
3.3V
3.3V GND
3.3V GND
5V
3.3V GND
3.3V GND
3.3V GND
24VS
24VS
MP_EMPTY
24VS
LED_READY
THV_READ
LED_ERROR
THV_PWM
THV_EN
BIAS_PWM
MHV_PWM
LED_TONER SAVE
KEY_DEMO
FAN
FUSER
P_EXIT
2
1
4
3
6
5
8
7
10
9
12
11
14
13
16
15
18
17
20
19
22
21
24
23
26
25
SMPS
FAN
HVPS
PANEL
CN5
Service Manual
Samsung Electronics
10-1
C O N N E C T I O N D I AG R A M
HOST
COMPUTER
USB CABLE
4PIN
CONN-E CTOR
for
USB
CN6
CN3
THERMISTOR 12
MOTOR
1
2
3
4
THE RM
THE RM2
A
A/
B
B/
1
2
CN5
1
2
3
4
CN7
CN8
1
2
CN9
1
2
CN3
1
2
SPL
MAIN
BOARD
FR-4, 2Layer
CN10
DCU
10-2
1
2
3
4
+3.3V
D CU _D ATA
D CU _C LK
GND
1
2
3
4
CN2
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
LSUCLK
nLREADY
nPMOTOR
GND
24VS
*HSYNC
5V
GND
nLD_ON
VDO
GND
+3.3V
PTL
+24V
MP_CLUTCH
+24V
MAIN_CLUTCH
P_EMPTY
P_FEED
3.3V
3.3V
3.3V GND
3.3V GND
5V
3.3V GND
3.3V GND
3.3V GND
24VS
24VS
MP_EMPTY
24VS
LED_READY
THV_READ
LED_ERROR
THV_PWM
THV_EN
BIAS_PWM
MHV_PWM
LED_TONER SAVE
KEY_DEMO
FAN
FUSER
P_EXIT
1
2
3
4
5
1
2
3
4
5
6
POLYGON
MOTOR
LSU
LD
DIODE
1
2
1
2
Manual Clutch
1
2
Main Clutch
2
1
4
3
6
5 SMPS
8
7
10
9
12
11
14
13
16
15
18
17
20
HVPS
19
22
21
24
23
26
25
CN5
FAN
PANEL
Service Manual
Samsung Electronics
S C H E M ATIC DIAG R A M S
11
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-1
S C H E M ATIC DIAG R A M S
11-2
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-3
S C H E M ATIC DIAG R A M S
11-4
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-5
S C H E M ATIC DIAG R A M S
11-6
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-7
S C H E M ATIC DIAG R A M S
11-8
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-9
S C H E M ATIC DIAG R A M S
11-10
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-11
S C H E M ATIC DIAG R A M S
11-12
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
24VS
5V
5V
R202
100
Q201
CON2-16
C206
A708-Y
R201
THV-sen
430
5
6
R204
R205
47K
22K
2K
C201
473
U102-B
R208
D1NL20U
Q203
R206
C205
180K-F
473
R207
6KV
IT-01
C209
D205
D206
6KV
6KV
R212
6KV 221
R211
2.7V
THV
1/2W 100K
681
ZD201
330K-F
D204
C208
C2383
681
6KV 221
D203
C203
102
C211
Q202
50K
C202
6KV 221
C945C-Y
10K
11
R203
7
KA324
THV
C210
4
5.6K
+
-
IT201
104
R210
4
THV-PWM
103
100K
103
1N4148
C207
R209
C204
D201
D202
D1NL20U
TNR201
5N221K
1/4W 4.7
C212
TNR202
5N431K
2KV 221
24VS
R213
MGR1/2W 100MF
TNR203
5N431K
5V
C302
103
R302
470K
R303
R309
D302
470
N.U
IT301
C301
104
4KV
2
6
R301
1K
CON2-17
C304
3KV 151
THV-sen
Q301
1
C945C-Y
THV-EA
C303
Q302
C306
103
ZD301
2.7V
R307
150K
50K
IT-01
R306
D303
150KF
1N4148
C2383
473
INDEX
R305
MGR1/2W 50M
R304
D301
D1NL20U
1/4W 4.7
5V
D304
1N4148
C305
104
D305
R308
CON2-18
1K
THV-READ
C307
473
1N4148
U102-A
KA324
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-13
S C H E M ATIC DIAG R A M S
5V
C404
D401
1N4148
R403
2.7V
1.5M
472
12
MHV-PWM
13
C401
473
R402
22K
C402
102
U102-D
KA324
C403
D402
1N4148
R408
470
R404
10K
C405
104
5V
R503
10
BIAS-PWM
CON2-20
R502
R501
47K
C501
473
22K
+
-
U102-C
KA324
R508
470
R504
10K
D502
C503
1N4148 681
C505
104
R513
SUPPLY
1/2W 50K
C510
C509
3KV 471
7
3KV 101
ZD503
200V
C507
103
R509
1/4W 10
D503
D1NL20U
BIAS-sen
IT-01
5V
C508
103
MGR1/2W 10MF
IN
DEV
20K
R514
R512
30KF
DEV
1/2W 50K
R515
MGR1/2W 15MF
5V
OUT
GND
11-14
R510
1/2W 1.8M
R511
R505
10K
ZD502
2.7V
C112
50V 10uF
D504
4KV
Q502
C945C-Y
U103
KA7805
MHV
20K
Q503
C2316
24VS
ZD403
130V
C506
103
C502
102
C410
221
C408
103
IT501
R412
30KF
24VS
R507
100K
R506
5.6K
OPC
5V
R409
1/4W 4.7
2.7V
Q501
A708-Y
R414
MGR1/2W 15MF
MHV-sen
D403
D1NL20U
ZD402
2.7V
330KF
BIAS-sen
R411
MGR1/2W 20MF
IT-01
C407
103
ZD501
472
Q402
C945C-Y
C504
C409
3KV 471
R405
10K
MHV
R413
1/2W 100K
Q403
C2316
D501
1N4148
R410
1/2W 560K
331
D404
4KV
IT401
14
C406
103
R407
100K
R406
5.6K
Q401
A708-Y
MHV-sen
CON2-19 R401
47K
24VS
ZD401
C113
25V 47uF
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
S C H E M ATIC DIAG R A M S
AR1
DSS-601M
F1
250V 5A
C3
472MAA
F2
250V 2A
LF1
1508V
472MAA
LF2
6003V
R14 R2
D1,2,3,4
600V2A*4
-
R113N.U
R108N.U
R107
1/2W 3.3K
1/2W 3.3K
2
D103
40V 3A
L101
R109
NU
3
PC101-B
817M-B
F101
R110
330
C106
1KV 102
11
C8
681
C107
16V
1000uF
U101
TL431
C13
472MAA
C12
472MAA
CON2-11,12,13(+24VS)
CON2-26(FUSER-ON)
NO MARKING RESISTOR 1/8W-J(5%)
CON2-3,4
+3.3V 1.0A
R111
1.8K-F
PC101-A
817M-B
C108
50V 1uF
7
4
250V2A
R10
C7
35V 30K
22uF
CON2-8
+5V 0.14A
C104
25V
47uF
5uH
R7
6.8K
Q102
C1008-Y
U105
7805
CON2-7
GND
GND OCP/FB
3
5
R9
1W0.4
C103
16V
100uF
C105
50V
1uF
CON2-9,10
GND
82
200V1A
R8
680
R114
1/2W
1.5K
R106
R12
1W 180
FUSIBLE
Source
2
1/2W 3.3K
CON2-11,12,13
+24VS 2.0A
8
R6
Vin
STR-G6353
R105
Drain
VR1
500
1/2W 3.3K
D6
R104
B1
D104
100V 1A
1/2W 3.3K
U2
PWM CONTROL
PC102
TLP3061F
D5
UF4007
1
R103
R13
1/4W 22
D101,102
200V 3A*2 C102
35V
1000uF
1/2W 3.3K
630V
333
C11
50V
104
SW2
SS-5GLD
10
U1
BTA12-600B
R4
1/8W100K
C10
1W 47
FUSIBLE
CON1
2
L1
100uH
1/8W100K
R11
R15
R3
C101
1KV 102
R102
TH1
10D-13
1KV 223
1/2W
560K
1/8W100K
R1
1/4W330K
C5
400V
100uF
1/4W330K
C4
104
C1
224
PT1
EER2828V
R5
3W
47K
6
C6
INLET1
TVR1
10D561K
C2
R112
5.6K-F
C109
10V
470uF
GND
CON2-5,6
CON2-1(FEED-SEN)
CON2-2(PAPER-EMPT)
CON2-14(MANUAL)
CON2-15(THV-READ)
CON2-16(LED-READY)
CON2-17(THV-PWM)
CON2-18(LED-ERROR)
CON2-19(BIAS-PWM)
CON2-20(THV-EA)
CON2-21(LED TONER SAVE)
CON2-22(MHV-PWM)
CON2-23(FAN)
CON2-24(KEY-DEMO)
CON2-25(EXIT)
CON2-26(FUSER-ON)
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -
11-15
http://getMANUAL.com
S C H E M ATIC DIAG R A M S
3.3V
R125 R126
3.3V
R127 R128
OP104
SG-288 2
OP103
KPI-512
OP103
KPI-512
11-16
OP101
KPI-512
53015-0510
3
2
1
TNR101
OPC1
7D561
5268-03A
R119
2.2K
1
2
3
Q101
KSC1008-Y
R120
5.6K
CON2-14(MANUAL)
CON2-25(EXIT)
CON3
D105
1N4003
CON2-23(FAN)
27K
R117 R118
100
27K
100
27K
100
27K
100
CON2-2(PAPER EMPTY)
CON2-1(FEED SENSOR)
24VS
R115 R116
4
5
DGND
CON2-16(LED-READY)
CON2-18(LED-ERROR)
CON2-21(LED-TONER SAVE)
CON2-24(KEY-DEMO))
CON4
Service Manual
Samsung Electronics
- This Document can not be used without Samsung's authorization -